production technology course out

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SRINIVASAN ENGINEERING COLLEGE

Perambalur-621212

Format No.: FM2/ Issue: 01/Revision: 00

COURSE HANDOUT

SUBJECT CODE : AE 2253 L T P C

SUBJECT TITLE : PRODUCTION TECHNOLOGY 3 0 0 3STAFF NAME : G.MURALIDHARAN

COURSE OBJECTIVE:The components such a piston, connecting rod, crankshaft, engine block manufactured by

various types of production processes involving casting, welding, machining, metal forming, powder

metallurgy etc. hence Engineering students must study this course production technology.

COURSE OUTCOME:

Upon successful completion of this course, a student will be able to

- To know about various casting methods and its applications.

- To know about various welding techniques and its applications.

- To study about various machining processes.

- To study about various forming and shaping methods of plastics and its limitations.

- To learn about various metal forming and powder metallurgy techniques.

Text book(s) [TB]:

1. Hajra choudry, Elements of workshop Technology, vol. I and II Media promoters and

publishers pvt., Ltd., Mumbai, 2001.

.

Reference book(s) [RB]:

1. R. K. Jain and S. C. Gupta, production Technology, Khanna Publishers. 16th Edition,

2001.

2. H. M. T. production technology-Hand book, Tata Mc Graw-Hill, 2000.

3. Roy. A. Linberg, process and materials of manufacturing technology, PHI, 2000.

4. M. Adithan and A B Cupta manufacturing technology, New Age, 1996.

5.

Serope Kalpajian, Steven R. Schimid, Manufacturing Engineering and Technology, PearsonEducation, Inc.2002 (second Indian Reprint)


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Page 2 of 4 Format No: FM2 / Issue: 01 / Revision: 00

Course Plan / Schedule:

S.No Topics to be covered Learning objectivesRef. to Text

Book

No. of

lectures

UNITI CASTING

1.

Casting types, procedure to make

sand mould, types of core

making, moulding tolls, machinemoulding

To know the basics aboutcasting and moulding methods

used for various applications.

TB-1 2

2.

special moulding processes-CO2

moulding; shell moulding,

investment moulding

To know the special mouldingequipments and processes.

TB-1 2

3.

Permanent mould casting,

pressure die casting, centrifugal

casting, continuous casting,casting defects.

To study about various

permanent mould process to

make a good finishingproducts.

TB-1 3

UNIT

II WELDING

4.

Classification of welding

processes, Principles ofOxyacetylene gas welding. A.C.

metal arc welding

To know about the basics ofwelding and its types.

TB-1 2

5.

resistance welding, submerged

arc welding, tungsten inert gas

welding, metal inert gas welding,

plasma arc welding

To study about variouswelding methods and its

applications.

TB-1 3

6.

Thermic welding, electron beam

welding, laser beam welding,defects in welding, soldering and

brazing.

To study about various

welding methods and itsapplications

TB-1 3

UNITIII MACHINING

7.

General principles (with

schematic diagrams only) of

working and commonly

performed operations in thefollowing machines: Lathe

To know the basic operationsof lathe machines.

TB-1 2

8.

Shaper, Planer, Horizontal

milling machine

To know about the special

machines and its workingprinciples. TB-1 3

9.

Universal drilling machine,

Cylindrical grinding machine,

Capstan and Turret lathe

To know about the special

machines and its working

principles.

RB-3 3

10.

Basics of CNC machines.

General principles andapplications of the following

processes: Abrasive jet

machining, Ultrasonicmachining,

To know about the advanced

machining process and itsapplications.

RB-2 4


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11.

Electric discharge machining,Electro chemical machining,

Plasma are machining,

To know about the advancedmachining process and its

applications.

RB-2 3

UNIT IVFORMING AND SHAPING OF PLASTICS

12.

Types of plastics-characteristics

of the forming and shapingprocesses

To study the basic concepts of

plastics. RB-3 4

13.

Moulding of Thermoplastics-working principles and typical

applications of Injection

moulding-Plunger and screw

machines

To know the manufacturingprocesses of plastics.

RB-33

14.

Blow moulding- Rotational

moulding-Film moulding-Extrusion-typical industrial

applications

To know the manufacturing

processes of plastics and its

applications.

TB-13

15.Thermoforming-processing ofthermosets-working principles

and typical applications-compression moulding

To know about variousforming techniques and its

applications.

RB-32

16.

Transfer moulding-Bonding ofthermoplastics- Fusion and

solvent methods-Induction and

Ultrasonic methods.

To learn about advanced

moulding processes and itsapplications.

TB-1 2

UNITV METAL FORMING AND POWDER METALLURGY

17. Principles and applications of the

following processes: Forging,

To learn about forging process

and its applications.

RB-1

1

18.

Powder metallurgy-Principal

steps involved advantages.Disadvantages and limitations of

powder metallurgy.

To study about the powder

metallurgy process and its

limitations.

TB-12

19.Rolling, Extrusion, Wire

drawing and Spinning

To know about various

machining process for metal

forming applications.

RB-35

Total Periods - 52


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Evaluation schemeInternal Assessment

LINKS:

Question Bank : www.sriengg.com/Questionbank/University Question Paper: www.sriengg.com/Questionbank/

STAFF SIGNATURE HOD

EC

No.

Evaluation

Components

Duration Weightage Date & Time Venue

1 Slip Tests 40 min 20%Monday-Friday

&8.30am to 9.15am

Tobe

ann

ounced

later

2 Cycle Test 1 1.30hr

30%

27-01-2014 - 01-02-2014

&

8.30am to 10.00am

3 Cycle Test 2 1.30hr17-02-2014 - 24-02-2014

&8.30am to 10.00am

4 Cycle Test 3 1.30hr10-03-2014 - 15-03-2014

&

8.30am to 10.00am

5 Model Exam 3hr 30%05-04-2014 - 11-04-2014

&

1.00pm to 4.00pm

6Attendance

PercentageContinuous 20%
http://www.sriengg.com/Questionbank/http://www.sriengg.com/Questionbank/http://www.sriengg.com/Questionbank/http://www.sriengg.com/Questionbank/http://www.sriengg.com/Questionbank/http://www.sriengg.com/Questionbank/


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