production scheduling boards - november 2016
TRANSCRIPT
![Page 1: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/1.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Production Scheduling BoardsSmall Lot Production
Marek Piatkowski – November 2016
Thinking win, Win, WIN
![Page 2: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/2.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Introduction - Marek Piatkowski Professional Background
Toyota Motor Manufacturing Canada (TMMC) - Cambridge, Ontario from 1987-1994
TPS/Lean Transformation Consulting - since 1994 Professional Affiliations
TWI Network – John Shook, Founder Lean Enterprise Institute (LEI) – Jim Womack Lean Enterprise Academy (LEA) – Daniel Jones CCM/CAINTRA – Monterrey, Mexico SME, AME, ASQ, CME
Lean Manufacturing Solutions - Toronto, Canada
http://twi-network.com
![Page 4: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/4.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Kanban based Pull
Basic Concept
1. Each process has a supermarket which holds the product it produces.
2. Replenishment of the supermarket is the basic objective
3. Parts are delivered between processes using a Kanban signal
4. Shipment to the Customer generates a delivery and production requirement
5. Only one department is scheduled - Pacemaker
Customer
WKBPKBPKB WKB
Scheduling Dept. Order
WIPWIP FG Inv.
WKB
![Page 5: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/5.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Production Scheduling Boards
There are two types of Kanban Production Scheduling Boards “The Big Picture Board” – Kanban Board
To schedule production for a large department or the whole factory To show status of all Kanbans in production To show inventory levels, shortages, issues and urgencies Located in a central place
Individual Process or a Line Scheduling Boards To show a production schedule for individual work areas, work cells,
etc … To show production sequence and quantities Located near individual machines or operations
![Page 6: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/6.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 7: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/7.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 8: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/8.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 9: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/9.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 10: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/10.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 11: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/11.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 12: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/12.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 13: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/13.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
The Big Picture Boards
![Page 14: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/14.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 15: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/15.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 16: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/16.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 17: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/17.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 18: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/18.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 19: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/19.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 20: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/20.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 21: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/21.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Process or Line Boards
![Page 22: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/22.jpg)
Production Scheduling Boards
![Page 23: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/23.jpg)
Production Scheduling Boards
![Page 24: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/24.jpg)
Production Scheduling Boards
![Page 25: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/25.jpg)
Preferred Sequence – Batch Production
![Page 26: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/26.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Preferred Sequence – Batch Production
![Page 27: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/27.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Safety Stock Library
![Page 28: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/28.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Changing the World. One Transformation at a timeThis presentation is an intellectual property of W3 Group Canada Inc.
No parts of this document can be copied or reproducedwithout written permission from:
Marek PiatkowskiW3 Group Canada Inc.iPhone: 416-235-2631
Cell: 248-207-0416
[email protected]://twi-network.com
![Page 29: Production scheduling boards - November 2016](https://reader035.vdocuments.us/reader035/viewer/2022070515/58789aa61a28ab42588b45fb/html5/thumbnails/29.jpg)
Production Scheduling Boards Small Lot Production
Thinking win, Win, WIN
Presentations in this Workshop
1. Log in to: www.slideshare.net
2. Type in my name in search area:
Marek Piatkowski3. Select a
presentation you want to see
4. Learn and Enjoy