productivity tools 185 191 195 196 206
TRANSCRIPT
-
8/12/2019 Productivity Tools 185 191 195 196 206
1/13
Research Paper by:
Parastoo Roghanian University Technology Malaysia (UTM) Amran Rasli University Technology Malaysia (UTM)Hamed Gheysari University Technology Malaysia (UTM)Mostafa Kazemi Ferdowsi University of Mashhad,Iran
-
8/12/2019 Productivity Tools 185 191 195 196 206
2/13
Introduction
Productivity- It is the effectiveness of productive effortas measured in terms of rated output per unit of input
Aim of the paper is to understand the impact of TQMand TPM on input as well as output to encourageproductivity
-
8/12/2019 Productivity Tools 185 191 195 196 206
3/13
Factors affecting Productivity
Productivity
CustomerSatisfaction
Human
resources
Product/process/services
Financialperformance
InnovationTechnology
Operation
performance
-
8/12/2019 Productivity Tools 185 191 195 196 206
4/13
Total Quality Management (TQM)
Management approach of an organization, centred onquality, based on the participation of all its membersand aiming at long-term success through customersatisfaction, and benefits to all members of theorganization and to society
-
8/12/2019 Productivity Tools 185 191 195 196 206
5/13
TQM tools :ISO and OHSASISO 14001
1. Comply with regulations
2. Indentify the environmentalimpacts
3. Improve practices
IMS
ISO 9001
1.Regularly measure
Satisfaction
2.Share know how
internally
3.Ensure quality
OHSAS 18001
1. Optimise the
management
of health and safety
at work
2. Analyze risks
-
8/12/2019 Productivity Tools 185 191 195 196 206
6/13
Factors influencing TQM
External Environment Internal factors
Market Conditions Market Competitiveness Economic Environment Technical Situation
Socio-CulturalCondition Legal Environment
Corporate Planning Top Management leadership Customer Focus Human Resources Quality and Process Information and Analysis
-
8/12/2019 Productivity Tools 185 191 195 196 206
7/13
Pillars Of TPM
Jishu Hozen KubetsuKaizenPlanned
MaintenanceQuality
Maintenance Training Office TPMSafety, Health
andEnvironment.
5S
Total Productive Maintenance (TPM)TPM is a collection of methodologies and practices which improve manufacturing equipmentperformance, and was developed towards extensive
efforts to maximize manufacturing productivity
-
8/12/2019 Productivity Tools 185 191 195 196 206
8/13
Base of TPM- 5s
SortSeiri ArrangeSeiton ShineSeiso StandardizeShiketsu SustainShitsuke
-
8/12/2019 Productivity Tools 185 191 195 196 206
9/13
Pillars of TPM
Jishu Hozen-It means autonomous maintenance i.e. theoperator must maintain his own machine.Kubetsu Kaizen- Every body must contribute withcontinuous improvements.
Planned Maintenance- Proactive maintenance should becarried out to reduce breakdowns.Quality Maintenance- Equipment quality should be suchthat optimum product quality is obtained.
Training- Trained employees are more likely to producebetter quality products.Office TPM Concept of TPM is not limited to the shopfloor but can be applied to the office environment as well.
Safety, Health and Environment-It explains that safety is ofutmost importance.
-
8/12/2019 Productivity Tools 185 191 195 196 206
10/13
Impact of TQM &TPM on Productivity
Less wastage IncreasedprofitsHigh
Salaries
JobSatisfactionBetterprocessesIncreasedproductivity
-
8/12/2019 Productivity Tools 185 191 195 196 206
11/13
Conclusion
Cost Quality
TPM
TQM
-
8/12/2019 Productivity Tools 185 191 195 196 206
12/13
Presented by- Sumit Kawalkar (1402185) Swapnil Lokhande (1402191) Tanay Salpekar (1402195) Tanaya Gaikwad (1402196) Vihar Mankar (1402206)
-
8/12/2019 Productivity Tools 185 191 195 196 206
13/13
References:Productivity Tools : TPM and TQM. (IJFPSS, Vol 2,No.4, pp. 65-69 , Dec , 2012)
http://www.plant-maintenance.com/articles/tpm_intro.shtmlhttp://www.plant-maintenance.com/articles/tpm_intro.shtmlhttp://www.plant-maintenance.com/articles/tpm_intro.shtmlhttp://www.plant-maintenance.com/articles/tpm_intro.shtmlhttp://www.plant-maintenance.com/articles/tpm_intro.shtmlhttp://www.plant-maintenance.com/articles/tpm_intro.shtmlhttp://www.plant-maintenance.com/articles/tpm_intro.shtmlhttp://www.plant-maintenance.com/articles/tpm_intro.shtml