PRODUCTS & SERVICES

CATALOG

1886 Route 136

Eighty Four, PA 15330

Phone: 724.229.5020

Fax: 724.229.5021

www.milltorc.com

sales@milltorc.com

Industrial Bolting - On-Site Machining - Induction Heating - Resistance Heating

Torque Tool Sales & Rentals - Pipe & Flange Machining Tools - Mobile Repair & Calibration

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About us…. Millennium Torque & Tensioning, Inc. is a privately owned manufacturer of pneumatic and electric driven gear multipliers. Since 1986, MTT has supplied industry with quality torque and tensioning equipment. Our tooling has been used in virtually every industry. Along with a full selection of tooling, pumps, and accessory items, MTT also provides its customers with repair & calibration of all major brands of hydraulic, pneumatic, electric and hand torque tools (both in-house and on-site).

Ask your local service representative how Millenniums on-site services can benefit you during your next plant shut down or turnaround. We invented the rent-to-buy philosophy and can customize tooling packag-es to best achieve your maintenance or installation goals.

Sales & Rental Equipment: Pages 3-16

Pneumatic Torque Wrenches

Hydraulic Torque Wrenches

Battery Torque Wrenches

Hydraulic Torque Pumps

Hydraulic Stud Tensioners

Hydraulic Nut Splitters

Hydraulic Flange Spreaders

Hand Clicker Torque Wrenches

Sockets & Accessories

Pipe Cold Cutting Machines

End Prep Beveling Machines

Services: Pages 17-23

Industrial Bolting

On-Site Machining

Mag-Based Drilling

Resistance Heat Treating

Induction Heat Treating

Induction Bolt Heating

On-Site Tool Repairs & Calibration

Pittsburgh, PA

724.229.5020

Detroit, MI

248.915.9924

Charlotte, NC

434.572.7610

Jacksonville, FL

904.759.7714

LOCATIONS

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Made in the USA, this multi-sleeve, pneumatic operated, continuous rotation, nutrunner will loosen or tighten threaded fasteners with a +/- system accuracy of 3% +/- repeatability of 2%. The Millennium Tru-Torc® (MTT) will produce from 60-

5000 ft. lbs. of torque while the operator only feels 12 to

18 inch lbs. on the pistol grip.

SYSTEM TORQUE (ft lbs.) IDLING RPM WEIGHT (lbs)

MTT-7 60-670 60 11

MTT-13 100-1300 25 14

MTT-30 250-2500 10 18

MTT-40 350-3700 8 19

MTT-50 500-5000 6 29

SYSTEM A (in) B (in) C (in) D (in) E (in) F (in) G (in) L (in)

MTT-7 12.1 7.5 3.23 2.92 4.93 2.25 0.95 3/4"

MTT-13 12.57 7.5 3.23 3.66 5.52 2.4 1.06 1"

MTT-30 14.16 7.5 3.23 3.56 5.91 2.88 1.06 1"

MTT-40 15.84 7.5 3.23 3.9 6.38 3.39 1.58 1-1/2"

MTT-50 17.1 7.5 3.23 4.73 8.59 3.86 1.65 1-1/2"

6,000 FT/LB AND 8,000 FT/LB

MODELS AVAILABLE

IN 2019!!!

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The Single Speed Torque Wrench was designed to access smaller, tighter space envelopes than any other pneumatic nut runner

available. The tight radius and shorter length of this tool will allow users to torque and disassemble more threaded fasteners than

current models.

Features & Benefits

• Superior Gear Design

• Higher Torsional Strength

• Faster Operating Capability

• Lower CFM Requirement (24 Max)

• User Friendly Pistol Grip with 360 Rotation

• Multiple Reaction Arm Capabilities

• Small Nose Radius

SYSTEM TORQUE

(ft lbs.) DRIVE

LENGTH

(in)

WEIGHT

(lbs)

SS-7 70 - 700 3/4" 9.5 9

SS-10 100 - 1,000 3/4" 9.5 9

SS-13 130 - 1,300 1" 10.65 10

SS-30 300 - 3,000 1" 12.5 16

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With the new DA2 battery tool, a decisive step forward has been achieved with the newest gearbox technology which enables

simpler handling, reduced weight and size. Mobile cordless bolting is now safer due to the additional automatic locking of the

motor and gearbox.

Features & Benefits • Optimized handling

• Even lighter and more compact

• Automatic locking of gearbox and motor

• Integrated free turning of motor

• Active two step battery charge indicator

• 6 sizes up to a maximum of 3,500 ft/lbs.

• Comes with protective carrying case, (1) spare battery and battery charger

MODEL A B Ø C Ø D E F

(in) (in) (in) (in) (in) (in)

MTA2-05 14.37 9.65 2.7 2.83 5.69 2.38

MTA2-10 14.37 9.65 2.7 2.83 5.69 2.38

MTA2-20 15.94 9.65 3.15 2.83 5.5 2.42

MTA2-30 15.94 9.65 3.15 2.83 5.5 2.42

MTA2-36 15.94 9.65 3.15 2.83 5.5 2.42

MTA2-48 17.2 9.65 3.39 2.83 6.6 3.28

MODEL Torque

range (ft/lbs)

RPM GEAR 1

RPM GEAR 2

RPM GEAR 3

RPM GEAR 4

Drive Size

Weight (lb)

# OF TIGHTENINGS OFF OF A SINGLE

BATTERY

MTA2-05 95 - 405 8.4 16.6 37 71.6 ¾" 11.79 680

MTA2-10 130 - 935 5.3 10.8 24.5 48 ¾" 11.79 350

MTA2-20 160 - 1,475 3 5.6 12.7 24.6 1" 15.1 200

MTA2-30 240 - 2,200 2.3 4.6 10.3 20.9 1" 15.1 100

MTA2-36 280 - 2,655 1.8 3.3 7.8 15.3 1" 15.1 95

MTA2-48 370 - 3,500 1.4 2.9 6.4 12.9 1½" 18.73 80

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Features and Benefits

• Low Weight, High Strength Design

• Superior Torsional Strength

• Fast Operation Cycle

• Rigid Steel Body Construction

• Internal swivel manifold Relief

• Built-in Reaction Pad

• Small Nose Radius

• Tool Free Link Change

• Corrosion Resistant Finish

• Multi-Axis High Flow Swivel Manifold

• Marathon Lifetime Warranty

The TW Series Wrench was designed for the most inaccessible bolting areas found in the industry. Its long neck, short height and

small radius have all added to its great success.

Smallest nose radius on the

market; minimal height and

width dimensions.

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Features and Benefits

• Dynamic engineering modeling (FEA) optimized tool design to extend life and durability

• The SlimLine links use the same quick change Drive Body as the existing TWLC links

• Small nose radius, fits all standard API and ANSI flanges

• Rigid steel body construction with corrosion resistant plating

• Fully enclosed drive mechanism for operator safety

• Swivel manifold has an internal relief valve to prevent retract side overpressurization

• Multi-Swivel technology for free positioning of tool and hoses

The SlimLine Torque Wrench is engineered to fit inaccessible applications with minimal clearance. The Drive Body is designed to interchange with the TWLC (Low Clearance) and the new TWSL (SlimLine) Links, lowering your tool investment across each series to broaden your application reach.

Smallest nose radius on the

market; minimal height and

width dimensions.

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Quality means Lower Cost of Ownership:

• Designed for high cycle life: 2 to 3x more than existing technology

• Increased reliability: simple drive assembly means less downtime

• Corrosion resistant material used for use in harsh

environments

Enhanced Usability:

• Compact nose radius allows the tool to fit in tighter, hard-to-reach spaces

• Low weight, high strength design

• Fast operation, long stroke and optimum flow

• Multi-direction high flow swivel manifold

• Push button square drive reversal and reaction arm positioning

• Push-button release of square drive & reaction arm for all

models except TWHC50.

Designed with Safety in Mind:

• Fully enclosed drive mechanism for operator safety

• Swivel manifold internal relief valve prevents retract side over-pressurization

• Fine tooth pawl prevents tool "lock -on"

The TWHC is a light weight, high strength tool that features superior torsional strength, fast operation cycle, fine

tooth pawl and a floating piston design.

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The MXEC hydraulic torque wrench sets new standards in almost any bolting situation thanks to its outstanding

properties including speed, accuracy, ergonomics and safety.

Features and Benefits

• Torques of up to 50,000 ft/lbs

• System pressures of up to 12,000 psi

• Safety thanks to relief valve

• SQS high-pressure safety cylinder

• Fine-toothed ratchet system – no jamming

• High torque precision

• Also available as ATEX model for operation in Zone

1G (II 2 G c II B T4)

• Also available as a single-hose version

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The PE55TWP-BS has been the market leading electric pump for over 30 years & is therefore tried & tested.

A simple, light-weight design with a recent upgrade that has created a cost -effective workhorse.

Quality means Lower Life-Cycle Costs:

• Over 100,000 cycles

• Continuous duty up to 122°F (50°C) ambient

• Proven design = Proven reliability

Enhanced Usability:

• Two Speed High Performance pump

• Retract side internal relief valve protects tool

• Hand remote

• Four-tool manifold (-4 models only) allow use of up to four tools simultaneously

• 4" calibration capable gauge

• Use with single or double acting tools

The RWP55-BS has been the market leading pump for over 30 years & is therefore tried & tested. A simple, light -

weight design with a recent upgrade that has created a cost -effective workhorse.

Quality means Lower Life-Cycle Costs:

• Over 100,000 cycles

• Continuous duty up to 122°F (50°C) ambient

• Proven design = Proven reliability

Enhanced Usability:

• Powerful 3 hp motor starts under load

• Retract side internal relief valve protects tool

• Use with single or double acting tools. Not for lifting applications

• 4" calibration capable gauge

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Features and Benefits

• Automatic powered piston retract mechanism

• Unique quick release bridge adaptation

• Encapsulated nut rotator disc

• Lightweight compact load cell

• Dual inlets eliminate hose tee pieces

• Piston over-stroke prevention with safety relief valve

• Piston/cylinder misalignment compensation

The SPX SRT (Spring Return Tensioners) are the quickest and most efficient tools available in today’s market and in-clude a spring return load cell to expedite ram retraction. They are lighter in weight and offer a host of safety and fail-safe features such as the safety relief valve to eliminate over stroking the ram and having to change a seal.

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Features and Benefits

• Triple edge replaceable cutting blade

• Blade positioning scale to eliminate bolt damage

• Cutting depth adjusted by rotating the cylinder

• Size Range from 3/4" to 3-1/2" bolt diameter

• Designed to fit BS1560/ANSIB16.5 flanges

• Special subsea versions available

• Versatile, reliable and trouble-free operations

• Operates off a standard 10,000 psi pump unit

The SPX ENS nut splitter offers a reliable and effective solution to the removal of seized and corroded nuts.

Order a cylinder and head to make complete nut splitter. Cylinders are interchangeable with heads within specific size ranges. Each are sold separately

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The FLS15 requires a minimum access gap of 0.025". However, the spreading force has been increased to 15 tons on the first step and 20 tons on the remaining steps. Used on pipe flange work from construction to maintenance/turnarounds.

Titan flange pins offered by MTT are safe, fast, and effec-tive. The pin’s tapered shaft is a patented feature that eliminates the need for hammering and prying when lining up flange bolt holes. Titan flange aligning pins are sold both individually and in sets. The sets come in a custom-made, foam-lined kit. Sizes range from 3/8” hole diameter to 3-5/8” hole diameter, in regular and extra-long lengths.

• Great for areas that require non-sparking torque applications

• Units hold themselves in place

• Hands not needed to hold backup in place, and a hammer is not needed to remove the wrench

• Available in hex sizes from 1-1/16” to 6-1/8”

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• Accuracy of +/-3% of reading.

• Traceable calibration certificate supplied.

• Extension handle can be used to reduce operator

effort

• Positive 'click' can be heard, seen and felt.

SOCKETS

• 1/2” TO 3-1/2” SQUARE DRIVE

• FRACTIONAL & METRIC

• 6-POINT AND 12-POINT

• #4 AND #5 SPLINE DRIVE

STRIKING WRENCHES

• FLAT STRIKING WRENCHES

• OFFSET STRIKING WRENCHES

• FRACTIONAL & METRIC

• 6-POINT AND 12-POINT

HEX STOCK

• FLAT STRIKING WRENCHES

• OFFSET STRIKING WRENCHES

• FRACTIONAL & METRIC

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Features and Benefits

• Machine quickly splits to mount around Outside Diameter

of in-line pipe

• Parts and accessories interchangeable between various

sizes

• Cuts and bevels pipe of any wall thickness. Materials

include: carbon steel and it ’s alloys: Hastelloy™ and

Inconel™ as well as other exotic materials

• Self-squaring pipe clamping system with integrated, close

tolerance legs and wide feet for exceptional stability

• Feed system offers low clearance operation with precise

feed, for controlled cutting

• Low friction adjustable bearing system provides maximum

stability and extended machine life

• Fully enclosed bearing and drive gear system for

operational safety

E.H. Wachs LCSF Low Clearance Split Frame is the world’s most versatile and comprehensive line of lightweight split frame, clamshell style portable machine tools on the market today. The LCSF is designed to cut, bevel, single point, counterbore and face flanges on pipe and tubing ranging from 2 to 48 inches O.D. (DN50-1200), on most wall thicknesses and materials.

Model # Pipe O.D. Range Weight

(lbs) MIN MAX

SF206 2" 6" 31

SF408 4" 8" 37

SF610 6" 10" 49

SF612 6" 12" 55

SF814 8" 14" 59

SF1016 10" 16" 77

SF1420 14" 20" 92

SF1824 18" 24" 189

SF2228 22" 28" 213

SF2632 26" 32" 235

SF3036 30" 36" 259

SF3642 36" 42" 297

SF4248 42" 48" 329

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EP 424 End Prep Bevelers

The Wachs SpeedPrep EP 424 End Prep with the new AutoFeed

system is a precision I.D. mount end prep machine tool designed

to bevel, compound bevel, J prep, face and counterbore pipe,

fittings and valves. Utilizing our revolutionary Speed

Prep mechanism that feeds simultaneously in the axial and radial

planes, the EP 424 is able to machine any bevel or compound bev-

el without templates, incline tool slides or work stoppages.

With the AutoFeed system, it's now possible to set the bevel angle

and land that works best for your application, all without work

stoppages or additional stoppages. Powerful enough to form tool

from 4 inch - 16 inch (DN100-400) through Schedule 160, it will

single point from 4 inch - 24 inch (DN100-600) up to a 6.5 inch

(165mm) wall thickness.

SDB Small Diameter Bevelers

Wachs SDB line of small diameter bevelers have been engineered for fast, precise onsite facing, beveling, compound beveling and counterboring of light and heavy wall pipe, tube or casing. Proven workhorses, they set up quickly with a self centering mandrel and chuck assembly mounting to the pipe I.D. Three models are available to prep from .875in-12.75in (22.2mm-323.9mm) O.D.

With an SDB Small Diameter Beveler you can face, bevel, deburr, compound bevel and counter bore on carbon, stainless and high alloy steels, while benefiting from the versatility, durability, compact and lightweight design that typifies all E.H. Wachs equipment. Machine boiler tube, heavy wall pipe, thin wall stainless tubing, and prep elbows with the SDB line.

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Torque and Tension

Millennium Torque and Tensioning has been providing torque and tension services for over 25 years. No

matter how big or small your job is, Millennium Torque and Tensioning can provide you with complete turn-

key service or technical support for your labor.

Whether a planned or unplanned outage, you can feel confident that you have the very best on-site to

ensure leak-free start-up of such critical assemblies as pipe flanges, turbines, reactors, vessel man-ways,

compressors, and heat exchangers.

Flange Spreading & Flange Alignment

Millennium Torque and Tensioning has the equipment and technicians to safely & efficiently align flanges

with bolt holes from 3/8” to 3-5/8”.

With our mechanically & hydraulically operated flange spreaders, we can safely & efficiently spread most

sized flanges, with very minimal access gap requirements.

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Pipe Cutting & Beveling

Millennium Torque and Tensioning has internal mount and external mount equipment for the cutting of thin or thick wall pipes. All equipment is lightweight with low radial and axial clearances for weld prepara-tion, valve fittings and related components.

Ideal for pipe maintenance and construction work in nuclear and fossil power plants, pipelines, oil platforms, petrochemical plants and refineries, as well as shipbuilding, pharmaceutical, food, beverage and other high purity piping applications. Our equipment can cut, bevel and counter bore pipe from 2" through 48" O.D. on all schedules and alloys.

Our expertise and equipment for pipe cutting, severing and beveling ensures your needs are met to the highest industry standards.

Flange Facing

Millennium Torque and Tensioning can machine most any size and type of flange from Raised Face to Ring Joints. We have O.D. Mount and I.D. Mount equipment so no matter the flange we can machine it in place, and all work is done to industry standards and specifications.

Our equipment is durable, easy to maneuver, and capable of handling your flange facing needs at peak Industry standards.

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Portable Milling

MTT offers a variety of milling services for several applications including motor bases and other rotating equipment as well as plates, presses, roughing/finishing mill tracks, etc. Equipment is capable of large surface area machining to fitting in very tight quarters. Custom modifications and setups are always welcome. We offer various sizes and configurations with extensive fixtures and capacity.

Milling machines perform a vast number of operations, some of them with quite complex toolpaths, such as slot cutting, planing, drilling, diesinking, rebating, routing, etc.

Line Boring

MTT has the ability to line bore and reface equipment in the field from a single set up. Our standard bars range from 1 ¾” to 10” diameters and lengths up to 24’.

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Stud Removal Services

Millennium Torque and Tensioning’s core drilling process is guaranteed to save you time and money.

Instead of drilling the studs in several stages, we will core the stud to within 1/32” of the minor diameter in

only one step….WITH ONLY ONE BIT! Conventional drilling requires multiple stages, more man hours, and

more consumables. Our core drilling method can reduce drilling time from 3 to 8 hours per stud to just 10

to 30 minutes per stud!

Capabilities:

• 11/16” to 5-3/8” Diameter

• Up to 12” Deep

• Core Drilling

• Twist Drilling

• Countersinking

• Tap & Die

• Thread Repair

• Thread Repair Inserts

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MTT uses the latest in state-of-the-art resistance heat treatment equipment that has proven itself to be

reliable on projects that demand heat uniformity, accurate control, dependability, and safety. Designed to

operate manually or with programmable automatic controls, our equipment is economical to use, simple to

operate, robust in construction, and fully capable of heavy on-site workloads.

• Welding Preheat • Post Weld Heat Treatment (in accordance with AWS D10.10M)

• Hydrogen Bake Out

• Line Thaws

• Coating Removal

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This simple and cost-effective heating process can deliver fast and consistent heat for:

• Welding fabrication and construction;

• Preheating of welds; • Post-weld heat treatment;

• Coating removal; and • Shrink fit applications Applications that would typically require hours to heat can be done in minutes utilizing induction heating.

In addition to the simplicity and efficiency, the ProHeat 35 induction heating system solves many key issues in today’s environment:

• Does not produce the exposure to burns associated with open flames and electrical resistance wires (only the work part becomes hot)

• No significant expense of fuel gases.

• Produces fewer fumes than flame heating. • Produces less particulate from overheated insulation caused by high temperature electrical wires and

ceramic pads.

Liquid-Cooled Cables!

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MTT’s Induction Bolt/Nut Heating System can save you hours or even days during scheduled turbine

outages. Our heating technology reduces average time from 45 minutes per bolt to 5 minutes per bolt, and

the induction coils are cool to the touch creating a safer work environment. Our complete line of on-site

services and equipment enable you to reduce downtime and make your next outage safe, quick and cost-

efficient.

MTT’s Turbine Bolt Heating System utilizes variable-frequency inductive equipment and processes to

thermally elongate turbine bolts in a fraction of the time normally required for the operation. These

specially designed inductors make it possible for all heated bolting to be removed or tightened within one

shift or less, and we have technology to accommodate any stud and nut arrangement.

Our method reduces outage time by days, which can save you millions of dollars in downtime. The process

also minimizes safety concerns associated with the forceful removal of nuts with sledgehammers and

slugging wrenches. Nuts can now be easily removed using simple hand tools, which reduces possible injury

and lost man-hours.

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1886 Route 136 PO Box 13

Eighty Four, PA 15330

Phone: 724.229.5020 Fax: 724.229.5021 www.milltorc.com

• Industrial Bolting

• On-Site Machining

• Induction Heating

• Resistance Heating

• Torque Tool Sales & Rentals

• Mobile Repair & Calibration

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Pittsburgh, PA

724.229.5020

Detroit, MI

248.915.9924

Charlotte, NC

434.572.7610

Jacksonville, FL

904.759.7714

LOCATIONS

Industrial Bolting

Field Machining

Induction Heating

Resistance Heating

Mobile Repair & Calibration

Tool Sales & Rentals