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Drive Technology \ Drive Automation \ System Integration \ Services

Compact Manual

Drive System for Decentralized InstallationPROFINET IO Interfaces, Field Distributors

Edition 06/2011 19302010 / EN

SEW-EURODRIVE—Driving the world

Compact Manual – PROFINET IO Interfaces, Field Distributors 3

Contents

Contents1 General Information ............................................................................................ 4

1.1 Scope of this documentation....................................................................... 41.2 Structure of the safety notes ....................................................................... 5

2 Safety Notes ........................................................................................................ 62.1 Preliminary information ............................................................................... 62.2 General information .................................................................................... 62.3 Target group ............................................................................................... 62.4 Designated use ........................................................................................... 62.5 Transportation, storage............................................................................... 72.6 Installation................................................................................................... 72.7 Electrical connection ................................................................................... 72.8 Safe disconnection...................................................................................... 82.9 Operation .................................................................................................... 82.10 Supplementary safety notes for field distributors ........................................ 9

3 Type Designation .............................................................................................. 103.1 Type designation of the PROFINET IO interfaces .................................... 103.2 Type designation of the PROFINET IO field distributors .......................... 11

4 Mechanical Installation..................................................................................... 134.1 Installation instructions.............................................................................. 134.2 MF.. / MQ.. fieldbus interfaces .................................................................. 144.3 Field distributors........................................................................................ 17

5 Electrical Installation ........................................................................................ 205.1 Installation planning considering EMC aspects ........................................ 205.2 Installation instructions for fieldbus interfaces, field distributors ............... 225.3 Connection of MFZ21 connection module with MFE52 to MOVIMOT® .... 265.4 Connection of MFZ23 field distributor with MFE52 ................................... 275.5 Connection of field distributors MFZ26, MFZ27, MFZ28 with MFE52 ..... 295.6 Connection of the inputs/outputs of the MFE52 fieldbus interface............ 315.7 PROFINET IO connection......................................................................... 345.8 Hybrid cable connection............................................................................ 365.9 PC connection........................................................................................... 385.10 Wiring check ............................................................................................. 39

6 Startup................................................................................................................ 406.1 Startup instructions ................................................................................... 406.2 TCP/IP addressing and subnetworks........................................................ 416.3 Setting the IP address parameters ........................................................... 436.4 Startup procedure ..................................................................................... 44

7 Function ............................................................................................................. 477.1 Meaning of the LED display ...................................................................... 47

8 Service ............................................................................................................... 498.1 Fieldbus interface error table .................................................................... 49

9 Declarations of Conformity .............................................................................. 50

4 Compact Manual – PROFINET IO Interfaces, Field Distributors

1 Scope of this documentationGeneral Information

1 General Information1.1 Scope of this documentation

This documentation contains the general safety notes and selected information regard-ing PROFINET interfaces and field distributors.

• Please note that this documentation does not replace the detailed manual and theoperating instructions.

• Read the detailed manual and the detailed operating instructions first before you startworking with PROFINET interfaces and field distributors.

• Observe the information, instructions and notes in the detailed manual and the oper-ating instructions. This is essential for fault-free operation of the PROFINET inter-faces and field distributors and fulfillment of any rights to claim under guarantee.

• The enclosed CD or DVD contains PDF files of the detailed manual and the operatinginstructions as well as further documentation regarding PROFINET interfaces andfield distributors.

• All SEW-EURODRIVE’s technical documentation is available for download in PDFformat from the SEW-EURODRIVE website: www.sew-eurodrive.com.


1Structure of the safety notesGeneral Information

1.2 Structure of the safety notes1.2.1 Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes,notes on potential risks of damage to property, and other notes.

1.2.2 Structure of the section-related safety notesSection safety notes do not apply to a specific action, but to several actions pertainingto one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

1.2.3 Structure of the embedded safety notesEmbedded safety notes are directly integrated in the instructions just before the descrip-tion of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Signal word Meaning Consequences if disregardedDANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its envi-ronment

INFORMATION Useful information or tip: Simpli-fies the handling of the drive system.

SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.


2 Preliminary informationSafety Notes

2 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andobserved. Make sure that persons responsible for the plant and its operation, as well aspersons who work independently on the unit, have read through the operating instruc-tions and manual carefully and understood them. If you are unclear about any of the in-formation in this documentation, please contact SEW-EURODRIVE.

2.1 Preliminary informationThe following safety notes are primarily concerned with the use of MFE52 PROFINETinterfaces / field distributors. If you use other SEW components, also refer to the safetynotes for the respective components in the corresponding documentation.

Please also observe the supplementary safety notes in the individual chapters of thisdocumentation.

2.2 General informationNever install or start up damaged products. Submit a complaint to the shipping companyimmediately in the event of damage.

During operation, MOVIMOT® drives can have live and bare parts as well as hot sur-faces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property. Consult thedocumentation for further information.

2.3 Target groupOnly qualified personnel is authorized to install, startup or service the units or correctunit faults (observing IEC 60364 and CENELEC HD 384 or DIN VDE 0100 andIEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are persons familiar withinstallation, assembly, startup and operation of the product who possess the necessaryqualifications.

Any activities regarding transportation, storage, operation, and disposal must be carriedout by persons who have been instructed appropriately.

2.4 Designated useField distributors and fieldbus interfaces are components intended for installation inelectrical systems or machines.

In case of installation in machines, startup of the field distributors and fieldbus interfaces(i.e. start of designated operation) is prohibited until it is determined that the machinemeets the requirements stipulated in the Machinery Directive 2006/42/EC.

Startup (i.e. the start of designated use) is only permitted under observance of the EMCdirective 2004/108/EC.


2Transportation, storageSafety Notes

The field distributors and fieldbus interfaces meet the requirements stipulated in LowVoltage Directive 2006/95/EC. The standards listed in the declaration of conformity areapplied to the field distributors and fieldbus interfaces.

You must observe the technical data and information on the connection requirementsas provided on the nameplate and in the documentation.

2.4.1 Safety functionsField distributors, fieldbus interfaces and MOVIMOT® inverters may not perform safetyfunctions unless these functions are described and expressly permitted.

If MOVIMOT® inverters are used in safe applications, you must observe the supplemen-tal documentation "MOVIMOT® MM..D – Functional Safety". Use only those compo-nents in safety applications that were explicitly designed and delivered for this purposeby SEW-EURODRIVE.

2.4.2 Hoist applicationsWhen using MOVIMOT® inverters in hoist applications, you must observe the specialconfiguration and settings for hoist applications specified in the operating instructions forMOVIMOT®.

MOVIMOT® inverters are not designed for use as a safety device in hoist applications.

2.5 Transportation, storageYou must observe the notes on transportation, storage and proper handling. Complywith the requirements for climatic conditions stated in section "Technical Data". Tighteninstalled eyebolts securely. They are designed for the weight of the MOVIMOT® drive.Do not attach any additional loads. Use suitable, sufficiently rated handling equipment(e.g. rope guides) if required.

2.6 InstallationThe units must be installed and cooled according to the regulations and specificationsin the corresponding documentation.

Protect the field distributors, fieldbus interfaces and MOVIMOT® inverters from exces-sive strain.

The following applications are prohibited unless the unit is explicitly designed for suchuse:

• Use in potentially explosive atmospheres.

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications with strong mechanical oscillation and impactloads.


2 Electrical connectionSafety Notes

2.7 Electrical connectionObserve the applicable national accident prevention guidelines when working on livefield distributors, fieldbus interfaces and MOVIMOT® inverters (e.g. BGV A3).

Perform electrical installation according to the pertinent regulations (e.g. cable crosssections, fusing, protective conductor connection). For any additional information, referto the applicable documentation.

You will find notes on EMC-compliant installation, such as shielding, grounding, ar-rangement of filters and routing of lines, in the documentation of the MOVIMOT® in-verter. The manufacturer of the machine or system is responsible for maintaining thelimits established by the EMC legislation.

Protective measures and protection devices must comply with the regulations in force(e.g. EN 60204 or EN 61800-5-1).

2.8 Safe disconnectionThe field distributors and fieldbus interfaces meet all requirements for safe disconnec-tion of power and electronics connections in accordance with EN 61800-5-1. All con-nected circuits must also satisfy the requirements for safe disconnection.

2.9 OperationSystems equipped with field distributors, fieldbus interfaces and MOVIMOT® invertersmust be equipped with additional monitoring and protection devices according to the ap-plicable safety guidelines, such as the law governing technical equipment, accident pre-vention regulations, etc. Additional protective measures may be necessary for applica-tions with increased potential risk.

Do not touch live components or power connections immediately after disconnecting theMOVIMOT® inverter, the field distributor (if installed) or the bus module (if installed) fromthe supply voltage because there may still be some charged capacitors. Wait at least for1 minute after having switched off the supply voltage.

As soon as the supply voltage is present at the field distributor, the fieldbus interfacesand the MOVIMOT® inverter, the housings must be closed, which means that:

• The MOVIMOT® inverter must be screwed on.

• The connection box cover of the field distributor (if installed) and the fieldbus inter-face (if installed) must be screwed on.

• The connector of the hybrid cable (if installed) must be connected and screwed on.

Important: The maintenance switch of the field distributor (if installed) only disconnectsthe connected MOVIMOT® drive or motor from the power supply system. The terminalsof the field distributor remain connected to the line voltage even after the maintenanceswitch is activated.

The fact that the status LED and other display elements are no longer illuminated doesnot indicate that the unit has been disconnected from the supply system and no longercarries any voltage.


2Supplementary safety notes for field distributorsSafety Notes

Mechanical blocking or internal safety functions of the unit can cause a motor standstill.Eliminating the cause of the problem or performing a reset may result in the drive re-starting automatically. If, for safety reasons, this is not permitted for the driven machine,disconnect the unit from the supply system before correcting the error.

Caution: Danger of burns: The surface temperature of the MOVIMOT® drive and of ex-ternal options, e.g. the heat sink of the braking resistor, can exceed 60 °C during oper-ation!

2.10 Supplementary safety notes for field distributors2.10.1 MFZ.3. field distributor

• Disconnect the unit from the power supply system before removing the fieldbus in-terface or the motor connector. Dangerous voltages may still be present for up to1 minute after disconnection from the power supply.

• The fieldbus interface and the connector of the hybrid cable must be connected tothe field distributor and fastened during operation.

2.10.2 MFZ.6. field distributor• Before removing the connection box cover for the power supply connection, discon-

nect the unit from the power supply system. Dangerous voltages may still be presentfor up to 1 minute after disconnection from the power supply.

• Important: The switch only disconnects the MOVIMOT® inverter from the power sup-ply system. The terminals of the field distributor are still connected to the power sup-ply after activating the maintenance switch.

• During operation, the connection box cover for the power supply connection and theconnector of the hybrid cable must be connected to the field distributor and fastened.

2.10.3 MFZ.7. field distributor• Before removing the MOVIMOT® inverter, disconnect the unit from the power supply

system. Dangerous voltages may still be present for up to 1 minute after disconnec-tion from the power supply.

• The MOVIMOT® inverter and the connector of the hybrid cable must be connectedto the field distributor and fastened during operation.

2.10.4 MFZ.8. field distributor• Disconnect the unit from the power supply system before removing the connection

box cover for the power supply connection or the MOVIMOT® inverter. Dangerousvoltages may still be present for up to 1 minute after disconnection from the powersupply.

• Important: The maintenance switch only disconnects the connected motor from thepower supply system. The terminals of the field distributor are still connected to thepower supply after activating the maintenance switch.

• The connection box cover for the power supply connection, the MOVIMOT® inverterand the connector of the hybrid cable must be connected to the field distributor andfastened during operation.


3 Type designation of the PROFINET IO interfacesType Designation

3 Type Designation3.1 Type designation of the PROFINET IO interfaces

3597252107

MFE 52 A / Z21 D

Variant

Connection module:Z11 = for INTERBUSZ21 = for PROFIBUS and PROFINET IOZ31 = for DeviceNet and CANopen

Variant

Connections21 = 4 x I / 2 x O (connection via terminals)22 = 4 x I / 2 x O (connection via plug connector + terminals)32 = 6 x I (connection via plug connector + terminals)52 = 4 x I / 2 x I/O (connection via plug connector + terminals)23 = 4 x I / 2 x O (FO rugged line, only for INTERBUS)33 = 6 x I (FO rugged line, only for INTERBUS)

Fieldbus interfaceMFI.. = INTERBUSMQI.. = INTERBUS with integrated microcontrollerMFP.. = PROFIBUSMQP.. = PROFIBUS with integrated minicontrollerMFE.. = PROFINET IOMFD.. = DeviceNetMQD.. = DeviceNet with integrated minicontrollerMFO.. = CANopen

Ethernetmodul

Sachnr . : 18241379

Serienr . :

. 50 . 50 - - - -

0912346

MFE52A

KW50/10637


3Type designation of the PROFINET IO field distributorsType Designation

3.2 Type designation of the PROFINET IO field distributors3.2.1 Example MF../Z.3.

The following table shows the type designation of the MF../Z.3. field distributors:

3.2.2 Example MF../Z.6.The following table shows the type designation of the MF../Z.6. field distributors:

MFE52A/Z23DConnection moduleZ13 = for INTERBUSZ23 = for PROFIBUS and PROFINET IOZ33 = For DeviceNet and CANopen

Fieldbus interfaceMFI../MQI.. = INTERBUSMFP../MQP.. = PROFIBUSMFE.. = PROFINET IOMFD../MQD.. = DeviceNetMFO.. = CANopen

MFE52A/Z26F/AF0Connection technologyAF0 = Metric cable entryAF1 = with micro-style connector/M12 connector for

DeviceNet and CANopenAF2 = M12 plug connector for PROFIBUSAF3 = M12 plug connector for PROFIBUS + M12

plug connector for DC 24 V supply

Connection moduleZ16 = for INTERBUSZ26 = for PROFIBUS and PROFINET IOZ36 = for DeviceNet and CANopen



3 Type designation of the PROFINET IO field distributorsType Designation

3.2.3 Example MF../MM../Z.7.

The following table shows the type designation of the MF../MM../Z.7. field distributors:

3.2.4 Example MF../MM..Z.8.The following table shows the type designation of the MF../MM../Z.8. field distributors:

MFE52A/MM15D-503-00/Z27F 0Connection type0 = � / 1 = �

Connection moduleZ17 = for INTERBUSZ27 = for PROFIBUS and PROFINET IOZ37 = for DeviceNet and CANopen

MOVIMOT® inverter

Fieldbus interfaceMFI../MQI.. = INTERBUSMFP../MQP.. = PROFIBUSMFE.. = PROFNET IOMFD../MQD.. = DeviceNetMFO.. = CANopen

MFE52A/MM22D-503-00/Z28F 0/AF0Connection technologyAF0 = Metric cable entryAF1 = with micro-style connector/M12 connector for

DeviceNet and CANopenAF2 = M12 plug connector for PROFIBUSAF3 = M12 plug connector for PROFIBUS + M12

plug connector for DC 24 V supply

Connection type0 = � / 1 = �

Connection moduleZ18 = for INTERBUSZ28 = for PROFIBUS and PROFIBUS IOZ38 = for DeviceNet and CANopen

MOVIMOT® inverter



4Installation instructionsMechanical Installation

4 Mechanical Installation4.1 Installation instructions

4.1.1 Assembly• Mount field distributors on a level, vibration-proof and torsionally rigid support struc-

ture only.

• Use M5 screws with matching washers to connect the MFZ.3 field distributor. Tightenthe screws with a torque wrench (permitted tightening torque 2.8 – 3.1 Nm (25 –27 lb.in)).

• Use M6 screws and suitable washers for installing MFZ.6, MFZ.7 or MFZ.8 field dis-tributors. Tighten the screws with a torque wrench (permitted tightening torque 3.1 –3.5 Nm (27 – 31 lb.in)).

4.1.2 Installation in damp locations or in the open• Use suitable screw fittings for the cables (use reducing adapters if necessary).

• Seal open cable entries and M12 connection sockets with screw plugs.

• When the cable entry is on the side of the unit, route the cable using a drip loop.

• Check and, if necessary, clean the sealing surfaces before re-mounting the fieldbusinterface/the connection box cover.

INFORMATIONOn delivery, field distributors are equipped with transportation protection covering theplug connector of the outgoing motor circuit (hybrid cable).

This only guarantees enclosure IP40. To attain the specified enclosure rating, removethe transport protection and plug on the appropriate mating connector. Screw them to-gether.


4 MF.. / MQ.. fieldbus interfacesMechanical Installation

4.2 MF.. / MQ.. fieldbus interfacesMF../MQ.. fieldbus interfaces can be installed as follows:

• Installation on MOVIMOT® connection box

• Installation in the field

4.2.1 Installation on MOVIMOT® connection box1. Remove knock outs on MFZ underside from the inside, as illustrated in the following

figure:

If necessary, debur any break lines that occur after the knock outs [1] have been re-moved.

1138656139

MFZ..

[1]


4MF.. / MQ.. fieldbus interfacesMechanical Installation

2. Install the fieldbus interface on the MOVIMOT® connection box according to the fol-lowing figure:

1138663947

MF../MQ..


4 MF.. / MQ.. fieldbus interfacesMechanical Installation

4.2.2 Installation in the fieldThe following figure shows the installation of an MF../MQ.. fieldbus interface in the field:

1138749323

[1] Length of screws min. 40 mm

82

,5 m

m

102 mm

51 mm

M4

M4

MFZ...

MF../MQ..

MF../MQ..

[1]


4Field distributorsMechanical Installation

4.3 Field distributors4.3.1 Installation of MF../Z.3., MQ../Z.3. field distributors

The following figure shows the mounting dimensions for ..Z.3. field distributors:

4.3.2 Installation of MF../Z.6., MQ../Z.6. field distributorsThe following figure shows the mounting dimensions for ..Z.6. field distributors:

1138759307

50 mm

100 mm

M5

M5

175

mm

1138795019

M6

M6

365 mm

180

mm


4 Field distributorsMechanical Installation

4.3.3 Installation of MF../MM../Z.7., MQ../MM../Z.7. field distributorsThe following figure shows the mounting dimensions for ..Z.7. field distributors:

4.3.4 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (Size 1)The following figure shows the mounting dimensions for ..Z.8. field distributors: (size 1):

1138831499

59.5

mm

253.7 mm

M6

M6

1138843147

290

mm

200 mm

270 mm

M6

M6


4Field distributorsMechanical Installation

4.3.5 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (Size 2)

The following figure shows the mounting dimensions for ..Z.8. field distributors: (size 2):

1138856203

350

mm

205 mm

290 mm

M6

M6


5 Installation planning considering EMC aspectsElectrical Installation

5 Electrical Installation5.1 Installation planning considering EMC aspects5.1.1 Notes on arranging and routing installation components

Successful installation of decentralized drives depends on selecting the correct cables,providing correct grounding and a functioning equipotential bonding.

You should always apply relevant standards. You also need to consider the followingpoints:

• Equipotential bonding– Low-impedance, HF-capable equipotential bonding must be provided indepen-

dent of the functional ground (PE terminal) (see also VDE 0113 or VDE 0100part 540) using, for example

– Flat contact surface connection of metal components

– Using flat grounding strips (HF stranded wire)

– Do not use the cable shield of data lines for equipotential bonding.

• Data lines and 24 V supply– Must be routed separately from cables that emit interference (e.g. control cables

from solenoid valves, motor cables).

• Field distributor– We recommend using prefabricated SEW hybrid cables especially designed for

connecting field distributors and motors.

• Cable glands– Select a cable gland with large contact surface shielding (see the notes on selec-

tion and correct installation of cable glands).

1138895627

1138899339


5Installation planning considering EMC aspectsElectrical Installation

• Cable shield– The cable shield must have good EMC characteristics (high shield attenuation),

– It must protect the cable mechanically and as a shield,

– It must be connected with the unit's metal housing (via EMC metal cable glands)at the flat contact surface cable ends (see the further notes in this chapter on se-lection and correct installation of cable glands).

• Additional information is available in the SEW publication "Drive Engineering– Practical Implementation, EMC in Drive Engineering."

5.1.2 Sample connection between an MF.. / MQ.. fieldbus interface and MOVIMOT®

If the MF../MQ.. fieldbus interface and MOVIMOT® are installed separately, the RS-485connection must be implemented as follows:

• If the connection also carries the DC 24 V supply– Use shielded lines

– Apply shielding to the housing of both units via EMC metal cable glands (consultthe other notes in this chapter on appropriate assembly of EMC metal cableglands as well)

– Strand cores in pairs (see the following illustration)

• If the connection does not carry the DC -24 V supplyIf MOVIMOT® is supplied with DC 24 V via a separate connection, the RS-485 con-nection must be carried out as follows:

– Use shielded lines

– Apply shielding to the housing of both units via EMC metal cable glands (consultthe other notes in this chapter on selection and appropriate assembly of cableglands as well)

– The GND reference potential must be provided for the RS-485 interface

– Strand the cores (see the following illustration)

1138904075

1138973579

RS+RS-

24VGND

RS+GND

24VRS-

RS+RS-GND


5 Installation instructions for fieldbus interfaces, field distributorsElectrical Installation

5.2 Installation instructions for fieldbus interfaces, field distributors5.2.1 Connecting supply system leads

• The rated voltage and frequency of the MOVIMOT® inverter must correspond to thedata for the supply system.

• Select the cable cross section according to input current Imains at rated power; for de-tailed information, see chapter "Technical Data".

• Install line fuses at the beginning of the supply system lead behind the supply busjunction. Use D, DO, NH fuses or circuit breakers. Select the fuse size according tothe cable cross section.

• Do not use a conventional earth leakage circuit-breaker as a protective device. Uni-versal current-sensitive earth-leakage circuit breakers ("type B") are permitted as aprotective device. During normal operation of MOVIMOT® drives, earth-leakage cur-rents > 3.5 mA can occur.

• Use contactor switch contacts from utilization category AC-3 according to IEC 158 toconnect MOVIMOT® drives.

• SEW-EURODRIVE recommends using earth-leakage monitors with pulse codemeasuring in voltage supply systems with a non-grounded star point (IT systems).Using such devices prevents the earth-leakage monitor mis-tripping due to theground capacitance of the inverter.


5Installation instructions for fieldbus interfaces, field distributorsElectrical Installation

5.2.2 Notes on PE connection

Earth-leakage currents ≥ 3.5 mA can occur during normal operation. To meet the re-quirements of EN 61800-5-1, observe the following notes:

• The protective earth (PE) connection must meet the requirements for plants with highearth-leakage currents.

• This usually means

– installing a PE connection cable with a minimum cross section of 10 mm2

– or installing a second PE connection cable in parallel with the original PE connec-tion.

5.2.3 Permitted connection cross section and current carrying capacity of the terminals

The permitted tightening torque of the power terminals is 0.6 Nm (5 Ib.in).

WARNINGElectric shock due to incorrect connection of PE.

Severe, fatal injuries• The permitted tightening torque for the screw fitting is 2.0 - 2.4 Nm (18 - 21 lb.in).• Observe the following notes regarding PE connection.

Prohibited assembly Recommendation: Assembly with forked cable lugPermitted for all cross sections

Assembly with solid connecting wirePermitted for cross sections up to max. 2.5 mm2

323042443 323034251 323038347

[1] Forked cable lug suitable for M5 PE screws

[1]

M5

2.5 mm²

M5

Power terminals X1, X21(screw terminals)

Control terminals X20(cage clamp terminals)

Connection cross-section 0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2

AWG 24 – AWG 10 AWG 28 – AWG 12

Current carrying capacity 32 A max. continuous current 12 A max. continuous current


5 Installation instructions for fieldbus interfaces, field distributorsElectrical Installation

5.2.4 Looping through the DC 24 V supply voltage in the MFZ.1 module terminal box

• Two M4 x 12 studs are located on the connection part of the DC 24 V supply. Thesestuds can be used for looping through the DC 24 V supply voltage.

• The terminal studs have a current carrying capacity of 16 A.

• The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm(11 Ib.in) ± 20%.

5.2.5 Additional connection options with MFZ.6, MFZ.7 and MFZ.8 field distributors• The connection part of the DC 24 V supply comprises an X29 terminal block with two

M4 x 12 studs and a pluggable X40 terminal.

• The X29 terminal block can be used as an alternative to the X20 terminal (see chap-ter "Unit Structure") for looping through the DC 24 V supply voltage. Both studs areconnected internally to the 24 V connection at terminal X20.

• The plug-in terminal X40 ("Safety Power") is intended for the external DC 24 V supplyof the MOVIMOT® inverter via an emergency stop relay.

This setup allows for the operation of a MOVIMOT® drive in safety applications. Formore information, refer to the documentation on "Safe Disconnection for MOVIMOT®

MM.." of the respective MOVIMOT® drives.

1140831499

1141387787

Terminal assignmentNo. Name FunctionX29 1 24 V 0V24 reference potential for module electronics and sensors

(studs, jumpered with terminal X20/11)

2 GND 0V24 reference potential for module electronics and sensors(studs, jumpered with terminal X20/13)

Terminal assignmentNo. Name FunctionX40 1 24 V 24 V voltage supply for MOVIMOT® for disconnection with emergency

stop relay

2 GND 0V24 reference potential for MOVIMOT® for disconnection with emer-gency stop relay


5Installation instructions for fieldbus interfaces, field distributorsElectrical Installation

• Terminal X29/1 is factory-jumpered with X40/1 and terminal X29/2 with X40/2, so thatthe MOVIMOT® inverter is supplied by the same DC 24 V voltage as the fieldbus in-terface.

• The guide values for both studs are:

– Current carrying capacity: 16 A

– Permitted tightening torque for the hex nuts: 1.2 Nm (11 Ib.in) ± 20%.

• The guide values for screw terminal X40 are:

– Current carrying capacity: 10 A

– Connection cross-section: 0.25 mm2 – 2.5 mm2 (AWG24 – AWG12)

– Permitted tightening torque: 0.6 Nm (5 Ib.in)

5.2.6 UL-compliant installation for field distributors• Use only copper cables with the temperature range 60/75 °C as connection lead:

• Use only tested units with a limited output voltage (V ≤ DC 30 V) and limited outputcurrent (I ≤ 8 A) as an external DC 24 V voltage source.

• The UL certification only applies to operation on voltage networks with voltages toground up to a maximum of 300 V.


5 Connection of MFZ21 connection module with MFE52 to MOVIMOT®Electrical Installation

5.3 Connection of MFZ21 connection module with MFE52 to MOVIMOT®

5.3.1 MFZ21 connection module with PROFINET IO interface MFE52 connected to MOVIMOT®

(for a configuration with 6 inputs or with 4 inputs/2 outputs)

3326462987

0 = Potential level 0 1 = Potential level 1

[1] For separate MF../Z21/MOVIMOT® installation:Connect the shield of the RS-485 cable with MFZ and the MOVIMOT® housing using the EMC metal cable gland

[2] Ensure equipotential bonding between all bus nodes[3] Assignment of terminals 19 - 36 (page 31)

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

24V

RS

+

RS

-

GN

D 24V

R L f1/f2

K1a K1b RS

-R

S+

MOVIMOT®MFZ21

� �

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

24VGND

[3]

[2]

[1] [1]

0 1+

MFZ21

MFE52

X20

Terminal assignmentNo. Name Direction FunctionX20 1–10 res. – Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND - 0V24 reference potential for module electronics and sensors


15 24 V Output 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)

16 RS+ Output Communication link to MOVIMOT® terminal RS+

17 RS- Output Communication link to MOVIMOT® terminal RS-

18 GND - 0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)


5Connection of MFZ23 field distributor with MFE52Electrical Installation

5.4 Connection of MFZ23 field distributor with MFE525.4.1 MFZ33 connection module with MFE52 PROFINET IO interface and 2 separate DC 24 V circuits

(only for a configuration with 4 inputs/2 outputs)

3326484107

0 = Potential level 0 1 = Potential level 1 2 = Potential level 2

L3L2L1PE

L3L2L1PE

4 mm (AWG10)2X1

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

PE L1 L1 L2 L2 L3 L3 PE

4 mm (AWG10)

24V1GND1

24V1GND1

24V2GND2

24V2GND2

2.5 mm (AWG12)

0 1 2

2 2

X20 X21

2 x DC 24 V

MFZ23

+

MFE52

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.

12345678

8765432110987654321


X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®


3 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®


5 V2I24 Input 24 V voltage supply for actuators (binary outputs)

6 V2I24 Output 24 V voltage supply for actuators (binary outputs) jumpered with terminal X21/5

7 GND2 - 0V24 reference potential for actuators



5 Connection of MFZ23 field distributor with MFE52Electrical Installation

5.4.2 MFZ33 connection module with MFE52 PROFINET IO interface and 1 shared DC 24 V circuit


3326505995


8765432110987654321

12345678

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2


L3L2L1PE

L3L2L1PE

4 mm (AWG10)

24VGND

24VGND

0 1 2

2X1

X20 X214 mm (AWG10)2.5 mm (AWG12)2 2

1 x DC 24 V

MFZ23

+

MFE52

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.


X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®









5Connection of field distributors MFZ26, MFZ27, MFZ28 with MFE52Electrical Installation

5.5 Connection of field distributors MFZ26, MFZ27, MFZ28 with MFE525.5.1 MFZ26, MFZ27, MFZ28 connection modules with PROFINET IO interface MFE52 and 2 separate

DC 24 V voltage circuits(only for a configuration with 4 inputs/2 outputs)

3326589963


[1] Assignment of terminals 19 - 36 (page 31)








17 GND2 - 0V24V reference potential for actuators (binary outputs)


+

MFZ26

MFZ27

MFZ28

MFE52

2 x DC 24 V

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

1 2 3 4 5 6 7 8


L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

24V1GND1

24V1GND1

24V2GND2

24V2

2X1

0 1 2

1 22.5 mm (AWG12)2 X20

[1]

GND1

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.


5 Connection of field distributors MFZ26, MFZ27, MFZ28 with MFE52Electrical Installation

5.5.2 MFZ26, MFZ27, MFZ28 connection modules with PROFINET IO interface MFE52 and 1 sharedDC 24 V voltage circuit


3326613771

1

1 2 3 4 5 6 7 8

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

4 mm (AWG10)

24VGND

24VGND

0 1 2

1 2PE L1 L1 L2 L2 L3 L3 PE

L3L2L1PE

L3L2L1PE

2

2.5 mm (AWG12)2

X1

X20

+

MFZ26

MFZ27

MFZ28

MFE52

1 x DC 24

[1]

res.

res.

res.

res.

res.

res.

res.

res.

res.

res.


[1] Assignment of terminals 19-36 (page 31)











5Connection of the inputs/outputs of the MFE52 fieldbus interfaceElectrical Installation

5.6 Connection of the inputs/outputs of the MFE52 fieldbus interfaceThe fieldbus interface is connected via terminals or M12 plug connectors.

5.6.1 Connection of input/outputs via terminalsFor fieldbus interfaces with 4 digital inputs and 2 digital inputs/outputs:

MFZ.1MFZ.6MFZ.7MFZ.8

in combination with MFE52

1141534475

1 = Potential level 1 2 = Potential level 2

Terminal assignmentNo. Name Direction FunctionX20 19 DI0 Input Switching signal of sensor DI01)

1) This signal is used in conjunction with field distributors MFZ26J and MFZ28J as maintenance switch feed-back signal (NO contact). Evaluation via control is possible.

20 GND - 0V24 reference potential for sensor DI021 V024 Output 24 V voltage supply for sensor DI01)

22 DI1 Input Control signal of sensor DI123 GND - 0V24 reference potential for sensor DI124 V024 Output 24 V voltage supply for sensor DI125 DI2 Input Control signal of sensor DI226 GND - 0V24 reference potential for sensor DI227 V024 Output 24 V voltage supply for sensor DI228 DI3 Input Control signal of sensor DI329 GND - 0V24 reference potential for sensor DI330 V024 Output 24 V voltage supply for sensor DI3

31 DIO4Input Control signal of sensor DI4Output Control signal of actuator DO0

32 GND2- 0V24 reference potential for sensor DI4- 0V24 reference potential for actuator DO0

33 DIO5Input Control signal of sensor DI5Output Control signal of actuator DO1

34 GND2- 0V24 reference potential for sensor DI5- 0V24 reference potential for actuator DO1

35 V2I24 Input 24 V voltage supply for actuators (only for MFZ.6, MFZ.7 and MFZ.8: jumpered with terminal 15 or 16)

36 GND2 -0V24 reference potential for actuators DO0 and DO1 or sensors DI4 and DI5 (only for MFZ.6, MFZ.7 and MFZ.8: jumpered with terminal 17 or 18)

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI0

GN

D

VO

24

DI1

GN

D

VO

24

DI2

GN

D

VO

24

DI3

GN

D

VO

24

DIO

4

GN

D2

DIO

5

GN

D2

GN

D2

1 2X20

V2I

24


5 Connection of the inputs/outputs of the MFE52 fieldbus interfaceElectrical Installation

5.6.2 Connection of inputs/outputs via M12 plug connectorsFor MFE52 fieldbus interfaces with 4 digital inputs and 2 digital inputs/outputs:

• Connect sensors/actuators using either M12 sockets or terminals.

• Connect dual-channel sensors/actuators to DI0, DI2 and DO0.

DI1, DI3 and DO1 can no longer be used.

NOTICELoss of the ensured degree of protection if the screw plugs of unused M12 connec-tions are not installed or not installed correctly.

Damage to the fieldbus interface• Seal all unused M12 connection sockets with screw plugs.

3345209099

[1] Do not use DI0 in combination with field distributors MFZ26J and MFZ28J.

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

35

4

1 2

35

4

DI0

DI2

DI3

GND

GND

DI3

24 V(V024)

24 V (V024)

24 V (V024)

DI3

1 2

35

4

1 2

35

4

DI2[1]

DO0

DO1

DI4

DI5

GND2

GND2

DO1DI5

DO1DI5

1 2

35

4

1 2

35

4

DI4DO0

24 V(V024)


5Connection of the inputs/outputs of the MFE52 fieldbus interfaceElectrical Installation

For MFE52H fieldbus interfaces (in preparation)

• Connect sensors/actuators using either M12 sockets or terminals.

• The following sensors/actuators can be connected:

– 4 single-channel sensors and 2 single-channel actuators

– or 4 dual-channel sensors and 2 dual-channel actuators

The second channel is not connected when dual-channel sensors/actuators areused.

NOTICELoss of the ensured degree of protection if the screw plugs of unused M12 connec-tions are not installed or not installed correctly.

Damage to the fieldbus interface• Seal all unused M12 connection sockets with screw plugs.

3345381643

[1] Do not use DI0 in combination with field distributors MFZ26J and MFZ28J.

DIO

DI1

GND

GND

n.c.

24 V(V024)

24 V (V024)

DI1

1 2

35

4

1 2

35

4

DI0

DI2

DI3

GND

GND

n.c.

24 V(V024)

24 V (V024)

DI3

1 2

35

4

1 2

35

4

DI2[1]

DO0

DO1

DI4

DI5

GND2

GND2

n.c.1 2

35

4

1 2

35

4

24 V (V024)

DO1DI5

DI4DO0

24 V(V024)


5 PROFINET IO connectionElectrical Installation

5.7 PROFINET IO connectionThe following figure shows the connections of the PROFINET IO bus:

The following table shows the connector assignment of the PROFINET IO ports X11 andX12:

9007202600365067

[1] X11, PROFINET IO connection, port 1[2] X12, PROFINET IO connection, port 2

FunctionPROFINET IO interface

Connection typeM12, 4-pole, female, D-coded

Wiring diagram

3545032843

AssignmentNo. Name Function1 TX+ Transmit line (+)

2 RX+ Receive line (+)

3 TX- Transmit line (-)

4 RX- Receive line (-)

DI0

DI2DI4

DI5

DO0

RUNBUS-F

link/act1

link/act2

MFE52A Ethernet SYS-F

[2]

[1]

12

3 4


5PROFINET IO connectionElectrical Installation

5.7.1 The integrated Ethernet switch

You can use the integrated Ethernet switch to achieve line topologies known from thefieldbus technology. Other bus topologies, such as star or tree, are also possible. Ringtopologies are not supported.

Auto-crossing The two ports leading out of the Ethernet switch have auto-crossing functionality. Thismeans that they can use both patch and cross-over cables to connect to the next Ether-net node.

Auto-negotiation The baud rate and the duplex mode are negotiated by both Ethernet nodes when estab-lishing the connection. For this purpose, both Ethernet ports of the Ethernet connectionsupport an auto-negotiation functionality and work with a baud rate of either 100 Mbit or10 Mbit in full duplex or half-duplex mode.

INFORMATIONThe number of Industrial Ethernet switches connected in line affects the telegram run-time. When a telegram passes through the units, the telegram runtime is delayed bythe Store & Forward function of the Ethernet switch:• For a telegram length of 64 bytes by approximately 10 µs (at 100 Mbit/s)• For a telegram length of 1500 bytes by approximately 130 µs (at 100 Mbit/s)This means that the more units a telegram has to pass through, the longer the tele-gram runtime is.


5 Hybrid cable connectionElectrical Installation

5.8 Hybrid cable connection5.8.1 Hybrid cable between MFZ.3. or MFZ.6. field distributor and MOVIMOT®

The following figure shows the hybrid cable for connecting the MOVIMOT® drive (partno. 0 186 725 3).

The following table shows the terminal assignment of the hybrid cable in the MOVIMOT®

connection box:

Note the enabled direction of rotation

Check to see if requested direction of rotation has been enabled.

1146765835

Terminal assignmentMOVIMOT® terminal Wire color/hybrid cable designationL1 Black/L1

L2 Black/L2

L3 Black/L3

24 V Red/24 V

� White/0 V

RS+ Orange/RS+

RS- Green/RS-

PE terminal Green/yellow + shield end

MFZ.6

+

MFZ.3

Both directions of rotation are enabled.

Drive is inhibited or is being brought to a standstill.

Only CCW operation is enabled.Setpoint specifications for CW rotation result in standstill of drive.

Only CW operation is enabled.Preselected setpoints for CCW rotation result in standstill of drive.

24V

LR LR24V

LR24V

LR24V


5Hybrid cable connectionElectrical Installation

5.8.2 Hybrid cable between MFZ.7. or MFZ.8. field distributor and AC motorsThe following figure shows the hybrid cable for connecting the AC motor -part no. 0 186742 3.

The following table shows the terminal assignment of the hybrid cable in the motor ter-minal box:

1147265675

Terminal assignmentMotor terminal Wire color/hybrid cable designationU1 Black/U1

V1 Black/V1

W1 Black/W1

4a Red/13

3a White/14

5a Blue/15

1a Black/1

2a Black/2

PE terminal Green/yellow + shield end (internal shield)

MFZ.7

+

MFZ.8

INFORMATIONAttach the outer shield of the cable to the housing of the motor terminal box using anEMC metal cable gland.


5 PC connectionElectrical Installation

5.9 PC connectionThe fieldbus interfaces have a diagnostic interface (RJ10 plug connector) for startup,parameter setting, and service.

The diagnostic interface is located underneath the screw plug of the fieldbus interface.

You must remove the screw plug before plugging in the connector into the diagnosticinterface.

DANGER Danger of burns due to hot surfaces of the MOVIMOT® inverter (especiallythe heat sink).

Severe injuries.

• Wait for the MOVIMOT® inverter to cool down sufficiently before touching it.

The diagnostic interface is connected to a commercially available PC via the USB11Ainterface adapter with USB port, part no. 0 824 831 1:

Scope of delivery:• USB11A interface adapter

• Cable with RJ10 plug connector

• Interface cable for USB (USB11A)

9007200449853323

PC + MOVITOOLS

RJ10USBUSB11A

MF../MQ..


5Wiring checkElectrical Installation

5.10 Wiring checkIn order to prevent injury to persons or damage to the plant, check the wiring as de-scribed below before you connect the power supply for the first time:

• Remove all fieldbus interfaces from the connection module.

• Disconnect all MOVIMOT® inverters from the connection module (only with MFZ.7,MFZ.8).

• Disconnect all plug connectors of the motor connection (hybrid cable) from the fielddistributor.

• Check the insulation of the cabling in accordance with applicable national standards.

• Check the grounding.

• Check the insulation between the supply system cable and the DC 24 V cable.

• Check the insulation between mains cable and communication cable.

• Check the polarity of the DC 24 V cable

• Check the polarity of the communication line

• Check the mains phase sequence

• Ensure equipotential bonding between the fieldbus interfaces.

5.10.1 After the wiring check• Connect and fasten all motor connections (hybrid cable).

• Plug in and fasten all fieldbus interfaces.

• Install and fasten all MOVIMOT® inverters (for MFZ.7, MFZ.8 only).

• Install all connection box covers.

• Seal any plug connections not in use.


6 Startup instructionsStartup

6 Startup6.1 Startup instructions

WARNINGElectric shock caused by dangerous voltages in the connection box and field distribu-tor. Dangerous voltages may still be present for up to one minute after disconnectionfrom the power supply.

Severe or fatal injuries.• De-energize the MOVIMOT® drive using a suitable cut-off device before removing

the MOVIMOT® inverter.• Secure the drive against unintended re-connection to the voltage supply.• Wait for at least 1 minute before removing the MOVIMOT® inverter.

WARNINGDanger of burns due to hot surfaces of the MOVIMOT® drive (especially the heat sink)or external options.

Severe injuries.• Do not touch the MOVIMOT® drive and external options until they have cooled

down sufficiently.

WARNINGUnit malfunction due to incorrect unit setting.

Severe or fatal injuries.• Observe the startup instructions.• The installation must only be carried out by qualified personnel.• Only use settings that are consistent with the function.

INFORMATION• Switch off the DC 24 V supply before removing/mounting the MFE fieldbus inter-

face.• The bus connection of the incoming and outgoing PROFINET IO is integrated in

the connection module, which means PROFINET IO is operational even when themodule electronics have been disconnected.

• In addition, observe the notes in the section "Supplementary Field DistributorStartup Information".

INFORMATION• Remove paint protection cap from the status LED before startup.• Remove paint protection film from the nameplates before startup.• Check that all protective covers are installed correctly.• Observe a minimum switch-off time of 2 seconds for the line contactor K11.

00

I


6TCP/IP addressing and subnetworksStartup

6.2 TCP/IP addressing and subnetworks6.2.1 Introduction

The settings for the address of the IP protocol are made using the following parameters:

• MAC ID

• IP address

• Subnet mask

• Standard gateway

The addressing mechanisms and subdivision of the IP networks into subnetworks areexplained in this chapter to help you set the parameters correctly.

6.2.2 MAC IDThe MAC (Media Access Controller) ID is the basis for all address settings. The MACID is a worldwide unique 6-byte value (48 bits) assigned to the Ethernet device. SEWEthernet units have the MAC ID 00-0F-69-xx-xx-xx. The MAC ID is difficult to handle forlarger networks. This is why freely assignable IP addresses are used.

6.2.3 IP addressThe IP address is a 32-bit value that uniquely identifies a node in the network. An IP ad-dress is represented by 4 decimal numbers separated by decimal points.

Example: 192.168.10.4

Each decimal number stands for one byte (= 8 bits) of the address and can also be rep-resented using binary code (see following table).

The IP address comprises a network address and a node address (see following table).

The part of the IP address that denotes the network and the part that identifies the nodeis determined by the network class and the subnet mask.

Node addresses cannot consist of only zeros or ones (binary) because they representthe network itself or a broadcast address.

Byte 1 Byte 2 Byte 3 Byte 411000000 . 10101000 . 00001010 . 00000100

Network address Node address192.168.10 4

00

I


6 TCP/IP addressing and subnetworksStartup

6.2.4 Network classes

The first byte of the IP address determines the network class and as such representsthe division into network addresses and node addresses.

This rough division is not sufficient for a number of networks. They also use an explicit,adjustable subnet mask.

6.2.5 Subnet maskA subnet mask is used to divide the network classes into even finer sections. Like theIP address, the subnet mask is represented by 4 decimal numbers separated by decimalpoints.

Example: 255.255.255.128

Each decimal number stands for one byte (= 8 bits) of the subnet mask and can also berepresented using binary code (→ following table).

If you compare the IP addresses with the subnet masks, you see that in the binary rep-resentation of the subnet mask all ones determine the network address and all the zerosdetermine the node address (see following table).

The class C network with the address 192.168.10. is further subdivided into255.255.255.128 using the subnet mask. Two networks are created with the address192.168.10.0 and 192.168.10.128.

The following node addresses are permitted in the two networks:

• 192.168.10.1 – 192.168.10.126

• 192.168.10.129 – 192.168.10.254

The network nodes use a logical AND operation for the IP address and the subnet maskto determine whether there is a communication partner in the same network or in a dif-ferent network. If the communication partner is in a different network, the standard gate-way is addressed for passing on the data.

Value range Network class Complete network address(Example)

MeaningByte 1

0 – 127 A 10.1.22.3 10 = Network address1.22.3 = node address

128 – 191 B 172.16.52.4 172.16 = Network address52.4 = node address

192 – 223 C 192.168.10.4 192.168.10 = Network address4 = node address

Byte 1 Byte 2 Byte 3 Byte 411111111 . 11111111 . 11111111 . 10000000

Byte 1 Byte 2 Byte 3 Byte 4

IP addressdecimal 192 . 168. . 10 . 129

binary 11000000 . 10101000 . 00001010 . 10000001

Subnet maskdecimal 255 . 255 . 255 . 128

binary 11111111 . 11111111 . 11111111 . 10000000

00

I


6Setting the IP address parametersStartup

6.2.6 Standard gateway

The standard gateway is also addressed via a 32-bit address. The 32-bit address is rep-resented by 4 decimal numbers separated by decimal points.

Example: 192.168.10.1

The standard gateway establishes a connection to other networks. In this way, a net-work node that wants to address another node can use a logical AND operation with theIP address and the subnetwork mask to decide whether the desired node is located inthe same network. If this is not the case, the node addresses the standard gateway(router), which must be part of the actual network. The standard gateway then takes onthe job of transmitting the data packages.

6.3 Setting the IP address parameters6.3.1 Initial startup

On delivery, the MFE fieldbus interface has the following IP address parameters:

6.3.2 Changing the IP address parameters after initial startup

If the MFE fieldbus interface has been started with a valid IP address, you can accessthe IP address parameters via the Ethernet fieldbus connection or via the Ethernet ser-vice interface.

You can change the IP address parameters via Ethernet by one of the following meth-ods:

• with the MOVITOOLS® MotionStudio software

• Using the SEW Address Editor

You can also change the IP address parameters via the Ethernet interfaces of the MFEfieldbus interface.

If the IP address parameters have been assigned to the fieldbus interface unit via aDHCP server, you can only change the parameters by adjusting the settings of theDHCP server.

The options mentioned above for changing the IP address parameters only come intoeffect once the supply voltage (including DC 24 V) has been switched off and back onagain.

You can set the type of IP address assignment via the DHCP Startup Control parameterin the parameter tree of the MFE fieldbus interface in MOVITOOLS® MotionStudio.

• "Stored IP parameters" setting

The stored IP address parameters are used.

• "DHCP" setting

The IP address parameters are requested by a DHCP server.

Standard IP address Subnet mask

192.168.10.4 255.255.255.0

INFORMATIONWith PROFINET IO units, the IP address is assigned via the engineering system of theIO controller. In this case, it is not mandatory to set the IP address usingMOVITOOLS® MotionStudio.

00

I


6 Startup procedureStartup

6.4 Startup procedure

1. Check for correct wiring of the MOVIMOT® inverter and the PROFINET IO interface(MFZ21, MFZ23, MFZ26, MFZ27 or MFZ28).

2. Set DIP switch S1/1 of the MOVIMOT® inverter (see corresponding MOVIMOT® op-erating instructions) to "ON" (= address 1).

3. Unscrew the screw plug above the setpoint potentiometer f1 on the MOVIMOT® in-verter.

4. Set the maximum speed using setpoint potentiometer f1.

INFORMATIONThis chapter describes the startup procedure for MOVIMOT® MM..D in Easy mode.For information on the startup of MOVIMOT® MM..D in Expert mode, refer to the"MOVIMOT® MM..D with DRS/DRE/DRP Series AC Motors" operating instructions.

WARNINGElectric shock caused by dangerous voltages in the connection box or field distributor.Dangerous voltages may still be present for up to one minute after disconnection fromthe power supply.

Severe or fatal injuries.• De-energize the MOVIMOT® drive using a suitable cut-off device before removing

the MOVIMOT® inverter.• Secure the drive against unintended re-connection to the voltage supply.• Wait for at least 1 minute before removing the MOVIMOT® inverter.

1158400267

1158517259

[1] Potentiometer setting

1

ON

6 7 854321

ON

2

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

00

I


6Startup procedureStartup

5. Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.

NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpointpotentiometer or the X50 diagnostics interface are installed incorrectly or not at all.

Damage to the MOVIMOT® inverter.

• Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.

6. Set minimum frequency fmin with switch f2.

7. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 ofthe MOVIMOT® inverter.

The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).

8. Check to see if requested direction of rotation has been enabled on the MOVIMOT®

inverter.

Function SettingDetent setting 0 1 2 3 4 5 6 7 8 9 10

Minimum frequency fmin [Hz]

2 5 7 10 12 15 20 25 30 35 40

Function SettingDetent setting 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

Terminal R Terminal L MeaningActivated Activated • Both directions of rotation are enabled.

Activated Not activated • Only CW operation is enabled.• Preselected setpoints for CCW rotation result in

standstill of drive.

Not activated Activated • Only CCW operation is enabled.• Pre-selected setpoints for CW rotation result in

standstill of drive.

Not activated Not activated • The unit is inhibited or the drive is brought to a stop.

34

56

78

34

56

78

24V

R L

24V

R L

24V

R L

24V

R L

00

I


6 Startup procedureStartup

9. Make sure that DIP switch S1/2 "DEF-IP" of the MFE PROFINET interface is set to"OFF".

10.Place the MOVIMOT® inverter and the MFE housing cover on the field distributor andscrew them on.

11.Switch on the DC 24 V supply voltage of the MFE PROFINET IO interface and theMOVIMOT® inverter.

Startup has been completed successfully when the MFE... fieldbus interface showsthe following:

• The green "RUN" LED is lit

• The red "SYS-F" LED is not lit.

12.Configure the MFE PROFINET IO interface at the PROFINET IO controller.

3545124235

14

32

ON

S1

res. (OFF)res. (OFF)DEF-IP (OFF)res. (OFF)

INFORMATIONIn conjunction with PROFINET IO, no further settings are necessary on the drive.

The entire PROFINET configuration is done via software tools. For more informationabout configuration, refer to chapter "PROFINET IO configuration".

00

I


7Meaning of the LED displayFunction

7 Function7.1 Meaning of the LED display

The MFE PROFINET IO interface has 5 LEDs for diagnostic purposes.

• The "RUN" LED indicates the operating status of the MFE fieldbus interface.

• The "BUS-F" LED displays errors in the PROFINET IO.

• The "Link/act1" LED indicates the activity of the PROFINET port 1 (X11).

• The "Link/act2" LED indicates the activity of the PROFINET port 2 (X12).

• The "SYS-F" LED indicates system faults of the MFE PROFINET IO interface or theMOVIMOT® inverter.

7.1.1 "RUN" LEDThe following table shows the statuses of the "RUN" LED:

3355956363

RUN

BUS-F

SYS-F

link/act1link/act2MF

E52A

Ethe

rnet

DI0

DI1

DI2

DI3

DI4

DI5

DO0

DO1

RUN BUS-F Meaning RemedyGreen X MFE subassembly hardware

OK-

Green Off Normal operation, MFE is cur-rently exchanging data with the PROFINET master (data exchange)

-

Off X MFE not ready for operation, 24 V supply is missing

Check DC 24 V supply. Switch MFE on again. Replace MFE if problem occurs several times.

Red X Fault in the MFE subassem-bly hardware

Switch MFE on again. Replace MFE if problem occurs several times.

Flash-ing green

X

MFE subassembly hardware cannot start.

Switch MFE on again. Replace MFE if problem occurs several times.Flash-

ing yel-low

X

Yellow X

X Any state


7 Meaning of the LED displayFunction

7.1.2 "BUS-F" LEDThe following table shows the statuses of the "BUS-F" LED:

7.1.3 LED "SYS-F"The following table shows the states of the "SYS-F" LED:

7.1.4 LEDs "Link/act1" and "Link/act2"The following table shows the statuses of the "Link/act1" and "Link/act2" LEDs:

RUN BUS-F Meaning RemedyGreen Off MFE is currently exchanging

data with the PROFINET master (data exchange).

–

Green Flash-ing green

The flashing function in the PROFINET master configura-tion is activated to visually localize the nodes.

–

Flash-ing green/red

Green Red • Connection to the PROFI-NET master has failed.

• MFE does not detect a link.

• Bus interruption• PROFINET master not in

operation.

• Check the PROFINET connection of MFE.

• Check the PROFINET master.• Check all cables in your PROFINET

network.

SYS-F Meaning RemedyOff Standard operating state.

MFE is exchanging data with the MOVIMOT® inverter.

-

Red MFE cannot exchange data with the MOVIMOT® drive.

Check the RS-485 wiring between MFE and MOVIMOT®.Check the voltage supply of the MOVIMOT ® drive.

Flashing red(2 s cycle)

MFE initialization error or seri-ous unit error

Use MOVITOOLS® MotionStudio to read out the error status.Correct fault and acknowledge.

Link/act1Link/act2

Meaning

Green PROFINET cable connects device with other PROFINET nodes.

Flashing red

"Localizing" function activated. The LED flashes red when the "Localize" checkbox was activated in the MOVITOOLS® MotionStudio Address Editor.

Yellow Ethernet communication active.


8Fieldbus interface error tableService

8 Service

8.1 Fieldbus interface error table

INFORMATIONFor information on service and maintenance of the MOVIMOT® inverters, refer to therespective operating instructions.

Error code/designa-tion

Response Cause Measure

25 EEPROM Rapid stop of the MOVIMOT® driveDO = 0

Error while accessing EEPROM • Activate "Delivery state" set-tings, perform reset and set parameters again (Important: The IPOS program is deleted)

• If the fault occurs again, contact SEW service

28 Fieldbus timeout

Process output data = 0DO = 0(can be switched off)

No communication between mas-ter and slave within the configured response monitoring.

• Check communications routine of the master

37 Watchdog error Communication to MOVIMOT® stopsDO = 0

Error while executing system soft-ware • Consult SEW Service

28 Software error45 Initialization

errorError after self-test during reset • Perform a reset; if the error

occurs again, contact SEW ser-vice.

97 Copy data Error while copying data record.Data is not consistent.

• Try to copy the data again; reset the unit to the factory setting "Delivery state" first.

111 MOVIMOT® timeout

No response One or more nodes (MOVIMOT®) could not be addressed by the MQ.. within the timeout interval.

• Check voltage supply and RS-485 wiring

• Check address of configured nodes

112 Periphery error e.g. overload of a binary output • Analyze MFE status word and correct fault.


9 Declarations of Conformity

9 Declarations of Conformity

3122936971

EC Declaration of Conformity

BruchsalJohann Soder

Place Date Managing Director Technology a) b)

a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents

900040010

11.12.09

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42, D-76646 Bruchsaldeclares under sole responsibility that the

field distributors of the series MF../Z.3.MQ../Z.3.MF../Z.6.MQ../Z.6.

are in conformity with

Low Voltage Directive 2006/95/EC

EMC Directive 2004/108/EC 4)

applied harmonized standards EN 50178:1997EN 61000-6-2:2005EN 61000-6-3:2001+ A11:2004

4) According to the EMC Directive, the listed products are not independently operable products. EMCassessment is only possible after these products have been integrated in an overall system. Theassessment was verified for a typical system constellation, but not for the individual product.


9Declarations of Conformity

2309606923

EC Declaration of Conformity

BruchsalJohann Soder

Place Date Managing Director Technology a) b)

a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents

900030110

01.09.10

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42, D-76646 Bruchsaldeclares under sole responsibility that the following products

frequency inverters of the series MOVIMOT® D

possibly in connection with AC motor

are in conformity with

Machinery Directive 2006/42/EC 1)

Low Voltage Directive 2006/95/EC

EMC Directive 2004/108/EC 4)

Applied harmonized standards EN 13849-1:2008 5)EN 61800-5-2: 2007 5)EN 60034-1:2004EN 61800-5-1:2007EN 60664-1:2008EN 61800-3:2007

1) The products are intended for installation in machines. Startup is prohibited until it has beenestablished that the machinery into which these products are to be incorporated complies with theprovisions of the aforementioned Machinery Directive.

4) According to the EMC Directive, the listed products are not independently operable products. EMCassessment is only possible after these products have been integrated in an overall system. Theassessment was verified for a typical system constellation, but not for the individual product.

5) All safety-relevant requirements of the product-specific documentation (operating instructions,manual, etc.) must be met over the entire product life cycle.

SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

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