profinet for iiot and industry 4 - derek lane

Sustainable Manufacturing & Automation Summit


Presented by Derek Lane

Automation Manager - WAGO Ltd

(Deputy Chairman - PI UK)

AMTC - Coventry - 25th February 2016

PROFINET for IoT, IIoT and Industry 4.0


“Things” refer to any physical object with

an IP address can connect/send/receive

data via a network.

Internet of Things

Kevin Ashton (British) defined “Internet of Things “ in 1999 at Auto-ID Labs

while working on RFID’s (1989 WWW by Sir Tim Berners-Lee - CERN)


Internet of Things


Internet Protocol (IP) Address – IPv4 to IPv6

IPv4 (4 bytes)

1 Byte = 8 bits

Range 0 - 255 = 256

Devices on single network

232 = 4,294,967,296

IPv6 (8 words)

1 Word = 16 bits

Range 0 - 65535 = 65,536

Devices on single network

2128 = 3.4e+38 (rounded up)

MAC address (Unique)

6 x bytes (2 x 3)

(16,777,216) (16,777,216)


New business models in the Internet age:

From taxi to

ride-sharing

From record store

to streaming

From

bookstore

to e-book

From

Yellow Pages

to marketplace /

GOOGLE


Industry 4.0

….moving into a fourth Industrial Revolution


IND4.0

A report by the UK Government Chief

Scientific Adviser Dec 2014.

Prof Sir Mark Walport:-

“We are on the brink of a new industrial

revolution.

I want the UK to lead it” !!!!!

Chancellor Merkel

David Cameron


Fieldbus Organizations

Technology PROFINET

PROFIBUS

EtherNet/IP

DeviceNet

Foundation

Fieldbus

Modbus TCP

Modbus

Consortium PI ODVA FieldComm

Group Modbus IDA

Founded 1989 1995 1994 2002

Membership 1,487 381 369 90

Regional

Organizations 27 4 4 0

Competence Centers 54 0 0 0

Test Labs 10 3 1 1

Training Centers 28 0 8 0

Fieldbus nodes 50,900,000 4,200,000 ~2,000,000 4,200,000

Ethernet nodes 10,100,000 9,500,000 ~100,000 3,675,000

Primary Backers

Siemens,

Phoenix Contact,

GE

Rockwell Emerson Schneider so

urc

e: o

rga

niz

atio

n w

eb

site

s, H

MS

rese

arc

h


Road to Industrial Ethernet

PROFIBUS PA

PROFIBUS DP

…What’s next?!


Industrial Internet of Things

IIoT

Industrie 4.0

Internet

of

Things

IoT IIoT

Revolution Evolution

Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times

User serviced User + OEM +

Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards

Industrie 4.0


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards

Data Access Performance

Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security

Openness Open Standard

Multi-vendor


PROFINET of Things

ERP

Enterprise

Resource

Planning

Manufacturing

Execution

System

Plant

Asset

Management

MES

Interface defined in IEC62264

Pro

duction

Qualit

y

Invento

ry

Main

tenance

Main

ten

an

ce

Interface defined by

PROFINET

PAM

Controller & Field Devices

PROFINET Devices

Controllers Allen-Bradley

HMI

Storage & Analysis

OPC UA

PROFINET Proxies

PROFINET

OPC UA & 97 other protocols

PR

OF

INE

T o

f T

hin

gs

ERP

MES

OPC UA FDI


It’s all about the Data

…and what you do with it!

IIoT

PR

OF

INE

T o

f T

hin

gs


Data vs. Information

Seconds Sub – Second

Timescale

Controller

Security

Visualization

Analytics

IT

1 1 1 0

0 1 1 0

0 1 1 1

0 1 0 1

0 1 0 0

17.80

0.064

4.529

Data

Information

I / O


Orders of magnitude – Big Data

Orders of magnitude:-

1000 kB kilobyte

10002 MB megabyte

10003 GB gigabyte

10004 TB terabyte

10005 PB petabyte

exabyte

1 EB = 10006bytes = 1018bytes = 1000000000000000000 bytes

Equal to:- 1000 petabytes

Equal to:- 1 million terabytes

Equal to:- 1 billion gigabytes.

After that:-

10007 ZB zettabyte

10008 YB yottabyte

https://en.wikipedia.org/wiki/Kilobyte

https://en.wikipedia.org/wiki/Megabyte

https://en.wikipedia.org/wiki/Gigabyte

https://en.wikipedia.org/wiki/Terabyte

https://en.wikipedia.org/wiki/Petabyte

https://en.wikipedia.org/wiki/Petabyte

https://en.wikipedia.org/wiki/1,000,000

https://en.wikipedia.org/wiki/Terabytes

https://en.wikipedia.org/wiki/1,000,000,000

https://en.wikipedia.org/wiki/Gigabytes

https://en.wikipedia.org/wiki/Zettabyte

https://en.wikipedia.org/wiki/Yottabyte


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards


Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security


Multi-vendor


Data Access – Performance

Use TCP/IP where it makes sense Non time critical data

Skip TCP/IP where it doesn’t Cyclic I/O can be taken for granted

Coexistence (ISO/OSI model)

Factory Automation

Motion Control Application

Standard Communication

TCP/IP

<1ms 1-10ms 100ms+

Real-Time IRT


Data Access – Application Profiles

Motor Starter:

LVSG Profile

Identifying:

Ident Profile

Checking:

Weighing Profile

Filling:

Intelligent Pumps

Charging level:

PA devices

Filling:

Dosing Profile

Detecting Position:

Encoder Profile Measuring

Temperature:

RIO for PA

Pressure:

PA devices

Protecting:

PROFIsafe

Packaging:

PROFIdrive

Palletizing:

Robots & NC Profile

Controlling:

Host Profile

Saving Energy:

PROFIenergy

Structuring data in

consistent object format

http://us.profinet.com/documents/system-description-profile-technology-and-application/


Data Access – Proxies

Machine Machine Machine Machine

Proxy

Factory

Legacy fieldbus network (PROFIBUS)

Industrial Ethernet network (PROFINET)

Data from Ethernet and legacy networks


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards


Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security


Multi-vendor


Plausible Deniability is not a Security Strategy

21

Your facility could be targeted

Your facility might be a victim,

even if not targeted

The most targeted industry is

Manufacturing!

Basics:-

Firewall & VPN (Virtual Private Network)

System “hardening”


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards


Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security


Multi-vendor


Openness – Open Standard

Where open open standards exist… Innovation is driven

Broad selection of products and vendors

Longer lifetime than proprietary solutions


PROFINET of Things Summary

IIoT is the next big concept for industry PROFINET of Things is foundational to IIoT…

…which is foundational to IoT… …and Industrie 4.0

PROFINET of Things is about Data Access Uptime Openness

You have been or will be asked about IIoT

You now know PROFINET already plays a role …and there’s more in store


Future Requirements

New applications demand

higher bandwidth • PROFINET is just Ethernet

so it’s scalable

IP-based communication

more in the field level • Multiple protocols in parallel

with deterministic, cyclic I/O

• OPC UA as a standard on

higher levels

But Industrial

Communication should not

become more complex!

Energy -

management

Cloud

Condition

Monitoring


Data Access + Openness

Information Cloud

Domain specific data transfer (IO, Safety, …)

Internet Communication

Data

Internet

Communication


Thank You for your Attention !

AMTC – Coventry 25th February 2016

Thank You to:- PI North America – Michael Bowne & MMU – Xiu Xi & SIEMENS for most of this slide content

profinet for iiot and industry 4 - derek lane

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