production planning and control (ppc) - jntu · pdf fileproduction planning and control (ppc)...
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PRODUCTION PLANNING AND PRODUCTION PLANNING AND CONTROL (PPC)CONTROL (PPC)
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PLANNING CONTROLCONTROL
PRODUCTIONPRODUCTION
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Planning+ Control = Productivity
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CONTENTProduction SystemProduction Planning ItemsControlling ItemsNature of MRP
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PRODUCTION…
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PRODUCTION PLANNING AND CONTROL (PPC)
PRODUCTION: that transformation of rawmaterials to finished goods.
PLANNING: looks ahead, anticipates possibledifficulties and decides in advance as to how theproduction, best, be carried out.
CONTROL: phase makes sure that theprogrammed production is constantly maintained.
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PRODUCTION SYSTEM
System is a whose function is to convert aset of inputs into a set of desired outputs.
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PRODUCTION PLANNING
Given a specific process planning, processtechnologies and production conditions
predetermine varieties, quantities, qualitiy, andscheduled of products to be produced accordingto market demand of products..
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And Where we are-----------?
Destination ---------------?
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TIME DIMENSIONS
Long Range Planning; is done annually andfocus on a planning horizon greater than one year.
Medium Range Planning; usually covers a period from 6 months to 18 months, with monthlyor sometimes quarterly time increments.
Short Range Planning; covers a period from oneday or less to six months, with weekly time increment usually.
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PRODUCTION PLANNING
PLANNINGROUTINGSCHEDULINGLOADING
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PRODUCTION PLANNING
PLANNINGThat may be defined as the technique of
foreseeing every step in a long series of seperateoperations.
Each step to be taken at the right time, and in theright place and each operation to be performed in maximum efficiency.
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PRODUCTION PLANNING
ROUTINGUnder this operations , their path and sequence are
established.The main aim of routing; determine the best and
cheapest sequence of operations and to ensure thatthis sequence is strictly followed.
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PRODUCTION PLANNING
Routing procedure involves following differentactivities;
An analysis of the article to determine what tomake and what to buy
To determine the quality and type of material Determining the manufacturing operations and
their sequence An analysis of cost of the article Determination of scrap factors
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PRODUCTION PLANNING
SCHEDULING It mainly concerns with time element and
priorities of a job.The pattern of scheduling differs from one job to
another which is explained as below:Production Schedule
Master ScheduleManufacturing Schedule
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PRODUCTION PLANNING
LOADINGDefined as the relationship between load and
capacity, so as to assign the work for theproduction.Capacity: the time available for work at workcentres expressed in machine hours or in manhours.Load: to assign work to the capacity available at particular work centres.
It includes the assignment of the work to theoperators at their machines or work places.JN
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PRODUCTION PLANNING
Loading determines; who will do the work as routing determines; where and schedulingdetermines; when it shall be done.
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PLANNING PHASE
PRIOR PLANNINGForecastingType, Quantitiy,QualityProduct DesignSpecifications,Bill of MaterialsOrder WritingTo undertake a particular job.
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PLANNING PHASE
ACTIVE PLANNINGProcess Planning and RoutingEconomic Process, How to do, Where to WorkMaterials and Tools ControlRequirements, ControlsLoadingAssignment of Work, Manpower, MachinerySchedulingTime Phase, Sequence of WorkJN
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PLANNING PHASE
ACTION PHASEDispatchingOrdering to start the workingCONTROL PHASEProgress ReportingData Reporting, Performance ComparisonCorrective PhaseExpediting, Replanning
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PRODUCTION CONTROL
DISPATCHINGFOLLOWING UPINSPECTIONCORRECTIVE
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PRODUCTION CONTROL
Production control; is the process of planning production in advance of operations, establishing the extract route of each individual item part or assembly, setting, starting and finishing for each important item, assembly
the finishing production and releasing the necessary orders as well as initiating the necessary follow-up to have the smooth function of the enterprise.
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PRODUCTION CONTROL
DISPATCHINGInvolves issue of production orders for starting theoperations.
Movement of materials to different workstationsMovement of tools and fixtures necessary for each
operationBeginning of work on each operation
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PRODUCTION CONTROL
DISPATCHING
Recording of time and cost involved in eachoperation
Movement of work from one operation to anotherin accordance with the route sheet
Inspecting or supervision of work
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PRODUCTION CONTROL
FOLLOW UP It includes delays or deviations from the
production plans. It helps to reveal detects in routing and
scheduling, misunderstanding of orders andinstruction, under loading or overloading of work.
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PRODUCTION CONTROL
INSPECTIONTo ensure the quality of goods. It can be required
as effective agency of production
CORRECTIVE MEASURES involve any of those activities of adjusting the
route, rescheduling of work changing theworkloads, repairs and maintenance of machinery or equipment, control over inventories of the cause of deviation is the poor performance of theemployeesJN
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MATERIAL REQUIREMENT PLANNING (MRP)
PHILOSOPHY MRP- Materials should be expedited when their lack would delay the overallproduction schedule.
AIM of MRP Renawal of products inventory To meet customer orders
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FACTORS OF MRP
Main Production PlanProduct TreeInventory Situation FolderPerformance ReportPlanned Order ScheduleSpecial Situation Report
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Assignments:-
1. What do you understand by Production Planning and Control? Explain the various steps.
2.Explain objectives of PPC.
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THANK YOU FOR YOURLISTENING
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