products catalogue(external)

refined over

/28 7/21/2016

Automatic Lubrication for Billet Extrusion

AMCOL lubrication and parting compounds with tailored dispensing systems help automate the process, minimize operator intervention, and maximize productivity, safety, and repeatability.

410 BNP DYLUBE Is a boron nitride based powder that Is applied to hot billets and dummy blocks. Used in combination with the AMCOL Model 3500 Electrostatic Spray System, you can expect:

• Consistent and repeatable spray cycles with superior system design and predetermined system settings best suited to the powder.

• Reduced overs pray with integral dust collection and a powder that sticks to the billet.

46 ILX EJECTEZE Is a water-dllutable release agent for use on billets, dummy blocks, and scalper tools. 461LX EJECTEZE works best when applied using the AMCOL Model3063 rotating spray nozzle system. With each spray cycle, a light film coating is applied in a circular pattern that can be sized to the billet diameter. Benefits include:

• A highly directed ring pattern is created.

• Systems are simple and easy to troubleshoot.

• A supplemental hand wand can be included.

• Not affected by humidity in surrounding air.

• Controls can be remotely mounted outside press guards.

BL 463 2S EJECTEZE Is a water-dllutable lubricating fluid for use on butt discard and hot log shears. BL 463 2S EJECTEZE is designed to cool as the water evaporates then travel by capillary action to completely coat the tool steel with a liquid lubricant. The AMCOL Model3049 Spray System has extended nozzles that can be fitted for a variety of spray angles and positions and is ideally suited for spraying those hard to reach places. BL 463 2S EJECTEZE in combination with the AMCOL Model 3049 Spray System offers:

• Reduced aluminum build-up and sticking.

• Maximum shear life and cut quality.

Manual Lubrication for Billet Extrusion

325 LX EJECTEZE Is a boron nitride containing waterborne liquid coating. This extremely stable dispersion requires little or no mixing prior to use and can be spray or brush applied. Common applications include:

• Release agent and lube for pre-cut billet ends. Cold applied prior to heating.

• Die stack anti-seize to eliminate snap marks.

• Die bearing pre-lube for first push break through.

412 BNW DYLUBE Is a boron nitride containing wax stick that Is the clean alternative to graphite grease. Using the 1 OSA Blister Buster dispensing wand, this solid wax lubricant is quickly applied without waste or mess.

/28 7/21/2016

Precision Lubrication for Saws and Fabrication CAN MIST High Performance Lubricants and AMCOL 6000

Series Precision Applicators set the industry standard for:

• Billet, Ingot, and Plate Saws

• Traveling Hot Saws

• Precision Cut-to-length Saws

• CNC Machining Centers

• Dedicated Fabrication Cells

This combination of superior chemical technologies dispensed In minute quantities results in:

• Superior tool life and cut quality.

• Near dry parts, chips, and machine.

AMCOL 6000 Series Precision Applicators put you on the cutting

edge with:

• Self-priming, non-stacking Injectors.

• Biaxial hose from Injector to spray point.

• Gauge regulated spray pressure.

• Spray manifolds specifically for saws.

• Application specific designs.

CAN MIST Is a name that Is synonymous with high performance and value. Heat treat compatible products include:

• 390 NO- Provides best cut finish with reduced burrs.

Eliminates staining. Will notfreeze.

• 399- Delivers high performance at an economical price.

Products where heat treat compatibility is not a requirement include:

• 331 WLX- Heavy duty, thermally stable, low smoke, water

washable, non-misting cutting oil. This product helped

pioneer modern day hot billet sawing.

• 305 E- All-purpose cutting fluid. It is ideal for billet, plate,

and ingot cutting; also commonly used in all types of

fabrication and machining of extrusions and castings.

Other CAN MIST varieties are available to meet your specific application and needs.

Conventional Lubricants for Machining and Fabrication CHARCOOL and CANDRAW water-diluted synthetic and

semi-synthetic coolants and lubricants find use in CNC

machining, stamping, forming, and fabrication. Products are

formulated for maximum tool life with long sump life and low

odor in use.

The AMCOL Approach

Is specialization that gives us an Intimate understanding of

and proactive approach to your process. With active owners

and a stable workforce, the result Is timely and effective

communication and action.

/28 7/21/2016

WATER BASED ALTERNATIVE TO BN POWDERS FOR BILLET AND BLOCK RELEASE

Benefits as Compared to Boron Nitride Powders:

Simple and Effective System -often more reliable and easier to

troubleshoot.

Reduced Overspray and Dust spray is generally contained to

the point of dispensing.

Reduced Cost- the liquid and the

parts cost less.

Installation Friendly- the reservoir and valve package can be

remotely located and still achieve repeatable and reliable results.

Automated System - may be ap

plied to the billet and/or block to eliminate manual methods.

No High Voltage - no issues with system grounding.

PS01.461LX+3063 (R2), 4/2013, AFU, Page 1

USING 46 ILX EJECTEZE APPLIED WITH M 0 D E L 3063 DISPENSING SYSTEM

46/LX EJECTEZE- is a water based high tempera-

ture release coating used as a parting agent for

steel and aluminum.

AMCOL Model3063- is an air atomizing spray

applicator with a rotating spray head that is de

signed specifically to apply a light even coating to

billets and blocks in only seconds.

Water Based and Water Soluble. This proprietary blend of organic compounds is

easily mixed with and infinitely stable in water. Any residual overspray can be

water washed . Not affected by humidity in the air or minor water contamination

in the air source used for spray system actuation .

Compatible with the aluminum extrusion process. 46 ILX EJECTEZE can be used

on billet or block without fear of blisters or bubbles. Often manually applied as

required to the die/container ring and butt shear. Not known to affect anodizing

or other secondary finishing.

Easy to use. 46 ILX EJECTEZE is mixed at a dilution ratio of 3

parts water to 1 part concentrate. Dilution can be checked

and monitored using a standard refractometer.

Cost effective. Use less than 1.25 gallons of concentrate per

1000 billets.

/28 7/21/2016

•

WATER BASED ALTERNATIVE TO BN POWDERS FOR BILLET AND BLOCK RELEASE

USING 46 M 0 D E L

• Spray Head - Liquid

atomizer and rotating spray

assembly mounted on pro-

tective cover.

ILX EJECTEZE APPLIED WITH 3063 DISPENSING SYSTEM

+ Valve Package -

Designed to interface with

press PLC to actuate liquid

and air for atomization.

Liquid Reservoir - • Hose Assemblies - Fire resis-

Liquid is pressurized and

mixed using an air oper-

ated double diaphragm

pump with stainless steel

reservoir.

tant hose with union connec-

tions are for system intercon-

nection.

• Spray Head Mounting - Fixed

position and moving assemblies.

How to specify and use these AMCOL products:

Standard fixed position billet lubrication systems are available for billet spray up to 10" diameter

with basic floor mount (as shown above) to fit nearly any billet height. Systems have been built

to accommodate up to 18" billet size. Most often, no additional lubrication is required for use on

the dummy black.

Dummy block lubrication is optionally available to be fitted to existing moving assemblies. A

standard tie rod mounted moving assembly can be included, however press dimensions are re

quired to prepare an individualized quotation.

PS01.461LX+3063 (R2), 4/2013, AFU, Page 2

/28 7/21/2016

AMCOL Corporation Product Bulletin for 46 ILX EJECTEZE PS02.461LX.PB (R4), 7/10/13, AA-0009, Approved for Use, Page 1 of 1

DESCRIPTION

Release Agent for Non-ferrous Extrusion

46 ILX EJECTEZE is a medium viscosity, water miscible fluid concentrate used to reduce or eliminate sticking and metal build-up of non-ferrous metals onto hot tool steels used in the direct and indirect extrusion process. Primary applications include dummy blocks, billet ends, die rings, container rings, and billet scalpers, as these areas are typically accessible for direct spray coating with the aid of a moving assembly.

This product is to be diluted with water and spray applied to one or both sides of all metal / tooling contact interfaces. Once applied to a hot metal surface,

the water carrier evaporates and 46 ILX EJECTEZE imparts a dry film residue that acts as a parting compound between the extrusion alloy and the related tool steel. As the solid film does not migrate, successful implementation of this product is highly dependent upon proper design and implementation of the spray equipment.

This product does not contain graphite, boron nitride, silicone, heavy metals, metal soaps, phosphorus, or other related chemicals that might adversely affect extrusion process safety or performance.

ADVANTAGES

• Stable as received and when mixed with water

• Extremely quick application, will not affect dead cycle time

• In-process, automated lubrication possible

• Blistering and inclusions are reduced or eliminated

• Superior release and lubrication properties

• Freeze/ thaw stable in shipping

METHOD OF APPLICATION AND CLEANING

46 ILX EJECTEZE performs best when applied with a Model 3063 Spray System, which employs a slow rotating nozzle to coat round and ring patterned details with an extremely light coating in only a few seconds. A manual spray wand or application specific spray apparatus is suggested for areas not well suited to the Model 3063 rotating nozzle pattern.

This product is to be diluted with up to five parts water, depending upon spray dimensions, equipment design, and related temperatures. A refractometer is recommended to insure proper dilution monitoring and adjustment. Several items of interest should be reviewed prior to using 46 ILX EJECTEZE:

1. This product should not be sprayed in the extrusion die. 2. Parting compounds should be applied with each billet. 3. Clean-out blocks may help eliminate lubricant and metal build up in the container. 4. Mix thoroughly prior to use. 5. Clean overspray regularly to avoid build up that may result in drying of moving parts. Re-oil affected

areas to avoid premature wear.

46 ILX EJECTEZE may be removed using an industrial alkaline cleaner.

I 21 435 Dequindre, Hazel Park, Ml 48030 I 248-41 4 -5700 fax : 248-41 4 -7 489 t.g.t .. tg.ii§.ii.H§.i.;

/28 7/21/2016

AUTOMATIC BUTT SHEAR AND LOG SHEAR LUBRICATION SYSTEMS

USING BL 463 2S EJECTEZE AND THE MODEL 3049 DISPENSING SYSTEMS

Historically, butt discard shears and logs shears have been manually lu

bricated on an irregular basis. Arguably, when properly engineered and

maintained, both require very little (or possibly no) lubrication. In fact,

many of the early designs did not even consider lubrication.

It is now well documented that proper lubrication of butt discard shears

and log shears in the production environment is required. The best way

to insure proper lubrication is to automatically lubricate. AM COL offers a

systematic approach with a lubricant and applicator specifically designed

for hot shearing.

BL 463 2S EJECTEZE is a water based and water dilutable liquid that coats tools completely with capillary action, leaving only a

light oily residue. There is no smoke or flame and no known effects on the extrudate.

The AMCOL Mode/3049 Spray System can be fitted to a butt shear or log shear with magnetically mounted atomizing nozzles that

have a variety of spray nozzles and extensions to spray these hard to reach places. System actuation includes an air blow out of

spray tubes to eliminate clogging in high heat areas.

PS01.BL4632S+3049 (R2), 8/ 2013, AFU , Page 1

Benefits of Automatic Shear Lubrication:

Reduce or Eliminate Stuck Billets and Butts - for less down time and more up time. It keeps build up from occurring, which ultimately leads to the sticking.

Minimize Operator Intervention - automatic lubrication is repeatable and reliable . With full press guarding, automation is a requirement.

Extends Shear Life - shear tools last longer, however the true benefit is in the reduced wear on ways and cylinders.

/28 7/21/2016

AUTOMATIC BUTT SHEAR AND LOG SHEAR LUBRICATION SYSTEMS

Spray the Butt Shear, Log

Shear, or Both

Two systems can be fed

from the same reservoir,

but a separate valve pack

age is required .

The butt discard shear will

get sprayed with each

press cycle while the con

tainer closed.

The log shear may only

require intermittent spray

every 5 or 10 billets.

PS01.BL4632S+3049 (R2), 8/ 2013, AFU, Page 1

USING BL 463 2S EJECTEZE AND THE MODEL 3049 DISPENSING SYSTEMS

How to specify and purchase these AMCOL products:

Standard systems are available with 15 foot standard hose length from the valve package to a

manifold at the shear. 7 foot additional hose length extends to the spray mixing valves. Larger

presses may require additional hose length.

BL 463 25 EJECTEZE is readily available in 5 and 55 gallon containers.

/28 7/21/2016

AMCOL Corporation Product Bulletin for BL 463 25 EJECTEZE PS02.BL4632S.PB (R2), 7/11/08, AA-0009, Approved for Use, Page 1 of 1

DESCRIPTION

Lubricant for Hot Shearing of Aluminum

BL 463 2S EJECTEZE is a medium viscosity, water miscible lubricant used to reduce or eliminate metal build-up in hot shearing of aluminum and other non-ferrous extrusion alloys. It is to be diluted with water and sprayed directly onto shear tools prior to the development of metal build-up. Upon evaporation of the water carrier, the remaining liquid lubricant moves with capillary action to completely coat and protect work tools.

• Butt shear tools are typically coated with each press cycle while the container is closed . Spray is directed from remotely placed nozzles onto the container or die side depending upon shear design and other related issues.

• Log shear tools are coated every 5 to 1 0 billets with spray being directed at the upper metal shearing interface, allowing gravity to spread the lubricant below.

ADVANTAGES

• Compatible with automatic spray equipment.

• Reduces metal contamination and profile blistering.

• Improves operation cleanliness leaving a light oily residue.

• Operator safe- not regulated by OSHA or EPA.

• Coats tools completely with capillary action of lubricant.

• Mixes easily with water to form a stable solution.

• Economical to use with proper dilution of concentrate.

• Dilution ratios may be monitored with refractometer.


BL 463 2S EJECTEZE is to be diluted with water and spray applied using a Model 3049 Spray System. Starting point dilution ratios of 5-15 parts water to one part of concentrate are recommended. With proper tooling alignment and tolerances, dilutions of up to 1 5 parts water to one part concentrate can be achieved with automatic lubrication systems.

Proper dilutions are made by adding concentrate into water with continuous agitation followed by thorough mixing. Dilution rations can be monitored and adjusted using a refractometer or similar device.

Residues and overspray can be removed with warm water or a mild alkaline cleaner.

214 35 Dequindre, Hazel Park, Ml 48030 248-414-5700 fa x: 248-414-7 489 {ijij.i .. t§.Jtg.ii.H§.i .. /28 7/21/2016

BN POWDER SYSTEMS FOR BILLET AND BLOCK LUBRICATION IN ALUMINUM EXTRUSION

USING 410 BNP EJECTEZE AND THE MODEL 3500 DISPENSING SYSTEMS

Boron Nitride based powders have gained widespread use in billet lubrication and

release in aluminum extrusion. AMCOL has successfully developed the powder

chemistry and dispensing technology in order to maximize performance, safety,

reliability, repeatability and value.

410 BNP EJECTEZE takes Boron Nitride to a whole new level. It is an improve

ment on standard Boron Nitride with improved billet adhesion and reduced dust

ing, all at a competitive price.

The AMCOL Mode/3500 incorporates years of experience and dedi-

cation to improving reliability and repeatability of dispensing technol

ogy. It utilizes a user friendly controller and high efficiency gun for a

smooth even coating. Powder is kept dry, light, and mixed with a fluidiz

ing bed type hopper. It also incorporates several accessories such as uni

versal mounting with integral dust collection and incoming air quality

monitoring.

PS01.410BNP+3500 (R1). 11/2012. AFU. Page 1

/28

Benefits of the AM COL Approach:

Reduced Overspray - with integral dust collection and a powder that sticks to the billet.

Repeatable Dispensing - using predetermined system settings best suited to the powder and system design.

7/21/2016

BN POWDER SYSTEMS FOR BILLET LUBRICATION IN ALUMINUM EXTRUSION

USING 410 BNP EJECTEZE AND THE

PS01.4108NP+3500 (R1) 11/ 2012, AFU, Page 2

MODEL 3500 DISPENSING

410 BNP EJECTEZE is designed specifically for use in aluminum extru

sion. As a modified blend of Boron Nitride, it provides superior electro

static properties for the best transfer and adhesion to the billet.

410 BNP EJECTEZE is conveniently packaged in 16 pound pails which

keep the product dry and safe during storage and transit. The top may

be removed with the quick tear sealing system.

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S Y S T E M

7/21/2016

AMCOL Corporation Product Bulletin for 410 BNP EJECTEZE

PS02.41 OBNP.PB, 4/28/04, AA-0009, Approved for Use, Page 1 of 2

DESCRIPTION

Lubrication and Release of Billet Ends

410 BNP EJECTEZE is a Boron Nitride based powder that is recommended for the lubrication and release of aluminum extrusion billet ends. This product has been developed specifically for use in aluminum extrusion, providing lubrication and release properties.

Using the platelet structure of Boron Nitride, 41 0 BNP EJECTEZE is applied as a thin film coating able to slide transversely in order to provide a continuous solid film barrier between tool steels and the nearly molten aluminum.

410 BNP EJECTEZE, which is used as received, is to be applied on the back and/or front end of each cold or hot billet. This product has also been used directly onto the dummy block every three to five billets. It is 1 00% inorganic and does not contain any combustible or burnable constituents.

ADVANTAGES of 41 0 BNP EJECTEZE

• High temperature stable and inert to most chemicals.

• low moisture content aids in consistent electrostatic application.

• Adheres well to cold or bot aluminum or steel.

• Can be applied before or after billet heating.

• Superior lubricafion and release properties.

• Does nof contain any combustible or burnable constituents.

• Convenieotly packaged in 16 lb. pails.

21435 Dequindre, Hazel Park, Ml 48030 248-41 4-5700

/28

fax: 248-414-7 489 !iii·'·''i·''I·''·'Y·'··

7/21/2016

AMCOL Corporation Product Bulletin for 410 BNP EJECTEZE PS02.41 OBNP.PB, 4/28/04, AA-0009, Approved for Use, Page 2 of 2


410 BNP EJECTEZE is applied to cold billets before or hot billets after the furnace using a manual or automatic electrostatic powder gun.

The powder hopper should include a fluidizing air source (with an air dryer) in order to continuously remove adsorbed water that can contaminate the powder in high humidity conditions. Auger type reservoirs may be used alternatively where humidity is not an issue.

410 BNP EJECTEZE is designed to be used as received and can easily be removed with soap and water.

Typical Physical and Chemical Properties

Physical State: Solid powder at 25 deg C

Odor and Appearance: White powder with no odor.

Solubility (in water): Dispersible.

Specific Gravity: Not available

pH: Not available

NFPA Rating: Health: 1

Fire: 0

Reactivity: 0

Special Precautions: Avoid inhalation of nuisance dust. Additionally, clean up and contain product residue from work areas as this product can become slippery with time. Both hazards are minimized with the use of proper application equipment and an overspray collection device.

21435 Dequindre, Hazel Pork, Ml 48030 248-41 4-5700 fox : 248-414-7 489 v;Q.i .. tg.Jt§.Ji.;g.J ..

/28 7/21/2016

AMCOL Corporation Product Bulletin for 325 LX EJECTEZE

100 Years 1902-2002

PS02.325LX.PB (R 1 ), 10/1/08, AA-0009, Approved for Use, Page 1 of 2

DESCRIPTION

Lubricant and Release Agent

325 LX EJECTEZE is a water carried paste used for nonferrous tool lubrication and anti-solder. This product contains Boron Nitride as the primary lubricant that is finely dispersed in water to become a semi-liquid paint. This product is used as received on the back and/or front end of cold billets or it can be applied to die bearings to aid in die break-through. In either case, it is applied

prior to the heating furnace. 325 LX EJECTEZE does not contain any flammable solvents (e.g., isopropanol) that could pose a safety hazard near extrusion presses.

ADVANTAGES

• Adheres Through the Heating Furnace

• Superior Lubricating and Release Properties

• Does not Contain Flammable Solvents or Volatile Organics (VOCs)

• Adheres Well to Cold Metal Surfaces

• Easy to Apply a Light Even Coating

• Highly Stable Dispersion


21435 Dequindre, Hazel Park, Ml 48030

325 LX EJECTEZE is primarily recommended to be sprayed, although it can also be brushed or rolled onto the cold metal surface; the recommended sprayer is the conventional siphon feed paint sprayer as shown. It is designed to be used as received out of the container and can be removed with soap and water.

Note: It is recommended as a preventative measure to mix this product thoroughly prior to use. Also, once the container has been opened, be sure to replace the container top in order to avoid surface evaporation and subsequent drying of the product.

248-414-5700 fax: 248-414-7 489 !f,Q.! .. tg.Jtg.ii.&§.J ••

/28 7/21/2016

AMCOL Corporation Product Bulletin for 325 LX EJECTEZE PS02.325LX.PB (R 1 ), 10/1 /08, AA-0009, Approved for Use, Page 2 of 2


Physical State: Liquid at 25 deg C

Odor and Appearance: White liquid with no odor

Solubility (in water): Miscible

Specific Gravity: 1 .00- 1 .1 0

pH: Not available

Viscosity: Not available

NFPA Rating: Health: 1

Fire: 0

Reactivity: 0 Special Precautions: None

100 Years 1902-2002

21435 Dequindre, Hazel Park, Ml 48030 248-414-5700 fax: 248-414-7 489 {lij,j.! .. t§.ii§.li.i§.J •• /28 7/21/2016

AMCOL Corporation Product Bulletin for 412 BNW DYLUBE PS02.412BNW.PB, 4/28/04, AA-0009, Approved for Use, Page 1 of 2

DESCRIPTION

Wax Dispersion with Boron Nitride For Non-Ferrous Hot Extrusion

412 BNW DYLUBE is a solid wax stick type lubricating compound used to automatically lubricate the fixed dummy block (using the rotating wax stick mechanism) and/or manually lubricate the die ring, container ring, butt shear, dummy block, die, etc., on an aluminum extrusion press.

412 BNW DYLUBE offers superior high temperature wetting and lubricating properties, such that only a thin coating of Boron Nitride and organic polymers remains where this product is applied.

ADVANTAGES

• Wets Surfaces in Excess of 1 000° F.

• limifs Slaining, Inclusions and Blisters

• Specifically Developed for Non-ferrous Extrusion

• Superior Release and Lubrication Properties

• Minimal Smoke

• High Melting Point with Minimal Dripping

• for Manual or Automatic: Application

• "No Waste'•when Properly Applied

• lndlv1~dually Pac:kaged1 Labeled and Identified


21435 Dequindre, Hazel Park, Ml 48030

412 BNW DYLUBE is packaged in the shape of a tube, such that the product is "wiped" onto the surface to be coated.

412 BNW DYLUBE may be automatically applied to the dummy block using one of the many applicator systems available, which forces the wax against the block and then applies product in a rotating fashion. 412 BNW DYLUBE may also be manually applied using the 1 05 BLISTER BUSTER as an applicator /holder.

248-41 4-5700 fa x: 248-414-7 489 !&.!.li§.it§.ii.H§.l.,

/28 7/21/2016

AMCOL Corporation Product Bulletin for 412 BNW DYLUBE PS02.412BNW.PB, 4/28/04, AA-0009, Approved for Use, Page 2 of 2


Physical State: Solid at 25 deg C

Odor and Appearance: White Solid with No Odor

Solubility (in water): Insoluble

Specific Gravity: 0.95-1.05

pH: Not applicable

Viscosity: Not established

NFPA Rating: Health:

Fire: 1

Reactivity: 0

Special Precautions: None

21 435 Dequindre, Hazel Park, Ml 48030 248-41 4-5700

/28

fax: 248-41 4-7 489 f&A.i •• i§.it§.JI.i§.J •.

7/21/2016

Minimum Quantity Lubrication

Near Dry Metalworking

High performance precision lubrication from AMCOL incorporates concentrated lubricants that are focused to the cutting tool workpiece interface with extremely accurate spray equipment. The result is maximum tool life with a near dry working

environment and is frequently referred to as Minimum Quantity Lubrication (MQL).

MQL is able to replace conventional lubrication methods in many applications resulting in reduced fluid usage with less handling, mess, cleaning, and disposal.

MQL has gained widespread use in machining, forming, and fabricating aluminum,

copper, brass, steel, stainless steel, titanium, and other exotic alloys.

AMCOL has spent years refining this technology with our best in class 6000 Series

Precision Applicators and CANMIST lubricant concentrates. Our unique equipment designs and variety of fluid options are time tested to be installation, operation, and maintenance friendly.

Ideal Applications for MQL include:

• Sawing - Extrusions, rolled profiles, billets, plate, castings.

• Machining - Milling, drilling, tapping, turning, profiling, threading, rotary lathe.

• Forming - Stamping, swaging, mandrel bending, drawing.

• Piercing - Guillotine shear, punching, notching, perforating.

• Rolling - Rollforming, sizing, straightening, spinning.

Instant Payback with Precise Fluid Metering

~; Deliver consistent and repeatable volumes in very low quantities.

~; Maximize productivity with longer tool life and better finish.

~; Reduce chemical cleaning t ime for parts and machinery.

~; Decrease storage, freight, shipping, and handling costs.

~; Increase scrap value with dryer chips and slugs.

e e Certi fied 1509001:2008

SRI Quality System Registrar

/28 7/21/2016

AMCOL Precision Metering Systems

The AM COL 6000 Series Precision Applicators utilize one or more T60A

Posi -pump injectors that cycle back and forth in unison to displace a minute quantity

of fluid fed from a gravity reservoir with each

stroke. Metered liquid travels side-by-side with

air and is mixed at the spray tip. Air then propels

the fluid to the tool or workpiece.

At the lowest setting, each injector is capable

of reliably dispensing approximately 1 gallon

of fluid per 200,000 injection cycles. Air and

liquid are independently adjustable. Injection

frequency is typically controlled with an integral

air timer or PLC controlled three-way valve.

Spray System Adjustments for AMCOL 6000 Series Applicators include:

• Injection Stroke Length - Fluid volume per injection cycle.

• Number of Injectors - Typically one per spray point.

• Air Pressure and Flow to the Spray Point - For high or low velocity.

• Spray Pattern - Solid cone, flat fan, or through the tool.

• Spray Time - Single pulse or multiple injection cycles.

A Little CAN MIST Goes a Long Way CAN MIST high performance concentrates work best when dispensed in minute quantities which ultimately results in reduced chemical exposure for workers and

the environment. Many of the CANMIST concentrates are based on naturally derived

vegetable esters or cosmetic grade emollients for the best possible health and

safety profi I e.

CAN MIST high performance cutting fluids are packed with the best available additives that coat the tool surface using capillary action

that is accelerated with heat. Polar compounds bond with the tool

to create a continuous low-friction thin film coating that protects the

cutting edge, facilitates chip formation, and eliminates build-up for

longer tool life and superior cut quality.

AMCOL provides many different CAN MIST fluids to meet your exacting performance and price point requirements. All are petroleum free. Most are

formulated to be used as received and require no mixing; simply fill a gravity reservoir and

operate. CANMIST fluids are often purchased in single gallons to further ease handling

and labeling issues.

/28 7/21/2016

The T60A Posi-pump The T60A Posi-pump is simply the most accurate, repeatable, and reliable pump on the market today! At the heart of every AMCOL 6000 Series Applicator, these self-priming injectors create

positive suction of oil into the injection chamber to eliminate

pump cavitation. All liquid contact seals are long lasting PTFE

elastomers as standard. Injectors are inserted into an extruded body to eliminate assembly and stacking of individual injectors;

this also allows for complete rebuilding of individual injectors and

reduces potential leak points.

The injection cycle begins in the idle position. A piston sits ready to fire in a

cylinder filled with liquid that is held in place with a check valve. During the injection cycle, the piston is driven forward with air

pressure and displaces the volume of liquid in the cylinder. At the end of the piston stroke, the piston is depressurized and

spring returned to the original idle position. The patented design creates positive inlet

suction from the reservoir and refills the

The T60A Posi-pump in a System A pneumatic pulse frequency generator is used to determine injection rate on basic 6000 applicators. Liquid is supplied

to the injector from a gravity reservoir. Air to the spray point is

pressure regulated and manifolded to mate one air line per injector.

Liquid and air travel side by side to each spray point.

chamber during the

return stroke. Liquid output (volume) per

injection cycle is determined by setting the stroke distance ofthe piston; a longer travel will result in an increased volume.

At the lowest setting, each injector is capable of precisely and reliably dispensing 1 gallon per 200,000 injection cycles; higher output levels are also possible by simply rotating the

liquid adjustment screw to lengthen the

1 YoM idle chamber. Individual injectors can

' be completely shut-off by rotating the

adjustment screw until the piston is held closed. Injection volume per cycle is set in half turn increments

from the off position.

Up to 5 injectors can be manifolded to operate in unison. Manifolds can be coupled to have a total of 10 injectors (5+5)

together. Liquid output per cycle for each injector is always individually adjustable.

Liquid from Reservoir

' Air Pressure to Spray Point

/28 7/21/2016

Mixing Liquid and Air at the Spray Point Transition Blocks reorient the liquid to be surrounded by air. Spray tips connected to the transition blocks ultimately

mix the liquid

and air. Mounting systems are available

to permanently or magnetically mount

transition blocks to your machine.

The Wet Tip, which mixes liquid and air, is specifically

designed to generate a high velocity round spray pattern without mist or fog . This pattern is ideal for

many cutting and fabricating operations that require a

highly directed spray to an exacting point. A fan type pattern can

be created with the Fan WetTip or Wide Fan WetTip.

Copper, plastic, and flexible steel extensions to the spray tip are available to ease installation and setup. 1 2" lengths are

standard with special sizes available on request. Flow controls can

be included at the transition block for precise control of air flow at the spray tip.

Transition Manifolds for Circular Saws The B Manifolds are specialized transition blocks with multiple spray points set at ideal angles to lubricate the teeth, gullet, and sides of a circular saw blade. B Manifolds

incorporate WetTips to generate a high

velocity spray that can penetrate the wind force typical of high speed sawing for maximum tool life with minimal

Spray Assemblies for Bandsaws This combination of transition blocks with low profile flow controls and 90 degree spray tips dispenses the liquid evenly to both sides of the blade. The compact multifunctional

mounting bracket allows quick easy fitting to most any band saw and is mounted from the non-cutting side of the blade to avoid

damage and ease blade changing.

overspray. The multi-functional

mounting bracket simplifies installation and allows quick, easy

access to the spray block and saw

blade for repair. B2 Manifolds with two tips for small saws are available in three sizes. The B3

manifold for larger saw blades has three spray points.

/28 7/21/2016

Single Line Connection The Single Line Connector is a unique version of the Wet Tip with an 1/8" NPT male thread on the exit side that can be connected directly to a hose, tube, pipe, or

machined hole. Spray tips can be used to refine

or direct the pattern.

This type of connection

is extremely versatile

and may simplify fitting

Biaxial Hose Options "'"J~?Ji-~·,~--~-=~;<:)~~··~ ...... ~ .. ;:::;:;:;::;~"'C;::='' Biaxial hose has liquid and air

cle.,Ho,.,sl"kPriot traveling side by side to the

Clear Hose, White Print

Reservoirs

point of dispensing for ease ~ of viewing. Flexible urethane

biaxial hose is sold in coiled form to be cut-to-length and

quickly inserted into push

to-connect fittings for easy

installation and replacement;

Gravity service reservoirs are available from 10 ounce to 10 gallon. Smaller reservoirs are hard piped directly to the control box inlet or the injectors. Larger reservoirs are wall mounted for

safety and security. All reservoirs are completely enclosed with an

air breather on the top to protect the fluid from the elements and

a mesh strainer on the exit side to protect the injectors. Fluid level

is always visible and electronic float switches are optional on all reservoirs Y2 gallon and larger. A liquid shut-off is always included

to allow servicing injectors without emptying the reservoir.

MQL technology to your machine. The liquid/air mix can also be split up to four times so long as the divisions are reasonably short,

equidistant, and of similar flow design.

four different colors allow

matching injectors with

spray points. PTFE hose is offered for high

temperature or high wear

applications. Recoiling hose

is also available for traveling

spray applications.

PTFEHose

Biaxial Hose ~ Recoiling

/28 7/21/2016

System Actuation and Mounting Air to the system is turned off and on with one or more 3-way air valves. Automated systems typically utilize electric solenoid operated valves.

Air pilot valves can be incorporated when an air

cylinder is used to clamp the part in place for fabrication. A roller toggle is also an option for machines that cycle open and closed with each spray cycle.

High cycle rate machines that require precise timing of liquid output are controlled with two air valves; one valve

to control the atomizing air and a second to control the injection timing. This insures liquid is dispensed at the exact moment

required without mist or fog. Pulse rate can be one per machine cycle, multi-pulse when

controlled with a pneumatic pulse frequency generator, or by machine PLC.

Manual toggle valves or selector switches are available for applications that require the ability to manually actuate individual injectors.

The T60A Posi-pump and pneumatic controls are most commonly mounted to a steel NEMA 12/13 enclosure to protect

system controls. Alternatively, they can be panel mounted for ease of access or magnetically mounted where mobility and space

are a consideration.

Specialized Systems with Complex Controls Multi-point applicators with independent actuation to each set of injectors are designed and built to customer specification. AM COL has built hundreds of specialized systems that are tailor

made for an exact piece of equipment or application. Systems are built to have one plant air connection and one liquid connection. Both are manifolded to service each set of injectors. Controls can

be electronic, manual, air pilot, or a combination.

/28 7/21/2016

AMCOL Corporation 100+ Years Product Bulletin for 331 WLX CANMIST Est. 1902

PS02.331 WLX.PB, 1/16/13, AA-0009, Approved for Use, Page 1 of 2

DESCRIPTION

331 WLX CANMIST is a high performance precision applied synthetic oil blend used in sawing, machining, and fabricating aluminum billets, ingots, extrusions and castings.

PRIMARY USES

• Sawing Aluminum Billets and Ingot

• Milling, Drilling, and Tapping of Extrusions and Castings

• Applications where water solubility is imperative.

I 21435 Dequindre, Hazel Park, Ml 48030 I 248-414-5700

ADVANTAGES

• Superior Tool Life as Compared to Conventional Methods

• Allows for Near Dry Cutting

• Will Not Fog or Mist

• Extracts Heat Without Smoke

• Contains Extreme Pressure and Antiwear Additives

• No Mixing Required

• Chemically Stable at Elevated Temperatures

APPLICATION

331 WLX CANMIST is used as received and applied using air assisted pneumatic injection metering systems. For best results, use an AMCOL 6000 Series Precision Applicator.

CLEANING

331 WLX CANMIST is easily removed with hot water or a mild alkaline detergent by immersion or spray methods.

fax: 248-414-7 489 +J!&l&.! •• !§.ii§.Ji.i§.! ••

/28 7/21/2016

AMCOL Corporation Product Bulletin for 331 WLX CANMIST

PS02.331 WLX.PB, 1/16/13, AA-0009, Approved for Use, Page 2 of 2



Odor and Appearance: Clear amber liquid with a bland odor

Solubility {in Water}: Emulsifiable. Emulsion is not stable with time.


Viscosity: 1 00-150 centipoise at 25 deg C

Warning: 331 WLX CANMIST is not removed in heat treatment ovens (annealing or ageing).

21435 Dequindre, Hazel Park, Ml 48030 I 248-414-5700 fax: 248-4 14-7 489 {lkil.! .. t§.ii§.Ji.H§.J ••

100+ Years Est. 1902

/28 7/21/2016

AMCOL Corporation Product Bulletin for 357 HD CANMIST PS02.357HD.PB, 8/11/15, AA-0009, Approved for Use, Page 1 of 2

DESCRIPTION

357 HD CANMIST is used primarily in sawing and machining of aluminum extrusions, castings, billet, and plate. It also finds limited use in sawing of mild steels.

This high performance precision applied fluid is used as received and performs best when applied using an AMCOL 6000 Series Precision Applicator or similar device.

Due to its versatility, performance characteristics, and economical cost, 357 HD CANMIST has gained industry wide acceptance.

ADVANTAGES

• Extracts Heat With Minimal Smoke in Heavy Cutting

• Environmentally Friendly-No Chlorine or Sulfur

• Light Oily Residue, Not Sticky or Gummy

• Non-Staining In Heat Treat with Proper Application

• Removable in Anodizing Wash Tanks

• Provides Superior Cuts with Minimal Burrs

• Compatible with and Performs Well in Ferrous Cutting

PRIMARY USES

• Aluminum Extrusion Cut-off and Finish Saws

• Non-ferrous Billet and Ingot Cutting

• CNC Machining of Extrusions and Castings

• Saw De-gating Aluminium Castings

• Profiling Aluminum Plastic Injection Molds

• Cold Sawing of Steel Tubes and Profiles


This and all of the CANMIST Precision Applied Lubricants are to be dispensed using a 6000 Series Precision Applicator. To achieve the best possible results, apply a minute quantity directly to the cutting or forming tool. This product is to be used as received.

21435 Dequindre, Hazel Park, Ml 48030 248-414-5700 fax: 248-414-7 489 @ff.j.i .. t§.li§.li.S§.i ..

/28 7/21/2016

AMCOL Corporation Product Bulletin for 357 HD CANMIST PS02.357HD.PB, 8/11/15, AA-0009, Approved for Use, Page 2 of 2



Odor and Appearance: Clear colorless liquid with a slight odor

Solubility (in water): Insoluble


pH: Not applicable

Viscosity: 5-50 centipoise at 25 deg C

NFPA Rating: Health:

Fire: 1

Reactivity: 0

Special Precautions: None

21 435 Dequindre, Hazel Park, Ml 48030 248-4 l 4-5700 fax: 248-4 l 4-7 48 9 @,Q.i.li§.ii§.ii.H§.i ••

/28 7/21/2016

Other Products for Metalworking

AMCOL also offers a long list of specialized

lubricants, coolants, rust preventatives, and

dispensing systems used in welded tube making,

cold roll forming, and general machining.

The AMCOL Approach

We look to gain and retain your confidence to

work with your people, your suppliers, and your

customers to enhance your bottom line. Let us

take you from ingot to finished product!

/28 7/21/2016

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