production & operations management

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Multiple Choice Multiple AnswerQuestion Which of the following are important considerations concerning

activity times?Correct Answer Activity time should be obtained from the person responsible for

the completion of an activity , Activity time must be independentof any influence which the preceding or succeeding activity mayhave on it. , Activity time may assume that just the normalquantity of resources required to carry out the activity areavailable.

Your Answer Activity time should be obtained from the person responsible forthe completion of an activity , Activity time must be independentof any influence which the preceding or succeeding activity mayhave on it. , Activity time may assume that just the normalquantity of resources required to carry out the activity areavailable.

True/FalseQuestion Independent float either affects the float of preceding activities or

that of succeeding activities.Correct Answer False

Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are assignable cause?

Correct Answer Large varaitions in hardness of material , Tool wear , Errors insetting

Your Answer Large varaitions in hardness of material , Tool wear , Errors insetting

Multiple Choice Single AnswerQuestion What is the reason of excessive friction between parts?

Correct Answer Improper or lack of lubrication

Your Answer Improper or lack of lubrication

Multiple Choice Single AnswerQuestion Which kind of labour force is required in case of Jobbing

Production?Correct Answer Highly Skilled

Your Answer Highly Skilled

Multiple Choice Single Answer

Question What is the location of lower control limit in the X bar-R controlchart?

Correct Answer 3 standard deviations below central line

Your Answer 3 standard deviations below central line

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of motions

of the members of the body during method study?Correct Answer Cyclograph

Your Answer Cyclograph

Select The BlankQuestion The term ________ emplies the foregone profit due to inability of

company to produce.Correct Answer Opportunity cost

Your Answer Opportunity cost

True/FalseQuestion Process Sheets for parts in batch production are not maintained

as standard process sheetCorrect Answer False

Your Answer False

Select The BlankQuestion In case of an OC curve, the risk of rejecting a good quality lot

may vary between ________.Correct Answer 0.01 to 10%

Your Answer 0.01 to 10%

True/FalseQuestion Objective of Work Study is to improve Productivity

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are activities of corrective maintenance?

Correct Answer Overhauling , Emergency repairs , Modifications andimprovements

Your Answer Modifications and improvements , Overhauling , Emergencyrepairs

True/FalseQuestion Inspection Order can be a verbal order

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Which kind of defect can be called as minor defect?

Correct Answer Which does not reduce the usability of the product for itsintended use

Your Answer Which does not reduce the usability of the product for itsintended use

Select The BlankQuestion Capacity decisions have a direct influence on performance of

production system in respect of ________Correct Answer Delivery performance

Your Answer Delivery performance

Multiple Choice Multiple AnswerQuestion Which of the following is not the characteristic of Project

Production?Correct Answer Continuous flow of material , Highly mechanised material

handling , Virtually zero manufacturing cycle timeYour Answer Continuous flow of material , Highly mechanised material

handling , Virtually zero manufacturing cycle time

Select The BlankQuestion The easiest way to bring the delayed job within the promised

delivery time by using extra shift or weekly holiday is ________.Correct Answer Overtime working

Your Answer Overtime working

Multiple Choice Single AnswerQuestion Which of the following policies is advisable in case of low

product variety and large volumes?Correct Answer Low Skilled Labour & Special Purpose Machines

Your Answer Low Skilled Labour & Special Purpose Machines

Multiple Choice Multiple Answer

Question Major contributors in the development of Control Charts,Sampling plan are

Correct Answer F H Dodge , H G Roming , Walter Schewhart

Your Answer F H Dodge , H G Roming , Walter Schewhart

Multiple Choice Multiple AnswerQuestion Scale model used for layout analysis have following advantages

Correct Answer Nontechnical person finds it easy to comprehend , Oveheadfacilities can be shown , Models can be shifted easily

Your Answer Nontechnical person finds it easy to comprehend , Oveheadfacilities can be shown , Models can be shifted easily

True/FalseQuestion A network can have more than one starting event but completion

event must be only one.Correct Answer False

Your Answer False

True/FalseQuestion Since value of p can never be positive, hence" if LCLp works out

to be positive, it is taken as zero."Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Fixed position layout is adopted when

Correct Answer product is very heavy involving assembly of large number ofparts

Your Answer product is very heavy involving assembly of large number ofparts

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than

3% defectives have the probability of acceptance of ________.Correct Answer One

Your Answer One

Multiple Choice Single AnswerQuestion What is the reason of fluctuations, if the control chart evaluates

that the process is in a state of statistical control?Correct Answer Random variability

Your Answer Random variability

True/FalseQuestion Operation process charts though indicates the sequence of

events but do not show movements.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Which kind of gauge consists of electrical contacts operating a

series of colloured signal lamps which indicate whether thedimension is correct, oversize or undersize?

Correct Answer Multiple gauging

Your Answer Multiple gauging

Multiple Choice Multiple AnswerQuestion Which of the following are the objectives of a good maintenance

system?Correct Answer Minimisation of wear and tear of machines , Ensuring maximum

plant availability , Elimination of unsafe conditionsYour Answer Elimination of unsafe conditions , Minimisation of wear and tear

of machines , Ensuring maximum plant availability

Select The BlankQuestion The ________ is the defect level for which lots are regarded as

bad lots.Correct Answer Lot Tolerance Percentage Defective

Your Answer Lot Tolerance Percentage Defective

Multiple Choice Multiple AnswerQuestion What are the advantages of templates over diagrams?

Correct Answer Can be conveniently moved on the graph paper , Less laborious, Saves time

Your Answer Can be conveniently moved on the graph paper , Less laborious, Saves time

Multiple Choice Single AnswerQuestion Inadequate production capacity ultimately leads to

Correct Answer Poor Customer Service

Your Answer Poor Customer Service


Question Inherent Safety' is one of the principle of good layout. In contextof layout, this can be achieved by the following

Correct Answer Clear gangway, location of material and material handlingsystem

Your Answer Clear gangway, location of material and material handlingsystem

Multiple Choice Single AnswerQuestion What do you understand by the inspection conducted on all

nonreworkable jobs prior to their movement to the scrap yard?Correct Answer Salvage inspection

Your Answer Salvage inspection

Multiple Choice Multiple AnswerQuestion Which are major benefits of identifying the critical path?

Correct Answer It helps to identify the set of activities and events which arecritical and as such must be carefully controlled and monitored ,It identifies activities to be given preference in allocation ofresources. , It helps to exercise "control by exception".

Your Answer It helps to identify the set of activities and events which arecritical and as such must be carefully controlled and monitored ,It identifies activities to be given preference in allocation ofresources. , It helps to exercise "control by exception".

Select The BlankQuestion An ________ history card is the record of all repairs,

replacements and engineering changes carried out in theequipment during it's period of service.

Correct Answer Equipment history card

Your Answer Equipment history card

Multiple Choice Multiple AnswerQuestion In an organization there may not be a formal PPC department if

Correct Answer Work is highly repetitive in nature , Planning activities areperformed by the line staff , Number of workmen is not very large

Your Answer Work is highly repetitive in nature , Planning activities areperformed by the line staff , Number of workmen is not very large

Select The BlankQuestion The ________ are the definitions of the measurable as well as

nonmeasurable characteristics of the product.Correct Answer Specifications

Your Answer Specifications

True/FalseQuestion Lubrication survey should never be done for a new machine.

Correct Answer False

Your Answer False

Multiple Choice Multiple AnswerQuestion Which are three different bases to establish an activity time?

Correct Answer Past experience , Judgement , Historical data

Your Answer Past experience , Judgement , Historical data

Match The FollowingQuestion Correct Answer Your Answer

Information received Taking dictation Taking dictation

Change in physicalcharacteristic

Punching Punching

Addition Assembly Assembly

Consumption of physicaleffort

Lifting Lifting

Multiple Choice Multiple AnswerQuestion Components of Production Management include

Correct Answer Capacity Planning , Job Design , Production Planning

Your Answer Capacity Planning , Job Design , Production Planning


Community Facilities Educational facility Educational facility

Proximity to market Fragile product Fragile product

Industrial and labourattitude

Productivity of labour Productivity of labour

Legislation and taxation Licenses Licenses


Question How many of the following are types of specification?

Correct Answer Material specifications , Dimensional specifications ,Performance specifications

Your Answer Material specifications , Dimensional specifications ,Performance specifications

True/FalseQuestion In case of forward pass computation, the earliest event time of a

plain event equals the earliest event time of the preceding eventplus duration of activity emanating from the preceding event.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion What are the advantages of three dimensional models?

Correct Answer Even non-technical person can use it , Overhead facilities can beshown , Can be shifted easily and quickly

Your Answer Even non-technical person can use it , Overhead facilities can beshown , Can be shifted easily and quickly

True/FalseQuestion Quality control determines what, when, and how much to inspect

while inspection actually conducts examination of goods.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Following are some of the Principles of Management advocated

by F W TaylorCorrect Answer Selection of best worker for each particular task , Division of

work between worker and management , Training anddevelopment of the workmen

Your Answer Selection of best worker for each particular task , Division ofwork between worker and management , Training anddevelopment of the workmen

POM1


True/FalseQuestion It pays in the long run to inform the customer regarding

expected delays in the deliveries.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Fixed position layout is adopted whenCorrect Answer product is very heavy involving assembly of large

number of partsYour Answer product is very heavy involving assembly of large number of

parts

Select The BlankQuestion The ________ is the defect level for which lots are regarded

as bad lots.Correct Answer Lot Tolerance Percentage DefectiveYour Answer Lot Tolerance Percentage Defective

Multiple Choice Multiple AnswerQuestion Which are the advantages of suburban location?Correct Answer Avaialability of adequate land at lower cost , Both

skilled and unskilled labour can be available , Plant expansion is easier due toless or no restriction for building and constructionYour Answer Avaialability of adequate land at lower cost , Both skilled and

unskilled labour can be available , Plant expansion is easier due to less or norestriction for building and construction

Select The BlankQuestion One detachable ticket is prepared for each ________.Correct Answer OperationYour Answer Worker

Select The BlankQuestion A good maintenance system is not a luxary but a ________.Correct Answer NecessityYour Answer Necessity

Multiple Choice Multiple AnswerQuestion Following are some of the factors which influence process

planningCorrect Answer Order Quantity , Process capability of machine ,

Page 1

POM1Delivery DatesYour Answer Order Quantity , Delivery Dates , Plant layout

True/FalseQuestion Availability of training schools, colleges and management

institutes reduces the company's internal training needs.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are examples of pure materials?Correct Answer Bakeries , Ice factories , WoolenYour Answer Bakeries , Ice factories , Lime stone


Emerson Efficiency Plan Wage Payment Wage Payment

Craft Facilities Planning Production Scheduling

Work Sampling Machine utilization Sampling Inspection

Gantt Chart Production Scheduling Charting technique


Fixation of inventory level Reorder level Stock on hand

Symptom of ill planned purchasing Over ordering Over ordering

Factor influencing material planning Lead time Lead time

Net requirement of material under MRP Stock on hand Price of material

Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in

a small network?Correct Answer Compare the durations of all paths to identify the

longest path. , Sum up the durations of activities along each path. , Enumerateall paths in the network and list down activities on each path.Your Answer Compare the durations of all paths to identify the longest

path. , Sum up the durations of activities along each path. , Enumerate allpaths in the network and list down activities on each path.

Page 2

POM1

Select The BlankQuestion In case of an OC curve, the risk of rejecting a good quality

lot may vary between ________.Correct Answer 0.01 to 10%Your Answer 0.01 to 10%

True/FalseQuestion Tool breakage has got nearly zero chances in case of eventual

breakdown.Correct Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Which are the three types of float?Correct Answer Total float , Independent float , Free floatYour Answer Total float , Dependent float , Free float

Multiple Choice Multiple AnswerQuestion Which of the following are major inputs to scheduling?Correct Answer Overlapping of operations , Effective Capacity per work

centre , Performance standardsYour Answer Effective Capacity per work centre , Ratio of skilled to

unskilled labour , Performance standards

Multiple Choice Single AnswerQuestion Any premise in which persons are employed for purpose of

making any product/s is calledCorrect Answer FactoryYour Answer Factory

Select The BlankQuestion The ________ is the maximum percentage defective that for

the purpose of sampling inspection can be considered satisfactory as a processaverage.Correct Answer Acceptable quality levelYour Answer Lot Tolerance Percentage Defective

Select The BlankQuestion The ________ is the maintenance work initiated on a result

of knowledge of the condition of an item from routine or continuous checking.Correct Answer Condition monitoringYour Answer Overhauling

Page 3

POM1Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than

3% defectives have the probability of acceptance of ________.Correct Answer OneYour Answer One

Multiple Choice Single AnswerQuestion How to calculate activity cost slope?Correct Answer Activity cost slope = ( Crash cost - Normal cost ) / (

Normal time - Crash time )Your Answer Activity cost slope = ( Normal cost - Crash cost ) / ( Normal

time - Crash time )

Multiple Choice Multiple AnswerQuestion Which of the following are minimum requirement for a good

quality of design?Correct Answer Resonable cost , Resonable procurement time ,

Resonable manufacturing timeYour Answer Resonable cost , Resonable procurement time , Resonable

manufacturing time

True/FalseQuestion In case of control chart, large smaples such as n=15 or 20

are used if the process standard deviation is small.Correct Answer FalseYour Answer True

Select The BlankQuestion Production control work is ________ in case of floor

inspection as compared with the centralised inspection.Correct Answer easierYour Answer labourious

Multiple Choice Single AnswerQuestion Production Planning includesCorrect Answer Predetermination of manufacturing requirementsYour Answer Predetermination of manufacturing requirements

Multiple Choice Single AnswerQuestion How does the control chart of statistical quality control helps

the operating personnel?Correct Answer Identify the presence of an assignable cause before it

developsYour Answer Reduces chances of rejections

Page 4

POM1Multiple Choice Single AnswerQuestion What can be the worst effect due to excessive vibration?Correct Answer BreakdownYour Answer Reduced salvage value of machine

Multiple Choice Single AnswerQuestion What do you understand by the metallergical aspects of

product which forms the vital part of engineering function?Correct Answer Material specificationsYour Answer Performance specifications

Multiple Choice Single AnswerQuestion Which of the following is a cause of plant breakdown?Correct Answer Overloading of machinesYour Answer Overloading of machines

Multiple Choice Multiple AnswerQuestion Which of the following possibilities can be explored by using

flow process chart?Correct Answer Eliminating the operations or combining the

operations with another , Reducing the distance traveled by the workmen ormaterials , Avoiding the waiting time and thereby reduce production lossesYour Answer Reducing the distance traveled by the workmen or materials ,

Reducing rejections drastically , Avoiding the waiting time and thereby reduceproduction losses

Multiple Choice Single AnswerQuestion Material Planning is an integral part ofCorrect Answer Production PlanningYour Answer Process Planning

True/FalseQuestion Dust gets mixed with lubricants, forms an abrasive substance

and causes pre-mature failure of machinery.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following activities are used while recording for

method study?Correct Answer Delay , Operation , InspectionYour Answer Operation , Inspection , Production

True/FalseQuestion In case of centralised inspection, inspection rooms generally

Page 5

POM1become bottleneck and cause delay in taking action regarding rejection orrework.Correct Answer TrueYour Answer True

Select The BlankQuestion The ________ advocates maintenance procedures whereby the

condition of the plant is constantly watched through systematic inspection tounearth unhealthy conditions and preventiveCorrect Answer Preventive MaintenanceYour Answer Preventive Maintenance

True/FalseQuestion The problems of congestion, bottlenecks and backtracking can

not be visualized by using templates and models.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Which varaible is taken along the abscissa or X axis?Correct Answer TimeYour Answer Quality

True/FalseQuestion Delay in completion of projects result in unwelcome additions

to the fixed manufacturing expenses.Correct Answer TrueYour Answer True

Select The BlankQuestion The term ________ emplies the foregone profit due to

inability of company to produce.Correct Answer Opportunity costYour Answer Idle wages

Multiple Choice Single AnswerQuestion Taxes / duties levied is one of the important determinant for

location decision as taxes/duties substantially influenceCorrect Answer Product costYour Answer Order procurement

Multiple Choice Multiple AnswerQuestion What are the uses of failure statistics analysis?Correct Answer To forecast the defect , To identify causes of major

repetative failures , To quantify the frequency of preventive inspection

Page 6

POM1Your Answer To forecast the defect , To identify causes of major repetative

failures , To quantify the frequency of preventive inspection

True/FalseQuestion Shop order is one of the subsidiary orderCorrect Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which of the following is the most popular technique for

Project Production?Correct Answer PERT & CPMYour Answer PERT & CPM

Select The BlankQuestion The ________ is the probability that a good lot will be

rejected by the sampling plan.Correct Answer Producer's riskYour Answer Lot Tolerance Percentage Defective

True/FalseQuestion The component produced on completely automatic machines

may be subjected to sampling inspection while parts produced onsemi-automatic and completely manual operated machines require cent percentinspection.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion In an organization there may not be a formal PPC department

ifCorrect Answer Work is highly repetitive in nature , Planning

activities are performed by the line staff , Number of workmen is not verylargeYour Answer Work is highly repetitive in nature , Planning activities are

performed by the line staff , Number of workmen is not very large

Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while

selecting or rejecting a particular site from legislation and taxation point ofview?Correct Answer Labour laws , Building codes , Policies regarding issue

of licencesYour Answer Labour laws , Policies regarding issue of licences , Productivity

of labour

Page 7

POM1

Page 8

POM2LIST OF ATTEMPTED QUESTIONS AND ANSWERS

True/FalseQuestion Cent percent inspection is required on WIP prior to the key,

critical or costly operation.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following aspects are essential to ensure quality

of purchased items?Correct Answer Defining right quality for the job , Vendor

performance evaluation , Making sure that suppliers understand therequirementsYour Answer Vendor performance evaluation , Making sure that suppliers

understand the requirements , Defining right quality for the job



Multiple Choice Single AnswerQuestion Which of the following technique is event oriented ?Correct Answer Project Evaluation & Review TechniqueYour Answer Project Evaluation & Review Technique

Select The BlankQuestion Work study is also called ________ studyCorrect Answer Time and MotionYour Answer Time and Motion

Multiple Choice Multiple AnswerQuestion Which of the following concepts must be understood for the

achievement of quality?Correct Answer Quality of conformance , Purpose of product , Quality

of designYour Answer Quality of conformance , Quality of design

Multiple Choice Multiple AnswerQuestion Following are some of the factors considered for evaluation of

alternative layoutsCorrect Answer Flow of Material , Equipment utilization , Ease of

supervision

Page 1

POM2Your Answer Flow of Material , Equipment utilization , Ease of supervision


Toung Sweet Sweet

Eye Crack Crack

Nose Burnout Burnout

Ear Impact Impact


activity times?Correct Answer Activity time should be obtained from the person

responsible for the completion of an activity , Activity time must beindependent of any influence which the preceding or succeeding activity mayhave on it. , Activity time may assume that just the normal quantity ofresources required to carry out the activity are available.Your Answer Activity time should be obtained from the person responsible

for the completion of an activity , Activity time must be independent of anyinfluence which the preceding or succeeding activity may have on it. , Activitytime may assume that just the normal quantity of resources required to carryout the activity are available.

Multiple Choice Multiple AnswerQuestion Which are the subtasks of the maintenance phase of the

method study?Correct Answer Monitoring and control , Performance appraisal ,

Audit on savingsYour Answer Monitoring and control , Performance appraisal , Audit on

savings

Multiple Choice Multiple AnswerQuestion Which of the following are characteristics of an operating

characteristics curve?Correct Answer Producer risk , Consumer Risk , Acceptable Quality

LevelYour Answer Producer risk , Consumer Risk , Acceptable Quality Level

Select The BlankQuestion The ________ breakdowns usually cost more, partly due to

damage done to the adjustment components and partly due to emergencyactions.

Page 2

POM2Correct Answer UnexpectedYour Answer Partial

Multiple Choice Single AnswerQuestion Why stores issue order should not be issued as soon as it is

prepared?Correct Answer Material may or may not be available at the time of

preparationYour Answer Inventory investment will increase

Multiple Choice Single AnswerQuestion What is the nature of the sampling plan for critical defects?Correct Answer TightYour Answer Tight



Multiple Choice Multiple AnswerQuestion Plant layout facilitates processing of products in most effective

manner through the followingCorrect Answer Shortest possible distance , Shortest processing time ,

Minimum movementYour Answer Shortest possible distance , Shortest processing time ,

Minimum movement

True/FalseQuestion After goods have been manufactured, route sheets and

operation layouts should not be collected back.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Process planning is the process ofCorrect Answer establishing shortest and most economic path of

productionYour Answer establishing shortest and most economic path of production

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding

some value to entity can be defined asCorrect Answer Operation

Page 3

POM2Your Answer Operation

Select The BlankQuestion The ________ is specified to indicate the maximum

permissible variability in the dimensions product or parts.Correct Answer ToleranceYour Answer Tolerance

Select The BlankQuestion Goods after final inspection should accompany ________to

enable dispatch department to identify and draw correct reference.Correct Answer Forwarding noteYour Answer Forwarding note

Select The BlankQuestion The ________ includes preventive maintenance activities whose

needs are identified through inspection which requires stoppage of machines.Correct Answer Shutdown MaintenanceYour Answer Shutdown Maintenance

True/FalseQuestion A load chart specifies the work to be carried out by each

person of company during shift hours.Correct Answer FalseYour Answer True


delivery time by using extra shift or weekly holiday is ________.Correct Answer Overtime workingYour Answer Overtime working

True/FalseQuestion Under MRP system for common items order for procurement

is placed based on requirement for each productCorrect Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion What do you understand by the extent the products

manufactured conforms to the laid down design?Correct Answer Quality of conformanceYour Answer Quality of conformance

Page 4

POM2Select The BlankQuestion The ________ is necessary when the job requires detailed of

one or more of the job characteristics with the help of special equipmentwhich is not available at the producing company.Correct Answer Inspection orderYour Answer Job card

Multiple Choice Multiple AnswerQuestion Which of the following are the basic requirements of quality

standard?Correct Answer Deifinite , Undesrstandable , Economically viableYour Answer Deifinite , Undesrstandable , Economically viable

True/FalseQuestion In case of forward pass computation, the earliest event time

of the first event is zero.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first

off inspection?Correct Answer Due to mistakes in reading blue prints , Due to

errors in tooling , Due to wrong machine set upYour Answer Due to mistakes in reading blue prints , Due to errors in

tooling , Due to wrong machine set up , Due to purposely done mistakes byunsatisfied worker

True/FalseQuestion A sampling plan which perfectly discriminates will have

vertical OC curve.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following is a part of preparing manufacturing

order set as a primary function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores

issue ordersYour Answer Operational layouts , Rejection reports , Move orders ,

Pre-filled stores issue orders


replacements and engineering changes carried out in the equipment during it'speriod of service.

Page 5

POM2Correct Answer Equipment history cardYour Answer Equipment history card

True/FalseQuestion Specifications is the basic tool of inspection.Correct Answer TrueYour Answer True


Forcasting requirement for indirect material Past consumption analysistechnique Economic order quantity

Inventory control by classification ABC Analysis ABC Analysis

Structure of the product BOM BOM

Material Planning for dependent demand MRP MRP

Multiple Choice Single AnswerQuestion The document raised by PPC which authorises different

functions to take action as per instruction is calledCorrect Answer Work OrderYour Answer Job Instructions

Multiple Choice Single AnswerQuestion Who prepares the daily production report?Correct Answer Shop SupervisorYour Answer Shop Supervisor

True/FalseQuestion A lot declared rejected in sampling inspection should not be

inspected 100% in any case.Correct Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion How is the probability of acceptance in case of Acceptable

Quality Level (AQL )?Correct Answer Very highYour Answer Average


Page 6

POM2Question Which are the different methods of recording actual progress

of work?Correct Answer Display boards , Progress cards , Network updatingYour Answer Display boards , Progress cards , Network updating

True/FalseQuestion The dispatching function is of very importance in flow and

mass production units.Correct Answer FalseYour Answer True

True/FalseQuestion Proper care and storage is not an essential part of a well

planned lubrication system.Correct Answer FalseYour Answer False

Select The BlankQuestion The ________ pertain to the climatic conditions which the

component , product or material should withstand.Correct Answer Environmental specificationsYour Answer Environmental specifications



Select The BlankQuestion Production Planning is a centralised activity which includes

functions such as ________Correct Answer SchedulingYour Answer Scheduling

Multiple Choice Single AnswerQuestion Which rule is used for numbering of events?Correct Answer Fulkerson's RuleYour Answer Fulkerson's Rule

Page 7

POM3ASSIGNMENT

Q.1) What is “Operations Management”? What are the objectives of OperationsManagement? Enlist key elements of Operations Management.

Answer.1)

An operation may be defined “as the process of changing inputs into outputsthereby adding value to some entity”.Right quality, right quantity, right timeand right price are the four basic requirements of the customers and assuch they determine the extent of customer satisfaction. And if these can beprovided at a minimum cost, then the value of goods produced or servicesrendered increases. Thus the objectives of production management are “toproduce goods and services of the right quality, in the right quantities,according to the time schedule and a minimum cost”.

Objectives of production management may be amplified as under:

• Producing the right kind of goods and services that satisfy customers’needs (effectiveness objective).

• Maximizing output of goods and services with minimum resource inputs(efficiency objective).

• Ensuring that goods and services produced conform to pre-set qualityspecifications (quality objective).

• Minimizing throughput-time- the time that elapses in the conversionprocess- by reducing delays, waiting time and idle time (lead time objective).

• Maximizing utilization of manpower, machines, etc. (Capacity utilizationobjective).

• Minimizing cost of producing goods or rendering a service (Costobjective).

Key elements of Operations Management

1. Product selection and design

The right kind of products and good designs of the products are crucial forthe success of an organizing. A wrong selection of the product and/or poordesign of the products can render the company’s operation ineffective andnon-competitive. Products/services, therefore, must be chosen after detailedevaluation of the product/services alternatives in conformity with theorganization’s objectives. Techniques like value engineering may be employed increating alternate designs, which are free from unnecessary features and meetthe intended functions at the lowest cost.

2. Process selection and planning

Page 1

POM3

Selection of the optimal “conversion system” is as important as choice ofproducts/services and their design. Process selection decisions includedecisions concerning choice of technology, Equipment, machines, materialhandling systems, mechanization and automation. Process planning involvesdetailing of processes if resource conversion required and their sequence.

3 Facilities (Plant) location

Plant location decisions are strategic decisions and once plant is set up at alocation, it is comparatively immobile and can be shifted later only at aconsiderable cost and interruption of production. Although problem of locationchoice does not fall within preview the production function and it occursinfrequently, yet it is of crucial importance because of its major effect on theperformance of every department including production. Therefore, it isimportant to choose the right location, which will minimize total “deliveredcustomer” cost (Production and distribution cost). Locational decisions involveevaluation of locational alternatives against multiplicity of relevant factorsconsidering their relative importance to the organization and selecting those,which are operationally advantageous to the organization.

4. Facilities (Plant) layout and materials handling

Plant layout is concerned with relative location of one department (Workcentre) with another in order to facilitate material flow and processing of aproduct in the most efficient manner through the shortest possible time. Agood layout reduces material handling cost, eliminates delays and congestion,improves co-ordination, provide good housekeeping etc. while a poor layoutresults in congestion, waste, frustration, inefficiency and loss of profit.

5. Capacity Planning

Capacity planning concerns determination and acquisition of productiveresource to ensure that their availability matches the demand. Capacitydecisions have a directInfluence on performance of production system in respect of both resourceproductivity and customer service (i.e. delivery performance). Excess capacityresults in low resource productivity while inadequate capacity leads to poorcustomer service. Capacity planning decisions can be short-term decisions.Long-term capacity planning decisions concern expansion/contraction of majorfacilities required in the conversion process, economics of multiple shiftoperation, development of vendors for major components etc. Short termcapacity planning decisions concern issues like overtime working,sub-contracting, shift adjustments etc. Break even analysis is a valuable toolfor capacity planning.

6. Production Planning and Control (PPC)

Production planning is the system for specifying the production procedure toobtain the desired output in a given time at optimum cost in conformance withspecified standard of quality, and control is essential to ensure that

Page 2

POM3manufacturing takes place in the manner stated in the plan.

7. Inventory control

Inventory control deals with determination of optimal inventory levels of rawmaterials, components, parts, tools; finished goods, spares and supplies toensure their availability with minimum capital lock up. Material requirementplanning (MRP) and just-in-Time (JIT) are the latest techniques that can helpthe firm to reduce inventory.

8. Quality assurance and control

Quality is an important aspect of production system and it must ensure thatservices and products produced by the company conform to the declaredquality standards at the minimum cost A total quality assurance systemincludes such aspects as setting standards of quality, inspection of purchasedand sub-contracted parts, control of quality during manufacture and inspectionof finished product including performance testing etc.

9. Work study and job design

Work-study, also called time and motion study, is concerned with improvementof productivity in the existing jobs and the maximization of productivity in thedesign of new jobs. Two principal component of work-study are:

(i) Method study(ii) Work measurement

Method study has been defined (BS 3138) as the systematic recording andcritical examination of the existing and proposed ways of doing work, as ameans of developing and applying easier and more effective methods andreducing costs. Method study when applied to production methods yields one ormore of the following benefits:

• Improved work environment• Improved facility layout• Better utilization of facilities• Greater safety• Lesser materials handling• Smooth production flow• Lower work-in-process• Higher earnings for the workmen

10. Maintenance and replacement

Maintenance and replacement involve selection of optimal maintenancePreventive and/or breakdown) policy to ensure higher equipment availability atminimum maintenance and repair cost. Preventive maintenance, which includes

Page 3

POM3preventive inspection, planned lubrication, periodic cleaning and upkeep, plannedreplacement of parts, condition monitoring of the equipment and machines, etc.is most appropriate for critical machines.

11. Cost reduction and cost control

Effective production management must ensure minimum cost of production andin this context cost reduction and cost control acquires significant importance.There are large number of tools and techniques available that can help tomake a heavy dent on the production cost.

Q.2) What is batch Production? What are its key characteristics? Compare thesecharacteristics with those of project production.

Answer.2)

Batch production is characterized by the manufacture of a limitednumber of a product (but many such quantities of different products)produced at periodic intervals and stocked in warehouses as finished goods(or finished parts) awaiting sales (or withdrawal for assembly). Typicalexamples of batch production are: process industries such as pharmaceuticals,paints, chemicals; medium and heavy engineering industry engaged in themanufacture of electric motors, switch gears, heavy motor vehicles, internalcombustion engines; manufacture of ready made garments; manufacture ofassembly shops such as machine tools; sub contractors which take on machiningof batches of components to the drawings of a large manufacture etc.

Characteristics of batch production

(a) Short runs:

Short production runs and frequent changes of set also characterizebatch production up. The equipment and the assembly set up is used for alimitednumber of parts or assemblies and is then changed to make a differentproduct. The production is generally made to stock.

(b) Skilled labour in specific trades:The labour force is expected to posses skill in one specific

manufacturing process, Turning, milling, drilling, welding, grinding, hobbing,fitting etc.

The operator may perform simpler machine set-ups but the separate machinetool setter performs those involving complex operations.

(c) Supervision to possess knowledge of a specific processThe supervision has considerable knowledge of a specific process.

Supervisor in the grinding section for example, may not expert in turning anddrilling work but s expected to possess a find of knowledge of different types ofgrinding operations.

Page 4

POM3

Similarly a supervisor in the gear shop is expected to have sound knowledge inworking of different types of gear cutting machines.

(d) Limited span of control:The amount of supervision required in batch production is lower than

that of jobbing production. The ration of direct workmen to supervisors ismore or less a function of batch size. The smaller the batches, the lower arethe ratio of direct workers to supervisors, and vice versa. This is becausesmaller lots require each supervisor to spend a great deal of his time inallocating new work, giving instructions, follow up on the shop floor for propermovement of materials from and to the machines, identifying delays andinterruptions, and arranging, in consultation with planning, work load in hissection to keep his men busy.

(e) General purpose machines and process type of layoutPlant and equipment is procured and arranged to

obtain maximum flexibility. General purpose machines and handling equipmentcapable of performing variety of operations with minimum set –up times areinstalled in lieu of variety of products. The machines are arranged to giveprocess layout-layout by function. Similar machines capable of doing similartypes of operations are grouped together and kept at one place. Presses forexample, are put together and kept at one place milling machines are placedtogether at another place, drilling machines are kept at the third place, gearcutting machines are located at the fourth place and so on. Each Group ofmachines is usually designated as a work centre or a section or a shop.

(f) Manual materials handling:Materials handling in batch production as compared to jobbing production aresmall. Individual components and parts are placed in trolleys and trays andare transported as unit loads. Materials handling may be mechanized bydeploying power driven trucks.

(g) Manufacturing cycle time affected due to queues:The manufacture cycle time is comparatively smaller than jobbing productionbut is much more than mass and flow production. The batches of work tendto queue up at different machines due to differing cycles times, batch sizes andsequence of operations.

(h) Large work-in-progress:Work in progress is comparatively large due to varying work content ofdifferent components, imbalance in manufacturing times, formation of queuesbetween the machines.

(i) Flexibility of production schedules:Disruptions due to machine breakdown or absenteeism do not seriously affectproduction as job can be shifted to another machine or another operator fromanother machine can be shifted.

(j) Need to have production planning and control:Functions of production planning and control in a batch production unit aremore complex than those in jobbing production or mass and flow production:

Page 5

POM3

• Materials control and tools control functions are important. Somekind of replenishment system needs to be used to ensure routinereplenishment

• Detailed operational layout and route sheets are prepared for eachpart of the product.

• Loading and scheduling needs to be more detailed and moresophisticated since every machine requires to be individually scheduled.

• Progressing function is very important to collect information onprogress of work. A separate progress card needs to be maintained to recordprogress of each component.

• Expediting is generally necessary since quite often jobs, due toimbalances in work content, tend to lag behind

Q.3) (a) Why are locational decisions important? What factors should be takeninto account while deciding location of a unit to manufacture washingmachines?

Answer.3a)

Locational decisions generally arise when:

• A new manufacturing (or servicing) unit is to be set up.• Existing plant operations are difficult to expand due to poor selectionof site earlier.• The growth of the business makes it advisable to establish additionalfacilities in new territories.• There is emergence of new social (chronic labour problems) political(political instability or economic conditions that suggest a change in thelocation of the existing plant.• The product development has over weighted the advantages of theexisting plant.• The changes in the industrial Policy of the Government, favoringdecentralizing and dispersal of industries to achieve overall development of thecountry, do not permit expansion of the existing plant

FACTORS GOVERNING PLANT LOCATION

Plant location studies are conducted in three phases:

(i) General territory selection(ii) Community selection, and(iii) Site selection

1. Proximity to market:

Page 6

POM3

Every company is in business to market and it can survive only if theirproduct reaches the consumers on time and at the competitive price. Theratio of selling costs to sales generally increases with distance. Therefore, inthe choice of location o the plant, the factor of “proximity to the market” isgiven the highest priority. Locating a plant nearer to the market is preferredif:

• The product is fragile.• The product is susceptible to spoilage.• The promptness of service is required.• The product is relatively inexpensive and transportation costs addsignificantly to the cost.

Bread, soap factories, etc. require the market to be nearby. If factory cannotbe started in Bombay, it may be started in Thane, Kalyan or Poona. If theproduct is exported, location near ports is desirable. This is particularlyimportant for producers who sell bulky commodities, which incur hightransportation costs

Nearness to market not only lowers transportation costs but also gives manyother benefits namely:

• A good many administrative problems, which cause perpetual headachesand add to costs, are avoided.• Liaison with dealers or whole sellers can be maintained economicallyand easily• Other costs such as commission to middlemen, which at times run ashigh as 20 to 50 percent can be reduced significantly.• Customer’s accounts do not remain outstanding for settlement. Thisrecovery is easy and less time saving which itself reduces selling costs.

2. Proximity to source of raw materials:

Since raw materials usually constitute 50 to 60 percent of the total productcost, it is important that the firm gets its requirements of raw materials atthe right time and at the reasonable price for which the plant must be locatedin the neighborhood of some source which can meet the raw materialsrequirement of the unit “Proximity to supply of raw materials” factor assumesstill greater importance if raw materials are of perishable nature or if theyare expensive to transport, or if their weight is substantially reduced byprocessing.

Proximity to sources of raw materials is equally important for small units.This is because usually small units are not considered important customers.

Page 7

POM3They get least priority and in the event of scarcity are the one to be struckoff first from the list. The availability of materials to small units to a largeextent thus depends on their follow up and personal visits to the supplier’splant which is possible only if the buyer’s plant is close by.

3. Infrastructural facilities:

Infrastructural facilities consider availability of utilities like power water,disposal of waste etc. These form the life-blood of many types of industrieswithout which there facilities may come to a stand still. Underestimating theneed of any one of the utilities can be extremely costly and inconvenient.

Certain industries, for example, aluminium, steel, etc are power intensive andmust be located close to the sites of power generation failing which theshortage of, or increase in cost of generating power may spell problems fortheir survival.

Similarly, chemical process industries like paper and pulp, cement, steel, sugarlaundries, metal plating, food preparation etc. requires perennial source ofwater. Mineral content of water may also be an important factor. Treatmentof water is an expense to be considered while comparing economics of differentlocations.

Drainage facilities are important for process industries otherwise disposal ofprocess waster can create lot of difficulties.

4. Transport facilities:

Transportation cost to the value added is a key determinant of the plantlocation. The structure of the transportation cost depends on (i)Characteristics of the commodity (ii) average distance of shipment (iii) mediumof shipment: rail, road, and air sea.

The need for transport arises because raw materials and fuel are to be movedto factory site and finished goods are to be transported from factory tomarkets. Other things being equal since transport cost has a major effect onproduct cost, the regions well served by transport facilities are most suitablefor industrial locations.

5. Labour and wages:

Plant location should be such that required labour is easily available in theneighbourhood. Importing labour from outside is usually costly and it causeslot of administrative problems. Availability of required labour locally is bettersince problem of arranging accommodation and other related problems do notarise. Since normally workers with specific skills are required, some sort oftraining facility should also be available in the neighborhood. Skilled employeesare easily available if ITI’s, or Engineering colleges are there in theneighbourhood.

6. Legislation and taxation:

Page 8

POM3The policies of the state Government and Local Bodies relating to issue oflicenses, building codes, labour laws, etc. are the factors in selecting/rejectinga particular community/site.

In order to disperse industries and ensure balanced economic growth, bothCentral and State government offer a package of incentives for setting upindustries in particular locations. Exemption from excise duty, sales tax andoctroi, soft loans from financial institutions, subsidy in electricity charges, etc.are some of the incentives offered.

Since taxes and duties levied by the State Government and Local bodiessubstantially influence product cost, the incidence of such taxes/levies must betaken into account while selecting a community/site.

7. Climatic conditions:

Climatic factors may not have a major influence these days because of modernair conditioning facilities available today. However, it may be important factorfor certain industries like textile mills, which require high humidity.

8. Industrial and labour attitudes:

Community attitudes towards supporting hostile trade union activities are animportant factor. Locating facilities in a certain region/community may not bedesirable as frequent labour problems and interruptions are harmful to theplant in the long run. Political situation in the state and attitude of thegovernment towards labour activities also influences selection of the site forthe plant.

9. Safety requirement:

Safety factor may be important for certain industries such as:

- Nuclear power plants- Explosive factoriesLocation of such industries close to border areas is undesirable.

10. Community facilities (or social infrastructure):

Community facilities imply accommodation, educational, entertainment andtransport facilities.

Accommodation is needed unless the employees are local residents.Accommodation should be easily available, comparatively cheap and near somepublic transport stop.The locational area should be fully developed, be accessible by road and shouldhave a convenient and efficient public transport system operating between thearea and the township to enable employees, officials, customers and suppliers tomake easy trips for their work

Page 9

POM3

11. Community attitudes:

Community attitudes towards work (i.e. whether the people in the location arehard working or otherwise) as well as their attitudes towards the incomingentrepreneurs (helpful and cooperative or otherwise) can make or mar anindustry. Locational decisions, therefore, must take such factors also intoaccount particularly while setting up labour intensive units.

12. Supporting industries and services:

Locational factors should also include proximity of services needed by the firm.A firm desirous of getting some or all parts made from outside or some ofthe operations done from outside must see that such sub-contractors arelocated in the neighbourhood. Getting a job done from units located at far offplaces will mean not only additional transportation cost but also timeconsuming and costly. Also if units are too far off, the control on quality ofwork done by them cannot be exercised.

13. Suitability of the land:

Site selection should also take into account topography and soil structure ofthe land. The soil structure must be capable of bearing loads of foundations.Though modern building techniques can overcome the limitations of the soil,but if considerable improvement is required then selection of a low cost andmay ultimately turn out to be expensive.

14. Availability and cost of the land:

Site size (Plot size) must be large enough to accommodate the presentproduction facilities, parking and access facilities but also leave sufficient roomfor future expansion. As a general rule, a site five times the actual plant sizeis considered minimum for all these things including future expansion.

ECONOMY SURVEY OF THE SITE SELECTION:

An ideal location is one where the cost of obtaining materials and processingthem into finished product plus the cost of distributing the finished product tocustomers is minimum.

Page 10

POM3One of the most commonly used approaches consists of following steps:

Step 1: Prepare a list of all relevant factors.

Step 2: Estimate expenses on materials, transport, wages, power etc for eachlocation on each of the above factors.

Step 3: Collect data on intangible factors like community facilities, communityattitudes etc.

Step 4: Analyse the tangible data for each location and calculate rate ofreturn on investment.

Step 5: Select provisionally a locational based on financial data.

Step 6: Compare the intangible data for the different locations and select theoptimal location considering intangible data.

Q.3) (b) What are objectives of a good layout? Discuss any six principles of agood layout?

Answer.3)(b)

OBJECTIVE OF A GOOD PLANT LAYOUT

Only through an efficient layout, the organization can attain the followingobjectives:

(i) Economy in handling of materials, work-in-process and finished goods.

(ii) Minimization of product delays.

(iii) Lesser work-in-progress and minimum manufacturing cycle time.

(iv) Efficient utilization of available space.

(v) Easy supervision and better production control.

(vi) Greater flexibility for changes in product design and for futureexpansion.

(vii) Better working conditions by eliminating causes of excessive noise,objectionable odor smoke etc.

PRINCIPLES OF A GOOD LAYOUT

(i) Overall integration of factors:A good layout is one that integrates men, materials, machines and supportingactivities and others in a way that the best compromise is obtained

No layout can satisfy each and every principle of a good layout. Some

Page 11

POM3criterion may conflict with some other criterion and as a result no layout canbe ideal it has to integrate all factors into the best possible compromise.

(ii) Minimum movement:A good layout is one that permits the minimum movement between theoperations.

The plant and machinery in case of product layout and departments incase of process layout should be arranged as per sequence of operations ofmost of the products.

? Since straight line is the shortest distance between any two points,men and materials as far as possible should be made to move along thestraight path

A door may be made in a wall or a hole may be drilled in a ceiling if thateliminates or reduces material handling in place of stairs or a distant door.

(iii) Uni-direction flow:A good layout is one that makes the materials move only in the forwarddirection, towards stage of completion, with any backtracking.

? Since straight line is the shortest distance between any two, points,materials as far as possible should be made to move on the principle ofstraight line flow. And when straight line flow is not possible, other flows likeU-shaped flow, circular flow or zig zag flow may be adopted, but the layoutmay ensure that materials move in the forward direction (Fig 4.1)

? To ensure forward flow, equipment if necessary may be duplicated.

(iv) Effective use of available space:A good layout is one that makes effective use of available space both horizontaland vertical

• Backtracking and duplicated movements consume more time, involveun-necessary materials handling, add to cost and lead to inefficiency.

• Raw materials, work-in-progress and finished goods should be piledvertically one above another rather than being strewn on the floor.

• Pallets or equivalents should be made use of to pile up several layersone above another

• Area below the work tables or in the cupboards built into the wall arewelcome since they reduce requirement of space

(v) Maximum visibility:A good layout is one that makes men, machines and materials ready observable

Page 12

POM3at all times.

• All departments should be smoothly integrated, convenient to serviceand easy to supervise

• Every piece of positioning or screening or partitioning should bescrutinized and carefully planned.

• Special cupboards, enclosures, offices, partitions etc. should be avoidedexcept when their utility is established beyond doubt.

(vi) Maximum accessibility:A good layout is one that makes all servicing and maintenance point readilyaccessible.

• Machines should be kept sufficiently apart and with reasonableclearance fromThe wall so that lubrication, adjustment and replacement of belts, removal ofparts at the time of repairs etc can be done conveniently by the maintenancestaff.

Area in front of electrical panels and fire extinguishers should be kept freefrom obstructions.

Q.4) How does production planning differ from production control? What arethe key functions of production planning and control?

Answer.4)Production planning versus production control.

Planning (Planning the work) Control (Working the Plan)Planning involves collection and maintenance of data regarding time standards,materials and their specifications, machines and their quantities, tools andtheir process capabilities, drawings and operational layouts etc.

Planning is seeing that requirements tool, machines, men, instructions,authorization and the like-will be available at the right time and in the rightquantities and are of proper quality.

Planning involves preparations of load charts and fitting various work ordersinto uncommitted time available on the company’s facilities (men or machines).

Planning involves preparation of all necessary forms and paper work.

Planning involves designing suitable feed back as to what may happen.

Planning involves forwarding thinking regarding the remedial action to be takenif the job falls behind schedule.

Planning therefore is a centralized

Page 13

POM3Activity (in the office) and includes such functions as materials control, toolscontrol, process planning and scheduling. Control involves dissemination of datapreparation of reports regarding output, machine and labour efficiency,percent defectives etc.

Control is seeing the requirements are actually made available at the rightplace and in the right quantities.

Control involves actual seeing that the jobs are started and completed as perschedule prepared by the scheduling cell of the PPC.

Control involves actual issue of forms and paper work.

Control involves keeping track of what is happening and collecting informationas to what has happened.

Control involves suggesting remedial action when the job is falling behindschedule.

Control is thus a diffused activity (in the shops) and includes functions such asdispatching, progressing and expediting.

FUNCTIONS OF PRODUCTION PLANNING AND CONTROL:

Production planning and control is normally assigned two sets of functions:(I)Regular functions and(ii) Optional functions.

(i) Regular functions are those, which are generally assigned to PPC inmost of the organizations through the importance of the function, may varyfrom industry to industry.

(ii) Optional functions are those, which may be assigned to PPC dependingupon policy of the management of the firm.

Page 14

POM3

Common (or Regular Functions) Optional Functions

Order Preparation includes activities like making of work orders, convertingwork orders to shop orders, preparing auxiliary orders and releasing suchorders to those concerned to authorize their activities

Materials control concerns preparations of materials estimates, indentingnon-stock materials, ascertaining availability of materials purchased to stock,continual follow-up with purchase and stores for timely receipt of materials,and advising stores to allocate required quantities or available materials(alternatively on their receipt) against specific shop orders.

Process planning or Routing concerns fixation of method of manufacture:operations and their sequence, machine tool for each operation, jigs andfixtures, measuring instruments and gauges etc. to enable shops to producegoods of the right quality at the lowest cost.

Tools control concerns preparations of estimates of cutting tools (Standards asweek As non-standards tools), gauges and measuring instruments, jigs andfixtures etc indenting non-stick tooling: follow up with tool room for timelymanufacture of jigs and fixtures; periodical replenishment ofworn-out-non-consumable tooling (e.g. work arbors, collets, copying masters,Allen keys, spanners, etc.

Scheduling concerns preparation of machine loads, fixation of calendar dates ofvarious operations to be performed on a job, coordination with sales toconfirm delivery dates of new items and periodical preparation of dispatchschedules of regular items.

Dispatching concerns preparation and distribution of shop orders andmanufacturing instructions to the concerned department as their authority toperform the work according to the predetermined schedule.

Progressing concerns collection of data from manufacturing shops, recording ofprogress of work, and comparing progress against the plan.

Expediting concerns intensive progress chasing to identify delays andinterruptions which may hold up production, devising cures from time to timeto keep rate of production in line with the schedule, communicating possiblefailure in delivery commitments to Sales Department.

Cost Estimation concerns preparations ofPreproduction cost estimates to be used by sales department for quotationpurposes (Alternatively this may be assigned to Costing Department OrIndustrial Engineering Department)

Page 15

POM3

Work measurement concern fixation of time to be allowed to a qualifiedworkman to carry out a specific task, under specified conditions and at thedefined level of performance. Work measurement employs scientific, well-knowntechniques like time study, work sampling standard data, production study,analytical estimating etc. (Alternatively, work measurement function may beassigned to Industrial Engineering department.Sub-Contract concerns offloading of certain work on outside vendors foreconomic reasons or to augment the existing manufacturing facilities(Sub-contract work alternatively) be handled by Materials/purchase Department)

Capacity planning concerns estimation of requirements of men and machines asthe basis of decision making to meet the firm’s increased volume of business(Some companies prefer to assign this function to Engineering department.

Demand forecasting concerns making projection of company’s product market.Though, long term forecasts are given by Sales Department but short termforecasts required for materials planning, machine loading, sub contracting etcmay be prepared by PPC department

Q.12 (a) What is critical path? What does it signify? How is it identified?

Answer.2)(a)

Critical path analysis, an important aid to planning, scheduling andcoordinating the activities if large scale projects. Is a synthesis of twoindependent techniques: Programme Evaluation and Review Technique (PERT)and Critical Path Method (CPM).Though the two techniques were developed independently, they are onlysuperficially different. The two method have many features in common andare now combined into a technique called Critical Path Analysis (CPA) orNetwork Analysis.

There are three basic different between a PERT network and CPM network:

• PERT is event oriented while CPM is activity oriented (i.e. PERTprepares network from events while CPM builds if from activities)

• PERT provides for an allowance for uncertainty while CPM does not (i.e.PERT makes three time estimates for each activity while CPM makes one timeestimate)

Page 16

POM3• Activity time in CPM technique are related to costs while it is not soin PERT since it is event oriented

Significance of critical path

Critical path analysis offers several advantages. It

(i) Forces through pre-planning. Each and every activity compromisingthe project is identified and recorded. Nothing is left to memory or chancewhich prevents crises in scheduling(ii) Increases coordination of tasks as technological relationship betweenthe activities suggests which activities can run simultaneously and which shouldsucceed others.(iii) Helps computations of different project duration’s for different level ofresources and thereby select a plan that minimizes total project cost.(iv) Indicates optimal start and finish times of each activity of the project.(v) Defines areas of responsibility of different departmental heads fortimely execution of the project.(vi) Facilitates progress reporting and limits unnecessary discussion at theprogress meetings.(vii) Identifies troubles spot often in advance and apply remedial measures.(viii) Enables the plan to be revised in accordance with changes/changingcircumstances.(ix) Helps to exercise “control by exception” and prevents cost overruns.

A Project comprises a series of activities and the identification of the individualactivities requires knowledge and experience of the men responsible for theplanning of the project. Even the preliminaries-mere listing of theactivities-make the operating personnel:

• Think of details about the project well in advance.

• Observe critically the way in which the various activities interact orcompete for scarce resources

• Improve upon the original plans even before network is formallydrawn and analyzed.

A project, therefore, must be torn into a set of identifiable activities. Thereare no set rules but general guidelines are as under:

• An activity should represent the smallest unit of the operation or setof operations over which management desires control.

• An activity should represent an operation or set of operations, whichcan be performed using a particular kind of equipment or a specialskill. For example in construction project, plumbing is considered as oneactivity while wiring can be considered as another activity since the firstactivity requires plumbers and the second activity needs electricians.

Page 17

POM3

Q.12) (b)

Activity Optimistic Most Likely Pessimistic1-2 02 03 101-3 02 04 061-4 02 06 102-5 01 01 013-5 04 05 124-5 02 03 044-6 02 05 085-6 03 05 13

Answer:

Page 18

POM3(a) Expected time of an activity can be obtained from the three time estimatesusing the formula:

te = a + 4m +b6

where a = Optimistic timem = most likely timeb = pessimistic time

For activity (1-2)a = 2m = 3b = 10

te = 2 + 4 x 3 + 106

te = 24 = 46

Expected times of all activities of the network, calculated on above lines, aretabulated below.

Activity Three time estimates Expected time1-2 02-03-10 41-3 02-04-06 41-4 02-06-10 62-5 01-01-01 13-5 04-05-12 64-5 02-03-04 34-6 02-05-08 55-6 03-05-13 6

5

6 36

4 6

4 1

Page 19

POM3Critical path is 1-3,3-5,5-6 and the duration for the project is 16 weeks(4+6+6)

Variance isVi = (b –a) X (b – a)

6 6

V1-3 = 49

V3-5 = 169

V5-6 = 259

V = V1-3 + V3-5 + V5-6

V = 5

Standard deviation Z = T - Tcp?

= 19 -16?5

= 32.236

= 1.34

The approximate probability value when Z = 1.34 is 0.9099

?The probability of completion of critical path by the schedule time of 19 weeks= 91%

Q.5) What is preventive maintenance? Why it is better than BreakdownMaintenance? What are the key activities of Preventive Maintenance?

Answer.5)

Preventive maintenance anticipates failures and adopts necessary actions tocheck failures before they occur. It includes activities like inspection,lubrication cleaning and unkeeps, minor adjustments and replacements foundnecessary at the time of inspection etc. Preventive maintenance can be either:running maintenance or “shut down maintenance”. Running maintenanceincludes maintenance activities (e.g. minor adjustments In machinesrevealed through inspections, lubrication, cleaning and unkeep etc.) Which arecarried out when the machine is still running. Shutdown maintenance includespreventive maintenance activities such as minor component replacement whoseneeds are identified through inspections, which require stoppage of Machines.

Page 20

POM3Preventive inspection is one of the key activities of preventive maintenancewhich is usually performed by making use of human senses – watch) eye),listen (ear), Touch (hand, leg, body) smell (nose) and taste (tongue) – but thetrend is Changing towards use of condition monitoring instruments. Suchmaintenance. Practice is known as predictive maintenance or condition basedmaintenance.

Q.10) (a) What are X-R Charts? How are they made and used in controlling aprocess?

Answer.10)

X-R chart is a pair of chart consisting of a average (called X chart) and arangeChart (called R chart) placed one below another on a piece of graph paper.The X chart is used to control the mean value of the characteristic anR-chart is used to restrict the range of variations in the values. X-R chartsare drawn when the characteristics are measurable. Each chart consists ofthree values: a central line, upper control limit and lower control limit. Thecentral line represents the arithmetic average of the sample means whichequals the mean of the population, u. The upper and lower control limits arelocated at three standard deviation on either side of the central line.Samples of fixed size are drawn at regular intervals and measurements aretaken. The samples wise values of the mean and range are plottedin their respective X and R charts.The spread of sample points in the charts is studied to decide the remedialaction (if any) to be taken. The X chart analyses whether or not the mean ofthe quality Characteristics is within control while R-chart analyses whether ornot the variability is within control.

STEPS TO PREPARE X-R CHART

A pre-requisite to the preparation of the chart is the decision on the followingaspects:

• Quality Characteristics refer to the property of the product, which isto be assessed. The quality characteristics must be capable of being measured.In case of more than quality characteristics, separate chart is made for eachquality characteristic.• Sample size refers to number of pieces comprising each sample.Sample size is an important decision. It is a common practice to use sampleof n = 4 or 5 to have low appraisal cost. Large samples such as n = 15 or20 are used if the process standard deviation is large.• Sample Population refers to the number of samples to be collected toconstruct a control chart. The number of samples must be sufficient.Usually, 20 samples each of size 4 or 5 are enough to have good estimates ofthe process average (X) and dispersion (R).• Time Interval measures the time gap between consecutive samples.Time interval, as a genera rule, should be proportional to the averagefrequency of out-of-control conditions. It is a fairly complex decision since anumber of factors such as cost economy, susceptibility of the process to

Page 21

POM3disturbances; convenience of the inspector etc. requires to be considered.

The making of X-R Charts involves the following Steps:

Step 1: Collect Data

(a) Collect sufficient samples spread over a reasonable period. Eachsample must be of equal size.(b) Measure each component comprising the sample for the given qualitycharacteristic(c) Record individual measurements on a work data sheet.

Step 2: Calculate mean (X) and Range (R) of each sample

A The mean which is written as X (X bar) is average of eachsample and isObtained by totaling the individual measurements of the units comprising thesample and dividing the total by the sample size (number of units in eachsample)B The range, which is written as R, is obtained as the difference betweenthe highest and the lowest measurement of a sample.C The values of X and R are recorded sample wise either on the extremeright of the individual measurements on the data sheet or in a separate table.

Step 3: Calculate grand Average (X) and mean Range (R)

A The grand average, which is written as, X (X double bar) is theaverage of the sample averages and is obtained by dividing the total of theaverages of all the samples by the total number of samples.B The mean range, which is written as, R (R bar) is the average of theranges and is obtained by dividing the total of the ranges of the samples bythe total number of samples.

Step 4: Set up Control chart for the average

A Set up a control chart with the central line drawn at X (X doublebar), upper control limit located X + A2R (R bar) and the lower control limitset up at X-A2R.B Plot the averages to see whether the process was under control whensamples were drawn.C If all points fall within the control limits, the process is said to beunder controlD If process is not under control (indicated by some points fallingoutside the control limits), eliminate points outside the control limits andcompute new trial control limits for the remaining points.E Repeat step 4 (d) until all points fall within the control limitsF Control limits in a particular situation should be revised from time totime as additional data is accumulated.

Step 5: Calculate control limits of the range chart

Page 22

POM3

A The control chart for range chart is set up with central line as R,upper control limit (UCLR) located at D4R above the central line and lowercontrol limit (LCL) at D3R below the central lineB Plot the value of the range of each sample.C If all points fall within the control limits no modification is necessaryunless it is desired to reduce the process dispersionD if range chart exhibits lack of control indicated by some points fallingoutside the control limits, eliminate those points out of control and computenew trial control limitsE Repeat step 5 (d) until all points fall within the control limits.F Control limits in a practical situation should be revised time to timeas additional data is accumulated.

Step 6: Use control chart

A Collect samples of fixed size at specified intervals of time.B Measure each unit of the sample for the quality characteristics,calculate mean and the range of each sample.

C Plot the values of X and R of each sample in their respectivechartsD Study the trend of the points to interpret and suggest remedialaction

Q10 (b) ABC company produces a solvent, which must contain 3 percent ofalcohol. It tries to maintain the actual percentage at 3 + 0.3 percent. It testshourly in samples of five. The following table shows the results of last fivesamples. Set up a control chart for mean and examine whether the process isunder control.

A) Solution:(i) Collect data(ii) Calculate mean (X bar) and range(R bar)

Page 23

POM3Sample No. Arithmetic Mean (X bar) Range(R)

1 2.92 0.32 2.98 0.13 3.06 0.14 3 05 3 0.2

(iii) Calculate grand average and the mean range

X(X bar) = 2.92 + 2.98 + 3.06 + 3 + 35

= 2.992

R = 0.3 + 0.1 + 0.1 + 0 + 0.25

= 0.14

(iv) Set Up control chart for the average

Central Line = CLx = X(X bar) = 2.992

Upper Control Limit = UCLx = X (X bar) + A2.R(R bar)

= 2.992 + 0.5768 x 0.14

= 3.476

Lower Control Limit = UCLx = X (X bar) - A2.R(R bar)

= 2.992 - 0.5768 x 0.14

= 2.507

(v) Set up a range chart

Central line CLR = R(R bar) = 0.14

Lower control limit = LCLR = D3.R (Rbar)

= 0 x 0.14

Page 24

POM3= 0

Lower control limit = UCLR = D4.R (Rbar)

= 2.114 x 0.14

= 0.29596

Q.6) What is method study? Describe the procedural steps to develop easier andeffective methods.

Answer.6)

Method study is the systematic recording and critical examination of existingand proposed ways of doing work, as a means of developing and applying easierand more effective methods and reducing costs.

Method study is an organized approach and its investigation rests on thefollowing six basic steps outlined in the block diagram• Select the work to be analyzed.• Record all facts relating to the existing method.• Examine the recorded facts critically but impartially.• Develop the most economical method commensurate with plantRequirements• Install the new method as standard practice.• Maintain the new method.

Selection of the job

Selections of the jobs to be studied for methods improvement by the methodstudy practioner is a managerial responsibility and it (selection) may be basedon economic technical or human consideration. Economic considerationjustifies selection based on the economic worth (i.e. money saving potential) ofthe job.Technical consideration identifies jobs, which require studies to overcomemanufacturing difficulties (excessive rejection, relaxation in prefixedperformance standards, inability if the shops to stick to specified machiningparameters such as speeds, feeds, depth of cut etc., inconsistent quality etc.)Human consideration in job selection is usually given weightage whileintroducing method study practices for the first time.

Recording of facts

Systematic recording is the most crucial step in method improvement. Sincerecording by long hand (or by descriptive method) has its limitations, it is notrecommended for use in method study. Instead, five symbols and eightcharting conventions are used to record facts relating to the job under study.

Page 25

POM3Five typical symbols are O, ||, ?, D and V and eight charting conventionsconcern composition of the chart, reject, rework, repletion, change of state,introducing of new material, combined events and numbering of events. Thedocument on which details of the process are recorded by the above referredsymbols and conventions is called chart. There are four basic types of chart:(i) operation process chart (ii) Flow process chart (iii) multiple activity chartsand (iv) two handed process chart.

Besides charts, two types of diagrams-flow diagram and string diagram aredrawn when recording details of an existing layout. Travel chart is anothertypical chart, which is used to record frequency of movements (weight xdistance) between work centres/departments.

Repetitive short cycle operation which involves quick hand/feel motions (i.e.microscopic motions) may be studied with micro motion study. Glibreth,founder father of micro motion study, also developed photographic techniquescalled cyclograph and chronocylegraph to record path of the motions of themembers of the body.

Critical examination

Critical examination aims to analyze the facts critically and thereby give riseto alternatives, which form the basis of selection and development of easier,and effective methods.

Critical examination is conducted through a systematic and methodicalquestioning process. Each activity recorded on the chart, whether it relates toprocessing or inspection, or material handling, or to any other aspect, ispicked up one at a time and is examined minutely. The questioning process isconsidered under five major heads, namely the purpose, the place, thesequence, the person and the means. These five aspects in critical examinationare referred to as five governing considerations.

Development and selection:

Development and selection stage concerns short listing of ideas generated at thecritical examination stage, testing each short listed idea for its technical andeconomic feasibility, and making selection among the alternatives whereverchoice exists. To develop ideas and to ascertain their technical and economicalfeasibility, the method study practioner needs to solicit the cooperation ofpersonnel from different departments of the company. Various techniquesavailable for the development and selection purpose are: cost benefit analysis,break even analysis, investment analysis and critical path analysis.

Installation

‘Installation’ (or implementation) of the proposed method involves preparationof project report on recommendations making oral presentation to the top

Page 26

POM3management, securing approval of the decision maker, assisting linemanagement during implementation, arranging training of workmen, and gettingjobs (operations) retime after implementation, arranging training of workmen,and getting jobs (operations) retimed after implementation.

Maintenance

“ Maintenance” phase is the follow up phase after implementation, which servesas a monitoring and control mechanism. It helps to ensure that the revisedmethods are set into concrete and workmen do not revert back to oldmethods. It also provides an opportunity to the practitioner to assess theeffectiveness of the approach followed by him and makes changes in themethodology (if required).

Q.9) (a) What desirable conditions need to be present to be present toguarantee success of an incentive scheme?

Answer.9)

A good wage incentive plan should have the following characteristics.

• Administrative simplicity:The incentive system should be simple and must be easily understood by theworkers and their representatives. An incentives scheme, which can beunderstood, only by engineers and mathematicians or a scheme which involvesthe use of complex formulate or references and cross-references is sure tofail. The incentive scheme should be such that workmen can calculate theirown earnings easily and quickly.

• Minimum clerical work:The system should fit into existing system of production and cost control. Itshould not involve any significant addition to the clerical work.

• Maximum coverage:The system should cover as many workmen as possible. A scheme if applied toa few workmen creates a demoralizing effect on the morale of those notcovered by the scheme.

• DirectIncentive payments should increase at least in direct proportion to the increasein output by the operator. There are two reasons:Firstly because it is more difficult to producer extra units and secondlybecause saving in the overheads are far greater at higher levels of production.

• Period of PaymentThe period of payment should be as short as possible

• Adequate guaranteed minimum hourly rateThe scheme must ensure adequate guaranteed minimum hourly rate to all

Page 27

POM3incentive workers regardless of their output. Such an hourly guaranteed rateis normally referred to as the guaranteed base rate.The guaranteed base rate must be realistic and should be at least equal to thehourly rate payable to a non-incentive worker doing similar job in theindustry. Incentive earnings of the workers should never be regarded as asubstitute for poor wages.

• Accurate and yet attainable performance standardsPerformance standards should be set through systematic work measurementstudies. The experts to that there is no dispute or malpractice and yet thestandards are attainable so that a worker working at normal pace can attainthem should base the standards of measurement on the assessment.

Further the incentive plan should be such that it provides an opportunity toall average workers to earn reasonable earnings.

• Consistency of the standardsStandards once fixed should not be changed unless there is a permanentchange in methods, or change in equipment, or change in material and planshould provide for the provisions to modify the performance standards.

• Inbuilt check on process rejectionsA good incentive scheme should exercise a check on the operator againstachieving higher bonus by poor workmanship. Payment should be made onlyfor pieces declared acceptable by the inspection department and a workmanconstantly producing substandard pieces should be liable for disciplinary action.

• Payment of partially completed jobsThe problem of payment for the incomplete work arises only in case of longcycle jobs. Situations do arise when the jobs are of very long cycle durationand cannot be finished within the bonus period. Similarly, a semi-finished jobmay require to be handed over by one operator to another at the end of shift,or prior to having a holiday. The scheme should clearly spell out as howassessment of work done by the workmen on the same job will be carried outand how disputes arising out of such assessment would be resolved.

• Payment of Idle TimeAdequate safeguards must be provided to compensate the operator for the timelost due to reasons beyond his control. A good incentive scheme should ensurethat an operator does not suffer financial loss for reasons attributable to themanagerial weakness, e.g.: lack of material due to bad buying, breakdowns ofthe machines due to poor maintenance practices, non-availability of work etc.Thus an operator rendered idle because of factors attributable to themanagement should be given a lieu bonus.

Page 28

POM3• SafeguardsThe scheme should be fair not only to the employees but also to the employer.Safeguarding clauses as under should be incorporated to protect.

a. Management’s right to change a standard when there are changes inmethods. Materials and machinesb. Management’s right to withdraw or discontinue temporarily a schemeduring bad period.c. Management’s right to initiate disciplinary action against operators whocontinually produce sub-standard articles.d. Management’s right to initiate disciplinary action against employeeswho, time and again, do not achieve minimum standard of production even inthe presence of fair and accurate standards.e. Management’s right to initiate disciplinary action against employeeswho, time and again are found using speeds and feeds higher than thoserecommended in the process sheet (or operational layouts)

• Maximum ceiling on the earningsThe system should have built-in-control against higher earnings beyond acertain limit. Firstly, the system should discourage workers to work beyond acertain limit otherwise too attractive an incentive scheme may induce theworker to work more and more and thereby adversely affect his health.Secondly, the system should ensure that in case of loose standards the companydoes not lose financially.

• Consistency of PlanThe plan should be consistent over a period of time. Frequent changes in theplan make it’s functioning difficult. Faith in plan is lost if there are frequentrevisions.

• Acceptance of Labour BodyThe scheme should finally have acceptance of the labour body. The body ofworkers’ representatives to prevent any misunderstanding and ill-feeling lateron must accept the basic incentive plan and its provisions.

• Continuous UseThe scheme should be in continuous use. The temporary use of the scheme ingood times and its discontinuation in bad times makes it’s functioning difficult.

• Define End ResultsThe plan must result in reduction in per unit labor cost.

Page 29

POM3

Q 13)Answer 13)

i) Average Cycle time = 0.22 + 0.24 + 0.28 + 0.26 + 0.255

= 0.25

Normal Time = Observed time x Rating100

= 0.25 x 80100

= 0.2

Similarly, average cycle time and normal time for all the elements arecalculated and tabulated as below

Element Avg. cycle time Rating Normal timeA 0.25 80 0.2B 0.15 100 0.15C 0.35 120 0.42D 0.102 90 0.0918E 0.12 100 0.12

Total Normal time = 0.2 + 0.15 + 0.42 + 0.0918 +

Page 30

POM30.12

Total Normal time = 0.9818

ii) Relaxation Allowance = 15 x 0.9818100

= 0.1473

Contingency Allowance = 5 x 0.9818100

?Standard time = 0.0491

Normal time + Relaxation Allowance + Contingency Allowance

= 0.9818 + 0.1473 + 0.0491


Page 31

POM4




performance evaluation , Making sure that suppliers understand therequirementsYour Answer Defining right quality for the job , Vendor performance

evaluation , Making sure that suppliers understand the requirements


damage done to the adjustment components and partly due to emergencyactions.Correct Answer UnexpectedYour Answer Unexpected

True/FalseQuestion After goods have been manufactured, route sheets and

operation layouts should not be collected back.Correct Answer FalseYour Answer False


become bottleneck and cause delay in taking action regarding rejection orrework.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion MRP is based on the concept of inventory demand which is of

following typeCorrect Answer Dependent and independentYour Answer Dependent and independent




Page 1

POM4Question Components of Production Management includeCorrect Answer Capacity Planning , Job Design , Production PlanningYour Answer Capacity Planning , Job Design , Production Planning

Multiple Choice Single AnswerQuestion Which of the following is the criteria for the percentage

defectives in the zone of the indecision?Correct Answer Lots having the percentage defective more than AQL

but less than LPTDYour Answer Lots having the percentage defective more than AQL but less

than LPTD

Multiple Choice Multiple AnswerQuestion Which of the following are examples of addition during

recording for method study?Correct Answer Brazing , Welding , RivetingYour Answer Brazing , Welding , Riveting



Select The BlankQuestion An Ideal OC curve is ________ shaped curve that accpets all

the lots with quality equal to or better than AQL .Correct Answer RectangularYour Answer Rectangular

Multiple Choice Multiple AnswerQuestion Which of the following causes can be responsible for derailing

the production schedule in a factory?Correct Answer Errors in drawings , Delay in receipt of material

from vendor , Excessive absenteeismYour Answer Errors in drawings , Delay in receipt of material from vendor

, Excessive absenteeism

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the economic

consideration while selecting a job for method study?Correct Answer Unorderly movement of men and materials , Excessive

process defectives , Too many suggestions received for improvement from adepartment or sectionYour Answer Unorderly movement of men and materials , Excessive process

defectives , Inconsistent quality

Page 2

POM4

True/FalseQuestion During set up of X bar-R control chart, control limts should

be practically revised from time to time as additional data is accumulated.Correct Answer TrueYour Answer False


standard?Correct Answer Deifinite , Undesrstandable , Economically viableYour Answer Absolute uniformity , Undesrstandable , Economically viable


Toung Sweet Sweet

Eye Crack Crack


Ear Impact Roughness


as bad lots.Correct Answer Lot Tolerance Percentage DefectiveYour Answer Acceptable quality level

True/FalseQuestion Floor inspection delays the identification of faults which can

not be rectified immediately before large lots are spoiled.Correct Answer FalseYour Answer False

True/FalseQuestion Cent percent inspection is required on WIP prior to the key,

critical or costly operation.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion The document which incorporates details of process planning

Page 3

POM4for a job is calledCorrect Answer Route SheetYour Answer Route Sheet

True/FalseQuestion Repetitive movements between work stations which are difficult

to be traced on string diagrams can be conveniently shown on flow diagrams.Correct Answer FalseYour Answer True



Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in

design of a product toCorrect Answer To meet the intended function at lowest costYour Answer To meet the intended function at lowest cost

Multiple Choice Single AnswerQuestion What can be the worst effect due to excessive vibration?Correct Answer BreakdownYour Answer Breakdown

Multiple Choice Single AnswerQuestion What is the relation between duration of an activity and length

of an arrow?Correct Answer No relationYour Answer No relation



of knowledge of the condition of an item from routine or continuous checking.Correct Answer Condition monitoringYour Answer Condition monitoring

Page 4

POM4Multiple Choice Multiple AnswerQuestion Which of the following are important considerations concerning




Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial

engineering department to obtain the utilisation index?Correct Answer Work Sampling StudiesYour Answer Break Even Analysis



of licencesYour Answer Labour laws , Building codes , Policies regarding issue of

licences

Multiple Choice Multiple AnswerQuestion Which of the following cases can be referred as operation in

method study recording?Correct Answer Change in physical characteristic , Consumption of

physical effort , Change in chemical characteristicYour Answer Change in physical characteristic , Consumption of physical

effort , Movement of material

True/FalseQuestion An activity can share the same tail event and same head event

with any other activity.Correct Answer FalseYour Answer True

Select The BlankQuestion The ________ must ensure that the product satisfy the

functional requirements of it's usage.Correct Answer Quality of design

Page 5

POM4Your Answer Quality of design

Multiple Choice Multiple AnswerQuestion Which of the following are examples of pure materials?Correct Answer Bakeries , Ice factories , WoolenYour Answer Bakeries , Ice factories , Woolen

Select The BlankQuestion The ________ are the definitions of the measurable as well

as nonmeasurable characteristics of the product.Correct Answer SpecificationsYour Answer Specifications

Multiple Choice Single AnswerQuestion Site factors for plant location includeCorrect Answer Suitability of landYour Answer Suitability of land


rejected by the sampling plan.Correct Answer Producer's riskYour Answer Producer's risk

Multiple Choice Multiple AnswerQuestion Which of the following defects can be observed during

preventive inspection by using human senses?Correct Answer Deviation from normal sound , Excessive Vibration ,

Leakage of a gasYour Answer Deviation from normal sound , Excessive Vibration , Leakage of

a gas


needs are identified through inspection which requires stoppage of machines.Correct Answer Shutdown MaintenanceYour Answer Working Maintenance

True/FalseQuestion Independent float either affects the float of preceding activities

or that of succeeding activities.Correct Answer FalseYour Answer False

Page 6

POM4Multiple Choice Multiple AnswerQuestion Lack of material planning results in the followingCorrect Answer Over ordering , under ordering , stockoutsYour Answer Over ordering , under ordering , stockouts

True/FalseQuestion F W Taylor devised a system for classifying motions into basic

divisions called TherbligsCorrect Answer FalseYour Answer False



Factor Analysis Method to evaluate layouts Technique for evolving andanalysis of layouts

Minimization of production delays Objective of good layout Objective of goodlayout

Maximum visibility Principles of good layout Principles of good layout

Scale model Layout analysis Method to evaluate layouts

Multiple Choice Single AnswerQuestion Following is one of the techniques used for Material Planning

for high value materialCorrect Answer MRPYour Answer MRP

Multiple Choice Single AnswerQuestion What do you understand by totality of features and

characteristics of a product or service that bears on it's ability to satisfy thecustomer?Correct Answer QualityYour Answer Quality

Select The BlankQuestion One detachable ticket is prepared for each ________.Correct Answer Operation

Page 7

POM4Your Answer Worker

Page 8

POM5


Multiple Choice Single AnswerQuestion One of the sophisticated operations research techniques used

in material planning isCorrect Answer Dynamic programmingYour Answer Dynamic programming

True/FalseQuestion Job life is one of the factors that influence Process PlanningCorrect Answer TrueYour Answer True


by F W TaylorCorrect Answer Selection of best worker for each particular task ,

Division of work between worker and management , Training and developmentof the workmenYour Answer Selection of best worker for each particular task , Division of

work between worker and management , Training and development of theworkmen

Multiple Choice Single AnswerQuestion Product layout is employed for manufacturing following

productsCorrect Answer refrigiratorsYour Answer ships

Select The BlankQuestion Work study is also called ________ studyCorrect Answer Time and MotionYour Answer Job

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the technical

consideration while selecting a job for method study?Correct Answer Jobs having inconsistent quality , Operations inviting

frequent requests from supervisors for relaxation in allowed time because ofvariations in materials and tool performance , Jobs in which too manyman-hours are spend in checking and rechecking workYour Answer Jobs having inconsistent quality , Operations inviting frequent

requests from supervisors for relaxation in allowed time because of variationsin materials and tool performance , Jobs in which too many man-hours arespend in checking and rechecking work

Page 1

POM5

True/FalseQuestion Quality control determines what, when, and how much to

inspect while inspection actually conducts examination of goods.Correct Answer TrueYour Answer True


the purpose of sampling inspection can be considered satisfactory as a processaverage.Correct Answer Acceptable quality levelYour Answer Producer's risk


inability of company to produce.Correct Answer Opportunity costYour Answer Opportunity cost

True/FalseQuestion All activities must not be tied up into the networkCorrect Answer FalseYour Answer False


divisions called TherbligsCorrect Answer FalseYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following may be the objectives of project

crashing?Correct Answer To achieve uniformity in requirement of resources ,

To complete the project in the least possible time , To reduce project costbelow it's normal costYour Answer To complete the project in the least possible time , To achieve

uniformity in requirement of resources , To improve the labour efficiency

Multiple Choice Multiple AnswerQuestion What is indicated by the hugging points lying close to mean of

the process in X bar-R- control chart?Correct Answer Biases in measurements , Recording done without

actual measurements , Improper selection of samples

Page 2

POM5Your Answer Recording done without actual measurements , Improper

selection of samples

Multiple Choice Single AnswerQuestion Following is one of the techniques used for Material Planning

for high value materialCorrect Answer MRPYour Answer MRP



Multiple Choice Single AnswerQuestion One of the characterstic of layout is about the flow of

material / personnel. In a good layout the flow should beCorrect Answer UnidirectionalYour Answer Unidirectional

True/FalseQuestion The event numbers as far as possible reflect the logical

relationships of the activities.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Material Requirement Planning is very useful in following

situationsCorrect Answer Long Lead time for procurement , Several levels of

assemblies in product , Long manufacturing cycleYour Answer Long Lead time for procurement , Several levels of assemblies

in product , Long manufacturing cycle

True/FalseQuestion Cent percent inspection is often more practical and economical

than sampling inspection.Correct Answer FalseYour Answer False



Page 3

POM5Your Answer Quality of conformance

True/FalseQuestion Both, preventive and breakdown maintenance work must be

assigned to the same team.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Following is one of the tasks of Production ControlCorrect Answer Actual issue of forms and documentsYour Answer Actual issue of forms and documents

Multiple Choice Single AnswerQuestion Process Engineer does not get sufficient time for designing

tooling for most economic production run whenCorrect Answer Delivery time is lessYour Answer Delivery time is less

Multiple Choice Multiple AnswerQuestion Components of Production Management includeCorrect Answer Capacity Planning , Job Design , Production PlanningYour Answer Capacity Planning , Production Planning , Manpower Planning

Multiple Choice Multiple AnswerQuestion Which of the following products should be produced by using

mass production?Correct Answer Refrigerator , Tyre for automobile , Television SetYour Answer Refrigerator , Tyre for automobile , Television Set


some value to entity can be defined asCorrect Answer OperationYour Answer Manufacturing


Multiple Choice Single AnswerQuestion What is the specific name for the Gantt chart when it shows

at a glance the scheduling of various operations involved in a job?

Page 4

POM5Correct Answer Job ScheduleYour Answer Load Chart

Select The BlankQuestion A set of activities to keep an equipment in the specified

condition is called as ________.Correct Answer MaintenanceYour Answer Maintenance

Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to

complete an activity within it's crashed time?Correct Answer Crash costYour Answer Crash cost

Multiple Choice Multiple AnswerQuestion Which of the following factors decide the choice between the

cent percent and sampling inspection?Correct Answer Nature of inspection , Natural tolerance versus design

tolerance , Vendor's quality ratingYour Answer Nature of inspection , Natural tolerance versus design

tolerance , Vendor's quality rating



Multiple Choice Multiple AnswerQuestion Which of the following are examples of attributes?Correct Answer Cracks , Burrs , TextureYour Answer Cracks , Burrs , Texture


defectives in the zone of the indecision?Correct Answer Lots having the percentage defective more than AQL

but less than LPTDYour Answer Lots having the percentage defective more than AQL but less

than LPTD

Multiple Choice Single AnswerQuestion In mass/batch production organizations where goods are

produced for stocking, Work Order is raised on the basis of

Page 5

POM5Correct Answer Sales ProgrammeYour Answer Sales Order


Fixed Position Layout Project Layout Functional Layout

Product Layout Line Layout Project Layout

Process Layout Functional Layoutjob layout

Combined Layout Mixed Layout Mixed Layout

Multiple Choice Single AnswerQuestion What do you understand by the measurement of work to

establish allowed time for a job for the defined method?Correct Answer Work measurementYour Answer Work measurement



True/FalseQuestion Objective of Work Study is to improve ProductivityCorrect Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which are the distinct functions of scientific quality control?Correct Answer Acceptance function , Preventive function , Assurance

functionYour Answer Acceptance function , Feedback function , Preventive function


Interruption for machine utilisation Preventive maintenance Preventivemaintenance

Input for scheduling Overlapping of operations Strings

Page 6

POM5Technique of scheduling Critical Path Analysis Critical Path Analysis

Scheduling DeviceStrings Blackboard



True/FalseQuestion Breakdown of machines, absenteeism of worker does not

dislocate the manufacturing activity in process layoutCorrect Answer TrueYour Answer True

True/FalseQuestion Since value of c can never be negativee, hence" if LCLp works

out to be negative, it is taken as zero."Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Who prepares the daily production report?Correct Answer Shop SupervisorYour Answer Worker



Multiple Choice Multiple AnswerQuestion Which are major benefits of identifying the critical path?Correct Answer It helps to identify the set of activities and events

which are critical and as such must be carefully controlled and monitored , Itidentifies activities to be given preference in allocation of resources. , It helpsto exercise "control by exception".Your Answer It helps to identify the set of activities and events which are

critical and as such must be carefully controlled and monitored , It helps toexercise "control by exception".

Page 7

POM6


Select The BlankQuestion A ________ is another form of subcontracting.Correct Answer Hiring capacityYour Answer Open purchase order

True/FalseQuestion An ideal OC curve is never possible only with cent percent

inspection.Correct Answer FalseYour Answer True


Table lubrication Weekly Six monthly

Draining and refilling of oil reserviors of plunger pump Yearly Yearly

Parts lubricated with oil nipple Daily Weekly

Tools and slideways two to three times a day Daily

True/FalseQuestion The operator should not stop production if first piece is not

approved by the inspector.Correct Answer FalseYour Answer False





True/FalseQuestion For p-chart, the central line of fraction defectives is

determined by average percentage defectives.Correct Answer TrueYour Answer True

Page 1

POM6

Multiple Choice Multiple AnswerQuestion Expediting function is concerned with following activitiesCorrect Answer Progress chasing to identify delays which may hold up

production , Communicating possible delays in delivery date commitment tosales department , Devising cures to keep rate of production in line withscheduleYour Answer Recording progress of work , Communicating possible delays in

delivery date commitment to sales department , Devising cures to keep rate ofproduction in line with schedule

Multiple Choice Single AnswerQuestion When should operator or supervisor is supposed to sign the

perforated route sheet?Correct Answer After completion of operationYour Answer After completion of operation

Select The BlankQuestion The ________ is necessary when the job requires detailed of

one or more of the job characteristics with the help of special equipmentwhich is not available at the producing company.Correct Answer Inspection orderYour Answer Move order

Multiple Choice Multiple AnswerQuestion What are the benefits of reconditioning?Correct Answer Eliminates problems and frequent breakdowns ,

Increases life of an equipment , It helps to plan requirement of replacementsparesYour Answer Eliminates problems and frequent breakdowns , Increases life

of an equipment , It helps to plan requirement of replacement spares

Multiple Choice Multiple AnswerQuestion Which of the following processes or activities are denoted by

using symbols while recording in method study?Correct Answer Transport , Delay , StorageYour Answer Transport , Rejection , Storage

Multiple Choice Single AnswerQuestion Which is the zone beyond LTPD in case of Oc curve of a

general plan?Correct Answer Zone of rejectionYour Answer Zone of rejection

True/FalseQuestion A properly designed sampling plan can control sampling

Page 2

POM6errors and completely eliminate them.Correct Answer FalseYour Answer True





True/FalseQuestion Grouping of machines gives a lot of flexibility in loading and

schedulingCorrect Answer TrueYour Answer True


inspected 100% in any case.Correct Answer FalseYour Answer False



True/FalseQuestion The plotting of activities - critical, non-critical and dummy

activities- is strictly according to their precedence relationship.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are activities of corrective maintenance?Correct Answer Modifications and improvements , Overhauling ,

Emergency repairsYour Answer Modifications and improvements , Overhauling , Lubrication as

Page 3

POM6per schedule

Multiple Choice Single AnswerQuestion Following is not a function of PPCCorrect Answer Product PlanningYour Answer Order Processing

Multiple Choice Multiple AnswerQuestion Which of the following three methods used to select the

qualified supplier?Correct Answer By vendor plant surveys , By reputation , By

experienceYour Answer By vendor plant surveys , By the perofrmance of first lot , By

experience

Select The BlankQuestion The ________ is the watch dog which ensures that every

element of production and activities which could affect the quality of endproduct are regulated to the extent desirable.Correct Answer Quality controlYour Answer Quality control


Pessimistic time b p

Expected time Te Te

Optimistic time a o

Most likely time m m

Multiple Choice Multiple AnswerQuestion Which are the different methods of recording actual progress

of work?Correct Answer Display boards , Progress cards , Network updatingYour Answer Display boards , Job cards , Progress cards



Page 4

POM6



actual measurements , Improper selection of samplesYour Answer Biases in measurements , Recording done without actual

measurements , Improper selection of samples

Multiple Choice Multiple AnswerQuestion Operation Layout generally contains following informationCorrect Answer Part Sketch , Standard Time , Jigs and fixturesYour Answer Sequence of operations , Standard Time , Jigs and fixtures

Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the

project which is composed as series of connected arrows and circles todescribe the interrelationship of the activities involved?Correct Answer NetworkYour Answer Flow chart

Multiple Choice Single AnswerQuestion Where does the SPC exercises the control to prevent the

occurances of defectives?Correct Answer On manufacturing processYour Answer On manufacturing process

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of

motions of the members of the body during method study?Correct Answer CyclographYour Answer Pictograph


the lots with quality equal to or better than AQL .Correct Answer RectangularYour Answer Bell

True/FalseQuestion In Gantt Chart, the horizontal lines devide vertical lines into

sections which represents either operations or work centres.Correct Answer TrueYour Answer True

Page 5

POM6Select The BlankQuestion Goods after final inspection should accompany ________to



production system in respect of ________Correct Answer Delivery performanceYour Answer Quality

True/FalseQuestion Floor inspection promotes tendency of machines to drift out of

limits and produce defectives.Correct Answer FalseYour Answer False





Multiple Choice Multiple AnswerQuestion Which are the different methods to record details of the

existing method during method study?Correct Answer Charts , Diagrams , Templates or modelsYour Answer Control plans , Charts , Templates or models



Multiple Choice Single AnswerQuestion Gross requirement of products is determined on the basis of

Page 6

POM6Correct Answer Both forecast and pending ordersYour Answer Past sales

Select The BlankQuestion The ________ is the probability that a bad lot will be

accepted by the sampling plan.Correct Answer Consumer's riskYour Answer Acceptable quality level




complete an activity within it's normal time?Correct Answer Normal costYour Answer Normal cost


complete an activity within it's crashed time?Correct Answer Crash costYour Answer Total cost


manufactured conforms to the laid down design?Correct Answer Quality of conformanceYour Answer Quality of design




tooling , Due to wrong machine set up

Page 7

POM7




inspection.Correct Answer FalseYour Answer True







approved by the inspector.Correct Answer FalseYour Answer False





True/FalseQuestion For p-chart, the central line of fraction defectives is

determined by average percentage defectives.Correct Answer TrueYour Answer True

Page 1

POM7


production , Communicating possible delays in delivery date commitment tosales department , Devising cures to keep rate of production in line withscheduleYour Answer Recording progress of work , Communicating possible delays in

delivery date commitment to sales department , Devising cures to keep rate ofproduction in line with schedule




one or more of the job characteristics with the help of special equipmentwhich is not available at the producing company.Correct Answer Inspection orderYour Answer Move order


Increases life of an equipment , It helps to plan requirement of replacementsparesYour Answer Eliminates problems and frequent breakdowns , Increases life

of an equipment , It helps to plan requirement of replacement spares

Multiple Choice Multiple AnswerQuestion Which of the following processes or activities are denoted by

using symbols while recording in method study?Correct Answer Transport , Delay , StorageYour Answer Transport , Rejection , Storage

Multiple Choice Single AnswerQuestion Which is the zone beyond LTPD in case of Oc curve of a

general plan?Correct Answer Zone of rejectionYour Answer Zone of rejection

True/FalseQuestion A properly designed sampling plan can control sampling

Page 2

POM7errors and completely eliminate them.Correct Answer FalseYour Answer True








inspected 100% in any case.Correct Answer FalseYour Answer False



True/FalseQuestion The plotting of activities - critical, non-critical and dummy

activities- is strictly according to their precedence relationship.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are activities of corrective maintenance?Correct Answer Modifications and improvements , Overhauling ,

Emergency repairsYour Answer Modifications and improvements , Overhauling , Lubrication as

Page 3

POM7per schedule


Multiple Choice Multiple AnswerQuestion Which of the following three methods used to select the

qualified supplier?Correct Answer By vendor plant surveys , By reputation , By

experienceYour Answer By vendor plant surveys , By the perofrmance of first lot , By

experience





Expected time Te Te

Optimistic time a o



of work?Correct Answer Display boards , Progress cards , Network updatingYour Answer Display boards , Job cards , Progress cards



Page 4

POM7



actual measurements , Improper selection of samplesYour Answer Biases in measurements , Recording done without actual

measurements , Improper selection of samples


Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the

project which is composed as series of connected arrows and circles todescribe the interrelationship of the activities involved?Correct Answer NetworkYour Answer Flow chart

Multiple Choice Single AnswerQuestion Where does the SPC exercises the control to prevent the

occurances of defectives?Correct Answer On manufacturing processYour Answer On manufacturing process

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of

motions of the members of the body during method study?Correct Answer CyclographYour Answer Pictograph


the lots with quality equal to or better than AQL .Correct Answer RectangularYour Answer Bell

True/FalseQuestion In Gantt Chart, the horizontal lines devide vertical lines into

sections which represents either operations or work centres.Correct Answer TrueYour Answer True

Page 5

POM7Select The BlankQuestion Goods after final inspection should accompany ________to



production system in respect of ________Correct Answer Delivery performanceYour Answer Quality







Multiple Choice Multiple AnswerQuestion Which are the different methods to record details of the

existing method during method study?Correct Answer Charts , Diagrams , Templates or modelsYour Answer Control plans , Charts , Templates or models




Page 6

POM7Correct Answer Both forecast and pending ordersYour Answer Past sales


accepted by the sampling plan.Correct Answer Consumer's riskYour Answer Acceptable quality level






complete an activity within it's crashed time?Correct Answer Crash costYour Answer Total cost


manufactured conforms to the laid down design?Correct Answer Quality of conformanceYour Answer Quality of design




tooling , Due to wrong machine set up

Page 7

POM8


True/FalseQuestion Floor inspection delays the identification of faults which can

not be rectified immediately before large lots are spoiled.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Management often fails to realize the importance of efficient

layout due to following reasonCorrect Answer losses resulting from poor layout are not directly

shown in the financial statementsYour Answer losses resulting from poor layout are not directly shown in

the financial statements



Multiple Choice Single AnswerQuestion Which method of critical path determination begins with the

end event and moves backward to the start event of the project network?Correct Answer Backward pass computationYour Answer Backward pass computation

True/FalseQuestion Complexity and difficulty of Planning is influenced by types of

layoutCorrect Answer TrueYour Answer False

True/FalseQuestion For p-chart, p bar is the ratio of total number of units

inspected to the total number of units defectives.Correct Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion What is represented by an arrow in a network?Correct Answer ActivityYour Answer Activity

Page 1

POM8

Multiple Choice Multiple AnswerQuestion MRP utilises the following informationCorrect Answer Master production schedule , Product structure , Lead

time for procurement/manufacturingYour Answer Master production schedule , Lead time for

procurement/manufacturing , list of machines

Multiple Choice Single AnswerQuestion Which is the ideal place to write a description of an activity

in a network?Correct Answer Above the arrowYour Answer Above the arrow





True/FalseQuestion Systematic maintenance system can completely eliminate the

wear and tear of machines.Correct Answer FalseYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are types of non-destructive testing?Correct Answer Visual Testing , Eddy current , Magnetic flow detectors

Your Answer Visual Testing , Eddy current , Magnetic flow detectors


Page 2

POM8Multiple Choice Single AnswerQuestion Providing flexibility in plant layout meansCorrect Answer Layout can be changed without much cost if requiredYour Answer Layout can be changed without much cost if required



performance evaluation , Making sure that suppliers understand therequirementsYour Answer Defining right quality for the job , Vendor performance

evaluation , Making sure that suppliers understand the requirements

Multiple Choice Multiple AnswerQuestion Which of the following are scheduling techniques?Correct Answer Critical Path Analysis , Index Method , Johnson's two

machine algorithmYour Answer Critical Path Analysis , Index Method , Johnson's two machine

algorithm



True/FalseQuestion A network should be progression of activities always moving

forward.Correct Answer TrueYour Answer True






one or more of the job characteristics with the help of special equipment

Page 3

POM8which is not available at the producing company.Correct Answer Inspection orderYour Answer Inspection order

Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order

requires following documentsCorrect Answer Sales Order , Work order , Shop orderYour Answer Sales Order , Work order , Shop order

Multiple Choice Single AnswerQuestion What do you understand by the selection of the job for the

method study on the basis of money saving potential of the job?Correct Answer Economic considerationYour Answer Economic consideration



Multiple Choice Multiple AnswerQuestion Scale model used for layout analysis have following advantagesCorrect Answer Nontechnical person finds it easy to comprehend ,

Ovehead facilities can be shown , Models can be shifted easilyYour Answer Nontechnical person finds it easy to comprehend , Ovehead

facilities can be shown , Models can be shifted easily

Multiple Choice Single AnswerQuestion Which is the ideal place to inspect jigs and fixtures in a mass

manufacturing unit?Correct Answer Separate inspection roomYour Answer Separate inspection room

Multiple Choice Single AnswerQuestion How to reveal the capability of the sampling plan to

discriminate between good lots and bad lots?Correct Answer Operating characteristics curve ( OC )Your Answer Operating characteristics curve ( OC )

True/FalseQuestion It would not affect the project completion time if non-critical

activities take little loner time than planned.Correct Answer True

Page 4

POM8Your Answer True




Forcasting requirement for indirect material Past consumption analysistechnique Past consumption analysis technique






Multiple Choice Multiple AnswerQuestion Which features should be covered by the specifications of

materials while defining the qualitative requirement?Correct Answer Material composition , Dimensions , Any heat

treatment if requiredYour Answer Material composition , Dimensions , Cost of material



Select The BlankQuestion One detachable ticket is prepared for each ________.Correct Answer OperationYour Answer Operation

Page 5

POM8Multiple Choice Single AnswerQuestion Which of the following is the most popular technique for




some value to entity can be defined asCorrect Answer OperationYour Answer Operation

True/FalseQuestion An activity should represent an operation or set of operations

which can be performed using a particular kind of equipment or a specialskill.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are types of sampling plan?Correct Answer Single sampling plan , Double sampling plan , Multiple

sampling planYour Answer Single sampling plan , Double sampling plan , Multiple sampling

plan


of a plain event equals the earliest event time of the preceding event plusduration of activity emanating from the preceding event.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are ideal situations for the preventive

inspection?Correct Answer Weekly off and holidays , Non-production hours ,

Stand-up equipmentYour Answer Weekly off and holidays , Non-production hours , Stand-up

equipment

Page 6

POM8

Multiple Choice Single AnswerQuestion What do you mean by the chart on which the major activities

and entry points of materials are recorded to have graphic view of operationsand inspections involved in the process?Correct Answer Operation process chartYour Answer Flow Process chart


Fixation of inventory level Reorder level Reorder level



Net requirement of material under MRP Stock on hand Stock on hand


location decision as taxes/duties substantially influenceCorrect Answer Product costYour Answer Product cost

Multiple Choice Single AnswerQuestion Which kind of gauge consists of electrical contacts operating a

series of colloured signal lamps which indicate whether the dimension iscorrect, oversize or undersize?Correct Answer Multiple gaugingYour Answer Multiple gauging




manufacturing time



Page 7

POM8

Page 8

POM9



following typeCorrect Answer Dependent and independentYour Answer Dependent and independent

Multiple Choice Single AnswerQuestion Main objective of a good plant layout isCorrect Answer Reduce material handling costYour Answer Reduce material handling cost

True/FalseQuestion As a general rule, the number of tail event of an activity is

more than that of it's head event.Correct Answer FalseYour Answer False









Page 1

POM9


alternative layoutsCorrect Answer Flow of Material , Equipment utilization , Ease of

supervisionYour Answer Flow of Material , Ease of supervision , Delivery performance

Multiple Choice Multiple AnswerQuestion Which of the following are assignable cause?Correct Answer Large varaitions in hardness of material , Tool wear ,

Errors in settingYour Answer Large varaitions in hardness of material , Tool wear , Errors

in setting




True/FalseQuestion In case of X bar, if the process is not under control indicated

by some points falling outside the control limits, such points outside thecontrol limits are eliminated and new trial control limits for the remainingpoints are computed.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion What is the base for considering activity time as single time

estimate or three time estimate?Correct Answer Level of uncertaintyYour Answer Availability of labour


the purpose of sampling inspection can be considered satisfactory as a processaverage.Correct Answer Acceptable quality levelYour Answer Acceptable quality level

Page 2

POM9




Select The BlankQuestion A ________helps to avoid crowding of jobs at a particular

machine by change of route of some of the jobs or by diverting work to othermachine.Correct Answer Control boardYour Answer Move order







Craft Facilities Planning Facilities Planning

Work Sampling Machine utilization Machine utilization

Gantt Chart Production Scheduling Production Scheduling

Select The Blank

Page 3

POM9Question A ________ is another form of subcontracting.Correct Answer Hiring capacityYour Answer Hiring capacity





Multiple Choice Multiple AnswerQuestion Which of the following cases can be treated as delay during

recording of method study?Correct Answer Operators awaiting instructions from supervisor ,

Worker waiting for his turn at tools stores , Jobs awaiting at the machines fortheir turnYour Answer Operators awaiting instructions from supervisor , Worker

waiting for his turn at tools stores , Jobs awaiting at the machines for theirturn

True/FalseQuestion Inspection order is must even for simple jobs which can be

inspected by shop inspector with the tooling available on shop.Correct Answer FalseYour Answer False


requires following documentsCorrect Answer Sales Order , Work order , Shop orderYour Answer Sales Order , Work order , Purchase order


design of a product toCorrect Answer To meet the intended function at lowest costYour Answer Reduce lead time


than sampling inspection.Correct Answer FalseYour Answer False

Page 4

POM9

Multiple Choice Multiple AnswerQuestion Scale model used for layout analysis have following advantagesCorrect Answer Nontechnical person finds it easy to comprehend ,




Multiple Choice Single AnswerQuestion What is the meaning of " Product features" according to

J.M.Juran?Correct Answer Quality of designYour Answer Quality of design


Crash cost of an activity Cc Cc

Normal time of an activity Tn Tn

Crash time of activity Tc Tc

Normal cost of an activity Cn Cn

Multiple Choice Multiple AnswerQuestion What are uses of diagrams in method study?Correct Answer Study different plant layouts and select the most

optimum one , Study the extent of traffic over the different routes of theplant , Identify the extent of backtracking, cross traffic and obstaclesencountered during the movement of material.Your Answer Study different plant layouts and select the most optimum one

, Study the extent of traffic over the different routes of the plant , Identifythe extent of backtracking, cross traffic and obstacles encountered during themovement of material.

True/FalseQuestion A load chart specifies the work to be carried out by each

person of company during shift hours.Correct Answer False

Page 5

POM9Your Answer True

Multiple Choice Multiple AnswerQuestion Route Sheet generally contains following informationCorrect Answer Material Specification , Sequence of operation , Skill

of LabourYour Answer Material Specification , Sequence of operation , Skill of Labour

True/FalseQuestion Cellular layout is based on the concept of Group TechnologyCorrect Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which varaible is taken along the abscissa or X axis?Correct Answer TimeYour Answer Standard deviation







production , Communicating possible delays in delivery date commitment tosales department , Devising cures to keep rate of production in line withscheduleYour Answer Recording progress of work , Progress chasing to identify

delays which may hold up production , Communicating possible delays indelivery date commitment to sales department

Select The Blank

Page 6

POM9Question Production control work is ________ in case of floor

inspection as compared with the centralised inspection.Correct Answer easierYour Answer time consuming






True/FalseQuestion As a general rule, a site five times the actual plant size is

considered minimum for parking, access facilities and future expansion.Correct Answer TrueYour Answer True


or that of succeeding activities.Correct Answer FalseYour Answer False


functions to take action as per instruction is calledCorrect Answer Work OrderYour Answer Work Order

Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space

for a department like Stores can be measured byCorrect Answer Proportion of Cubic volume space utilizedYour Answer Ratio of area utilised to area available

Page 7

POM9



Page 8

POM10


True/FalseQuestion Site selection should also take into account topography and

soil structure of the land.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which manufacturing method is ideal for the use of air gauges

as inspection device?Correct Answer MassYour Answer Batch

True/FalseQuestion Kanban system is essentially a computer based system for

production scheduling and controlCorrect Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Which are three different bases to establish an activity time?Correct Answer Past experience , Judgement , Historical dataYour Answer Past experience , Judgement , Historical data


inspected by shop inspector with the tooling available on shop.Correct Answer FalseYour Answer False


product variety and large volumes?Correct Answer Low Skilled Labour & Special Purpose MachinesYour Answer Semiskilled Labour & General Purpose Machines


production system in respect of ________Correct Answer Delivery performanceYour Answer Delivery performance

Page 1

POM10True/FalseQuestion In case of X bar, if the process is not under control indicated

by some points falling outside the control limits, such points outside thecontrol limits are eliminated and new trial control limits for the remainingpoints are computed.Correct Answer TrueYour Answer True




one or more of the job characteristics with the help of special equipmentwhich is not available at the producing company.Correct Answer Inspection orderYour Answer Job card



Normal time of an activity Tn Cn


Normal cost of an activity Cn Tn

True/FalseQuestion Lubrication survey should never be done for a new machine.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion A good plant layout helps inCorrect Answer Reducing handling costsYour Answer Reducing handling costs

Multiple Choice Single AnswerQuestion Out of two basic criteria for the selection of a manufacturing

method, one is, it must be able to meet the specifications of final product and

Page 2

POM10the other is, it must beCorrect Answer Cost effective methodYour Answer Cost effective method

Multiple Choice Multiple AnswerQuestion Which of the following is a part of preparing manufacturing

order set as a primary function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores

issue ordersYour Answer Operational layouts , Move orders , Pre-filled stores issue

orders

Select The BlankQuestion A ________ is another form of subcontracting.Correct Answer Hiring capacityYour Answer Hiring capacity

Multiple Choice Multiple AnswerQuestion Which are the major types of defects?Correct Answer Minor , Major , CriticalYour Answer Minor , Critical , General


Production?Correct Answer Highly SkilledYour Answer Highly Skilled

Multiple Choice Multiple AnswerQuestion Which are the sources of information to update the progress

card daily?Correct Answer Detachable ticket , Daily production report , Job Card

Your Answer Detachable ticket , Daily production report , Job Card



Multiple Choice Multiple AnswerQuestion Which are the distinct functions of scientific quality control?Correct Answer Acceptance function , Preventive function , Assurance

function

Page 3

POM10Your Answer Acceptance function , Preventive function , Assurance function

Multiple Choice Multiple AnswerQuestion Which of the following are examples of specifications?Correct Answer Commercial standards , Assembly and testing

instructions , Bill of materialYour Answer Production schedule , Commercial standards , Bill of material

Multiple Choice Single AnswerQuestion Technique which can help an organization to reduce inventory

is calledCorrect Answer MRPYour Answer MRP

Multiple Choice Single AnswerQuestion In case of Batch Production which kind of labour is expected?Correct Answer Skilled in one specific Manufacturing ProcessYour Answer Semiskilled

Multiple Choice Multiple AnswerQuestion Major contributors in the development of Control Charts,

Sampling plan areCorrect Answer F H Dodge , H G Roming , Walter SchewhartYour Answer F H Dodge , H G Roming , Walter Schewhart

Multiple Choice Single AnswerQuestion What is represented by an arrow in a network?Correct Answer ActivityYour Answer Event

True/FalseQuestion Feasibility of time schedule requires that an activity be

scheduled before any of it's predecessors are scheduled.Correct Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion Which method of critical path determination begins with the

end event and moves backward to the start event of the project network?Correct Answer Backward pass computationYour Answer Backward pass computation

True/FalseQuestion Operation process charts though indicates the sequence of

Page 4

POM10events but do not show movements.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities which

can be carried out simultaneously and both activities require definite time tofinish?Correct Answer Concurrent activitiesYour Answer Concurrent activities

True/FalseQuestion One major difference between CPM and PERT is the former's

adaptability for the projects where high degree of uncertainty prevails andactivity times during performance are expected to vary considerably forcertain activities.Correct Answer FalseYour Answer False


by F W TaylorCorrect Answer Selection of best worker for each particular task ,

Division of work between worker and management , Training and developmentof the workmenYour Answer Selection of best worker for each particular task , Division of

work between worker and management , Training and development of theworkmen

Multiple Choice Single AnswerQuestion Inadequate production capacity ultimately leads toCorrect Answer Poor Customer ServiceYour Answer Poor Machine Utilization

Multiple Choice Multiple AnswerQuestion Which of the following schedules are recommended to prepare

and follow as a part of preventive maintenance system?Correct Answer Preventive inspection schedule , Cleaning and upkeep

schedule , Lubrication scheduleYour Answer Preventive inspection schedule , Cleaning and upkeep schedule ,

Lubrication schedule

Multiple Choice Single AnswerQuestion What is the reason of fluctuations, if the control chart

evaluates that the process is in a state of statistical control?Correct Answer Random variability

Page 5

POM10Your Answer Random variability

True/FalseQuestion Even in a small set up wherein maintenance of a machine is

looked after by a mechanic cum worker, he should report directly to theperson responsible for the manufacturing operations.Correct Answer TrueYour Answer True


and entry points of materials are recorded to have graphic view of operationsand inspections involved in the process?Correct Answer Operation process chartYour Answer Operation process chart

Multiple Choice Single AnswerQuestion Plant Layout decisions are considered to beCorrect Answer StrategicYour Answer Strategic

Multiple Choice Multiple AnswerQuestion What are the uses of the instruction manual provided by the

manufacturer of a machine?Correct Answer It gives instructions regarding installation and

operation of the equipment , It contains note on common troubles with causesand remedies for troubleshooting , It enlists points, frequency and type oflubricationYour Answer It gives instructions regarding installation and operation of

the equipment , It contains note on common troubles with causes and remediesfor troubleshooting , It enlists points, frequency and type of lubrication



Multiple Choice Multiple AnswerQuestion Which of the following situations demand that the human

consideration should be given preference over other considerations?Correct Answer Inconsistent earnings where the earnings are tied to

output , Poor morale evidenced by petty or trivial complaints , Repeated casesof accidents and health hazardsYour Answer Excessive rejections , Poor morale evidenced by petty or

trivial complaints , Repeated cases of accidents and health hazards

Page 6

POM10

True/FalseQuestion A network can have more than one starting event but

completion event must be only one.Correct Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion Which is the ideal place to write a description of an activity

in a network?Correct Answer Above the arrowYour Answer Above the arrow


materials while defining the qualitative requirement?Correct Answer Material composition , Dimensions , Any heat

treatment if requiredYour Answer Material composition , Dimensions , Any heat treatment if

required


When to inspect Stages of inspection Stages of inspection

What to inspect Specification Specification

How to inspect Inspection devices Inspection devices

How much to inspect Sampling or cent percent inspection Sampling orcent percent inspection

Multiple Choice Multiple AnswerQuestion How the concept of float is helpful to planners?Correct Answer To decide priorities in allocation of resources , To

minimize the requirement of resources , To prevent peaks and valleys inrequirement of resourcesYour Answer To decide priorities in allocation of resources , To minimize

the requirement of resources , To prevent peaks and valleys in requirement ofresources

Page 7

POM11




Multiple Choice Single AnswerQuestion Fixed position layout is adopted whenCorrect Answer product is very heavy involving assembly of large

number of partsYour Answer product is very heavy involving assembly of large number of

parts








Multiple Choice Multiple AnswerQuestion Following are some of the factors which influence process

planningCorrect Answer Order Quantity , Process capability of machine ,

Page 1

POM11Delivery DatesYour Answer Order Quantity , Delivery Dates , Plant layout

True/FalseQuestion Availability of training schools, colleges and management

institutes reduces the company's internal training needs.Correct Answer TrueYour Answer False
















Page 2

POM11



True/FalseQuestion Tool breakage has got nearly zero chances in case of eventual

breakdown.Correct Answer FalseYour Answer False


Multiple Choice Multiple AnswerQuestion Which of the following are major inputs to scheduling?Correct Answer Overlapping of operations , Effective Capacity per work

centre , Performance standardsYour Answer Effective Capacity per work centre , Ratio of skilled to

unskilled labour , Performance standards




the purpose of sampling inspection can be considered satisfactory as a processaverage.Correct Answer Acceptable quality levelYour Answer Lot Tolerance Percentage Defective


of knowledge of the condition of an item from routine or continuous checking.Correct Answer Condition monitoringYour Answer Overhauling

Page 3

POM11Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than


Multiple Choice Single AnswerQuestion How to calculate activity cost slope?Correct Answer Activity cost slope = ( Crash cost - Normal cost ) / (

Normal time - Crash time )Your Answer Activity cost slope = ( Normal cost - Crash cost ) / ( Normal

time - Crash time )




manufacturing time

True/FalseQuestion In case of control chart, large smaples such as n=15 or 20

are used if the process standard deviation is small.Correct Answer FalseYour Answer True


inspection as compared with the centralised inspection.Correct Answer easierYour Answer labourious


Multiple Choice Single AnswerQuestion How does the control chart of statistical quality control helps

the operating personnel?Correct Answer Identify the presence of an assignable cause before it

developsYour Answer Reduces chances of rejections

Page 4

POM11Multiple Choice Single AnswerQuestion What can be the worst effect due to excessive vibration?Correct Answer BreakdownYour Answer Reduced salvage value of machine

Multiple Choice Single AnswerQuestion What do you understand by the metallergical aspects of

product which forms the vital part of engineering function?Correct Answer Material specificationsYour Answer Performance specifications


Multiple Choice Multiple AnswerQuestion Which of the following possibilities can be explored by using

flow process chart?Correct Answer Eliminating the operations or combining the

operations with another , Reducing the distance traveled by the workmen ormaterials , Avoiding the waiting time and thereby reduce production lossesYour Answer Reducing the distance traveled by the workmen or materials ,

Reducing rejections drastically , Avoiding the waiting time and thereby reduceproduction losses



and causes pre-mature failure of machinery.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following activities are used while recording for

method study?Correct Answer Delay , Operation , InspectionYour Answer Operation , Inspection , Production


Page 5

POM11become bottleneck and cause delay in taking action regarding rejection orrework.Correct Answer TrueYour Answer True



True/FalseQuestion The problems of congestion, bottlenecks and backtracking can

not be visualized by using templates and models.Correct Answer FalseYour Answer False


True/FalseQuestion Delay in completion of projects result in unwelcome additions

to the fixed manufacturing expenses.Correct Answer TrueYour Answer True


inability of company to produce.Correct Answer Opportunity costYour Answer Idle wages


location decision as taxes/duties substantially influenceCorrect Answer Product costYour Answer Order procurement

Multiple Choice Multiple AnswerQuestion What are the uses of failure statistics analysis?Correct Answer To forecast the defect , To identify causes of major

repetative failures , To quantify the frequency of preventive inspection

Page 6

POM11Your Answer To forecast the defect , To identify causes of major repetative

failures , To quantify the frequency of preventive inspection





rejected by the sampling plan.Correct Answer Producer's riskYour Answer Lot Tolerance Percentage Defective

True/FalseQuestion The component produced on completely automatic machines

may be subjected to sampling inspection while parts produced onsemi-automatic and completely manual operated machines require cent percentinspection.Correct Answer TrueYour Answer False







of licencesYour Answer Labour laws , Policies regarding issue of licences , Productivity

of labour

Page 7

POM11

Page 8

pom 12LIST OF ATTEMPTED QUESTIONS AND ANSWERS


production scheduling and controlCorrect Answer FalseYour Answer False

Select The BlankQuestion The ________ is one of the best known statistical relationship

regarding process control.Correct Answer Normal distributionYour Answer Normal distribution



True/FalseQuestion In case of two handed process chart, inspection symbol is used

when check by touch or feel is involved.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which are reason due to which the progress of work is rarely in

line with it's plan?Correct Answer Absenteeism , Machine breakdowns , Substandard

performance against prefixed production standardsYour Answer Absenteeism , Change in operation sequence , Machine

breakdowns




Fixed Position Layout Project Layout Project Layout

Product Layout Line Layout Line Layout

Process Layout Functional Layout Functional Layout


Page 1

pom 12Question What does the points falling outside the control limits indicate?Correct Answer Presence of assignable causesYour Answer Presence of assignable causes



recording of method study?Correct Answer Operators awaiting instructions from supervisor , Worker

waiting for his turn at tools stores , Jobs awaiting at the machines for theirturnYour Answer Operators awaiting instructions from supervisor , Worker


Multiple Choice Multiple AnswerQuestion Material Requirement Planning is very useful in following

situationsCorrect Answer Long Lead time for procurement , Several levels of

assemblies in product , Long manufacturing cycleYour Answer Long Lead time for procurement , Several levels of assemblies

in product , Long manufacturing cycle

Select The BlankQuestion Principle underlying the Moving Average mrthod is that future

demand shall be ________ past demand.Correct Answer Average ofYour Answer Higher than

Multiple Choice Single AnswerQuestion The ratio of output to input of a production system is commonly

known asCorrect Answer ProductivityYour Answer Productivity


layoutCorrect Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which phase of method study is concerned with analyzing the facts

critically, generating alternatives which form the basis for selection anddevelopment of improved methods?Correct Answer Critical examinationYour Answer Development and selection

Page 2

pom 12Multiple Choice Multiple AnswerQuestion Which of the following is a part of preparing manufacturing

order set as a primary function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores issue

ordersYour Answer Operational layouts , Move orders , Pre-filled stores issue

orders

Select The BlankQuestion The wage payable to the workman is calculated by ________ the

quantity produced by him by the specified rate per piece, in the straight piecerate method.Correct Answer MultiplyingYour Answer Dividing


divisions called TherbligsCorrect Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion How to reveal the capability of the sampling plan to discriminate

between good lots and bad lots?Correct Answer Operating characteristics curve ( OC )Your Answer Operating characteristics curve ( OC )

Multiple Choice Single AnswerQuestion Technique which can help an organization to reduce inventory is

calledCorrect Answer MRPYour Answer MRP

Multiple Choice Multiple AnswerQuestion Which of the following are examples of addition during recording

for method study?Correct Answer Brazing , Welding , RivetingYour Answer Brazing , Welding , Riveting

Multiple Choice Multiple AnswerQuestion Which are the subtasks of the maintenance phase of the method

study?Correct Answer Monitoring and control , Performance appraisal , Audit on

savingsYour Answer Monitoring and control , Performance appraisal , Audit on

savings

True/FalseQuestion Only skilled worker can use the fixed limit gauge.Correct Answer FalseYour Answer False

Page 3

pom 12Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in a

small network?Correct Answer Compare the durations of all paths to identify the longest

path. , Sum up the durations of activities along each path. , Enumerate allpaths in the network and list down activities on each path.Your Answer Compare the durations of all paths to identify the longest


Multiple Choice Single AnswerQuestion What do you understand by the metallergical aspects of product

which forms the vital part of engineering function?Correct Answer Material specificationsYour Answer Material specifications

Select The BlankQuestion We can say that ________ occurs when there is a distinct change

in the physical or chemical characteristic of an object.Correct Answer OperationYour Answer Manufacturing

True/FalseQuestion There is no need for progressing when the customers do the

follow-up on their own to know the status of their jobs.Correct Answer FalseYour Answer False

True/FalseQuestion The component produced on completely automatic machines may

be subjected to sampling inspection while parts produced on semi-automaticand completely manual operated machines require cent percent inspection.Correct Answer TrueYour Answer True

True/FalseQuestion In case of two handed process chart, the simultaneous activities of

both hands are recorded opposite to each other on the chart.Correct Answer TrueYour Answer False

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some

value to entity can be defined asCorrect Answer OperationYour Answer Operation

Multiple Choice Single AnswerQuestion Material control function of PPC is concerned withCorrect Answer Preparation of material estimatesYour Answer indenting all required material

Page 4

pom 12Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order

requires following documentsCorrect Answer Sales Order , Work order , Shop orderYour Answer Sales Order , Work order , Shop order

Select The BlankQuestion The ________ is necessary when the job requires detailed of one

or more of the job characteristics with the help of special equipment which isnot available at the producing company.Correct Answer Inspection orderYour Answer Inspection order






Multiple Choice Multiple AnswerQuestion Which of the following are examples of specifications?Correct Answer Commercial standards , Assembly and testing instructions ,

Bill of materialYour Answer Commercial standards , Assembly and testing instructions ,

Bill of material

Multiple Choice Multiple AnswerQuestion Route Sheet generally contains following informationCorrect Answer Material Specification , Sequence of operation , Skill of

LabourYour Answer Material Specification , Sequence of operation , Skill of Labour

Select The BlankQuestion The design of any layout is governed by large number of factors

and the best layout is expected to ________ all these factors.Correct Answer OptimiseYour Answer Consider

Multiple Choice Single AnswerQuestion How should a dummy activity be represented in a network?Correct Answer By dotted lineYour Answer By circle


Page 5

pom 12functions such as ________Correct Answer SchedulingYour Answer Scheduling




Multiple Choice Multiple AnswerQuestion Which of the following are types of sampling plan?Correct Answer Single sampling plan , Double sampling plan , Multiple

sampling planYour Answer Single sampling plan , Double sampling plan , Multiple

sampling plan




estimate or three time estimate?Correct Answer Level of uncertaintyYour Answer Level of uncertainty

Select The BlankQuestion In Gantt Chart, the vertical lines devide horizontal lines into

small squares which represents ________.Correct Answer Units of measurementYour Answer No. of Jobs

Select The BlankQuestion Activities comprising of a project are of two types, deterministic

and ________.Correct Answer VariableYour Answer Variable


Page 6


True/FalseQuestion It pays in the long run to inform the customer regarding expected delays in the deliveries.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Fixed position layout is adopted whenCorrect Answer product is very heavy involving assembly of large number of partsYour Answer product is very heavy involving assembly of large number of parts

Select The BlankQuestion The ________ is the defect level for which lots are regarded as bad lots.Correct Answer Lot Tolerance Percentage DefectiveYour Answer Lot Tolerance Percentage Defective

Multiple Choice Multiple AnswerQuestion Which are the advantages of suburban location?Correct Answer Avaialability of adequate land at lower cost , Both skilled and unskilled labour can be available ,

Plant expansion is easier due to less or no restriction for building and constructionYour Answer Avaialability of adequate land at lower cost , Both skilled and unskilled labour can be available , Plant

expansion is easier due to less or no restriction for building and construction



Multiple Choice Multiple AnswerQuestion Following are some of the factors which influence process planningCorrect Answer Order Quantity , Process capability of machine , Delivery DatesYour Answer Order Quantity , Delivery Dates , Plant layout

True/FalseQuestion Availability of training schools, colleges and management institutes reduces the company's internal training

needs.

Correct Answer TrueYour Answer False












Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in a small network?Correct Answer Compare the durations of all paths to identify the longest path. , Sum up the durations of activities

along each path. , Enumerate all paths in the network and list down activities on each path.Your Answer Compare the durations of all paths to identify the longest path. , Sum up the durations of activities along

each path. , Enumerate all paths in the network and list down activities on each path.

Select The BlankQuestion In case of an OC curve, the risk of rejecting a good quality lot may vary between ________.Correct Answer 0.01 to 10%Your Answer 0.01 to 10%

True/False

Question Tool breakage has got nearly zero chances in case of eventual breakdown.Correct Answer FalseYour Answer False


Multiple Choice Multiple AnswerQuestion Which of the following are major inputs to scheduling?Correct Answer Overlapping of operations , Effective Capacity per work centre , Performance standardsYour Answer Effective Capacity per work centre , Ratio of skilled to unskilled labour , Performance standards

Multiple Choice Single AnswerQuestion Any premise in which persons are employed for purpose of making any product/s is calledCorrect Answer FactoryYour Answer Factory

Select The BlankQuestion The ________ is the maximum percentage defective that for the purpose of sampling inspection can be

considered satisfactory as a process average.Correct Answer Acceptable quality levelYour Answer Lot Tolerance Percentage Defective

Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge of the condition of an item from

routine or continuous checking.Correct Answer Condition monitoringYour Answer Overhauling

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3% defectives have the probability of

acceptance of ________.Correct Answer OneYour Answer One

Multiple Choice Single AnswerQuestion How to calculate activity cost slope?Correct Answer Activity cost slope = ( Crash cost - Normal cost ) / ( Normal time - Crash time )Your Answer Activity cost slope = ( Normal cost - Crash cost ) / ( Normal time - Crash time )


Question Which of the following are minimum requirement for a good quality of design?Correct Answer Resonable cost , Resonable procurement time , Resonable manufacturing timeYour Answer Resonable cost , Resonable procurement time , Resonable manufacturing time

True/FalseQuestion In case of control chart, large smaples such as n=15 or 20 are used if the process standard deviation is

small.Correct Answer FalseYour Answer True

Select The BlankQuestion Production control work is ________ in case of floor inspection as compared with the centralised inspection.Correct Answer easierYour Answer labourious


Multiple Choice Single AnswerQuestion How does the control chart of statistical quality control helps the operating personnel?Correct Answer Identify the presence of an assignable cause before it developsYour Answer Reduces chances of rejections

Multiple Choice Single AnswerQuestion What can be the worst effect due to excessive vibration?Correct Answer BreakdownYour Answer Reduced salvage value of machine

Multiple Choice Single AnswerQuestion What do you understand by the metallergical aspects of product which forms the vital part of engineering

function?Correct Answer Material specificationsYour Answer Performance specifications


Multiple Choice Multiple AnswerQuestion Which of the following possibilities can be explored by using flow process chart?

Correct Answer Eliminating the operations or combining the operations with another , Reducing the distance traveled bythe workmen or materials , Avoiding the waiting time and thereby reduce production losses

Your Answer Reducing the distance traveled by the workmen or materials , Reducing rejections drastically , Avoiding thewaiting time and thereby reduce production losses


True/FalseQuestion Dust gets mixed with lubricants, forms an abrasive substance and causes pre-mature failure of machinery.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following activities are used while recording for method study?Correct Answer Delay , Operation , InspectionYour Answer Operation , Inspection , Production

True/FalseQuestion In case of centralised inspection, inspection rooms generally become bottleneck and cause delay in taking

action regarding rejection or rework.Correct Answer TrueYour Answer True

Select The BlankQuestion The ________ advocates maintenance procedures whereby the condition of the plant is constantly watched

through systematic inspection to unearth unhealthy conditions and preventiveCorrect Answer Preventive MaintenanceYour Answer Preventive Maintenance

True/FalseQuestion The problems of congestion, bottlenecks and backtracking can not be visualized by using templates and models.Correct Answer FalseYour Answer False


True/False

Question Delay in completion of projects result in unwelcome additions to the fixed manufacturing expenses.Correct Answer TrueYour Answer True

Select The BlankQuestion The term ________ emplies the foregone profit due to inability of company to produce.Correct Answer Opportunity costYour Answer Idle wages

Multiple Choice Single AnswerQuestion Taxes / duties levied is one of the important determinant for location decision as taxes/duties substantially

influenceCorrect Answer Product costYour Answer Order procurement

Multiple Choice Multiple AnswerQuestion What are the uses of failure statistics analysis?Correct Answer To forecast the defect , To identify causes of major repetative failures , To quantify the frequency of

preventive inspectionYour Answer To forecast the defect , To identify causes of major repetative failures , To quantify the frequency of

preventive inspection


Multiple Choice Single AnswerQuestion Which of the following is the most popular technique for Project Production?Correct Answer PERT & CPMYour Answer PERT & CPM

Select The BlankQuestion The ________ is the probability that a good lot will be rejected by the sampling plan.Correct Answer Producer's riskYour Answer Lot Tolerance Percentage Defective

True/FalseQuestion The component produced on completely automatic machines may be subjected to sampling inspection while parts

produced on semi-automatic and completely manual operated machines require cent percent inspection.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion In an organization there may not be a formal PPC department ifCorrect Answer Work is highly repetitive in nature , Planning activities are performed by the line staff , Number of

workmen is not very largeYour Answer Work is highly repetitive in nature , Planning activities are performed by the line staff , Number of workmen

is not very large

Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while selecting or rejecting a particular site from

legislation and taxation point of view?Correct Answer Labour laws , Building codes , Policies regarding issue of licencesYour Answer Labour laws , Policies regarding issue of licences , Productivity of labour









Select The Blank

Question A good maintenance system is not a luxary but a ________.Correct Answer NecessityYour Answer Necessity



needs.Correct Answer TrueYour Answer False













Question Which of the following are steps to identify the critical path in a small network?Correct Answer Compare the durations of all paths to identify the longest path. , Sum up the durations of activities




True/FalseQuestion Tool breakage has got nearly zero chances in case of eventual breakdown.Correct Answer FalseYour Answer False











Multiple Choice Multiple AnswerQuestion Which of the following are minimum requirement for a good quality of design?Correct Answer Resonable cost , Resonable procurement time , Resonable manufacturing timeYour Answer Resonable cost , Resonable procurement time , Resonable manufacturing time








Question What do you understand by the metallergical aspects of product which forms the vital part of engineeringfunction?

Correct Answer Material specificationsYour Answer Performance specifications


Multiple Choice Multiple AnswerQuestion Which of the following possibilities can be explored by using flow process chart?Correct Answer Eliminating the operations or combining the operations with another , Reducing the distance traveled by

the workmen or materials , Avoiding the waiting time and thereby reduce production lossesYour Answer Reducing the distance traveled by the workmen or materials , Reducing rejections drastically , Avoiding the

waiting time and thereby reduce production losses










True/FalseQuestion Delay in completion of projects result in unwelcome additions to the fixed manufacturing expenses.Correct Answer TrueYour Answer True














is not very large




True/FalseQuestion Cent percent inspection is required on WIP prior to the key, critical or costly operation.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following aspects are essential to ensure quality of purchased items?Correct Answer Defining right quality for the job , Vendor performance evaluation , Making sure that suppliers

understand the requirementsYour Answer Vendor performance evaluation , Making sure that suppliers understand the requirements , Defining right

quality for the job




Multiple Choice Multiple AnswerQuestion Which of the following concepts must be understood for the achievement of quality?Correct Answer Quality of conformance , Purpose of product , Quality of designYour Answer Quality of conformance , Quality of design

Multiple Choice Multiple AnswerQuestion Following are some of the factors considered for evaluation of alternative layoutsCorrect Answer Flow of Material , Equipment utilization , Ease of supervisionYour Answer Flow of Material , Equipment utilization , Ease of supervision


Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

Multiple Choice Multiple AnswerQuestion Which of the following are important considerations concerning activity times?Correct Answer Activity time should be obtained from the person responsible for the completion of an activity ,

Activity time must be independent of any influence which the preceding or succeeding activity may have on it. , Activity timemay assume that just the normal quantity of resources required to carry out the activity are available.

Your Answer Activity time should be obtained from the person responsible for the completion of an activity , Activitytime must be independent of any influence which the preceding or succeeding activity may have on it. , Activity time may assumethat just the normal quantity of resources required to carry out the activity are available.

Multiple Choice Multiple AnswerQuestion Which are the subtasks of the maintenance phase of the method study?Correct Answer Monitoring and control , Performance appraisal , Audit on savingsYour Answer Monitoring and control , Performance appraisal , Audit on savings

Multiple Choice Multiple AnswerQuestion Which of the following are characteristics of an operating characteristics curve?Correct Answer Producer risk , Consumer Risk , Acceptable Quality LevelYour Answer Producer risk , Consumer Risk , Acceptable Quality Level

Select The BlankQuestion The ________ breakdowns usually cost more, partly due to damage done to the adjustment components and partly

due to emergency actions.Correct Answer UnexpectedYour Answer Partial

Multiple Choice Single AnswerQuestion Why stores issue order should not be issued as soon as it is prepared?Correct Answer Material may or may not be available at the time of preparationYour Answer Inventory investment will increase



Multiple Choice Multiple AnswerQuestion Plant layout facilitates processing of products in most effective manner through the followingCorrect Answer Shortest possible distance , Shortest processing time , Minimum movementYour Answer Shortest possible distance , Shortest processing time , Minimum movement

True/FalseQuestion After goods have been manufactured, route sheets and operation layouts should not be collected back.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Process planning is the process ofCorrect Answer establishing shortest and most economic path of productionYour Answer establishing shortest and most economic path of production

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to entity can be defined asCorrect Answer OperationYour Answer Operation

Select The BlankQuestion The ________ is specified to indicate the maximum permissible variability in the dimensions product or parts.Correct Answer ToleranceYour Answer Tolerance

Select The BlankQuestion Goods after final inspection should accompany ________to enable dispatch department to identify and draw

correct reference.Correct Answer Forwarding noteYour Answer Forwarding note

Select The BlankQuestion The ________ includes preventive maintenance activities whose needs are identified through inspection which

requires stoppage of machines.Correct Answer Shutdown MaintenanceYour Answer Shutdown Maintenance

True/FalseQuestion A load chart specifies the work to be carried out by each person of company during shift hours.Correct Answer FalseYour Answer True

Select The BlankQuestion The easiest way to bring the delayed job within the promised delivery time by using extra shift or weekly

holiday is ________.Correct Answer Overtime workingYour Answer Overtime working

True/FalseQuestion Under MRP system for common items order for procurement is placed based on requirement for each productCorrect Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion What do you understand by the extent the products manufactured conforms to the laid down design?Correct Answer Quality of conformanceYour Answer Quality of conformance

Select The BlankQuestion The ________ is necessary when the job requires detailed of one or more of the job characteristics with the

help of special equipment which is not available at the producing company.Correct Answer Inspection orderYour Answer Job card

Multiple Choice Multiple AnswerQuestion Which of the following are the basic requirements of quality standard?Correct Answer Deifinite , Undesrstandable , Economically viableYour Answer Deifinite , Undesrstandable , Economically viable

True/FalseQuestion In case of forward pass computation, the earliest event time of the first event is zero.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first off inspection?Correct Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine set upYour Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine set up , Due to

purposely done mistakes by unsatisfied worker

True/FalseQuestion A sampling plan which perfectly discriminates will have vertical OC curve.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following is a part of preparing manufacturing order set as a primary function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores issue ordersYour Answer Operational layouts , Rejection reports , Move orders , Pre-filled stores issue orders

Select The BlankQuestion An ________ history card is the record of all repairs, replacements and engineering changes carried out in

the equipment during it's period of service.Correct Answer Equipment history cardYour Answer Equipment history card

True/FalseQuestion Specifications is the basic tool of inspection.Correct Answer TrueYour Answer True


Forcasting requirement for indirect material Past consumption analysis technique Economic order quantity




Multiple Choice Single AnswerQuestion The document raised by PPC which authorises different functions to take action as per instruction is calledCorrect Answer Work OrderYour Answer Job Instructions


True/FalseQuestion A lot declared rejected in sampling inspection should not be inspected 100% in any case.Correct Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion How is the probability of acceptance in case of Acceptable Quality Level (AQL )?Correct Answer Very highYour Answer Average

Multiple Choice Multiple AnswerQuestion Which are the different methods of recording actual progress of work?Correct Answer Display boards , Progress cards , Network updatingYour Answer Display boards , Progress cards , Network updating

True/FalseQuestion The dispatching function is of very importance in flow and mass production units.Correct Answer FalseYour Answer True

True/FalseQuestion Proper care and storage is not an essential part of a well planned lubrication system.

Correct Answer FalseYour Answer False

Select The BlankQuestion The ________ pertain to the climatic conditions which the component , product or material should withstand.Correct Answer Environmental specificationsYour Answer Environmental specifications


Select The BlankQuestion Production Planning is a centralised activity which includes functions such as ________Correct Answer SchedulingYour Answer Scheduling


ASSIGNMENT

Q.1) What is “Operations Management”? What are the objectives of Operations Management? Enlist key elements of OperationsManagement.

Answer.1)

An operation may be defined “as the process of changing inputs into outputs thereby adding value to some entity”.Right quality,right quantity, right time and right price are the four basic requirements of the customers and as such they determine theextent of customer satisfaction. And if these can be provided at a minimum cost, then the value of goods produced or servicesrendered increases. Thus the objectives of production management are “to produce goods and services of the right quality, inthe right quantities, according to the time schedule and a minimum cost”.


• Producing the right kind of goods and services that satisfy customers’ needs (effectiveness objective).

• Maximizing output of goods and services with minimum resource inputs (efficiency objective).

• Ensuring that goods and services produced conform to pre-set quality specifications (quality objective).

• Minimizing throughput-time- the time that elapses in the conversion process- by reducing delays, waiting time and idletime (lead time objective).

• Maximizing utilization of manpower, machines, etc. (Capacity utilization objective).

• Minimizing cost of producing goods or rendering a service (Cost objective).



The right kind of products and good designs of the products are crucial for the success of an organizing. A wrong selection ofthe product and/or poor design of the products can render the company’s operation ineffective and non-competitive.Products/services, therefore, must be chosen after detailed evaluation of the product/services alternatives in conformity withthe organization’s objectives. Techniques like value engineering may be employed in creating alternate designs, which are freefrom unnecessary features and meet the intended functions at the lowest cost.


Selection of the optimal “conversion system” is as important as choice of products/services and their design. Processselection decisions include decisions concerning choice of technology, Equipment, machines, material handling systems,mechanization and automation. Process planning involves detailing of processes if resource conversion required and theirsequence.


Plant location decisions are strategic decisions and once plant is set up at a location, it is comparatively immobile and canbe shifted later only at a considerable cost and interruption of production. Although problem of location choice does not fallwithin preview the production function and it occurs infrequently, yet it is of crucial importance because of its major effecton the performance of every department including production. Therefore, it is important to choose the right location, whichwill minimize total “delivered customer” cost (Production and distribution cost). Locational decisions involve evaluation oflocational alternatives against multiplicity of relevant factors considering their relative importance to the organization andselecting those, which are operationally advantageous to the organization.


Plant layout is concerned with relative location of one department (Work centre) with another in order to facilitate materialflow and processing of a product in the most efficient manner through the shortest possible time. A good layout reducesmaterial handling cost, eliminates delays and congestion, improves co-ordination, provide good housekeeping etc. while a poorlayout results in congestion, waste, frustration, inefficiency and loss of profit.


Capacity planning concerns determination and acquisition of productive resource to ensure that their availability matches thedemand. Capacity decisions have a directInfluence on performance of production system in respect of both resource productivity and customer service (i.e. deliveryperformance). Excess capacity results in low resource productivity while inadequate capacity leads to poor customer service.Capacity planning decisions can be short-term decisions. Long-term capacity planning decisions concern expansion/contractionof major facilities required in the conversion process, economics of multiple shift operation, development of vendors for major

components etc. Short term capacity planning decisions concern issues like overtime working, sub-contracting, shiftadjustments etc. Break even analysis is a valuable tool for capacity planning.


Production planning is the system for specifying the production procedure to obtain the desired output in a given time atoptimum cost in conformance with specified standard of quality, and control is essential to ensure that manufacturing takesplace in the manner stated in the plan.


Inventory control deals with determination of optimal inventory levels of raw materials, components, parts, tools; finishedgoods, spares and supplies to ensure their availability with minimum capital lock up. Material requirement planning (MRP) andjust-in-Time (JIT) are the latest techniques that can help the firm to reduce inventory.


Quality is an important aspect of production system and it must ensure that services and products produced by the companyconform to the declared quality standards at the minimum cost A total quality assurance system includes such aspects assetting standards of quality, inspection of purchased and sub-contracted parts, control of quality during manufacture andinspection of finished product including performance testing etc.


Work-study, also called time and motion study, is concerned with improvement of productivity in the existing jobs and themaximization of productivity in the design of new jobs. Two principal component of work-study are:


Method study has been defined (BS 3138) as the systematic recording and critical examination of the existing and proposedways of doing work, as a means of developing and applying easier and more effective methods and reducing costs. Method studywhen applied to production methods yields one or more of the following benefits:

• Improved work environment• Improved facility layout• Better utilization of facilities• Greater safety• Lesser materials handling• Smooth production flow• Lower work-in-process• Higher earnings for the workmen


Maintenance and replacement involve selection of optimal maintenance Preventive and/or breakdown) policy to ensure higherequipment availability at minimum maintenance and repair cost. Preventive maintenance, which includes preventive inspection,

planned lubrication, periodic cleaning and upkeep, planned replacement of parts, condition monitoring of the equipment andmachines, etc. is most appropriate for critical machines.


Effective production management must ensure minimum cost of production and in this context cost reduction and cost controlacquires significant importance. There are large number of tools and techniques available that can help to make a heavy denton the production cost.

Q.2) What is batch Production? What are its key characteristics? Compare these characteristics with those of projectproduction.

Answer.2)

Batch production is characterized by the manufacture of a limited number of a product (but many such quantities ofdifferent products) produced at periodic intervals and stocked in warehouses as finished goods (or finished parts) awaitingsales (or withdrawal for assembly). Typical examples of batch production are: process industries such as pharmaceuticals,paints, chemicals; medium and heavy engineering industry engaged in the manufacture of electric motors, switch gears, heavymotor vehicles, internal combustion engines; manufacture of ready made garments; manufacture of assembly shops such as machinetools; sub contractors which take on machining of batches of components to the drawings of a large manufacture etc.


(a) Short runs:Short production runs and frequent changes of set also characterize batch production up. The equipment and the assembly

set up is used for a limitednumber of parts or assemblies and is then changed to make a different product. The production is generally made to stock.

(b) Skilled labour in specific trades:The labour force is expected to posses skill in one specific manufacturing process, Turning, milling, drilling, welding,

grinding, hobbing, fitting etc.

The operator may perform simpler machine set-ups but the separate machine tool setter performs those involving complexoperations.

(c) Supervision to possess knowledge of a specific processThe supervision has considerable knowledge of a specific process. Supervisor in the grinding section for example, may

not expert in turning and drilling work but s expected to possess a find of knowledge of different types of grindingoperations.

Similarly a supervisor in the gear shop is expected to have sound knowledge in working of different types of gear cuttingmachines.

(d) Limited span of control:The amount of supervision required in batch production is lower than that of jobbing production. The ration of direct

workmen to supervisors is more or less a function of batch size. The smaller the batches, the lower are the ratio of directworkers to supervisors, and vice versa. This is because smaller lots require each supervisor to spend a great deal of his timein allocating new work, giving instructions, follow up on the shop floor for proper movement of materials from and to the

machines, identifying delays and interruptions, and arranging, in consultation with planning, work load in his section to keephis men busy.

(e) General purpose machines and process type of layoutPlant and equipment is procured and arranged to obtain maximum flexibility. General purpose machines

and handling equipment capable of performing variety of operations with minimum set –up times are installed in lieu of varietyof products. The machines are arranged to give process layout-layout by function. Similar machines capable of doing similartypes of operations are grouped together and kept at one place. Presses for example, are put together and kept at one placemilling machines are placed together at another place, drilling machines are kept at the third place, gear cutting machines arelocated at the fourth place and so on. Each Group of machines is usually designated as a work centre or a section or a shop.

(f) Manual materials handling:Materials handling in batch production as compared to jobbing production are small. Individual components and parts are placedin trolleys and trays and are transported as unit loads. Materials handling may be mechanized by deploying power driventrucks.

(g) Manufacturing cycle time affected due to queues:The manufacture cycle time is comparatively smaller than jobbing production but is much more than mass and flow production.The batches of work tend to queue up at different machines due to differing cycles times, batch sizes and sequence ofoperations.

(h) Large work-in-progress:Work in progress is comparatively large due to varying work content of different components, imbalance in manufacturing times,formation of queues between the machines.

(i) Flexibility of production schedules:Disruptions due to machine breakdown or absenteeism do not seriously affect production as job can be shifted to another machineor another operator from another machine can be shifted.

(j) Need to have production planning and control:Functions of production planning and control in a batch production unit are more complex than those in jobbing production ormass and flow production:

• Materials control and tools control functions are important. Some kind of replenishment system needs to be used toensure routine replenishment

• Detailed operational layout and route sheets are prepared for each part of the product.

• Loading and scheduling needs to be more detailed and more sophisticated since every machine requires to be individuallyscheduled.

• Progressing function is very important to collect information on progress of work. A separate progress card needs to bemaintained to record progress of each component.

• Expediting is generally necessary since quite often jobs, due to imbalances in work content, tend to lag behind

Q.3) (a) Why are locational decisions important? What factors should be taken into account while deciding location of a unitto manufacture washing machines?

Answer.3a)


• A new manufacturing (or servicing) unit is to be set up.• Existing plant operations are difficult to expand due to poor selection of site earlier.• The growth of the business makes it advisable to establish additional facilities in new territories.• There is emergence of new social (chronic labour problems) political (political instability or economic conditions thatsuggest a change in the location of the existing plant.• The product development has over weighted the advantages of the existing plant.• The changes in the industrial Policy of the Government, favoring decentralizing and dispersal of industries to achieveoverall development of the country, do not permit expansion of the existing plant





Every company is in business to market and it can survive only if their product reaches the consumers on time and at thecompetitive price. The ratio of selling costs to sales generally increases with distance. Therefore, in the choice oflocation o the plant, the factor of “proximity to the market” is given the highest priority. Locating a plant nearer to themarket is preferred if:

• The product is fragile.• The product is susceptible to spoilage.• The promptness of service is required.• The product is relatively inexpensive and transportation costs add significantly to the cost.

Bread, soap factories, etc. require the market to be nearby. If factory cannot be started in Bombay, it may be started inThane, Kalyan or Poona. If the product is exported, location near ports is desirable. This is particularly important forproducers who sell bulky commodities, which incur high transportation costs

Nearness to market not only lowers transportation costs but also gives many other benefits namely:

• A good many administrative problems, which cause perpetual headaches and add to costs, are avoided.• Liaison with dealers or whole sellers can be maintained economically and easily• Other costs such as commission to middlemen, which at times run as high as 20 to 50 percent can be reduced significantly.

• Customer’s accounts do not remain outstanding for settlement. This recovery is easy and less time saving which itselfreduces selling costs.


Since raw materials usually constitute 50 to 60 percent of the total product cost, it is important that the firm gets itsrequirements of raw materials at the right time and at the reasonable price for which the plant must be located in theneighborhood of some source which can meet the raw materials requirement of the unit “Proximity to supply of raw materials”factor assumes still greater importance if raw materials are of perishable nature or if they are expensive to transport, or iftheir weight is substantially reduced by processing.

Proximity to sources of raw materials is equally important for small units. This is because usually small units are notconsidered important customers. They get least priority and in the event of scarcity are the one to be struck off first fromthe list. The availability of materials to small units to a large extent thus depends on their follow up and personal visitsto the supplier’s plant which is possible only if the buyer’s plant is close by.


Infrastructural facilities consider availability of utilities like power water, disposal of waste etc. These form the life-blood of many types of industries without which there facilities may come to a stand still. Underestimating the need of anyone of the utilities can be extremely costly and inconvenient.

Certain industries, for example, aluminium, steel, etc are power intensive and must be located close to the sites of powergeneration failing which the shortage of, or increase in cost of generating power may spell problems for their survival.

Similarly, chemical process industries like paper and pulp, cement, steel, sugar laundries, metal plating, food preparationetc. requires perennial source of water. Mineral content of water may also be an important factor. Treatment of water is anexpense to be considered while comparing economics of different locations.

Drainage facilities are important for process industries otherwise disposal of process waster can create lot of difficulties.


Transportation cost to the value added is a key determinant of the plant location. The structure of the transportation costdepends on (i) Characteristics of the commodity (ii) average distance of shipment (iii) medium of shipment: rail, road, and airsea.

The need for transport arises because raw materials and fuel are to be moved to factory site and finished goods are to betransported from factory to markets. Other things being equal since transport cost has a major effect on product cost, theregions well served by transport facilities are most suitable for industrial locations.


Plant location should be such that required labour is easily available in the neighbourhood. Importing labour from outside isusually costly and it causes lot of administrative problems. Availability of required labour locally is better since problemof arranging accommodation and other related problems do not arise. Since normally workers with specific skills are required,some sort of training facility should also be available in the neighborhood. Skilled employees are easily available if ITI’s,or Engineering colleges are there in the neighbourhood.


The policies of the state Government and Local Bodies relating to issue of licenses, building codes, labour laws, etc. are thefactors in selecting/rejecting a particular community/site.

In order to disperse industries and ensure balanced economic growth, both Central and State government offer a package ofincentives for setting up industries in particular locations. Exemption from excise duty, sales tax and octroi, soft loansfrom financial institutions, subsidy in electricity charges, etc. are some of the incentives offered.

Since taxes and duties levied by the State Government and Local bodies substantially influence product cost, the incidence ofsuch taxes/levies must be taken into account while selecting a community/site.


Climatic factors may not have a major influence these days because of modern air conditioning facilities available today.However, it may be important factor for certain industries like textile mills, which require high humidity.


Community attitudes towards supporting hostile trade union activities are an important factor. Locating facilities in acertain region/community may not be desirable as frequent labour problems and interruptions are harmful to the plant in thelong run. Political situation in the state and attitude of the government towards labour activities also influences selectionof the site for the plant.



- Nuclear power plants- Explosive factoriesLocation of such industries close to border areas is undesirable.


Community facilities imply accommodation, educational, entertainment and transport facilities.

Accommodation is needed unless the employees are local residents. Accommodation should be easily available, comparativelycheap and near some public transport stop.The locational area should be fully developed, be accessible by road and should have a convenient and efficient publictransport system operating between the area and the township to enable employees, officials, customers and suppliers to makeeasy trips for their work


Community attitudes towards work (i.e. whether the people in the location are hard working or otherwise) as well as theirattitudes towards the incoming entrepreneurs (helpful and cooperative or otherwise) can make or mar an industry. Locationaldecisions, therefore, must take such factors also into account particularly while setting up labour intensive units.


Locational factors should also include proximity of services needed by the firm. A firm desirous of getting some or all partsmade from outside or some of the operations done from outside must see that such sub-contractors are located in theneighbourhood. Getting a job done from units located at far off places will mean not only additional transportation cost butalso time consuming and costly. Also if units are too far off, the control on quality of work done by them cannot beexercised.


Site selection should also take into account topography and soil structure of the land. The soil structure must be capable ofbearing loads of foundations. Though modern building techniques can overcome the limitations of the soil, but if considerableimprovement is required then selection of a low cost and may ultimately turn out to be expensive.


Site size (Plot size) must be large enough to accommodate the present production facilities, parking and access facilities butalso leave sufficient room for future expansion. As a general rule, a site five times the actual plant size is consideredminimum for all these things including future expansion.


An ideal location is one where the cost of obtaining materials and processing them into finished product plus the cost ofdistributing the finished product to customers is minimum.

One of the most commonly used approaches consists of following steps:


Step 2: Estimate expenses on materials, transport, wages, power etc for each location on each of the above factors.

Step 3: Collect data on intangible factors like community facilities, community attitudes etc.

Step 4: Analyse the tangible data for each location and calculate rate of return on investment.


Step 6: Compare the intangible data for the different locations and select the optimal location considering intangibledata.

Q.3) (b) What are objectives of a good layout? Discuss any six principles of a good layout?

Answer.3)(b)


Only through an efficient layout, the organization can attain the following objectives:






(vi) Greater flexibility for changes in product design and for future expansion.

(vii) Better working conditions by eliminating causes of excessive noise, objectionable odor smoke etc.


(i) Overall integration of factors:A good layout is one that integrates men, materials, machines and supporting activities and others in a way that the bestcompromise is obtained

No layout can satisfy each and every principle of a good layout. Some criterion may conflict with some other criterion and asa result no layout can be ideal it has to integrate all factors into the best possible compromise.

(ii) Minimum movement:A good layout is one that permits the minimum movement between the operations.

The plant and machinery in case of product layout and departments in case of process layout should be arranged as persequence of operations of most of the products.

? Since straight line is the shortest distance between any two points, men and materials as far as possible should be madeto move along the straight path

A door may be made in a wall or a hole may be drilled in a ceiling if that eliminates or reduces material handling in place ofstairs or a distant door.

(iii) Uni-direction flow:A good layout is one that makes the materials move only in the forward direction, towards stage of completion, with anybacktracking.

? Since straight line is the shortest distance between any two, points, materials as far as possible should be made to moveon the principle of straight line flow. And when straight line flow is not possible, other flows like U-shaped flow, circularflow or zig zag flow may be adopted, but the layout may ensure that materials move in the forward direction (Fig 4.1)

? To ensure forward flow, equipment if necessary may be duplicated.

(iv) Effective use of available space:A good layout is one that makes effective use of available space both horizontal and vertical

• Backtracking and duplicated movements consume more time, involve un-necessary materials handling, add to cost and lead toinefficiency.

• Raw materials, work-in-progress and finished goods should be piled vertically one above another rather than being strewnon the floor.

• Pallets or equivalents should be made use of to pile up several layers one above another

• Area below the work tables or in the cupboards built into the wall are welcome since they reduce requirement of space

(v) Maximum visibility:A good layout is one that makes men, machines and materials ready observable at all times.

• All departments should be smoothly integrated, convenient to service and easy to supervise

• Every piece of positioning or screening or partitioning should be scrutinized and carefully planned.

• Special cupboards, enclosures, offices, partitions etc. should be avoided except when their utility is established beyonddoubt.

(vi) Maximum accessibility:A good layout is one that makes all servicing and maintenance point readily accessible.

• Machines should be kept sufficiently apart and with reasonable clearance fromThe wall so that lubrication, adjustment and replacement of belts, removal of parts at the time of repairs etc can be doneconveniently by the maintenance staff.

Area in front of electrical panels and fire extinguishers should be kept free from obstructions.

Q.4) How does production planning differ from production control? What are the key functions of production planning andcontrol?


Planning (Planning the work) Control (Working the Plan)Planning involves collection and maintenance of data regarding time standards, materials and their specifications, machines andtheir quantities, tools and their process capabilities, drawings and operational layouts etc.

Planning is seeing that requirements tool, machines, men, instructions, authorization and the like-will be available at theright time and in the right quantities and are of proper quality.

Planning involves preparations of load charts and fitting various work orders into uncommitted time available on the company’sfacilities (men or machines).

Planning involves preparation of all necessary forms and paper work.

Planning involves designing suitable feed back as to what may happen.

Planning involves forwarding thinking regarding the remedial action to be taken if the job falls behind schedule.

Planning therefore is a centralizedActivity (in the office) and includes such functions as materials control, tools control, process planning and scheduling.

Control involves dissemination of data preparation of reports regarding output, machine and labour efficiency, percentdefectives etc.

Control is seeing the requirements are actually made available at the right place and in the right quantities.

Control involves actual seeing that the jobs are started and completed as per schedule prepared by the scheduling cell of thePPC.

Control involves actual issue of forms and paper work.

Control involves keeping track of what is happening and collecting information as to what has happened.

Control involves suggesting remedial action when the job is falling behind schedule.

Control is thus a diffused activity (in the shops) and includes functions such as dispatching, progressing and expediting.


Production planning and control is normally assigned two sets of functions:

(I)Regular functions and(ii) Optional functions.

(i) Regular functions are those, which are generally assigned to PPC in most of the organizations through the importance ofthe function, may vary from industry to industry.

(ii) Optional functions are those, which may be assigned to PPC depending upon policy of the management of the firm.


Order Preparation includes activities like making of work orders, converting work orders to shop orders, preparing auxiliaryorders and releasing such orders to those concerned to authorize their activities

Materials control concerns preparations of materials estimates, indenting non-stock materials, ascertaining availability ofmaterials purchased to stock, continual follow-up with purchase and stores for timely receipt of materials, and advising storesto allocate required quantities or available materials (alternatively on their receipt) against specific shop orders.

Process planning or Routing concerns fixation of method of manufacture: operations and their sequence, machine tool for eachoperation, jigs and fixtures, measuring instruments and gauges etc. to enable shops to produce goods of the right quality atthe lowest cost.

Tools control concerns preparations of estimates of cutting tools (Standards as week As non-standards tools), gauges andmeasuring instruments, jigs and fixtures etc indenting non-stick tooling: follow up with tool room for timely manufacture ofjigs and fixtures; periodical replenishment of worn-out-non-consumable tooling (e.g. work arbors, collets, copying masters,Allen keys, spanners, etc.

Scheduling concerns preparation of machine loads, fixation of calendar dates of various operations to be performed on a job,coordination with sales to confirm delivery dates of new items and periodical preparation of dispatch schedules of regularitems.

Dispatching concerns preparation and distribution of shop orders and manufacturing instructions to the concerned department astheir authority to perform the work according to the predetermined schedule.

Progressing concerns collection of data from manufacturing shops, recording of progress of work, and comparing progress againstthe plan.

Expediting concerns intensive progress chasing to identify delays and interruptions which may hold up production, devisingcures from time to time to keep rate of production in line with the schedule, communicating possible failure in deliverycommitments to Sales Department.

Cost Estimation concerns preparations ofPreproduction cost estimates to be used by sales department for quotation purposes (Alternatively this may be assigned toCosting Department Or Industrial Engineering Department)

Work measurement concern fixation of time to be allowed to a qualified workman to carry out a specific task, under specifiedconditions and at the defined level of performance. Work measurement employs scientific, well-known techniques like timestudy, work sampling standard data, production study, analytical estimating etc. (Alternatively, work measurement function maybe assigned to Industrial Engineering department.Sub-Contract concerns offloading of certain work on outside vendors for economic reasons or to augment the existingmanufacturing facilities (Sub-contract work alternatively) be handled by Materials/purchase Department)

Capacity planning concerns estimation of requirements of men and machines as the basis of decision making to meet the firm’sincreased volume of business (Some companies prefer to assign this function to Engineering department.

Demand forecasting concerns making projection of company’s product market. Though, long term forecasts are given by SalesDepartment but short term forecasts required for materials planning, machine loading, sub contracting etc may be prepared byPPC department


Answer.2)(a)

Critical path analysis, an important aid to planning, scheduling and coordinating the activities if large scale projects. Is asynthesis of two independent techniques: Programme Evaluation and Review Technique (PERT) and Critical Path Method (CPM).Though the two techniques were developed independently, they are only superficially different. The two method have manyfeatures in common and are now combined into a technique called Critical Path Analysis (CPA) or Network Analysis.


• PERT is event oriented while CPM is activity oriented (i.e. PERT prepares network from events while CPM builds if fromactivities)

• PERT provides for an allowance for uncertainty while CPM does not (i.e. PERT makes three time estimates for each activitywhile CPM makes one time estimate)

• Activity time in CPM technique are related to costs while it is not so in PERT since it is event oriented



(i) Forces through pre-planning. Each and every activity compromising the project is identified and recorded. Nothing isleft to memory or chance which prevents crises in scheduling(ii) Increases coordination of tasks as technological relationship between the activities suggests which activities can runsimultaneously and which should succeed others.

(iii) Helps computations of different project duration’s for different level of resources and thereby select a plan thatminimizes total project cost.(iv) Indicates optimal start and finish times of each activity of the project.(v) Defines areas of responsibility of different departmental heads for timely execution of the project.(vi) Facilitates progress reporting and limits unnecessary discussion at the progress meetings.(vii) Identifies troubles spot often in advance and apply remedial measures.(viii) Enables the plan to be revised in accordance with changes/changing circumstances.(ix) Helps to exercise “control by exception” and prevents cost overruns.

A Project comprises a series of activities and the identification of the individual activities requires knowledge andexperience of the men responsible for the planning of the project. Even the preliminaries-mere listing of the activities-makethe operating personnel:

• Think of details about the project well in advance.

• Observe critically the way in which the various activities interact or compete for scarce resources

• Improve upon the original plans even before network is formally drawn and analyzed.

A project, therefore, must be torn into a set of identifiable activities. There are no set rules but general guidelines are asunder:

• An activity should represent the smallest unit of the operation or set of operations over which management desirescontrol.

• An activity should represent an operation or set of operations, which can be performed using a particular kind ofequipment or a special skill. For example in construction project, plumbing is considered as one activity while wiring can beconsidered as another activity since the first activity requires plumbers and the second activity needs electricians.

Q.12) (b)


Answer:

(a) Expected time of an activity can be obtained from the three time estimates using the formula:

te = a + 4m +b6



te = 2 + 4 x 3 + 106

te = 24 = 46

Expected times of all activities of the network, calculated on above lines, are tabulated below.


5

6 36

4 6

4 1

Critical path is 1-3,3-5,5-6 and the duration for the project is 16 weeks (4+6+6)


6 6

V1-3 = 49

V3-5 = 169

V5-6 = 259

V = V1-3 + V3-5 + V5-6

V = 5

Standard deviation Z = T - Tcp?

= 19 -16?5

= 32.236

= 1.34


?The probability of completion of critical path by the schedule time of 19 weeks = 91%

Q.5) What is preventive maintenance? Why it is better than Breakdown Maintenance? What are the key activities of PreventiveMaintenance?

Answer.5)

Preventive maintenance anticipates failures and adopts necessary actions to check failures before they occur. It includesactivities like inspection, lubrication cleaning and unkeeps, minor adjustments and replacements found necessary at the time ofinspection etc. Preventive maintenance can be either: running maintenance or “shut down maintenance”. Running maintenanceincludes maintenance activities (e.g. minor adjustments In machines revealed through inspections, lubrication, cleaning andunkeep etc.) Which are carried out when the machine is still running. Shutdown maintenance includes preventivemaintenance activities such as minor component replacement whose needs are identified through inspections, which requirestoppage of Machines. Preventive inspection is one of the key activities of preventive maintenance which is usuallyperformed by making use of human senses – watch) eye), listen (ear), Touch (hand, leg, body) smell (nose) and taste (tongue) –but the trend is Changing towards use of condition monitoring instruments. Such maintenance. Practice is known as predictivemaintenance or condition based maintenance.

Q.10) (a) What are X-R Charts? How are they made and used in controlling a process?

Answer.10)

X-R chart is a pair of chart consisting of a average (called X chart) and a rangeChart (called R chart) placed one below another on a piece of graph paper. The X chart is used to control the mean value ofthe characteristic an R-chart is used to restrict the range of variations in the values. X-R charts are drawn when thecharacteristics are measurable. Each chart consists of three values: a central line, upper control limit and lower controllimit. The central line represents the arithmetic average of the sample means which equals the mean of the population, u. Theupper and lower control limits are located at three standard deviation on either side of the central line.Samples of fixed size are drawn at regular intervals and measurements are taken. The samples wise values of the meanand range are plotted in their respective X and R charts.The spread of sample points in the charts is studied to decide the remedial action (if any) to be taken. The X chart analyseswhether or not the mean of the quality Characteristics is within control while R-chart analyses whether or not the variabilityis within control.


A pre-requisite to the preparation of the chart is the decision on the following aspects:

• Quality Characteristics refer to the property of the product, which is to be assessed. The quality characteristics mustbe capable of being measured. In case of more than quality characteristics, separate chart is made for each qualitycharacteristic.• Sample size refers to number of pieces comprising each sample. Sample size is an important decision. It is a commonpractice to use sample of n = 4 or 5 to have low appraisal cost. Large samples such as n = 15 or 20 are used if the processstandard deviation is large.• Sample Population refers to the number of samples to be collected to construct a control chart. The number of samplesmust be sufficient. Usually, 20 samples each of size 4 or 5 are enough to have good estimates of the process average (X) anddispersion (R).• Time Interval measures the time gap between consecutive samples. Time interval, as a genera rule, should be proportionalto the average frequency of out-of-control conditions. It is a fairly complex decision since a number of factors such as costeconomy, susceptibility of the process to disturbances; convenience of the inspector etc. requires to be considered.



(a) Collect sufficient samples spread over a reasonable period. Each sample must be of equal size.(b) Measure each component comprising the sample for the given quality characteristic(c) Record individual measurements on a work data sheet.


A The mean which is written as X (X bar) is average of each sample and isObtained by totaling the individual measurements of the units comprising the sample and dividing the total by the sample size(number of units in each sample)B The range, which is written as R, is obtained as the difference between the highest and the lowest measurement of asample.C The values of X and R are recorded sample wise either on the extreme right of the individual measurements on the datasheet or in a separate table.


A The grand average, which is written as, X (X double bar) is the average of the sample averages and is obtained bydividing the total of the averages of all the samples by the total number of samples.B The mean range, which is written as, R (R bar) is the average of the ranges and is obtained by dividing the total of theranges of the samples by the total number of samples.


A Set up a control chart with the central line drawn at X (X double bar), upper control limit located X + A2R (R bar) andthe lower control limit set up at X-A2R.B Plot the averages to see whether the process was under control when samples were drawn.C If all points fall within the control limits, the process is said to be under controlD If process is not under control (indicated by some points falling outside the control limits), eliminate points outsidethe control limits and compute new trial control limits for the remaining points.E Repeat step 4 (d) until all points fall within the control limitsF Control limits in a particular situation should be revised from time to time as additional data is accumulated.


A The control chart for range chart is set up with central line as R, upper control limit (UCLR) located at D4R above thecentral line and lower control limit (LCL) at D3R below the central lineB Plot the value of the range of each sample.C If all points fall within the control limits no modification is necessary unless it is desired to reduce the processdispersionD if range chart exhibits lack of control indicated by some points falling outside the control limits, eliminate thosepoints out of control and compute new trial control limitsE Repeat step 5 (d) until all points fall within the control limits.F Control limits in a practical situation should be revised time to time as additional data is accumulated.


A Collect samples of fixed size at specified intervals of time.B Measure each unit of the sample for the quality characteristics, calculate mean and the range of each sample.

C Plot the values of X and R of each sample in their respective chartsD Study the trend of the points to interpret and suggest remedial action

Q10 (b) ABC company produces a solvent, which must contain 3 percent of alcohol. It tries to maintain the actual percentage at3 + 0.3 percent. It tests hourly in samples of five. The following table shows the results of last five samples. Set up acontrol chart for mean and examine whether the process is under control.


Sample No. Arithmetic Mean (X bar) Range(R)

1 2.92 0.32 2.98 0.13 3.06 0.1

4 3 05 3 0.2


X(X bar) = 2.92 + 2.98 + 3.06 + 3 + 35

= 2.992

R = 0.3 + 0.1 + 0.1 + 0 + 0.25

= 0.14




= 2.992 + 0.5768 x 0.14

= 3.476


= 2.992 - 0.5768 x 0.14

= 2.507



Lower control limit = LCLR = D3.R (R bar)

= 0 x 0.14

= 0

Lower control limit = UCLR = D4.R (R bar)

= 2.114 x 0.14

= 0.29596

Q.6) What is method study? Describe the procedural steps to develop easier and effective methods.

Answer.6)

Method study is the systematic recording and critical examination of existing and proposed ways of doing work, as a means ofdeveloping and applying easier and more effective methods and reducing costs.

Method study is an organized approach and its investigation rests on the following six basic steps outlined in the blockdiagram• Select the work to be analyzed.• Record all facts relating to the existing method.• Examine the recorded facts critically but impartially.• Develop the most economical method commensurate with plant Requirements• Install the new method as standard practice.• Maintain the new method.


Selections of the jobs to be studied for methods improvement by the method study practioner is a managerial responsibility andit (selection) may be based on economic technical or human consideration. Economic consideration justifies selection based onthe economic worth (i.e. money saving potential) of the job.Technical consideration identifies jobs, which require studies to overcome manufacturing difficulties (excessive rejection,relaxation in prefixed performance standards, inability if the shops to stick to specified machining parameters such as speeds,feeds, depth of cut etc., inconsistent quality etc.) Human consideration in job selection is usually given weightage whileintroducing method study practices for the first time.

Recording of facts

Systematic recording is the most crucial step in method improvement. Since recording by long hand (or by descriptive method)has its limitations, it is not recommended for use in method study. Instead, five symbols and eight charting conventions areused to record facts relating to the job under study. Five typical symbols are O, ||, ?, D and V and eight chartingconventions concern composition of the chart, reject, rework, repletion, change of state, introducing of new material, combinedevents and numbering of events. The document on which details of the process are recorded by the above referred symbols andconventions is called chart. There are four basic types of chart: (i) operation process chart (ii) Flow process chart (iii)multiple activity charts and (iv) two handed process chart.

Besides charts, two types of diagrams-flow diagram and string diagram are drawn when recording details of an existing layout.Travel chart is another typical chart, which is used to record frequency of movements (weight x distance) between workcentres/departments.

Repetitive short cycle operation which involves quick hand/feel motions (i.e. microscopic motions) may be studied with micromotion study. Glibreth, founder father of micro motion study, also developed photographic techniques called cyclograph andchronocylegraph to record path of the motions of the members of the body.


Critical examination aims to analyze the facts critically and thereby give rise to alternatives, which form the basis ofselection and development of easier, and effective methods.

Critical examination is conducted through a systematic and methodical questioning process. Each activity recorded on thechart, whether it relates to processing or inspection, or material handling, or to any other aspect, is picked up one at a timeand is examined minutely. The questioning process is considered under five major heads, namely the purpose, the place, thesequence, the person and the means. These five aspects in critical examination are referred to as five governingconsiderations.


Development and selection stage concerns short listing of ideas generated at the critical examination stage, testing each shortlisted idea for its technical and economic feasibility, and making selection among the alternatives wherever choice exists. Todevelop ideas and to ascertain their technical and economical feasibility, the method study practioner needs to solicit thecooperation of personnel from different departments of the company. Various techniques available for the development andselection purpose are: cost benefit analysis, break even analysis, investment analysis and critical path analysis.

Installation

‘Installation’ (or implementation) of the proposed method involves preparation of project report on recommendations making oralpresentation to the top management, securing approval of the decision maker, assisting line management during implementation,arranging training of workmen, and getting jobs (operations) retime after implementation, arranging training of workmen, andgetting jobs (operations) retimed after implementation.

Maintenance

“ Maintenance” phase is the follow up phase after implementation, which serves as a monitoring and control mechanism. It helpsto ensure that the revised methods are set into concrete and workmen do not revert back to old methods. It also provides anopportunity to the practitioner to assess the effectiveness of the approach followed by him and makes changes in themethodology (if required).

Q.9) (a) What desirable conditions need to be present to be present to guarantee success of an incentive scheme?

Answer.9)


• Administrative simplicity:The incentive system should be simple and must be easily understood by the workers and their representatives. An incentivesscheme, which can be understood, only by engineers and mathematicians or a scheme which involves the use of complex formulateor references and cross-references is sure to fail. The incentive scheme should be such that workmen can calculate their ownearnings easily and quickly.

• Minimum clerical work:The system should fit into existing system of production and cost control. It should not involve any significant addition tothe clerical work.

• Maximum coverage:The system should cover as many workmen as possible. A scheme if applied to a few workmen creates a demoralizing effect on themorale of those not covered by the scheme.

• DirectIncentive payments should increase at least in direct proportion to the increase in output by the operator. There are tworeasons:Firstly because it is more difficult to producer extra units and secondly because saving in the overheads are far greater athigher levels of production.

• Period of PaymentThe period of payment should be as short as possible

• Adequate guaranteed minimum hourly rateThe scheme must ensure adequate guaranteed minimum hourly rate to all incentive workers regardless of their output. Such anhourly guaranteed rate is normally referred to as the guaranteed base rate.The guaranteed base rate must be realistic and should be at least equal to the hourly rate payable to a non-incentive workerdoing similar job in the industry. Incentive earnings of the workers should never be regarded as a substitute for poor wages.

• Accurate and yet attainable performance standardsPerformance standards should be set through systematic work measurement studies. The experts to that there is no dispute ormalpractice and yet the standards are attainable so that a worker working at normal pace can attain them should base thestandards of measurement on the assessment.

Further the incentive plan should be such that it provides an opportunity to all average workers to earn reasonable earnings.

• Consistency of the standardsStandards once fixed should not be changed unless there is a permanent change in methods, or change in equipment, or change inmaterial and plan should provide for the provisions to modify the performance standards.

• Inbuilt check on process rejectionsA good incentive scheme should exercise a check on the operator against achieving higher bonus by poor workmanship. Paymentshould be made only for pieces declared acceptable by the inspection department and a workman constantly producing substandardpieces should be liable for disciplinary action.

• Payment of partially completed jobsThe problem of payment for the incomplete work arises only in case of long cycle jobs. Situations do arise when the jobs areof very long cycle duration and cannot be finished within the bonus period. Similarly, a semi-finished job may require to behanded over by one operator to another at the end of shift, or prior to having a holiday. The scheme should clearly spell out

as how assessment of work done by the workmen on the same job will be carried out and how disputes arising out of suchassessment would be resolved.

• Payment of Idle TimeAdequate safeguards must be provided to compensate the operator for the time lost due to reasons beyond his control. A goodincentive scheme should ensure that an operator does not suffer financial loss for reasons attributable to the managerialweakness, e.g.: lack of material due to bad buying, breakdowns of the machines due to poor maintenance practices, non-availability of work etc. Thus an operator rendered idle because of factors attributable to the management should be given alieu bonus.

• SafeguardsThe scheme should be fair not only to the employees but also to the employer. Safeguarding clauses as under should beincorporated to protect.

a. Management’s right to change a standard when there are changes in methods. Materials and machinesb. Management’s right to withdraw or discontinue temporarily a scheme during bad period.c. Management’s right to initiate disciplinary action against operators who continually produce sub-standard articles.d. Management’s right to initiate disciplinary action against employees who, time and again, do not achieve minimum standardof production even in the presence of fair and accurate standards.e. Management’s right to initiate disciplinary action against employees who, time and again are found using speeds and feedshigher than those recommended in the process sheet (or operational layouts)

• Maximum ceiling on the earningsThe system should have built-in-control against higher earnings beyond a certain limit. Firstly, the system should discourageworkers to work beyond a certain limit otherwise too attractive an incentive scheme may induce the worker to work more and moreand thereby adversely affect his health. Secondly, the system should ensure that in case of loose standards the company doesnot lose financially.

• Consistency of PlanThe plan should be consistent over a period of time. Frequent changes in the plan make it’s functioning difficult. Faith inplan is lost if there are frequent revisions.

• Acceptance of Labour BodyThe scheme should finally have acceptance of the labour body. The body of workers’ representatives to prevent anymisunderstanding and ill-feeling later on must accept the basic incentive plan and its provisions.

• Continuous UseThe scheme should be in continuous use. The temporary use of the scheme in good times and its discontinuation in bad timesmakes it’s functioning difficult.

• Define End ResultsThe plan must result in reduction in per unit labor cost.

Q 13)Answer 13)


= 0.25


= 0.25 x 80100

= 0.2

Similarly, average cycle time and normal time for all the elements are calculated and tabulated as below


Total Normal time = 0.2 + 0.15 + 0.42 + 0.0918 + 0.12



= 0.1473

Contingency Allowance = 5 x 0.9818100



= 0.9818 + 0.1473 + 0.0491




understand the requirementsYour Answer Defining right quality for the job , Vendor performance evaluation , Making sure that suppliers understand

the requirements


due to emergency actions.Correct Answer UnexpectedYour Answer Unexpected

True/FalseQuestion After goods have been manufactured, route sheets and operation layouts should not be collected back.Correct Answer FalseYour Answer False


action regarding rejection or rework.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion MRP is based on the concept of inventory demand which is of following typeCorrect Answer Dependent and independentYour Answer Dependent and independent


Multiple Choice Multiple AnswerQuestion Components of Production Management includeCorrect Answer Capacity Planning , Job Design , Production PlanningYour Answer Capacity Planning , Job Design , Production Planning

Multiple Choice Single AnswerQuestion Which of the following is the criteria for the percentage defectives in the zone of the indecision?Correct Answer Lots having the percentage defective more than AQL but less than LPTDYour Answer Lots having the percentage defective more than AQL but less than LPTD

Multiple Choice Multiple AnswerQuestion Which of the following are examples of addition during recording for method study?Correct Answer Brazing , Welding , RivetingYour Answer Brazing , Welding , Riveting



Select The BlankQuestion An Ideal OC curve is ________ shaped curve that accpets all the lots with quality equal to or better than AQL

.Correct Answer RectangularYour Answer Rectangular

Multiple Choice Multiple AnswerQuestion Which of the following causes can be responsible for derailing the production schedule in a factory?Correct Answer Errors in drawings , Delay in receipt of material from vendor , Excessive absenteeismYour Answer Errors in drawings , Delay in receipt of material from vendor , Excessive absenteeism

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the economic consideration while selecting a job for method study?Correct Answer Unorderly movement of men and materials , Excessive process defectives , Too many suggestions received

for improvement from a department or sectionYour Answer Unorderly movement of men and materials , Excessive process defectives , Inconsistent quality

True/FalseQuestion During set up of X bar-R control chart, control limts should be practically revised from time to time as

additional data is accumulated.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are the basic requirements of quality standard?Correct Answer Deifinite , Undesrstandable , Economically viableYour Answer Absolute uniformity , Undesrstandable , Economically viable


Toung Sweet Sweet

Eye Crack Crack



Select The BlankQuestion The ________ is the defect level for which lots are regarded as bad lots.Correct Answer Lot Tolerance Percentage DefectiveYour Answer Acceptable quality level

True/FalseQuestion Floor inspection delays the identification of faults which can not be rectified immediately before large lots

are spoiled.Correct Answer FalseYour Answer False

True/FalseQuestion Cent percent inspection is required on WIP prior to the key, critical or costly operation.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion The document which incorporates details of process planning for a job is calledCorrect Answer Route SheetYour Answer Route Sheet

True/FalseQuestion Repetitive movements between work stations which are difficult to be traced on string diagrams can be

conveniently shown on flow diagrams.Correct Answer FalseYour Answer True


Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design of a product toCorrect Answer To meet the intended function at lowest costYour Answer To meet the intended function at lowest cost


Multiple Choice Single AnswerQuestion What is the relation between duration of an activity and length of an arrow?Correct Answer No relationYour Answer No relation



routine or continuous checking.Correct Answer Condition monitoringYour Answer Condition monitoring




Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial engineering department to obtain the utilisation

index?Correct Answer Work Sampling StudiesYour Answer Break Even Analysis


legislation and taxation point of view?Correct Answer Labour laws , Building codes , Policies regarding issue of licencesYour Answer Labour laws , Building codes , Policies regarding issue of licences

Multiple Choice Multiple AnswerQuestion Which of the following cases can be referred as operation in method study recording?Correct Answer Change in physical characteristic , Consumption of physical effort , Change in chemical characteristicYour Answer Change in physical characteristic , Consumption of physical effort , Movement of material

True/FalseQuestion An activity can share the same tail event and same head event with any other activity.Correct Answer FalseYour Answer True

Select The BlankQuestion The ________ must ensure that the product satisfy the functional requirements of it's usage.Correct Answer Quality of designYour Answer Quality of design


Select The Blank

Question The ________ are the definitions of the measurable as well as nonmeasurable characteristics of the product.Correct Answer SpecificationsYour Answer Specifications


Select The BlankQuestion The ________ is the probability that a good lot will be rejected by the sampling plan.Correct Answer Producer's riskYour Answer Producer's risk

Multiple Choice Multiple AnswerQuestion Which of the following defects can be observed during preventive inspection by using human senses?Correct Answer Deviation from normal sound , Excessive Vibration , Leakage of a gasYour Answer Deviation from normal sound , Excessive Vibration , Leakage of a gas


requires stoppage of machines.Correct Answer Shutdown MaintenanceYour Answer Working Maintenance

True/FalseQuestion Independent float either affects the float of preceding activities or that of succeeding activities.Correct Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Lack of material planning results in the followingCorrect Answer Over ordering , under ordering , stockoutsYour Answer Over ordering , under ordering , stockouts

True/FalseQuestion F W Taylor devised a system for classifying motions into basic divisions called TherbligsCorrect Answer FalseYour Answer False

Select The BlankQuestion Work study is also called ________ studyCorrect Answer Time and Motion

Your Answer Time and Motion


Factor Analysis Method to evaluate layouts Technique for evolving and analysis of layouts

Minimization of production delays Objective of good layout Objective of good layout



Multiple Choice Single AnswerQuestion Following is one of the techniques used for Material Planning for high value materialCorrect Answer MRPYour Answer MRP

Multiple Choice Single AnswerQuestion What do you understand by totality of features and characteristics of a product or service that bears on it's

ability to satisfy the customer?Correct Answer QualityYour Answer Quality



Multiple Choice Single AnswerQuestion One of the sophisticated operations research techniques used in material planning isCorrect Answer Dynamic programmingYour Answer Dynamic programming

True/FalseQuestion Job life is one of the factors that influence Process PlanningCorrect Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Following are some of the Principles of Management advocated by F W TaylorCorrect Answer Selection of best worker for each particular task , Division of work between worker and management ,

Training and development of the workmenYour Answer Selection of best worker for each particular task , Division of work between worker and management , Training

and development of the workmen

Multiple Choice Single AnswerQuestion Product layout is employed for manufacturing following productsCorrect Answer refrigiratorsYour Answer ships

Select The BlankQuestion Work study is also called ________ studyCorrect Answer Time and MotionYour Answer Job

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the technical consideration while selecting a job for method study?Correct Answer Jobs having inconsistent quality , Operations inviting frequent requests from supervisors for

relaxation in allowed time because of variations in materials and tool performance , Jobs in which too many man-hours are spendin checking and rechecking work

Your Answer Jobs having inconsistent quality , Operations inviting frequent requests from supervisors for relaxation inallowed time because of variations in materials and tool performance , Jobs in which too many man-hours are spend in checkingand rechecking work

True/FalseQuestion Quality control determines what, when, and how much to inspect while inspection actually conducts examination

of goods.Correct Answer TrueYour Answer True


considered satisfactory as a process average.Correct Answer Acceptable quality levelYour Answer Producer's risk

Select The BlankQuestion The term ________ emplies the foregone profit due to inability of company to produce.Correct Answer Opportunity costYour Answer Opportunity cost

True/False

Question All activities must not be tied up into the networkCorrect Answer FalseYour Answer False

True/FalseQuestion F W Taylor devised a system for classifying motions into basic divisions called TherbligsCorrect Answer FalseYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following may be the objectives of project crashing?Correct Answer To achieve uniformity in requirement of resources , To complete the project in the least possible time

, To reduce project cost below it's normal costYour Answer To complete the project in the least possible time , To achieve uniformity in requirement of resources , To

improve the labour efficiency

Multiple Choice Multiple AnswerQuestion What is indicated by the hugging points lying close to mean of the process in X bar-R- control chart?Correct Answer Biases in measurements , Recording done without actual measurements , Improper selection of samplesYour Answer Recording done without actual measurements , Improper selection of samples

Multiple Choice Single AnswerQuestion Following is one of the techniques used for Material Planning for high value materialCorrect Answer MRPYour Answer MRP


Multiple Choice Single AnswerQuestion One of the characterstic of layout is about the flow of material / personnel. In a good layout the flow

should beCorrect Answer UnidirectionalYour Answer Unidirectional

True/FalseQuestion The event numbers as far as possible reflect the logical relationships of the activities.Correct Answer TrueYour Answer False


Question Material Requirement Planning is very useful in following situationsCorrect Answer Long Lead time for procurement , Several levels of assemblies in product , Long manufacturing cycleYour Answer Long Lead time for procurement , Several levels of assemblies in product , Long manufacturing cycle

True/FalseQuestion Cent percent inspection is often more practical and economical than sampling inspection.Correct Answer FalseYour Answer False

Select The BlankQuestion The ________ must ensure that the product satisfy the functional requirements of it's usage.Correct Answer Quality of designYour Answer Quality of conformance

True/FalseQuestion Both, preventive and breakdown maintenance work must be assigned to the same team.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Following is one of the tasks of Production ControlCorrect Answer Actual issue of forms and documentsYour Answer Actual issue of forms and documents

Multiple Choice Single AnswerQuestion Process Engineer does not get sufficient time for designing tooling for most economic production run whenCorrect Answer Delivery time is lessYour Answer Delivery time is less

Multiple Choice Multiple AnswerQuestion Components of Production Management includeCorrect Answer Capacity Planning , Job Design , Production PlanningYour Answer Capacity Planning , Production Planning , Manpower Planning

Multiple Choice Multiple AnswerQuestion Which of the following products should be produced by using mass production?Correct Answer Refrigerator , Tyre for automobile , Television SetYour Answer Refrigerator , Tyre for automobile , Television Set

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to entity can be defined asCorrect Answer OperationYour Answer Manufacturing


Multiple Choice Single AnswerQuestion What is the specific name for the Gantt chart when it shows at a glance the scheduling of various operations

involved in a job?Correct Answer Job ScheduleYour Answer Load Chart

Select The BlankQuestion A set of activities to keep an equipment in the specified condition is called as ________.Correct Answer MaintenanceYour Answer Maintenance

Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an activity within it's crashed time?Correct Answer Crash costYour Answer Crash cost

Multiple Choice Multiple AnswerQuestion Which of the following factors decide the choice between the cent percent and sampling inspection?Correct Answer Nature of inspection , Natural tolerance versus design tolerance , Vendor's quality ratingYour Answer Nature of inspection , Natural tolerance versus design tolerance , Vendor's quality rating



Multiple Choice Multiple AnswerQuestion Which of the following are examples of attributes?Correct Answer Cracks , Burrs , TextureYour Answer Cracks , Burrs , Texture

Multiple Choice Single AnswerQuestion Which of the following is the criteria for the percentage defectives in the zone of the indecision?Correct Answer Lots having the percentage defective more than AQL but less than LPTDYour Answer Lots having the percentage defective more than AQL but less than LPTD

Multiple Choice Single AnswerQuestion In mass/batch production organizations where goods are produced for stocking, Work Order is raised on the

basis ofCorrect Answer Sales ProgrammeYour Answer Sales Order




Process Layout Functional Layout job layout


Multiple Choice Single AnswerQuestion What do you understand by the measurement of work to establish allowed time for a job for the defined method?Correct Answer Work measurementYour Answer Work measurement



Multiple Choice Multiple AnswerQuestion Which are the distinct functions of scientific quality control?Correct Answer Acceptance function , Preventive function , Assurance functionYour Answer Acceptance function , Feedback function , Preventive function


Interruption for machine utilisation Preventive maintenance Preventive maintenance


Technique of scheduling Critical Path Analysis Critical Path Analysis

Scheduling Device Strings Blackboard


.Correct Answer RectangularYour Answer Rectangular

True/FalseQuestion Breakdown of machines, absenteeism of worker does not dislocate the manufacturing activity in process layoutCorrect Answer TrueYour Answer True

True/FalseQuestion Since value of c can never be negativee, hence" if LCLp works out to be negative, it is taken as zero."Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Who prepares the daily production report?Correct Answer Shop SupervisorYour Answer Worker


Multiple Choice Multiple AnswerQuestion Which are major benefits of identifying the critical path?Correct Answer It helps to identify the set of activities and events which are critical and as such must be carefully

controlled and monitored , It identifies activities to be given preference in allocation of resources. , It helps to exercise"control by exception".

Your Answer It helps to identify the set of activities and events which are critical and as such must be carefullycontrolled and monitored , It helps to exercise "control by exception".



True/FalseQuestion An ideal OC curve is never possible only with cent percent inspection.Correct Answer FalseYour Answer True






True/FalseQuestion The operator should not stop production if first piece is not approved by the inspector.Correct Answer FalseYour Answer False


True/FalseQuestion For p-chart, the central line of fraction defectives is determined by average percentage defectives.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Expediting function is concerned with following activitiesCorrect Answer Progress chasing to identify delays which may hold up production , Communicating possible delays in

delivery date commitment to sales department , Devising cures to keep rate of production in line with scheduleYour Answer Recording progress of work , Communicating possible delays in delivery date commitment to sales department ,

Devising cures to keep rate of production in line with schedule

Multiple Choice Single AnswerQuestion When should operator or supervisor is supposed to sign the perforated route sheet?Correct Answer After completion of operationYour Answer After completion of operation


help of special equipment which is not available at the producing company.Correct Answer Inspection orderYour Answer Move order

Multiple Choice Multiple AnswerQuestion What are the benefits of reconditioning?Correct Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps to plan

requirement of replacement sparesYour Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps to plan requirement

of replacement spares

Multiple Choice Multiple AnswerQuestion Which of the following processes or activities are denoted by using symbols while recording in method study?Correct Answer Transport , Delay , StorageYour Answer Transport , Rejection , Storage

Multiple Choice Single AnswerQuestion Which is the zone beyond LTPD in case of Oc curve of a general plan?Correct Answer Zone of rejectionYour Answer Zone of rejection

True/FalseQuestion A properly designed sampling plan can control sampling errors and completely eliminate them.Correct Answer FalseYour Answer True




True/FalseQuestion Grouping of machines gives a lot of flexibility in loading and schedulingCorrect Answer TrueYour Answer True

True/FalseQuestion A lot declared rejected in sampling inspection should not be inspected 100% in any case.Correct Answer FalseYour Answer False


True/FalseQuestion The plotting of activities - critical, non-critical and dummy activities- is strictly according to their

precedence relationship.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are activities of corrective maintenance?Correct Answer Modifications and improvements , Overhauling , Emergency repairsYour Answer Modifications and improvements , Overhauling , Lubrication as per schedule


Multiple Choice Multiple AnswerQuestion Which of the following three methods used to select the qualified supplier?Correct Answer By vendor plant surveys , By reputation , By experienceYour Answer By vendor plant surveys , By the perofrmance of first lot , By experience

Select The BlankQuestion The ________ is the watch dog which ensures that every element of production and activities which could

affect the quality of end product are regulated to the extent desirable.Correct Answer Quality controlYour Answer Quality control



Expected time Te Te

Optimistic time a o


Multiple Choice Multiple AnswerQuestion Which are the different methods of recording actual progress of work?Correct Answer Display boards , Progress cards , Network updatingYour Answer Display boards , Job cards , Progress cards



Multiple Choice Multiple AnswerQuestion What is indicated by the hugging points lying close to mean of the process in X bar-R- control chart?Correct Answer Biases in measurements , Recording done without actual measurements , Improper selection of samplesYour Answer Biases in measurements , Recording done without actual measurements , Improper selection of samples


Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the project which is composed as series of connected

arrows and circles to describe the interrelationship of the activities involved?Correct Answer NetworkYour Answer Flow chart

Multiple Choice Single AnswerQuestion Where does the SPC exercises the control to prevent the occurances of defectives?Correct Answer On manufacturing processYour Answer On manufacturing process

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of motions of the members of the body during method

study?Correct Answer CyclographYour Answer Pictograph


.Correct Answer RectangularYour Answer Bell

True/FalseQuestion In Gantt Chart, the horizontal lines devide vertical lines into sections which represents either operations

or work centres.Correct Answer TrueYour Answer True



Select The BlankQuestion Capacity decisions have a direct influence on performance of production system in respect of ________Correct Answer Delivery performanceYour Answer Quality

True/FalseQuestion Floor inspection promotes tendency of machines to drift out of limits and produce defectives.Correct Answer FalseYour Answer False

True/FalseQuestion A sampling plan which perfectly discriminates will have vertical OC curve.Correct Answer TrueYour Answer True


Multiple Choice Multiple AnswerQuestion Which are the different methods to record details of the existing method during method study?Correct Answer Charts , Diagrams , Templates or modelsYour Answer Control plans , Charts , Templates or models



Multiple Choice Single AnswerQuestion Gross requirement of products is determined on the basis ofCorrect Answer Both forecast and pending ordersYour Answer Past sales

Select The BlankQuestion The ________ is the probability that a bad lot will be accepted by the sampling plan.Correct Answer Consumer's riskYour Answer Acceptable quality level



Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an activity within it's normal time?Correct Answer Normal costYour Answer Normal cost

Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an activity within it's crashed time?Correct Answer Crash costYour Answer Total cost

Multiple Choice Single AnswerQuestion What do you understand by the extent the products manufactured conforms to the laid down design?Correct Answer Quality of conformanceYour Answer Quality of design

Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first off inspection?Correct Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine set upYour Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine set up



True/FalseQuestion An ideal OC curve is never possible only with cent percent inspection.Correct Answer FalseYour Answer True






True/FalseQuestion The operator should not stop production if first piece is not approved by the inspector.Correct Answer FalseYour Answer False


True/FalseQuestion For p-chart, the central line of fraction defectives is determined by average percentage defectives.Correct Answer TrueYour Answer True


delivery date commitment to sales department , Devising cures to keep rate of production in line with scheduleYour Answer Recording progress of work , Communicating possible delays in delivery date commitment to sales department ,

Devising cures to keep rate of production in line with schedule



help of special equipment which is not available at the producing company.Correct Answer Inspection orderYour Answer Move order

Multiple Choice Multiple AnswerQuestion What are the benefits of reconditioning?Correct Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps to plan

requirement of replacement sparesYour Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps to plan requirement

of replacement spares

Multiple Choice Multiple AnswerQuestion Which of the following processes or activities are denoted by using symbols while recording in method study?Correct Answer Transport , Delay , StorageYour Answer Transport , Rejection , Storage

Multiple Choice Single AnswerQuestion Which is the zone beyond LTPD in case of Oc curve of a general plan?Correct Answer Zone of rejectionYour Answer Zone of rejection

True/FalseQuestion A properly designed sampling plan can control sampling errors and completely eliminate them.Correct Answer FalseYour Answer True


requires stoppage of machines.

Correct Answer Shutdown MaintenanceYour Answer Shutdown Maintenance


True/FalseQuestion Grouping of machines gives a lot of flexibility in loading and schedulingCorrect Answer TrueYour Answer True



True/FalseQuestion The plotting of activities - critical, non-critical and dummy activities- is strictly according to their

precedence relationship.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are activities of corrective maintenance?Correct Answer Modifications and improvements , Overhauling , Emergency repairsYour Answer Modifications and improvements , Overhauling , Lubrication as per schedule


Multiple Choice Multiple AnswerQuestion Which of the following three methods used to select the qualified supplier?Correct Answer By vendor plant surveys , By reputation , By experienceYour Answer By vendor plant surveys , By the perofrmance of first lot , By experience





Expected time Te Te

Optimistic time a o


Multiple Choice Multiple AnswerQuestion Which are the different methods of recording actual progress of work?Correct Answer Display boards , Progress cards , Network updatingYour Answer Display boards , Job cards , Progress cards



Multiple Choice Multiple AnswerQuestion What is indicated by the hugging points lying close to mean of the process in X bar-R- control chart?Correct Answer Biases in measurements , Recording done without actual measurements , Improper selection of samplesYour Answer Biases in measurements , Recording done without actual measurements , Improper selection of samples


Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the project which is composed as series of connected

arrows and circles to describe the interrelationship of the activities involved?Correct Answer Network

Your Answer Flow chart

Multiple Choice Single AnswerQuestion Where does the SPC exercises the control to prevent the occurances of defectives?Correct Answer On manufacturing processYour Answer On manufacturing process

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of motions of the members of the body during method

study?Correct Answer CyclographYour Answer Pictograph


.Correct Answer RectangularYour Answer Bell

True/FalseQuestion In Gantt Chart, the horizontal lines devide vertical lines into sections which represents either operations

or work centres.Correct Answer TrueYour Answer True



Select The BlankQuestion Capacity decisions have a direct influence on performance of production system in respect of ________Correct Answer Delivery performanceYour Answer Quality

True/FalseQuestion Floor inspection promotes tendency of machines to drift out of limits and produce defectives.Correct Answer FalseYour Answer False

True/FalseQuestion A sampling plan which perfectly discriminates will have vertical OC curve.

Correct Answer TrueYour Answer True


Multiple Choice Multiple AnswerQuestion Which are the different methods to record details of the existing method during method study?Correct Answer Charts , Diagrams , Templates or modelsYour Answer Control plans , Charts , Templates or models



Multiple Choice Single AnswerQuestion Gross requirement of products is determined on the basis ofCorrect Answer Both forecast and pending ordersYour Answer Past sales





Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an activity within it's crashed time?Correct Answer Crash cost

Your Answer Total cost

Multiple Choice Single AnswerQuestion What do you understand by the extent the products manufactured conforms to the laid down design?Correct Answer Quality of conformanceYour Answer Quality of design

Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first off inspection?Correct Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine set upYour Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine set up


True/FalseQuestion Floor inspection delays the identification of faults which can not be rectified immediately before large lots

are spoiled.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Management often fails to realize the importance of efficient layout due to following reasonCorrect Answer losses resulting from poor layout are not directly shown in the financial statementsYour Answer losses resulting from poor layout are not directly shown in the financial statements


Multiple Choice Single AnswerQuestion Which method of critical path determination begins with the end event and moves backward to the start event

of the project network?Correct Answer Backward pass computationYour Answer Backward pass computation

True/FalseQuestion Complexity and difficulty of Planning is influenced by types of layoutCorrect Answer TrueYour Answer False

True/False

Question For p-chart, p bar is the ratio of total number of units inspected to the total number of units defectives.Correct Answer FalseYour Answer True


Multiple Choice Multiple AnswerQuestion MRP utilises the following informationCorrect Answer Master production schedule , Product structure , Lead time for procurement/manufacturingYour Answer Master production schedule , Lead time for procurement/manufacturing , list of machines

Multiple Choice Single AnswerQuestion Which is the ideal place to write a description of an activity in a network?Correct Answer Above the arrowYour Answer Above the arrow




True/FalseQuestion Systematic maintenance system can completely eliminate the wear and tear of machines.Correct Answer FalseYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are types of non-destructive testing?Correct Answer Visual Testing , Eddy current , Magnetic flow detectorsYour Answer Visual Testing , Eddy current , Magnetic flow detectors

Select The BlankQuestion Work study is also called ________ studyCorrect Answer Time and Motion


Multiple Choice Single AnswerQuestion Providing flexibility in plant layout meansCorrect Answer Layout can be changed without much cost if requiredYour Answer Layout can be changed without much cost if required


understand the requirementsYour Answer Defining right quality for the job , Vendor performance evaluation , Making sure that suppliers understand

the requirements

Multiple Choice Multiple AnswerQuestion Which of the following are scheduling techniques?Correct Answer Critical Path Analysis , Index Method , Johnson's two machine algorithmYour Answer Critical Path Analysis , Index Method , Johnson's two machine algorithm



True/FalseQuestion A network should be progression of activities always moving forward.Correct Answer TrueYour Answer True



is not very large


help of special equipment which is not available at the producing company.Correct Answer Inspection orderYour Answer Inspection order

Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order requires following documentsCorrect Answer Sales Order , Work order , Shop orderYour Answer Sales Order , Work order , Shop order

Multiple Choice Single AnswerQuestion What do you understand by the selection of the job for the method study on the basis of money saving

potential of the job?Correct Answer Economic considerationYour Answer Economic consideration


Multiple Choice Multiple AnswerQuestion Scale model used for layout analysis have following advantagesCorrect Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can be shown , Models can be

shifted easilyYour Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can be shown , Models can be shifted

easily

Multiple Choice Single AnswerQuestion Which is the ideal place to inspect jigs and fixtures in a mass manufacturing unit?Correct Answer Separate inspection roomYour Answer Separate inspection room

Multiple Choice Single AnswerQuestion How to reveal the capability of the sampling plan to discriminate between good lots and bad lots?Correct Answer Operating characteristics curve ( OC )Your Answer Operating characteristics curve ( OC )

True/FalseQuestion It would not affect the project completion time if non-critical activities take little loner time than

planned.Correct Answer TrueYour Answer True




Forcasting requirement for indirect material Past consumption analysis technique Past consumption analysis technique





Multiple Choice Multiple AnswerQuestion Which features should be covered by the specifications of materials while defining the qualitative

requirement?Correct Answer Material composition , Dimensions , Any heat treatment if requiredYour Answer Material composition , Dimensions , Cost of material







True/FalseQuestion An activity should represent an operation or set of operations which can be performed using a particular kind

of equipment or a special skill.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are types of sampling plan?Correct Answer Single sampling plan , Double sampling plan , Multiple sampling planYour Answer Single sampling plan , Double sampling plan , Multiple sampling plan

True/FalseQuestion In case of forward pass computation, the earliest event time of a plain event equals the earliest event time

of the preceding event plus duration of activity emanating from the preceding event.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are ideal situations for the preventive inspection?Correct Answer Weekly off and holidays , Non-production hours , Stand-up equipmentYour Answer Weekly off and holidays , Non-production hours , Stand-up equipment

Multiple Choice Single AnswerQuestion What do you mean by the chart on which the major activities and entry points of materials are recorded to

have graphic view of operations and inspections involved in the process?Correct Answer Operation process chartYour Answer Flow Process chart







influenceCorrect Answer Product costYour Answer Product cost

Multiple Choice Single AnswerQuestion Which kind of gauge consists of electrical contacts operating a series of colloured signal lamps which

indicate whether the dimension is correct, oversize or undersize?Correct Answer Multiple gaugingYour Answer Multiple gauging





Multiple Choice Single AnswerQuestion MRP is based on the concept of inventory demand which is of following typeCorrect Answer Dependent and independentYour Answer Dependent and independent


True/FalseQuestion As a general rule, the number of tail event of an activity is more than that of it's head event.Correct Answer FalseYour Answer False






Multiple Choice Multiple AnswerQuestion Following are some of the factors considered for evaluation of alternative layoutsCorrect Answer Flow of Material , Equipment utilization , Ease of supervisionYour Answer Flow of Material , Ease of supervision , Delivery performance

Multiple Choice Multiple AnswerQuestion Which of the following are assignable cause?Correct Answer Large varaitions in hardness of material , Tool wear , Errors in settingYour Answer Large varaitions in hardness of material , Tool wear , Errors in setting



True/FalseQuestion In case of X bar, if the process is not under control indicated by some points falling outside the control

limits, such points outside the control limits are eliminated and new trial control limits for the remaining points arecomputed.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What is the base for considering activity time as single time estimate or three time estimate?Correct Answer Level of uncertaintyYour Answer Availability of labour


considered satisfactory as a process average.Correct Answer Acceptable quality levelYour Answer Acceptable quality level



Select The BlankQuestion A ________helps to avoid crowding of jobs at a particular machine by change of route of some of the jobs or

by diverting work to other machine.Correct Answer Control boardYour Answer Move order












is not very large

Multiple Choice Multiple AnswerQuestion Which of the following cases can be treated as delay during recording of method study?Correct Answer Operators awaiting instructions from supervisor , Worker waiting for his turn at tools stores , Jobs

awaiting at the machines for their turnYour Answer Operators awaiting instructions from supervisor , Worker waiting for his turn at tools stores , Jobs awaiting

at the machines for their turn

True/FalseQuestion Inspection order is must even for simple jobs which can be inspected by shop inspector with the tooling

available on shop.Correct Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order requires following documentsCorrect Answer Sales Order , Work order , Shop orderYour Answer Sales Order , Work order , Purchase order

Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design of a product toCorrect Answer To meet the intended function at lowest costYour Answer Reduce lead time

True/FalseQuestion Cent percent inspection is often more practical and economical than sampling inspection.Correct Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Scale model used for layout analysis have following advantagesCorrect Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can be shown , Models can be

shifted easilyYour Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can be shown , Models can be shifted

easily


Multiple Choice Single AnswerQuestion What is the meaning of " Product features" according to J.M.Juran?Correct Answer Quality of designYour Answer Quality of design






Multiple Choice Multiple AnswerQuestion What are uses of diagrams in method study?Correct Answer Study different plant layouts and select the most optimum one , Study the extent of traffic over the

different routes of the plant , Identify the extent of backtracking, cross traffic and obstacles encountered during themovement of material.

Your Answer Study different plant layouts and select the most optimum one , Study the extent of traffic over thedifferent routes of the plant , Identify the extent of backtracking, cross traffic and obstacles encountered during themovement of material.

True/FalseQuestion A load chart specifies the work to be carried out by each person of company during shift hours.

Correct Answer FalseYour Answer True

Multiple Choice Multiple AnswerQuestion Route Sheet generally contains following informationCorrect Answer Material Specification , Sequence of operation , Skill of LabourYour Answer Material Specification , Sequence of operation , Skill of Labour


Multiple Choice Single AnswerQuestion Which varaible is taken along the abscissa or X axis?Correct Answer TimeYour Answer Standard deviation







delivery date commitment to sales department , Devising cures to keep rate of production in line with scheduleYour Answer Recording progress of work , Progress chasing to identify delays which may hold up production , Communicating

possible delays in delivery date commitment to sales department

Select The BlankQuestion Production control work is ________ in case of floor inspection as compared with the centralised inspection.Correct Answer easierYour Answer time consuming





True/FalseQuestion As a general rule, a site five times the actual plant size is considered minimum for parking, access

facilities and future expansion.Correct Answer TrueYour Answer True

True/FalseQuestion Independent float either affects the float of preceding activities or that of succeeding activities.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion The document raised by PPC which authorises different functions to take action as per instruction is calledCorrect Answer Work OrderYour Answer Work Order

Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space for a department like Stores can be measured

byCorrect Answer Proportion of Cubic volume space utilizedYour Answer Ratio of area utilised to area available



True/FalseQuestion Site selection should also take into account topography and soil structure of the land.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which manufacturing method is ideal for the use of air gauges as inspection device?Correct Answer MassYour Answer Batch

True/FalseQuestion Kanban system is essentially a computer based system for production scheduling and controlCorrect Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Which are three different bases to establish an activity time?Correct Answer Past experience , Judgement , Historical dataYour Answer Past experience , Judgement , Historical data

True/FalseQuestion Inspection order is must even for simple jobs which can be inspected by shop inspector with the tooling

available on shop.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Which of the following policies is advisable in case of low product variety and large volumes?Correct Answer Low Skilled Labour & Special Purpose MachinesYour Answer Semiskilled Labour & General Purpose Machines

Select The BlankQuestion Capacity decisions have a direct influence on performance of production system in respect of ________Correct Answer Delivery performanceYour Answer Delivery performance

True/FalseQuestion In case of X bar, if the process is not under control indicated by some points falling outside the control

limits, such points outside the control limits are eliminated and new trial control limits for the remaining points arecomputed.

Correct Answer True

Your Answer True



help of special equipment which is not available at the producing company.Correct Answer Inspection orderYour Answer Job card






True/FalseQuestion Lubrication survey should never be done for a new machine.Correct Answer FalseYour Answer False


Multiple Choice Single AnswerQuestion Out of two basic criteria for the selection of a manufacturing method, one is, it must be able to meet the

specifications of final product and the other is, it must beCorrect Answer Cost effective methodYour Answer Cost effective method

Multiple Choice Multiple AnswerQuestion Which of the following is a part of preparing manufacturing order set as a primary function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores issue orders

Your Answer Operational layouts , Move orders , Pre-filled stores issue orders


Multiple Choice Multiple AnswerQuestion Which are the major types of defects?Correct Answer Minor , Major , CriticalYour Answer Minor , Critical , General

Multiple Choice Single AnswerQuestion Which kind of labour force is required in case of Jobbing Production?Correct Answer Highly SkilledYour Answer Highly Skilled

Multiple Choice Multiple AnswerQuestion Which are the sources of information to update the progress card daily?Correct Answer Detachable ticket , Daily production report , Job CardYour Answer Detachable ticket , Daily production report , Job Card


Multiple Choice Multiple AnswerQuestion Which are the distinct functions of scientific quality control?Correct Answer Acceptance function , Preventive function , Assurance functionYour Answer Acceptance function , Preventive function , Assurance function

Multiple Choice Multiple AnswerQuestion Which of the following are examples of specifications?Correct Answer Commercial standards , Assembly and testing instructions , Bill of materialYour Answer Production schedule , Commercial standards , Bill of material

Multiple Choice Single AnswerQuestion Technique which can help an organization to reduce inventory is calledCorrect Answer MRPYour Answer MRP

Multiple Choice Single AnswerQuestion In case of Batch Production which kind of labour is expected?Correct Answer Skilled in one specific Manufacturing ProcessYour Answer Semiskilled

Multiple Choice Multiple AnswerQuestion Major contributors in the development of Control Charts, Sampling plan areCorrect Answer F H Dodge , H G Roming , Walter SchewhartYour Answer F H Dodge , H G Roming , Walter Schewhart

Multiple Choice Single AnswerQuestion What is represented by an arrow in a network?Correct Answer ActivityYour Answer Event

True/FalseQuestion Feasibility of time schedule requires that an activity be scheduled before any of it's predecessors are

scheduled.Correct Answer FalseYour Answer True

Multiple Choice Single AnswerQuestion Which method of critical path determination begins with the end event and moves backward to the start event

of the project network?Correct Answer Backward pass computationYour Answer Backward pass computation

True/FalseQuestion Operation process charts though indicates the sequence of events but do not show movements.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities which can be carried out simultaneously and both

activities require definite time to finish?Correct Answer Concurrent activitiesYour Answer Concurrent activities

True/FalseQuestion One major difference between CPM and PERT is the former's adaptability for the projects where high degree of

uncertainty prevails and activity times during performance are expected to vary considerably for certain activities.Correct Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Following are some of the Principles of Management advocated by F W TaylorCorrect Answer Selection of best worker for each particular task , Division of work between worker and management ,

Training and development of the workmenYour Answer Selection of best worker for each particular task , Division of work between worker and management , Training

and development of the workmen

Multiple Choice Single AnswerQuestion Inadequate production capacity ultimately leads toCorrect Answer Poor Customer ServiceYour Answer Poor Machine Utilization

Multiple Choice Multiple AnswerQuestion Which of the following schedules are recommended to prepare and follow as a part of preventive maintenance

system?Correct Answer Preventive inspection schedule , Cleaning and upkeep schedule , Lubrication scheduleYour Answer Preventive inspection schedule , Cleaning and upkeep schedule , Lubrication schedule

Multiple Choice Single AnswerQuestion What is the reason of fluctuations, if the control chart evaluates that the process is in a state of

statistical control?Correct Answer Random variabilityYour Answer Random variability

True/FalseQuestion Even in a small set up wherein maintenance of a machine is looked after by a mechanic cum worker, he should

report directly to the person responsible for the manufacturing operations.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion What do you mean by the chart on which the major activities and entry points of materials are recorded to

have graphic view of operations and inspections involved in the process?Correct Answer Operation process chartYour Answer Operation process chart

Multiple Choice Single AnswerQuestion Plant Layout decisions are considered to beCorrect Answer StrategicYour Answer Strategic

Multiple Choice Multiple AnswerQuestion What are the uses of the instruction manual provided by the manufacturer of a machine?

Correct Answer It gives instructions regarding installation and operation of the equipment , It contains note oncommon troubles with causes and remedies for troubleshooting , It enlists points, frequency and type of lubrication

Your Answer It gives instructions regarding installation and operation of the equipment , It contains note on commontroubles with causes and remedies for troubleshooting , It enlists points, frequency and type of lubrication


Multiple Choice Multiple AnswerQuestion Which of the following situations demand that the human consideration should be given preference over other

considerations?Correct Answer Inconsistent earnings where the earnings are tied to output , Poor morale evidenced by petty or trivial

complaints , Repeated cases of accidents and health hazardsYour Answer Excessive rejections , Poor morale evidenced by petty or trivial complaints , Repeated cases of accidents and

health hazards

True/FalseQuestion A network can have more than one starting event but completion event must be only one.Correct Answer FalseYour Answer True


Multiple Choice Multiple AnswerQuestion Which features should be covered by the specifications of materials while defining the qualitative

requirement?Correct Answer Material composition , Dimensions , Any heat treatment if requiredYour Answer Material composition , Dimensions , Any heat treatment if required





How much to inspect Sampling or cent percent inspection Sampling or cent percent inspection

Multiple Choice Multiple AnswerQuestion How the concept of float is helpful to planners?Correct Answer To decide priorities in allocation of resources , To minimize the requirement of resources , To prevent

peaks and valleys in requirement of resourcesYour Answer To decide priorities in allocation of resources , To minimize the requirement of resources , To prevent peaks

and valleys in requirement of resources












needs.Correct Answer TrueYour Answer False












Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in a small network?Correct Answer Compare the durations of all paths to identify the longest path. , Sum up the durations of activities




True/FalseQuestion Tool breakage has got nearly zero chances in case of eventual breakdown.Correct Answer FalseYour Answer False


















Multiple Choice Single AnswerQuestion What do you understand by the metallergical aspects of product which forms the vital part of engineering

function?Correct Answer Material specificationsYour Answer Performance specifications


Multiple Choice Multiple AnswerQuestion Which of the following possibilities can be explored by using flow process chart?Correct Answer Eliminating the operations or combining the operations with another , Reducing the distance traveled by

the workmen or materials , Avoiding the waiting time and thereby reduce production lossesYour Answer Reducing the distance traveled by the workmen or materials , Reducing rejections drastically , Avoiding the

waiting time and thereby reduce production losses










True/FalseQuestion Delay in completion of projects result in unwelcome additions to the fixed manufacturing expenses.Correct Answer TrueYour Answer True














is not very large




True/FalseQuestion Kanban system is essentially a computer based system for production scheduling and

controlCorrect Answer FalseYour Answer False

Select The BlankQuestion The ________ is one of the best known statistical relationship regarding process

control.Correct Answer Normal distributionYour Answer Normal distribution

True/FalseQuestion Floor inspection promotes tendency of machines to drift out of limits and produce

defectives.Correct Answer FalseYour Answer False

True/FalseQuestion In case of two handed process chart, inspection symbol is used when check by touch

or feel is involved.


Multiple Choice Multiple AnswerQuestion Which are reason due to which the progress of work is rarely in line with it's plan?Correct Answer Absenteeism , Machine breakdowns , Substandard performance against prefixed

production standardsYour Answer Absenteeism , Change in operation sequence , Machine breakdowns







Multiple Choice Single AnswerQuestion What does the points falling outside the control limits indicate?Correct Answer Presence of assignable causesYour Answer Presence of assignable causes


Multiple Choice Multiple AnswerQuestion Which of the following cases can be treated as delay during recording of method

study?Correct Answer Operators awaiting instructions from supervisor , Worker waiting for his turn

at tools stores , Jobs awaiting at the machines for their turnYour Answer Operators awaiting instructions from supervisor , Worker waiting for his turn at

tools stores , Jobs awaiting at the machines for their turn

Multiple Choice Multiple AnswerQuestion Material Requirement Planning is very useful in following situations

Correct Answer Long Lead time for procurement , Several levels of assemblies in product ,

Long manufacturing cycleYour Answer Long Lead time for procurement , Several levels of assemblies in product , Long

manufacturing cycle

Select The BlankQuestion Principle underlying the Moving Average mrthod is that future demand shall be

________ past demand.Correct Answer Average ofYour Answer Higher than

Multiple Choice Single AnswerQuestion The ratio of output to input of a production system is commonly known asCorrect Answer ProductivityYour Answer Productivity

True/FalseQuestion Complexity and difficulty of Planning is influenced by types of layoutCorrect Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which phase of method study is concerned with analyzing the facts critically,

generating alternatives which form the basis for selection and development of improved methods?Correct Answer Critical examinationYour Answer Development and selection

Multiple Choice Multiple AnswerQuestion Which of the following is a part of preparing manufacturing order set as a primary

function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores issue ordersYour Answer Operational layouts , Move orders , Pre-filled stores issue orders

Select The BlankQuestion The wage payable to the workman is calculated by ________ the quantity produced by

him by the specified rate per piece, in the straight piece rate method.Correct Answer MultiplyingYour Answer Dividing

True/FalseQuestion F W Taylor devised a system for classifying motions into basic divisions called TherbligsCorrect Answer FalseYour Answer False


Question How to reveal the capability of the sampling plan to discriminate between good lots

and bad lots?Correct Answer Operating characteristics curve ( OC )Your Answer Operating characteristics curve ( OC )

Multiple Choice Single AnswerQuestion Technique which can help an organization to reduce inventory is calledCorrect Answer MRPYour Answer MRP

Multiple Choice Multiple AnswerQuestion Which of the following are examples of addition during recording for method study?Correct Answer Brazing , Welding , RivetingYour Answer Brazing , Welding , Riveting

Multiple Choice Multiple AnswerQuestion Which are the subtasks of the maintenance phase of the method study?Correct Answer Monitoring and control , Performance appraisal , Audit on savingsYour Answer Monitoring and control , Performance appraisal , Audit on savings


Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in a small network?Correct Answer Compare the durations of all paths to identify the longest path. , Sum up the

durations of activities along each path. , Enumerate all paths in the network and list down

activities on each path.Your Answer Compare the durations of all paths to identify the longest path. , Sum up the

durations of activities along each path. , Enumerate all paths in the network and list down

activities on each path.

Multiple Choice Single AnswerQuestion What do you understand by the metallergical aspects of product which forms the vital

part of engineering function?Correct Answer Material specificationsYour Answer Material specifications

Select The BlankQuestion We can say that ________ occurs when there is a distinct change in the physical or

chemical characteristic of an object.Correct Answer Operation

Your Answer Manufacturing

True/FalseQuestion There is no need for progressing when the customers do the follow-up on their own

to know the status of their jobs.Correct Answer FalseYour Answer False

True/FalseQuestion The component produced on completely automatic machines may be subjected to

sampling inspection while parts produced on semi-automatic and completely manual operated

machines require cent percent inspection.Correct Answer TrueYour Answer True

True/FalseQuestion In case of two handed process chart, the simultaneous activities of both hands are

recorded opposite to each other on the chart.Correct Answer TrueYour Answer False

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to entity can

be defined asCorrect Answer OperationYour Answer Operation

Multiple Choice Single AnswerQuestion Material control function of PPC is concerned withCorrect Answer Preparation of material estimatesYour Answer indenting all required material

Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order requires following

documentsCorrect Answer Sales Order , Work order , Shop orderYour Answer Sales Order , Work order , Shop order

Select The BlankQuestion The ________ is necessary when the job requires detailed of one or more of the job

characteristics with the help of special equipment which is not available at the producing company.Correct Answer Inspection orderYour Answer Inspection order






Multiple Choice Multiple AnswerQuestion Which of the following are examples of specifications?Correct Answer Commercial standards , Assembly and testing instructions , Bill of materialYour Answer Commercial standards , Assembly and testing instructions , Bill of material

Multiple Choice Multiple AnswerQuestion Route Sheet generally contains following informationCorrect Answer Material Specification , Sequence of operation , Skill of LabourYour Answer Material Specification , Sequence of operation , Skill of Labour

Select The BlankQuestion The design of any layout is governed by large number of factors and the best layout

is expected to ________ all these factors.Correct Answer OptimiseYour Answer Consider

Multiple Choice Single AnswerQuestion How should a dummy activity be represented in a network?Correct Answer By dotted lineYour Answer By circle

Select The BlankQuestion Production Planning is a centralised activity which includes functions such as

________Correct Answer SchedulingYour Answer Scheduling

Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design of a product toCorrect Answer To meet the intended function at lowest costYour Answer To meet the intended function at lowest cost



Multiple Choice Single AnswerQuestion Any premise in which persons are employed for purpose of making any product/s is

calledCorrect Answer FactoryYour Answer Factory

Multiple Choice Single AnswerQuestion What is the base for considering activity time as single time estimate or three time

estimate?Correct Answer Level of uncertaintyYour Answer Level of uncertainty

Select The BlankQuestion In Gantt Chart, the vertical lines devide horizontal lines into small squares which

represents ________.Correct Answer Units of measurementYour Answer No. of Jobs

Select The BlankQuestion Activities comprising of a project are of two types, deterministic and ________.Correct Answer VariableYour Answer Variable


POM assgn : Parmeet


Correct Answer True

Your Answer True

True/FalseQuestion After goods have been manufactured, route sheets and operation layouts

should not be collected back.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion How is the probability of acceptance in case of Acceptable Quality Level

(AQL )?Correct Answer Very high

Your Answer Very high

True/FalseQuestion For p-chart, p bar is the ratio of total number of units inspected to the total

number of units defectives.Correct Answer False

Your Answer False

Select The BlankQuestion The ________ is specified to indicate the maximum permissible variability in

the dimensions product or parts.Correct Answer Tolerance

Your Answer Tolerance

Multiple Choice Single AnswerQuestion Which varaible is taken along the abscissa or X axis?

Correct Answer Time

Your Answer Time

Multiple Choice Single AnswerQuestion Which kind of labour force is required in case of Jobbing Production?

Correct Answer Highly Skilled



Question Which are the general principles underlying probability aspects of projectplanning?

Correct Answer Statistically three time estimate of an activity conform to Beta distribution. ,Expected time divides the area under the curve into two equal parts. ,Expected time of an activity is located at one third of the distance between"m" and mid-range { (a+b)/2 } away from the most likely time.

Your Answer Statistically three time estimate of an activity conform to Beta distribution. ,Expected time divides the area under the curve into two equal parts. ,Expected time of an activity is located at one third of the distance between"m" and mid-range { (a+b)/2 } away from the most likely time.

Select The BlankQuestion A ________ is another form of subcontracting.

Correct Answer Hiring capacity

Your Answer Hiring capacity

Select The BlankQuestion The ________ pertain to the climatic conditions which the component ,

product or material should withstand.Correct Answer Environmental specifications

Your Answer Environmental specifications


Bottom compartment of controlboard

Bunch of work orders arranged ina sequence in which they are tobe processed.

Bunch of work orders arranged in asequence in which they are to beprocessed.

Control board Pictorial view of machine loadingactivity

Pictorial view of machine loadingactivity

Top compartment of control board Work order of item currentlybeing worked on the machine

Work order of item currently beingworked on the machine

Middle compartment of controlboard

Work order of item to beprocessed next on the machine

Work order of item to be processednext on the machine

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3%

defectives have the probability of acceptance of ________.Correct Answer One

Your Answer One

Multiple Choice Single AnswerQuestion Which is the right time to prepare stores issue order?

Correct Answer When route sheet is ready

Your Answer When route sheet is ready


Question What is the reason of excessive friction between parts?

Correct Answer Improper or lack of lubrication

Your Answer Improper or lack of lubrication

True/FalseQuestion Cellular layout is based on the concept of Group Technology

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion How does the control chart of statistical quality control helps the operating

personnel?Correct Answer Identify the presence of an assignable cause before it develops

Your Answer Identify the presence of an assignable cause before it develops

Multiple Choice Multiple AnswerQuestion Which are different ways to show critical path in a network?

Correct Answer Thick Line , Red Line , Double Line

Your Answer Thick Line , Double Line

True/FalseQuestion The control chart for number of defectives is more convenient to make than

control chart for fraction defectives sincethe fugure of number of defectivesunits can be directly taken from the inspection report.

Correct Answer True

Your Answer True

Select The BlankQuestion The ________ is the maximum percentage defective that for the purpose of

sampling inspection can be considered satisfactory as a process average.Correct Answer Acceptable quality level

Your Answer Acceptable quality level

Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order requires

following documentsCorrect Answer Sales Order , Work order , Shop order

Your Answer Sales Order , Work order , Shop order

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to

entity can be defined as

Correct Answer Operation

Your Answer Operation

Multiple Choice Single AnswerQuestion Any premise in which persons are employed for purpose of making any

product/s is calledCorrect Answer Factory

Your Answer Factory

Multiple Choice Single AnswerQuestion Inherent Safety' is one of the principle of good layout. In context of layout,

this can be achieved by the followingCorrect Answer Clear gangway, location of material and material handling system

Your Answer Safety training


Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

Multiple Choice Single AnswerQuestion How much time does the dummy activity take?

Correct Answer Zero Time

Your Answer Zero Time

Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge of

the condition of an item from routine or continuous checking.Correct Answer Condition monitoring

Your Answer Condition monitoring

Multiple Choice Single AnswerQuestion What does tail of an arrow represent?

Correct Answer Start of an activity

Your Answer Start of an activity

Select The Blank

Question The ________ is the probability that a good lot will be rejected by thesampling plan.

Correct Answer Producer's risk

Your Answer Producer's risk

Select The BlankQuestion The ________ is the probability that a bad lot will be accepted by the

sampling plan.Correct Answer Consumer's risk

Your Answer Consumer's risk

Multiple Choice Multiple AnswerQuestion Which of the following are the most suitable cases where we can use CPA as

effective technique of scheduling?Correct Answer Overhauling of a CNC machine , Purchase and installation of a newly

imported special purpose machine , Design, production and testing ofprototype of a fighter aircraft.

Your Answer Overhauling of a CNC machine , Purchase and installation of a newlyimported special purpose machine , Design, production and testing ofprototype of a fighter aircraft.

Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities which can be

carried out simultaneously and both activities require definite time to finish?Correct Answer Concurrent activities

Your Answer Concurrent activities




Select The BlankQuestion Goods after final inspection should accompany ________to enable dispatch

department to identify and draw correct reference.Correct Answer Forwarding note

Your Answer Forwarding note

True/FalseQuestion The steeper the OC curve, the better is the discrimination between good and

bad lots.Correct Answer True

Your Answer True


Question Which of the following are types of non-destructive testing?

Correct Answer Visual Testing , Eddy current , Magnetic flow detectors


Multiple Choice Multiple AnswerQuestion Which are the different types of flow process charts used for method study?

Correct Answer Equipment type , Man type , Material type

Your Answer Equipment type , Man type , Material type

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of motions of the

members of the body during method study?Correct Answer Cyclograph


Multiple Choice Multiple AnswerQuestion Which of the following is not the characteristic of Project Production?

Correct Answer Continuous flow of material , Highly mechanised material handling , Virtuallyzero manufacturing cycle time

Your Answer Continuous flow of material , Highly mechanised material handling , Virtuallyzero manufacturing cycle time

True/FalseQuestion Use of accurate measuring instruments and better supervision for inspectors

is not possible in case of floor inspection as compared to centralisedinspection system.

Correct Answer True

Your Answer True

True/FalseQuestion Dust gets mixed with lubricants, forms an abrasive substance and causes

pre-mature failure of machinery.Correct Answer True

Your Answer True

Select The BlankQuestion The ________ is the watch dog which ensures that every element of

production and activities which could affect the quality of end product areregulated to the extent desirable.

Correct Answer Quality control

Your Answer Quality control


Question Which of the following aspects are essential to ensure quality of purchaseditems?

Correct Answer Defining right quality for the job , Vendor performance evaluation , Makingsure that suppliers understand the requirements

Your Answer Defining right quality for the job , Vendor performance evaluation , Makingsure that suppliers understand the requirements

True/FalseQuestion Process Planning is concerned with decisions regarding requirement of

machines and manpower for meeting customer demandCorrect Answer False

Your Answer True

True/FalseQuestion All activities lying on the non-critical paths must have total float and free

float.Correct Answer False

Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following method can be adopted to overcome the problem of

rushing up a job for it's timely completion?Correct Answer Use of optimum speeds and feeds , Subcontracting , Job splitting

Your Answer Use of optimum speeds and feeds , Subcontracting , Job splitting

Multiple Choice Single AnswerQuestion Which of the following data is unnecessary for scheduling process?

Correct Answer Cost breakup of products

Your Answer Cost breakup of products

Multiple Choice Multiple AnswerQuestion Which of the following are the major steps of making of the X bar-R control

chart?Correct Answer Collection of data , Claculation of mean,range,grand average and mean

range , Set up control chart for average and calculate control limits of rangechart

Your Answer Collection of data , Claculation of mean,range,grand average and meanrange , Set up control chart for average and calculate control limits of rangechart

POM assgn : Parmeet

Multiple Choice Multiple AnswerQuestion What is indicated by the hugging points lying close to mean of the process

in X bar-R- control chart?Correct Answer Recording done without actual measurements , Improper selection of

samples , Biases in measurementsYour Answer Improper selection of samples , Biases in measurements , Recording done

without actual measurements

Multiple Choice Multiple AnswerQuestion Which of the following are the basic requirements of quality standard?

Correct Answer Deifinite , Undesrstandable , Economically viable

Your Answer Deifinite , Undesrstandable , Economically viable



Symptom of ill plannedpurchasing

Over ordering Over ordering

Factor influencing materialplanning

Lead time Lead time

Net requirement of material underMRP

Stock on hand Stock on hand

Multiple Choice Multiple AnswerQuestion What are the benefits of inspection and quality control?

Correct Answer Adequate maintenance of quality , Ensures parts are within specified limitsof accuracy , Gives economy in production through reduction of defectivework

Your Answer Adequate maintenance of quality , Ensures parts are within specified limitsof accuracy , Gives economy in production through reduction of defectivework

Select The BlankQuestion The ________ advocates maintenance procedures whereby the condition of

the plant is constantly watched through systematic inspection to unearthunhealthy conditions and preventive

Correct Answer Preventive Maintenance

Your Answer Preventive Maintenance

Multiple Choice Single AnswerQuestion What do you mean by design modifications made to reduce time and effort

required in carrying out maintenance work ?Correct Answer Design-in Maintenance

Your Answer Design-in Maintenance

True/False

Question Even in a small set up wherein maintenance of a machine is looked after bya mechanic cum worker, he should report directly to the person responsiblefor the manufacturing operations.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Which of the following technique makes three time estimates for each

activity?Correct Answer Project Evaluation & Review Technique

Your Answer Project Evaluation & Review Technique

Select The BlankQuestion A set of activities to keep an equipment in the specified condition is called

as ________.Correct Answer Maintenance

Your Answer Maintenance

Multiple Choice Multiple AnswerQuestion Which of the following are characteristics of an operating characteristics

curve?Correct Answer Producer risk , Consumer Risk , Acceptable Quality Level

Your Answer Producer risk , Consumer Risk , Acceptable Quality Level

Multiple Choice Multiple AnswerQuestion Which three of the following are causes of continuous upward pattern of

Xbar-R control chart?Correct Answer Wear of tool , Abnormal rise in temperature , Accumulation of dirt

Your Answer Wear of tool , Untrained operator , Abnormal rise in temperature

True/FalseQuestion Inspection should be conducted on all incoming materials, semifinished

items, bought out components, subcontract items prior to any operation,assembly.

Correct Answer True

Your Answer True

Select The BlankQuestion The ________ is necessary when the job requires detailed of one or more

of the job characteristics with the help of special equipment which is notavailable at the producing company.

Correct Answer Inspection order

Your Answer Inspection order


Question Lack of material planning results in the following

Correct Answer Over ordering , under ordering , stockouts

Your Answer Over ordering , under ordering , stockouts

True/FalseQuestion Since value of c can never be negativee, hence" if LCLp works out to be

negative, it is taken as zero."Correct Answer True

Your Answer False

Multiple Choice Single AnswerQuestion What do you understand by the quality specified by the designer on behalf

the customer?Correct Answer Quality of design

Your Answer Quality of design

Select The BlankQuestion The easiest way to bring the delayed job within the promised delivery time

by using extra shift or weekly holiday is ________.Correct Answer Overtime working


Select The BlankQuestion Work study is also called ________ study

Correct Answer Time and Motion


True/FalseQuestion Maintenance function must be decentralised apart from a size of a

manufacturing organisation for it's better functioning.Correct Answer False

Your Answer False

True/FalseQuestion Repetitive movements between work stations which are difficult to be

traced on string diagrams can be conveniently shown on flow diagrams.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Which method is used to trace especially those movements which are too

fast for human eye to pursue?

Correct Answer Cyclegraph

Your Answer Cyclegraph


Template Two dimensional cutouts Two dimensional cutouts

REL chart Degree of closeness Degree of closeness

Flow diagram Tracing movements Tracing movements

Travel chart Distance and frequency ofmovements

Distance and frequency ofmovements

Select The BlankQuestion An Ideal OC curve is ________ shaped curve that accpets all the lots with

quality equal to or better than AQL .Correct Answer Rectangular

Your Answer Rectangular

Multiple Choice Single AnswerQuestion What does the points falling outside the control limits indicate?

Correct Answer Presence of assignable causes

Your Answer Presence of chance causes

Multiple Choice Multiple AnswerQuestion Which information is recorded in an equipment card?

Correct Answer Date of commissioning , Equipment specifications , Name and address ofmanufacturer

Your Answer Date of commissioning , Equipment specifications , Name and address ofmanufacturer

True/FalseQuestion Inspection should be avoided prior to long run of a manufacturing stage as

it becomes duplication of work and cost.Correct Answer False

Your Answer False

True/FalseQuestion Delay in completion of projects result in unwelcome additions to the fixed

manufacturing expenses.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Material Planning is an integral part of

Correct Answer Production Planning

Your Answer Production Planning

Multiple Choice Single AnswerQuestion Which of the following policies is advisable in case of low product variety

and large volumes?Correct Answer Low Skilled Labour & Special Purpose Machines


Select The BlankQuestion In case of an OC curve, the risk of rejecting a good quality lot may vary

between ________.Correct Answer 0.01 to 10%


Multiple Choice Single AnswerQuestion MRP is based on the concept of inventory demand which is of following type

Correct Answer Dependent and independent

Your Answer Dependent and independent

True/FalseQuestion In case of X bar, if the process is not under control indicated by some

points falling outside the control limits, such points outside the control limitsare eliminated and new trial control limits for the remaining points arecomputed.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Plant Layout is concerned with optimum arrangement of the following

Correct Answer Storage space , Machines , Material Handling Equipment

Your Answer Storage space , Machines , Material Handling Equipment

Multiple Choice Single AnswerQuestion What is the location of upper control limit in the X bar-R control chart?

Correct Answer 3 standard deviations above central line

Your Answer 3 standard deviations above central line

Select The Blank

Question The ________ is the defect level for which lots are regarded as bad lots.

Correct Answer Lot Tolerance Percentage Defective


True/FalseQuestion While numbering as per Fulkerson's rule, arrows emerging from the initial

event are deleted so as to create one or more initial events.Correct Answer True

Your Answer False

Multiple Choice Single AnswerQuestion Why stores issue order should not be issued as soon as it is prepared?

Correct Answer Material may or may not be available at the time of preparation

Your Answer Material may or may not be available at the time of preparation

Multiple Choice Single AnswerQuestion Which characteristics are verified in cent percent sampling?

Correct Answer All important characteristics

Your Answer Only characteristics related to performance

Select The BlankQuestion An ________ history card is the record of all repairs, replacements and

engineering changes carried out in the equipment during it's period ofservice.



Multiple Choice Multiple AnswerQuestion Features of Cellular layout are

Correct Answer It is a type of mixed layout , Uses concept of Group Technology , Facilitiesare grouped in to cells

Your Answer It is a type of mixed layout , Uses concept of Group Technology , Facilitiesare grouped in to cells




Multiple Choice Multiple AnswerQuestion Which of the following factors affect the quality control function?

Correct Answer Quality of workmanship , Production aids , Manufacturing facilities

Your Answer Quality of workmanship , Competitive prices , Manufacturing facilities

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the economic consideration while

selecting a job for method study?Correct Answer Unorderly movement of men and materials , Excessive process defectives ,

Too many suggestions received for improvement from a department orsection

Your Answer Unorderly movement of men and materials , Excessive process defectives ,Too many suggestions received for improvement from a department orsection

True/FalseQuestion Systematic maintenance system can completely eliminate the wear and tear

of machines.Correct Answer False

Your Answer False

Select The BlankQuestion Capacity decisions have a direct influence on performance of production

system in respect of ________Correct Answer Delivery performance


Select The BlankQuestion The ________ must ensure that the product satisfy the functional

requirements of it's usage.Correct Answer Quality of design


Multiple Choice Multiple AnswerQuestion Which of the following can be subtypes of corrective maintenance?

Correct Answer Shutdown Maintenance , Design-out Maintenance , Design-in Maintenance

Your Answer Shutdown Maintenance , Design-out Maintenance , Design-in Maintenance


Multiple Choice Single AnswerQuestion Where does the central line is located in case of p-chart?Correct Answer at p barYour Answer at p bar

Multiple Choice Single AnswerQuestion The product layout has following disadvantageCorrect Answer Layout is not flexibleYour Answer Layout is not flexible


some value to entity can be defined asCorrect Answer OperationYour Answer Production

Select The BlankQuestion Production Planning is a centralised activity which

includes functions such as ________Correct Answer SchedulingYour Answer Scheduling

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots

less than 3% defectives have the probability of acceptance of ________.Correct Answer OneYour Answer One

Multiple Choice Single AnswerQuestion The document which incorporates details of process

planning for a job is calledCorrect Answer Route SheetYour Answer Route Sheet

Multiple Choice Multiple AnswerQuestion Which of the following are types of non-destructive

testing?Correct Answer Visual Testing , Eddy current , Magnetic flow

detectorsYour Answer Visual Testing , Eddy current , Magnetic flow detectors

Multiple Choice Single AnswerQuestion What do you understand by the difference between the

specification limits within which manufacturing process is expected toproduce?

Correct Answer Design toleranceYour Answer Design tolerance

Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed

in design of a product toCorrect Answer To meet the intended function at lowest costYour Answer To meet the intended function at lowest cost

True/FalseQuestion Inspection Order can be a verbal orderCorrect Answer TrueYour Answer False

Multiple Choice Single AnswerQuestion The ratio of output to input of a production system is

commonly known asCorrect Answer ProductivityYour Answer Productivity

True/FalseQuestion The plotting of activities - critical, non-critical and

dummy activities- is strictly according to their precedencerelationship.










condition is called as ________.Correct Answer MaintenanceYour Answer Maintenance

Multiple Choice Single AnswerQuestion How to claculate the producer risk in the OC Curve?Correct Answer Probability that a good lot will be rejected by the

samplingYour Answer Probability that a good lot will be rejected by the

sampling

Multiple Choice Single AnswerQuestion How non-critical activities are shown in the time chart

during project scheduling?Correct Answer Thin linesYour Answer Thin lines



True/FalseQuestion Fixed cost is lower in case of continuous production than

intermittent production.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Inadequate production capacity ultimately leads toCorrect Answer Poor Customer ServiceYour Answer Low Productivity

True/FalseQuestion Floor inspection promotes tendency of machines to drift

out of limits and produce defectives.


Select The BlankQuestion Capacity decisions have a direct influence on performance

of production system in respect of ________Correct Answer Delivery performanceYour Answer Delivery performance

Multiple Choice Single AnswerQuestion Technique which can help an organization to reduce

inventory is calledCorrect Answer MRPYour Answer MRP


element of production and activities which could affect the quality ofendproduct are regulated to the extent desirable.

Correct Answer Quality controlYour Answer Quality control


Temperature of motor Body Body

Exhaust gas Smell Smell

Air leakage Listen Listen

Corrosion Watch Watch

Multiple Choice Single AnswerQuestion Which characteristics are verified in cent percent

sampling?Correct Answer All important characteristicsYour Answer All important characteristics

Multiple Choice Multiple AnswerQuestion What are the benefits of inspection and quality control?Correct Answer Gives economy in production through reduction of

defective work , Adequate maintenance of quality , Ensures parts are

within specified limits of accuracyYour Answer Adequate maintenance of quality , Ensures parts are

within specified limits of accuracy , Gives economy in productionthroughreduction of defective work

Multiple Choice Single AnswerQuestion In mass/batch production organizations where goods are

produced for stocking, Work Order is raised on the basis ofCorrect Answer Sales ProgrammeYour Answer Sales Programme

True/FalseQuestion While making X bar-R-chart, values of X bar and R are

recoded samplewise either on the extreme right of the individualmeasurements on the data sheet or in a separate sheet.


Multiple Choice Single AnswerQuestion What is the meaning of surplus material in context with

stores issue order?Correct Answer Materials issued are not fully consumedYour Answer Materials issued are not fully consumed

True/FalseQuestion Cent percent inspection is often more practical and

economical than sampling inspection.Correct Answer FalseYour Answer False


Increases life of an equipment , It helps to plan requirement ofreplacementspares

Your Answer Eliminates problems and frequent breakdowns , Increaseslife of an equipment , It helps to plan requirement of replacementspares


True/FalseQuestion In case of X bar, if the process is not under control

indicated by some points falling outside the control limits, suchpointsoutside the control limits are eliminated and new trial control limitsfor the remaining points are computed.


Select The BlankQuestion The easiest way to bring the delayed job within the

promised delivery time by using extra shift or weekly holiday is________.

Correct Answer Overtime workingYour Answer Overtime working





Multiple Choice Multiple AnswerQuestion Which of the following are the most suitable cases where

we can use CPA as effective technique of scheduling?Correct Answer Overhauling of a CNC machine , Purchase and

installation of a newly imported special purpose machine , Design,productionand testing of prototype of a fighter aircraft.

Your Answer Overhauling of a CNC machine , Purchase andinstallation of a newly imported special purpose machine , Design,production andtesting of prototype of a fighter aircraft.

True/FalseQuestion Sample sizes for the construction of p-chart are typicaly

larger that for Xbar-R-charts.Correct Answer True

Your Answer True


condition of the plant is constantly watched through systematicinspection to unearth unhealthy conditions and preventive

Correct Answer Preventive MaintenanceYour Answer Preventive Maintenance

True/FalseQuestion It would not affect the project completion time if

non-critical activities take little loner time than planned.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are the basic requirements of

quality standard?Correct Answer Deifinite , Undesrstandable , Economically viableYour Answer Deifinite , Undesrstandable , Economically viable

Multiple Choice Single AnswerQuestion What is the location of lower control limit in the X bar-R

control chart?Correct Answer 3 standard deviations below central lineYour Answer 3 standard deviations below central line

Multiple Choice Multiple AnswerQuestion Which of the following is not the characteristic of

Project Production?Correct Answer Continuous flow of material , Highly mechanised

material handling , Virtually zero manufacturing cycle timeYour Answer Continuous flow of material , Highly mechanised

material handling , Virtually zero manufacturing cycle time

Multiple Choice Multiple AnswerQuestion Which of the following may be the objectives of project

crashing?Correct Answer To complete the project in the least possible time ,

To reduce project cost below it's normal cost , To achieve uniformityin requirement of resources

Your Answer To complete the project in the least possible time , Toreduce project cost below it's normal cost , To achieve uniformity inrequirement of resources

Multiple Choice Single AnswerQuestion What is the basic philosophy of statistical process

control?Correct Answer Prevention is better than cureYour Answer Prevention is better than cure



achievement of quality?Correct Answer Quality of design , Quality of conformance , Purpose of product

Your Answer Quality of conformance , Quality of design

Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the project

which is composed as series of connected arrows and circles todescribe the interrelationship of the activities involved?

Correct Answer Network

Your Answer Network

Multiple Choice Multiple AnswerQuestion Which of the following cases indicates change in physical

characteristic?Correct Answer Turning , Grinding , Drilling

Your Answer Turning , Grinding , Drilling

Multiple Choice Single AnswerQuestion What do you mean by the verification of object against

predetermined standards of quality or quantity or both?Correct Answer Inspection

Your Answer Quality assurance


making any product/s is calledCorrect Answer Factory

Your Answer Factory








Multiple Choice Single AnswerQuestion How non-critical activities are shown in the time chart during

project scheduling?Correct Answer Thin lines

Your Answer Thin lines





Multiple Choice Single AnswerQuestion Who prepares the daily production report?

Correct Answer Shop Supervisor

Your Answer Shop Supervisor



Your Answer Motion

True/False

Question Every network does not necessarily have a critical path.


Your Answer False


functions such as ________Correct Answer Scheduling

Your Answer Scheduling

Multiple Choice Single AnswerQuestion Which method of critical path determination begins with the end

event and moves backward to the start event of the projectnetwork?

Correct Answer Backward pass computation

Your Answer Backward pass computation

True/FalseQuestion Scrap allowance is added to net requirement of material while

ordering for materialCorrect Answer True

Your Answer True


and causes pre-mature failure of machinery.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion A good plant layout helps in

Correct Answer Reducing handling costs

Your Answer Reducing handling costs

True/FalseQuestion It would not affect the project completion time if non-critical

activities take little loner time than planned.Correct Answer True

Your Answer True

Select The BlankQuestion The ________ is the process of withdrawing the equipment from

the production line, dismantling it unitwise, visualising defects,effecting adjustments, replacing worn-out parts and finallybuilding it up to get desired accuracies.

Correct Answer Reconditioning

Your Answer Reconditioning

True/FalseQuestion Flow process charts do record movements as well as visual

pictures.Correct Answer False

Your Answer False

True/FalseQuestion Process Planning is concerned with decisions regarding

requirement of machines and manpower for meeting customerdemand


Your Answer False


J.M.Juran?Correct Answer Quality of design



calledCorrect Answer MRP

Your Answer MRP

Multiple Choice Multiple AnswerQuestion Which of the following are examples of consumption of physical

effort during recording for method study?Correct Answer Bending , Positioning , Unloading

Your Answer Bending , Positioning , Drilling


Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which three of the following options can be used to reduce the

duration of activity during project crashing?Correct Answer Allocating more manpower and machines than originally planned

for. , Working additional shifts or overtime. , Awarding work tovendors who charge extra but expedite deliveries.

Your Answer Allocating more manpower and machines than originally plannedfor. , Working additional shifts or overtime. , Awarding work tovendors who charge extra but expedite deliveries.

Multiple Choice Single AnswerQuestion Which is the next stage to the inspection based quality control in

the historical development of quality management.Correct Answer Quality assurance



Bottom compartment ofcontrol board

Bunch of work ordersarranged in a sequence inwhich they are to beprocessed.

Bunch of work ordersarranged in a sequence inwhich they are to beprocessed.

Control board Pictorial view of machineloading activity

Pictorial view of machineloading activity

Top compartment ofcontrol board

Work order of itemcurrently being worked onthe machine

Work order of itemcurrently being worked onthe machine

Middle compartment ofcontrol board

Work order of item to beprocessed next on themachine


Select The BlankQuestion The ________ is the maintenance work initiated on a result of

knowledge of the condition of an item from routine or continuouschecking.

Correct Answer Condition monitoring






by F W TaylorCorrect Answer Selection of best worker for each particular task , Division of

work between worker and management , Training anddevelopment of the workmen


Multiple Choice Multiple AnswerQuestion How the concept of float is helpful to planners?

Correct Answer To decide priorities in allocation of resources , To minimize therequirement of resources , To prevent peaks and valleys inrequirement of resources

Your Answer To decide priorities in allocation of resources , To minimize therequirement of resources




Multiple Choice Single AnswerQuestion Which kind of defect can be called as minor defect?

Correct Answer Which does not reduce the usability of the product for itsintended use

Your Answer Which does not reduce the usability of the product for itsintended use

Select The BlankQuestion The ________ is specified to indicate the maximum permissible

variability in the dimensions product or parts.Correct Answer Tolerance


True/FalseQuestion Sampling inspection is best suited when cost of inspection is

much higher than the loss arising from the acceptance of adefective part.

Correct Answer True

Your Answer False

Multiple Choice Single AnswerQuestion Which element of a network represents a task which has got a

definite beginning and definite end?Correct Answer Activity

Your Answer Activity

Multiple Choice Multiple AnswerQuestion Following are the commonly used factors considered for

evaluation of layout in factor analysis methodCorrect Answer Flow of material , Equipment utilization , Working condition

Your Answer Flow of material , Equipment utilization , Working condition

Select The BlankQuestion A good maintenance system is not a luxary but a ________.

Correct Answer Necessity

Your Answer Necessity



Your Answer Standards


materials while defining the qualitative requirement?Correct Answer Material composition , Dimensions , Any heat treatment if

requiredYour Answer Material composition , Dimensions , Any heat treatment if

required


known as

Correct Answer Productivity

Your Answer Productivity


divisions called TherbligsCorrect Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Which portion of the perforated route sheet should be signed by

the operator or supervisor?Correct Answer Lower portion

Your Answer Lower portion

True/FalseQuestion In case of X bar, if the process is not under control indicated by

some points falling outside the control limits, such points outsidethe control limits are eliminated and new trial control limits for theremaining points are computed.

Correct Answer True

Your Answer True


Scale model Layout analysis Modelling approach tolayouts

Factor Analysis Method to evaluatelayouts

Technique for evolving andanalysis of layouts

Minimization of productiondelays

Objective of good layout Objective of good layout


True/FalseQuestion Maintenance function must be decentralised apart from a size of

a manufacturing organisation for it's better functioning.Correct Answer False

Your Answer True


True/FalseQuestion Process Sheets for parts in batch production are not maintained

as standard process sheetCorrect Answer False

Your Answer False

True/FalseQuestion Theoretical capacity equals number of normal working hours of

that machine.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which are the basic requirements of the " Quality of Design "?

Correct Answer Identification of right product , Selection of appropriate features ,Ensure that product renders satisfactory service to customer

Your Answer Identification of right product , Selection of appropriate features ,Ensure that product renders satisfactory service to customer


Change in chemicalcharacteristic

Chemical reaction Chemical reaction

Consumption of effort Posting a ledger Welding

Information given Giving directions orinstructions

Posting a ledger

Subtraction Removal of worn-out partfrom a machine

Removal of worn-out partfrom a machine

Multiple Choice Multiple AnswerQuestion Which of the following aspects are essential to ensure quality of

purchased items?Correct Answer Defining right quality for the job , Vendor performance evaluation

, Making sure that suppliers understand the requirementsYour Answer Defining right quality for the job , Vendor performance evaluation

, Making sure that suppliers understand the requirements


one or more of the job characteristics with the help of special

equipment which is not available at the producing company.


Your Answer Move order



Your Answer Idle wages

Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while selecting

or rejecting a particular site from legislation and taxation point ofview?

Correct Answer Labour laws , Building codes , Policies regarding issue oflicences

Your Answer Labour laws , Policies regarding issue of licences

True/FalseQuestion Skill of labour force in a product type layout is usually higher

than in the process type of layoutCorrect Answer False

Your Answer False


estimate or three time estimate?Correct Answer Level of uncertainty

Your Answer Level of uncertainty

Multiple Choice Single AnswerQuestion Product layout is employed for manufacturing following products

Correct Answer refrigirators

Your Answer automobile components

True/FalseQuestion Diversified labour is adequately available in rural area as

compared to urban area.Correct Answer False

Your Answer False


Fixation of inventory level Reorder level Single source of supply




Lead time Reorder level

Net requirement ofmaterial under MRP


True/FalseQuestion In case of backward pass computation, the latest event time of

the end event equals to the earliest event time minus duration ofthat activity.


Your Answer True

Select The BlankQuestion The ________ is the probability that a good lot will be rejected

by the sampling plan.Correct Answer Producer's risk


Multiple Choice Single AnswerQuestion Which of the following technique makes three time estimates for

each activity?Correct Answer Project Evaluation & Review Technique


True/FalseQuestion Suburban location provides the compromise netween rural and

urban locations.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Which time is determined by the backward pass computation

method of determination of critical path ?Correct Answer Latest allowable time for each event

Your Answer Latest allowable time for each event

Multiple Choice Single AnswerQuestion What do you understand by the measurement of work to

establish allowed time for a job for the defined method?Correct Answer Work measurement

Your Answer Motion economy

True/FalseQuestion Even in a small set up wherein maintenance of a machine is

looked after by a mechanic cum worker, he should report directlyto the person responsible for the manufacturing operations.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Out of two basic criteria for the selection of a manufacturing

method, one is, it must be able to meet the specifications of finalproduct and the other is, it must be

Correct Answer Cost effective method

Your Answer Cost effective method


production scheduling and controlCorrect Answer False

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following symbols are used in flow process chart

but not used in operation process chart?Correct Answer Storage , Delay , Transport

Your Answer Storage , Delay

Multiple Choice Single AnswerQuestion In case of Batch Production which kind of labour is expected?

Correct Answer Skilled in one specific Manufacturing Process

Your Answer Skilled in one specific Manufacturing Process


Question Which of the following are the major steps of making of the Xbar-R control chart?

Correct Answer Collection of data , Claculation of mean,range,grand averageand mean range , Set up control chart for average and calculatecontrol limits of range chart

Your Answer Claculation of mean,range,grand average and mean range , Setup control chart for average and calculate control limits of rangechart , Calculate the coefficient of deviation

True/FalseQuestion For p-chart, p bar is the ratio of total number of units inspected to

the total number of units defectives.Correct Answer False

Your Answer True

Multiple Choice Single AnswerQuestion Which of the following is the most popular technique for Project

Production?Correct Answer PERT & CPM

Your Answer Break Even Analysis

Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some maintenance

related characteristics by making use of human senses, whenequipment is in operation?

Correct Answer Extrernal inspection

Your Answer Internal inspection


tooling for most economic production run whenCorrect Answer Delivery time is less

Your Answer Delivery time is less

Multiple Choice Single AnswerQuestion How dummy activities are shown in the time chart during project

scheduling?Correct Answer Vertical lines

Your Answer Dotted lines

True/FalseQuestion The control chart for number of defectives is more convenient to

make than control chart for fraction defectives sincethe fugure of

number of defectives units can be directly taken from theinspection report.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which are the advantages of suburban location?

Correct Answer Avaialability of adequate land at lower cost , Both skilled andunskilled labour can be available , Plant expansion is easier dueto less or no restriction for building and construction

Your Answer Avaialability of adequate land at lower cost , Both skilled andunskilled labour can be available , Availability of excellenttransportation and communication facilities

Multiple Choice Multiple AnswerQuestion Which utilities are considered as infrastructural requirements?

Correct Answer Disposal of waste , Power , Water

Your Answer Power , Labour , Water

Multiple Choice Single AnswerQuestion What do you understand by the timeframe for the maintenance

needs of the equipment?Correct Answer Maintenance inspection schedule

Your Answer Maintenance inspection schedule





product variety and large volumes?Correct Answer Low Skilled Labour & Special Purpose Machines


Multiple Choice Single AnswerQuestion Which phase of method study is concerned with analyzing the

facts critically, generating alternatives which form the basis forselection and development of improved methods?

Correct Answer Critical examination

Your Answer Critical examination



Your Answer Collaboration



Your Answer Quality of conformance

Multiple Choice Multiple AnswerQuestion Gross requirement of finished product is determined on the basis

of followingCorrect Answer Forecasted sales , Pending sales order , Management decision

to stockYour Answer Pending sales order , Management decision to stock , Gross

Market requirement


needs are identified through inspection which requires stoppageof machines.

Correct Answer Shutdown Maintenance

Your Answer Working Maintenance

Select The BlankQuestion A set of activities to keep an equipment in the specified condition

is called as ________.Correct Answer Maintenance





Select The BlankQuestion One detachable ticket is prepared for each ________.




element of production and activities which could affect the qualityof end product are regulated to the extent desirable.



Select The BlankQuestion The ________ is the maximum percentage defective that for the

purpose of sampling inspection can be considered satisfactoryas a process average.

Correct Answer Acceptable quality level



mass production?Correct Answer Refrigerator , Tyre for automobile , Television Set

Your Answer Refrigerator , Tyre for automobile , Television Set




Your Answer False

True/FalseQuestion The OC curve is based on the assumption that if the lot is large

in comparison to the sample, the probabilities of the OC curvewill follow a poisson distribution.


Your Answer True


known asCorrect Answer Productivity



requires following documentsCorrect Answer Sales Order , Work order , Shop order

Your Answer Work order , Purchase order




Your Answer Preventive maintenance


Scheduling of interrelatedactivities of small projectswith consideration ofuncertainty of duration ofactivities.

Critical Path Analysis Critical Path Analysis

Two machines &processing time dependson sequence of jobloading

Johnson's Two MachineAlgorithm


Sufficient orders andresonable choice ofmachines

Index Method Index Method

Time relationship betweenwhen a product isrequired and when it canbe made available

Critical Ratio Scheduling Time series

Select The BlankQuestion Production control work is ________ in case of floor inspection

as compared with the centralised inspection.Correct Answer easier

Your Answer easier


When to inspect Stages of inspection Specification

What to inspect Specification Standard

How to inspect Inspection devices Tools & Jigs

How much to inspect Sampling or cent percentinspection

Stages of inspection



Your Answer Process Planning


the lots with quality equal to or better than AQL .Correct Answer Rectangular



design of a product toCorrect Answer To meet the intended function at lowest cost

Your Answer Reduce lead time

Multiple Choice Single AnswerQuestion Material control function of PPC is concerned with

Correct Answer Preparation of material estimates

Your Answer Preparation of material estimates

Multiple Choice Single AnswerQuestion Main objective of a good plant layout is

Correct Answer Reduce material handling cost

Your Answer Reduce material handling cost

True/FalseQuestion In case of X bar-R charts, statistical limits are calculated from

averages of samples of n (4,5,…) instead of single sample oflarge size to reduce the spread of natural variability.

Correct Answer True

Your Answer True



handling , Virtually zero manufacturing cycle timeYour Answer Fixed position layout , Virtually zero manufacturing cycle time





Question Inadequate production capacity ultimately leads to


Your Answer Low Productivity


functions such as ________Correct Answer Scheduling




Your Answer Factory

Multiple Choice Multiple AnswerQuestion What are the uses of the instruction manual provided by the

manufacturer of a machine?Correct Answer It gives instructions regarding installation and operation of the

equipment , It contains note on common troubles with causesand remedies for troubleshooting , It enlists points, frequencyand type of lubrication

Your Answer It gives instructions regarding installation and operation of theequipment , It contains note on common troubles with causesand remedies for troubleshooting

Multiple Choice Multiple AnswerQuestion MRP utilises the following information

Correct Answer Master production schedule , Product structure , Lead time forprocurement/manufacturing

Your Answer Master production schedule , Product structure , Lead time forprocurement/manufacturing




True/FalseQuestion Shape od an OC curve is a function of sample size and the

acceptance number.

Correct Answer True

Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following can be subtypes of corrective

maintenance?Correct Answer Shutdown Maintenance , Design-out Maintenance , Design-in

MaintenanceYour Answer Predictive Maintenance , Shutdown Maintenance

True/FalseQuestion For p-chart, "Inspection by variables" is much faster than

"Inspection by attributes"Correct Answer False

Your Answer True

Multiple Choice Single AnswerQuestion Site factors for plant location include

Correct Answer Suitability of land

Your Answer Suitability of land


damage done to the adjustment components and partly due toemergency actions.

Correct Answer Unexpected

Your Answer Partial

True/FalseQuestion Cent percent inspection is a must if the inspection is of

destructive nature.Correct Answer False

Your Answer False



Your Answer True


Correct Answer Time

Your Answer Standard deviation

Multiple Choice Multiple AnswerQuestion Which of the following are examples of specifications?

Correct Answer Commercial standards , Assembly and testing instructions , Billof material

Your Answer Production schedule , Commercial standards , Assembly andtesting instructions




Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial

engineering department to obtain the utilisation index?Correct Answer Work Sampling Studies

Your Answer Method Study


inspection.Correct Answer False

Your Answer False

Select The BlankQuestion The ________ is the probability that a bad lot will be accepted

by the sampling plan.Correct Answer Consumer's risk



delivery time by using extra shift or weekly holiday is ________.

Correct Answer Overtime working



approved by the inspector.Correct Answer False

Your Answer False



Your Answer Conversion

Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities which

can be carried out simultaneously and both activities requiredefinite time to finish?

Correct Answer Concurrent activities




Your Answer Dotted line


machine by change of route of some of the jobs or by divertingwork to other machine.

Correct Answer Control board

Your Answer Control board

Multiple Choice Single AnswerQuestion What do you understand by PERT ?

Correct Answer Project Evaluation & Review Technique


Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while selecting

or rejecting a particular site from legislation and taxation point ofview?




achievement of quality?Correct Answer Quality of conformance , Purpose of product , Quality of design

Your Answer Purpose of product , Process specifications , Quality of design




Multiple Choice Single AnswerQuestion What do you mean by the project duration for which the total

cost is minimum?Correct Answer Optimum duration

Your Answer Optimum duration

True/FalseQuestion Originating process of raw material influence Process Planning

Correct Answer True

Your Answer True


Multiple Choice Single AnswerQuestion Which phase of method study is concerned with analyzing the

facts critically, generating alternatives which form the basis forselection and development of improved methods?


Your Answer Development and selection





Select The BlankQuestion The term ________ emplies the foregone profit due to inability

of company to produce.Correct Answer Opportunity cost

Your Answer Down time cost

True/FalseQuestion A network should employ only those dummy activities which are

absolutely necessary.Correct Answer True

Your Answer True


condition is called as ________.Correct Answer Maintenance


True/FalseQuestion While making X bar-R-chart, values of X bar and R are recoded

samplewise either on the extreme right of the individualmeasurements on the data sheet or in a separate sheet.

Correct Answer True

Your Answer False



Your Answer Quality of inspection

True/FalseQuestion Even if any activity on the critical path is delayed, project

completes on the scheduled time.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Which is the alternative way of indicating the load other than

numerical way, in case of Gantt chart ?Correct Answer Graphical approach

Your Answer Symbolic pproach

Multiple Choice Multiple AnswerQuestion Which of the following are types of sampling plan?

Correct Answer Single sampling plan , Double sampling plan , Multiple samplingplan

Your Answer Single sampling plan , Double sampling plan , Multiple samplingplan

Multiple Choice Multiple AnswerQuestion Which of the following are major inputs to scheduling?

Correct Answer Overlapping of operations , Effective Capacity per work centre ,Performance standards

Your Answer Overlapping of operations , Effective Capacity per work centre ,Performance standards


one or more of the job characteristics with the help of specialequipment which is not available at the producing company.


Your Answer Stores issue order





True/FalseQuestion Diversified labour is adequately available in rural area as

compared to urban area.Correct Answer False

Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following cases indicated that the operation has

occurred?Correct Answer Movement of components to assembly section , Raw material

movement , A worker's trip to grinder to sharpen the toolsYour Answer Movement of components to assembly section , A worker's trip

to grinder to sharpen the tools , Tools kept in rack of tool crib

Multiple Choice Single AnswerQuestion What is the reason of fluctuations, if the control chart evaluates

that the process is in a state of statistical control?Correct Answer Random variability

Your Answer Set up variability





Multiple Choice Single AnswerQuestion Product layout is suitable when

Correct Answer Products have reasonable stable demand

Your Answer Products are not required in large quantities

Multiple Choice Multiple AnswerQuestion Which of the following charts are used for the recording of data

during the method study?Correct Answer Operation process chart , Multiple activity chart , Flow process

chartYour Answer Operation process chart , Multiple activity chart , Flow process

chart


approved by the inspector.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Need for change in layout can occur due to following reason

Correct Answer introduction of new product

Your Answer introduction of new product

Multiple Choice Single AnswerQuestion What do you mean by a single event which represents the joint

completion of more than one activities?Correct Answer Merge event

Your Answer Merge event

True/FalseQuestion The control chart for number of defectives is more convenient to

make than control chart for fraction defectives sincethe fugure ofnumber of defectives units can be directly taken from theinspection report.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Which rule is used for numbering of events?

Correct Answer Fulkerson's Rule

Your Answer Juran's Rule

True/FalseQuestion In case of two handed process chart, the simultaneous activities

of both hands are recorded opposite to each other on the chart.Correct Answer True

Your Answer True

True/FalseQuestion All activities lying on the non-critical paths must have total float

and free float.Correct Answer False

Your Answer True



handling , Virtually zero manufacturing cycle timeYour Answer Continuous flow of material , Highly mechanised material




handling , Virtually zero manufacturing cycle timeYour Answer Fixed position layout




Multiple Choice Single AnswerQuestion How industry has responded to the fact of existence of inherant

variability of the manufacturing process?Correct Answer Inclusion of certain tolerance on the basic dimensions in the

drawingYour Answer Inclusion of certain tolerance on the basic dimensions in the

drawing




Multiple Choice Multiple AnswerQuestion Which are the different methods of recording actual progress of

work?Correct Answer Display boards , Progress cards , Network updating

Your Answer Job cards , Progress cards , Network updating

True/FalseQuestion In case of backward pass computation, the latest event time of

the end event equals to the earliest event time minus duration of

that activity.


Your Answer True




Multiple Choice Multiple AnswerQuestion Which of the following are examples of attributes?

Correct Answer Cracks , Burrs , Texture

Your Answer Cracks , Burrs , Texture


Scheduling Device Strings Strings

Interruption for machineutilisation

Preventive maintenance Preventive maintenance

Input for scheduling Overlapping of operations Critical Path Analysis

Technique of scheduling Critical Path Analysis JIT

Multiple Choice Multiple AnswerQuestion Which are the three distinct parts of the chart?

Correct Answer Summary , Introduction , Body

Your Answer Summary , Introduction , Analysis










Correct Answer product is very heavy involving assembly of large number ofparts

Your Answer product is very heavy involving assembly of large number ofparts





Correct Answer Commercial standards , Assembly and testing instructions , Billof material

Your Answer Commercial standards , Assembly and testing instructions , Billof material


tooling for most economic production run whenCorrect Answer Delivery time is less


Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the project

which is composed as series of connected arrows and circles todescribe the interrelationship of the activities involved?



True/False

Question Latest finishing date is the latest event time of the tail event.


Your Answer True



Your Answer Factory





Multiple Choice Multiple AnswerQuestion Why graphical method of recording is preferred over the descriptive method

during method study?Correct Answer It segregates effective part form ineffective parts , It reduces effort

involved in writing , Critical examinations easier and more effectiveYour Answer Critical examinations easier and more effective , It segregates effective

part form ineffective parts , It reduces effort involved in writing

Multiple Choice Multiple AnswerQuestion Which are the subfactors of community facilities or social infrastructure?Correct Answer Accomodation , Educational , EntertainmentYour Answer Accomodation , Educational , Entertainment


sampling plan.Correct Answer Consumer's riskYour Answer Consumer's risk

Multiple Choice Multiple AnswerQuestion Which of the following are examples of consumption of physical effort

during recording for method study?Correct Answer Bending , Positioning , UnloadingYour Answer Bending , Positioning , Unloading

Multiple Choice Single AnswerQuestion How to claculate the producer risk in the OC Curve?Correct Answer Probability that a good lot will be rejected by the samplingYour Answer Probability that a good lot will be rejected by the sampling

Select The BlankQuestion The ________ are the definitions of the measurable as well as nonmeasurable

characteristics of the product.Correct Answer SpecificationsYour Answer Specifications


production and activities which could affect the quality of end product are regulated tothe extent desirable.


True/False

Question Expediting action is necessary if the delays and interruptions are abnormaland hence any subsequent delay is bound to extend the promised delivery date.


Multiple Choice Single AnswerQuestion Process Engineer does not get sufficient time for designing tooling for most

economic production run whenCorrect Answer Delivery time is lessYour Answer Delivery time is less

Select The BlankQuestion The ________ includes preventive maintenance activities whose needs are

identified through inspection which requires stoppage of machines.Correct Answer Shutdown MaintenanceYour Answer Shutdown Maintenance

True/FalseQuestion Breakdown of machines, absenteeism of worker does not dislocate the

manufacturing activity in process layoutCorrect Answer TrueYour Answer True


sampling inspection can be considered satisfactory as a process average.Correct Answer Acceptable quality levelYour Answer Acceptable quality level

Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an

activity within it's crashed time?Correct Answer Crash costYour Answer Crash cost

Multiple Choice Multiple AnswerQuestion Which are the first three steps of Critical Path Analysis technique?Correct Answer Activity relationships , Activity identification , Network constructionYour Answer Activity relationships , Activity identification , Network construction

True/FalseQuestion Dust gets mixed with lubricants, forms an abrasive substance and causes pre-

mature failure of machinery.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following can be subtypes of corrective maintenance?Correct Answer Shutdown Maintenance , Design-out Maintenance , Design-in

MaintenanceYour Answer Shutdown Maintenance , Design-out Maintenance , Design-in

Maintenance


the condition of an item from routine or continuous checking.Correct Answer Condition monitoringYour Answer Condition monitoring


entity can be defined asCorrect Answer OperationYour Answer Production


Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

Select The BlankQuestion The ________ is a set of tools and techniques by which products are made to

comply with the specifications at minimum cost to the firm.Correct Answer Quality control systemYour Answer Quality control system


Multiple Choice Multiple AnswerQuestion Which of the following method can be used to record the facts during the

method study?Correct Answer Micromotion study , Cyclegraph , Chronocyclegraph

Your Answer Micromotion study , Photograph , Cyclegraph , Chronocyclegraph



Multiple Choice Multiple AnswerQuestion How many of the following are types of specification?Correct Answer Material specifications , Dimensional specifications , Performance

specificationsYour Answer Material specifications , Dimensional specifications , Performance

specifications

Multiple Choice Multiple AnswerQuestion Plant layout facilitates processing of products in most effective manner

through the followingCorrect Answer Shortest possible distance , Shortest processing time , Minimum

movementYour Answer Shortest possible distance , Minimum movement


True/FalseQuestion Operation Process Chart provides information on time and distancesCorrect Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Plant Layout is concerned with optimum arrangement of the followingCorrect Answer Storage space , Machines , Material Handling EquipmentYour Answer Storage space , Machines , Sequence of operation

Multiple Choice Single AnswerQuestion Management often fails to realize the importance of efficient layout due to

following reasonCorrect Answer losses resulting from poor layout are not directly shown in the

financial statements

Your Answer losses resulting from poor layout are not directly shown in the financialstatements

True/FalseQuestion Inspection order is must even for simple jobs which can be inspected by shop

inspector with the tooling available on shop.Correct Answer FalseYour Answer True

True/FalseQuestion Feasibility of time schedule requires that an activity be scheduled before any

of it's predecessors are scheduled.Correct Answer FalseYour Answer True


product/s is calledCorrect Answer FactoryYour Answer Factory

True/FalseQuestion Planned lubrication is said to be the nervous system of the equipment.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion What is the basic philosophy of statistical process control?Correct Answer Prevention is better than cureYour Answer Prevention is better than cure


personnel?Correct Answer Identify the presence of an assignable cause before it developsYour Answer Identify the presence of an assignable cause before it develops


Multiple Choice Multiple AnswerQuestion Which of the following may be the objectives of project crashing?Correct Answer To complete the project in the least possible time , To reduce project

cost below it's normal cost , To achieve uniformity in requirement of resources

Your Answer To complete the project in the least possible time , To reduce project costbelow it's normal cost , To achieve uniformity in requirement of resources


the plant is constantly watched through systematic inspection to unearth unhealthyconditions and preventive





between ________.Correct Answer 0.01 to 10%Your Answer 0.01 to 10%

True/FalseQuestion For p-chart, the central line of fraction defectives is determined by average

percentage defectives.Correct Answer TrueYour Answer True


generating alternatives which form the basis for selection and development of improvedmethods?

Correct Answer Critical examinationYour Answer Critical examination


and large volumes?Correct Answer Low Skilled Labour & Special Purpose MachinesYour Answer Low Skilled Labour & Special Purpose Machines


Question Which kind of inspection is followed in case of product layout?Correct Answer Pilot inspectionYour Answer Pilot inspection






















True/False



Maintenance






Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact











specifications










POM assgn


generating alternatives which form the basis for selection and development ofimproved methods?



Select The BlankQuestion The ________ advocates maintenance procedures whereby the condition of the plant

is constantly watched through systematic inspection to unearth unhealthy conditionsand preventive



Select The BlankQuestion The term ________ emplies the foregone profit due to inability of company to

produce.Correct Answer Opportunity cost


True/FalseQuestion A network should employ only those dummy activities which are absolutely necessary.

Correct Answer True

Your Answer True

Select The BlankQuestion A set of activities to keep an equipment in the specified condition is called as

________.Correct Answer Maintenance


True/FalseQuestion While making X bar-R-chart, values of X bar and R are recoded samplewise either on

the extreme right of the individual measurements on the data sheet or in a separatesheet.

Correct Answer True

Your Answer False

Select The BlankQuestion The ________ must ensure that the product satisfy the functional requirements of it's

usage.Correct Answer Quality of design


True/FalseQuestion Even if any activity on the critical path is delayed, project completes on the scheduled

time.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Which is the alternative way of indicating the load other than numerical way, in case of

Gantt chart ?Correct Answer Graphical approach



Correct Answer Single sampling plan , Double sampling plan , Multiple sampling plan

Your Answer Single sampling plan , Double sampling plan , Multiple sampling plan


Correct Answer Overlapping of operations , Effective Capacity per work centre , Performance standards

Your Answer Overlapping of operations , Effective Capacity per work centre , Performance standards


characteristics with the help of special equipment which is not available at theproducing company.



Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge of the

condition of an item from routine or continuous checking.Correct Answer Condition monitoring


True/FalseQuestion Diversified labour is adequately available in rural area as compared to urban area.


Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following cases indicated that the operation has occurred?

Correct Answer Movement of components to assembly section , Raw material movement , A worker'strip to grinder to sharpen the tools

Your Answer Movement of components to assembly section , A worker's trip to grinder to sharpenthe tools , Tools kept in rack of tool crib

Multiple Choice Single AnswerQuestion What is the reason of fluctuations, if the control chart evaluates that the process is in a

state of statistical control?Correct Answer Random variability


Select The BlankQuestion The ________ is the maximum percentage defective that for the purpose of sampling

inspection can be considered satisfactory as a process average.Correct Answer Acceptable quality level





Multiple Choice Multiple AnswerQuestion Which of the following charts are used for the recording of data during the method

study?Correct Answer Operation process chart , Multiple activity chart , Flow process chart

Your Answer Operation process chart , Multiple activity chart , Flow process chart

True/FalseQuestion The operator should not stop production if first piece is not approved by the inspector.


Your Answer False




Multiple Choice Single AnswerQuestion What do you mean by a single event which represents the joint completion of more

than one activities?Correct Answer Merge event


True/FalseQuestion The control chart for number of defectives is more convenient to make than control

chart for fraction defectives sincethe fugure of number of defectives units can bedirectly taken from the inspection report.

Correct Answer True

Your Answer True





recorded opposite to each other on the chart.Correct Answer True

Your Answer True

True/FalseQuestion All activities lying on the non-critical paths must have total float and free float.


Your Answer True


Correct Answer Continuous flow of material , Highly mechanised material handling , Virtually zeromanufacturing cycle time

Your Answer Continuous flow of material , Highly mechanised material handling , Virtually zeromanufacturing cycle time



Your Answer Fixed position layout


characteristics of the product.Correct Answer Specifications


Multiple Choice Single AnswerQuestion How industry has responded to the fact of existence of inherant variability of the

manufacturing process?

Correct Answer Inclusion of certain tolerance on the basic dimensions in the drawing

Your Answer Inclusion of certain tolerance on the basic dimensions in the drawing




Multiple Choice Multiple AnswerQuestion Which are the different methods of recording actual progress of work?

Correct Answer Display boards , Progress cards , Network updating


True/FalseQuestion In case of backward pass computation, the latest event time of the end event equals to

the earliest event time minus duration of that activity.Correct Answer False

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following products should be produced by using mass production?

Correct Answer Refrigerator , Tyre for automobile , Television Set



















Multiple Choice Multiple AnswerQuestion Following are the commonly used factors considered for evaluation of layout in factor

analysis methodCorrect Answer Flow of material , Equipment utilization , Working condition



Correct Answer product is very heavy involving assembly of large number of parts

Your Answer product is very heavy involving assembly of large number of parts

Select The BlankQuestion The ________ is the defect level for which lots are regarded as bad lots.




Correct Answer Commercial standards , Assembly and testing instructions , Bill of material

Your Answer Commercial standards , Assembly and testing instructions , Bill of material

Multiple Choice Single AnswerQuestion Process Engineer does not get sufficient time for designing tooling for most economic

production run whenCorrect Answer Delivery time is less


Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the project which is composed as

series of connected arrows and circles to describe the interrelationship of the activities

involved?



True/FalseQuestion Latest finishing date is the latest event time of the tail event.


Your Answer True


calledCorrect Answer Factory

Your Answer Factory

Select The BlankQuestion The ________ is the probability that a bad lot will be accepted by the sampling plan.

Correct Answer Consumer's risk


POM assgn

True/FalseQuestion Flow process charts do record movements as well as visual pictures.


Your Answer False

True/FalseQuestion The OC curve is based on the assumption that if the lot is large in comparison to

the sample, the probabilities of the OC curve will follow a poisson distribution.Correct Answer False

Your Answer True

Multiple Choice Single AnswerQuestion The ratio of output to input of a production system is commonly known as




documentsCorrect Answer Sales Order , Work order , Shop order






Scheduling of interrelatedactivities of small projects withconsideration of uncertainty ofduration of activities.


Two machines & processing timedepends on sequence of jobloading

Johnson's Two Machine Algorithm Johnson's Two Machine Algorithm

Sufficient orders and resonablechoice of machines


Time relationship between when aproduct is required and when itcan be made available


Select The BlankQuestion Production control work is ________ in case of floor inspection as compared with

the centralised inspection.Correct Answer easier

Your Answer easier










Select The BlankQuestion An Ideal OC curve is ________ shaped curve that accpets all the lots with quality

equal to or better than AQL .Correct Answer Rectangular


Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design of a product

toCorrect Answer To meet the intended function at lowest cost








True/FalseQuestion In case of X bar-R charts, statistical limits are calculated from averages of

samples of n (4,5,…) instead of single sample of large size to reduce the spread ofnatural variability.

Correct Answer True

Your Answer True



Your Answer Fixed position layout , Virtually zero manufacturing cycle time








________Correct Answer Scheduling


Multiple Choice Single AnswerQuestion Any premise in which persons are employed for purpose of making any product/s

is calledCorrect Answer Factory

Your Answer Factory

Multiple Choice Multiple AnswerQuestion What are the uses of the instruction manual provided by the manufacturer of a

machine?Correct Answer It gives instructions regarding installation and operation of the equipment , It

contains note on common troubles with causes and remedies for troubleshooting ,It enlists points, frequency and type of lubrication

Your Answer It gives instructions regarding installation and operation of the equipment , Itcontains note on common troubles with causes and remedies for troubleshooting







True/FalseQuestion Shape od an OC curve is a function of sample size and the acceptance number.

Correct Answer True

Your Answer False



Your Answer Predictive Maintenance , Shutdown Maintenance

True/FalseQuestion For p-chart, "Inspection by variables" is much faster than "Inspection by

attributes"Correct Answer False

Your Answer True




Select The BlankQuestion The ________ breakdowns usually cost more, partly due to damage done to the

adjustment components and partly due to emergency actions.Correct Answer Unexpected

Your Answer Partial

True/FalseQuestion Cent percent inspection is a must if the inspection is of destructive nature.


Your Answer False

True/FalseQuestion Since value of p can never be positive, hence" if LCLp works out to be positive, it

is taken as zero."Correct Answer False

Your Answer True


Correct Answer Time




Your Answer Production schedule , Commercial standards , Assembly and testing instructions




Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial engineering department to

obtain the utilisation index?Correct Answer Work Sampling Studies


True/FalseQuestion An ideal OC curve is never possible only with cent percent inspection.


Your Answer False

Select The BlankQuestion The ________ is the probability that a bad lot will be accepted by the sampling

plan.



Select The BlankQuestion The easiest way to bring the delayed job within the promised delivery time by

using extra shift or weekly holiday is ________.Correct Answer Overtime working


True/FalseQuestion The operator should not stop production if first piece is not approved by the

inspector.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to entity

can be defined asCorrect Answer Operation


Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities which can be carried out

simultaneously and both activities require definite time to finish?Correct Answer Concurrent activities





Select The BlankQuestion A ________helps to avoid crowding of jobs at a particular machine by change of

route of some of the jobs or by diverting work to other machine.Correct Answer Control board





Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while selecting or rejecting a

particular site from legislation and taxation point of view?Correct Answer Labour laws , Building codes , Policies regarding issue of licences


Multiple Choice Multiple AnswerQuestion Which of the following concepts must be understood for the achievement of

quality?Correct Answer Quality of conformance , Purpose of product , Quality of design


Select The BlankQuestion The ________ is the probability that a good lot will be rejected by the sampling

plan.Correct Answer Producer's risk


Multiple Choice Single AnswerQuestion What do you mean by the project duration for which the total cost is minimum?

Correct Answer Optimum duration



Correct Answer True

Your Answer True

POM assgnMultiple Choice Multiple AnswerQuestion Why graphical method of recording is preferred over the descriptive method during method

study?Correct Answer It segregates effective part form ineffective parts , It reduces effort involved in writing ,

Critical examinations easier and more effectiveYour Answer Critical examinations easier and more effective , It segregates effective part form

ineffective parts , It reduces effort involved in writing


Select The BlankQuestion The ________ is the probability that a bad lot will be accepted by the sampling plan.Correct Answer Consumer's riskYour Answer Consumer's risk

Multiple Choice Multiple AnswerQuestion Which of the following are examples of consumption of physical effort during recording for

method study?Correct Answer Bending , Positioning , UnloadingYour Answer Bending , Positioning , Unloading


Select The BlankQuestion The ________ are the definitions of the measurable as well as nonmeasurable characteristics

of the product.Correct Answer SpecificationsYour Answer Specifications

Select The BlankQuestion The ________ is the watch dog which ensures that every element of production and activities

which could affect the quality of end product are regulated to the extent desirable.Correct Answer Quality controlYour Answer Quality control

True/FalseQuestion Expediting action is necessary if the delays and interruptions are abnormal and hence any

subsequent delay is bound to extend the promised delivery date.Correct Answer TrueYour Answer True


production run whenCorrect Answer Delivery time is lessYour Answer Delivery time is less

Select The BlankQuestion The ________ includes preventive maintenance activities whose needs are identified through

inspection which requires stoppage of machines.Correct Answer Shutdown MaintenanceYour Answer Shutdown Maintenance

True/FalseQuestion Breakdown of machines, absenteeism of worker does not dislocate the manufacturing activity

in process layoutCorrect Answer TrueYour Answer True


inspection can be considered satisfactory as a process average.Correct Answer Acceptable quality levelYour Answer Acceptable quality level

Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an activity within it's

crashed time?Correct Answer Crash costYour Answer Crash cost


True/FalseQuestion Dust gets mixed with lubricants, forms an abrasive substance and causes pre-mature failure

of machinery.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following can be subtypes of corrective maintenance?Correct Answer Shutdown Maintenance , Design-out Maintenance , Design-in MaintenanceYour Answer Shutdown Maintenance , Design-out Maintenance , Design-in Maintenance

Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge of the condition of

an item from routine or continuous checking.Correct Answer Condition monitoringYour Answer Condition monitoring

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to entity can be

defined asCorrect Answer OperationYour Answer Production


Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

Select The BlankQuestion The ________ is a set of tools and techniques by which products are made to comply with the

specifications at minimum cost to the firm.Correct Answer Quality control systemYour Answer Quality control system


Multiple Choice Multiple AnswerQuestion Which of the following method can be used to record the facts during the method study?Correct Answer Micromotion study , Cyclegraph , ChronocyclegraphYour Answer Micromotion study , Photograph , Cyclegraph , Chronocyclegraph



Multiple Choice Multiple AnswerQuestion How many of the following are types of specification?Correct Answer Material specifications , Dimensional specifications , Performance specificationsYour Answer Material specifications , Dimensional specifications , Performance specifications

Multiple Choice Multiple AnswerQuestion Plant layout facilitates processing of products in most effective manner through the followingCorrect Answer Shortest possible distance , Shortest processing time , Minimum movementYour Answer Shortest possible distance , Minimum movement





True/FalseQuestion Inspection order is must even for simple jobs which can be inspected by shop inspector with

the tooling available on shop.


True/FalseQuestion Feasibility of time schedule requires that an activity be scheduled before any of it's

predecessors are scheduled.Correct Answer FalseYour Answer True




Multiple Choice Single AnswerQuestion How does the control chart of statistical quality control helps the operating personnel?Correct Answer Identify the presence of an assignable cause before it developsYour Answer Identify the presence of an assignable cause before it develops


Multiple Choice Multiple AnswerQuestion Which of the following may be the objectives of project crashing?Correct Answer To complete the project in the least possible time , To reduce project cost below it's

normal cost , To achieve uniformity in requirement of resourcesYour Answer To complete the project in the least possible time , To reduce project cost below it's

normal cost , To achieve uniformity in requirement of resources

Select The BlankQuestion The ________ advocates maintenance procedures whereby the condition of the plant is

constantly watched through systematic inspection to unearth unhealthy conditions and preventiveCorrect Answer Preventive MaintenanceYour Answer Preventive Maintenance



Select The BlankQuestion In case of an OC curve, the risk of rejecting a good quality lot may vary between ________.

Correct Answer 0.01 to 10%Your Answer 0.01 to 10%

True/FalseQuestion For p-chart, the central line of fraction defectives is determined by average percentage

defectives.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Which phase of method study is concerned with analyzing the facts critically, generating

alternatives which form the basis for selection and development of improved methods?Correct Answer Critical examinationYour Answer Critical examination

Multiple Choice Single AnswerQuestion Which of the following policies is advisable in case of low product variety and large volumes?Correct Answer Low Skilled Labour & Special Purpose MachinesYour Answer Low Skilled Labour & Special Purpose Machines

Multiple Choice Single AnswerQuestion Which kind of inspection is followed in case of product layout?Correct Answer Pilot inspectionYour Answer Pilot inspection






POM assgn


CorrectAnswer

Dependent and independent



CorrectAnswer

Reduce material handling cost


True/FalseQuestion As a general rule, the number of tail event of an activity is more than that of it's head

event.Correct

AnswerFalse

Your Answer False

Select The BlankQuestion The ________ is the probability that a good lot will be rejected by the sampling plan.

CorrectAnswer

Producer's risk


Multiple Choice Multiple AnswerQuestion Which of the following are important considerations concerning activity times?

CorrectAnswer

Activity time should be obtained from the person responsible for the completion of anactivity , Activity time must be independent of any influence which the preceding orsucceeding activity may have on it. , Activity time may assume that just the normalquantity of resources required to carry out the activity are available.

Your Answer Activity time should be obtained from the person responsible for the completion of anactivity , Activity time must be independent of any influence which the preceding orsucceeding activity may have on it. , Activity time may assume that just the normalquantity of resources required to carry out the activity are available.

Select The BlankQuestion The ________ pertain to the climatic conditions which the component , product or

material should withstand.Correct

AnswerEnvironmental specifications


Multiple Choice Multiple AnswerQuestion Following are some of the factors considered for evaluation of alternative layouts

CorrectAnswer

Flow of Material , Equipment utilization , Ease of supervision

Your Answer Flow of Material , Ease of supervision , Delivery performance


CorrectAnswer

Large varaitions in hardness of material , Tool wear , Errors in setting

Your Answer Large varaitions in hardness of material , Tool wear , Errors in setting

True/FalseQuestion All activities must not be tied up into the network

CorrectAnswer

False

Your Answer False

Select The BlankQuestion In case of an OC curve, the risk of rejecting a good quality lot may vary between

________.Correct

Answer0.01 to 10%


True/FalseQuestion In case of X bar, if the process is not under control indicated by some points falling

outside the control limits, such points outside the control limits are eliminated and newtrial control limits for the remaining points are computed.

CorrectAnswer

True

Your Answer True


estimate?Correct

AnswerLevel of uncertainty

Your Answer Availability of labour


inspection can be considered satisfactory as a process average.Correct

AnswerAcceptable quality level


Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an activity within

it's normal time?Correct

AnswerNormal cost

Your Answer Normal cost


CorrectAnswer

Necessity


Select The BlankQuestion A ________helps to avoid crowding of jobs at a particular machine by change of route of

some of the jobs or by diverting work to other machine.Correct

AnswerControl board


Select The BlankQuestion The ________ is the watch dog which ensures that every element of production and

activities which could affect the quality of end product are regulated to the extentdesirable.

CorrectAnswer

Quality control



calledCorrect

AnswerFactory

Your Answer Factory







CorrectAnswer

Hiring capacity



Question In an organization there may not be a formal PPC department if

CorrectAnswer

Work is highly repetitive in nature , Planning activities are performed by the line staff ,Number of workmen is not very large

Your Answer Work is highly repetitive in nature , Planning activities are performed by the line staff ,Number of workmen is not very large

Multiple Choice Multiple AnswerQuestion Which of the following cases can be treated as delay during recording of method study?

CorrectAnswer

Operators awaiting instructions from supervisor , Worker waiting for his turn at toolsstores , Jobs awaiting at the machines for their turn

Your Answer Operators awaiting instructions from supervisor , Worker waiting for his turn at toolsstores , Jobs awaiting at the machines for their turn

True/FalseQuestion Inspection order is must even for simple jobs which can be inspected by shop inspector

with the tooling available on shop.Correct

AnswerFalse

Your Answer False


documentsCorrect

AnswerSales Order , Work order , Shop order

Your Answer Sales Order , Work order , Purchase order

Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design of a product to

CorrectAnswer

To meet the intended function at lowest cost


True/FalseQuestion Cent percent inspection is often more practical and economical than sampling inspection.

CorrectAnswer

False

Your Answer False


CorrectAnswer

Nontechnical person finds it easy to comprehend , Ovehead facilities can be shown ,Models can be shifted easily

Your Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can be shown ,Models can be shifted easily

Multiple Choice Single AnswerQuestion Which of the following technique is event oriented ?

CorrectAnswer

Project Evaluation & Review Technique


Multiple Choice Single AnswerQuestion What is the meaning of " Product features" according to J.M.Juran?

CorrectAnswer

Quality of design







Multiple Choice Multiple AnswerQuestion What are uses of diagrams in method study?

CorrectAnswer

Study different plant layouts and select the most optimum one , Study the extent oftraffic over the different routes of the plant , Identify the extent of backtracking, crosstraffic and obstacles encountered during the movement of material.

Your Answer Study different plant layouts and select the most optimum one , Study the extent oftraffic over the different routes of the plant , Identify the extent of backtracking, crosstraffic and obstacles encountered during the movement of material.

True/FalseQuestion A load chart specifies the work to be carried out by each person of company during shift

hours.Correct

AnswerFalse

Your Answer True

Multiple Choice Multiple AnswerQuestion Route Sheet generally contains following information

CorrectAnswer

Material Specification , Sequence of operation , Skill of Labour

Your Answer Material Specification , Sequence of operation , Skill of Labour


CorrectAnswer

True

Your Answer True


CorrectAnswer

Time



CorrectAnswer

Avaialability of adequate land at lower cost , Both skilled and unskilled labour can beavailable , Plant expansion is easier due to less or no restriction for building andconstruction

Your Answer Avaialability of adequate land at lower cost , Both skilled and unskilled labour can beavailable , Plant expansion is easier due to less or no restriction for building andconstruction


condition of an item from routine or continuous checking.Correct

AnswerCondition monitoring


Multiple Choice Multiple AnswerQuestion Expediting function is concerned with following activities

CorrectAnswer

Progress chasing to identify delays which may hold up production , Communicatingpossible delays in delivery date commitment to sales department , Devising cures tokeep rate of production in line with schedule

Your Answer Recording progress of work , Progress chasing to identify delays which may hold upproduction , Communicating possible delays in delivery date commitment to salesdepartment

Select The BlankQuestion Production control work is ________ in case of floor inspection as compared with the

centralised inspection.Correct

Answereasier

Your Answer time consuming

Select The BlankQuestion The easiest way to bring the delayed job within the promised delivery time by using extra

shift or weekly holiday is ________.Correct

AnswerOvertime working


True/FalseQuestion In case of forward pass computation, the earliest event time of the first event is zero.

CorrectAnswer

True

Your Answer True

Multiple Choice Single AnswerQuestion What is represented by an arrow in a network?

CorrectAnswer

Activity


True/FalseQuestion As a general rule, a site five times the actual plant size is considered minimum for

parking, access facilities and future expansion.Correct

AnswerTrue

Your Answer True

True/FalseQuestion Independent float either affects the float of preceding activities or that of succeeding

activities.Correct

AnswerFalse

Your Answer False

Multiple Choice Single AnswerQuestion The document raised by PPC which authorises different functions to take action as per

instruction is calledCorrect

AnswerWork Order

Your Answer Work Order

Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space for a department like

Stores can be measured byCorrect

AnswerProportion of Cubic volume space utilized

Your Answer Ratio of area utilised to area available


defined asCorrect

AnswerOperation


POM assgn







True/FalseQuestion As a general rule, the number of tail event of an activity is more than that of it's

head event.Correct Answer False

Your Answer False





Correct Answer Activity time should be obtained from the person responsible for the completion of anactivity , Activity time must be independent of any influence which the preceding orsucceeding activity may have on it. , Activity time may assume that just the normalquantity of resources required to carry out the activity are available.



material should withstand.Correct Answer Environmental specifications



Correct Answer Flow of Material , Equipment utilization , Ease of supervision



Correct Answer Large varaitions in hardness of material , Tool wear , Errors in setting




Your Answer False


________.Correct Answer 0.01 to 10%



outside the control limits, such points outside the control limits are eliminated andnew trial control limits for the remaining points are computed.

Correct Answer True

Your Answer True


estimate?Correct Answer Level of uncertainty





Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost required to complete an activity

within it's normal time?Correct Answer Normal cost














Your Answer Factory










Correct Answer Work is highly repetitive in nature , Planning activities are performed by the line staff, Number of workmen is not very large

Your Answer Work is highly repetitive in nature , Planning activities are performed by the line staff, Number of workmen is not very large


study?Correct Answer Operators awaiting instructions from supervisor , Worker waiting for his turn at tools

stores , Jobs awaiting at the machines for their turnYour Answer Operators awaiting instructions from supervisor , Worker waiting for his turn at tools

stores , Jobs awaiting at the machines for their turn


inspector with the tooling available on shop.Correct Answer False

Your Answer False





Correct Answer To meet the intended function at lowest cost


True/FalseQuestion Cent percent inspection is often more practical and economical than sampling


Your Answer False


Correct Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can be shown ,Models can be shifted easily






Correct Answer Quality of design








Correct Answer Study different plant layouts and select the most optimum one , Study the extent oftraffic over the different routes of the plant , Identify the extent of backtracking,cross traffic and obstacles encountered during the movement of material.

Your Answer Study different plant layouts and select the most optimum one , Study the extent oftraffic over the different routes of the plant , Identify the extent of backtracking,cross traffic and obstacles encountered during the movement of material.

True/FalseQuestion A load chart specifies the work to be carried out by each person of company during

shift hours.Correct Answer False

Your Answer True


Correct Answer Material Specification , Sequence of operation , Skill of Labour



Correct Answer True

Your Answer True


Question Which varaible is taken along the abscissa or X axis?

Correct Answer Time



Correct Answer Avaialability of adequate land at lower cost , Both skilled and unskilled labour can beavailable , Plant expansion is easier due to less or no restriction for building andconstruction






Correct Answer Progress chasing to identify delays which may hold up production , Communicatingpossible delays in delivery date commitment to sales department , Devising cures tokeep rate of production in line with schedule



centralised inspection.Correct Answer easier


Select The BlankQuestion The easiest way to bring the delayed job within the promised delivery time by using

extra shift or weekly holiday is ________.Correct Answer Overtime working



Correct Answer True

Your Answer True


Correct Answer Activity



parking, access facilities and future expansion.Correct Answer True

Your Answer True


activities.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion The document raised by PPC which authorises different functions to take action as

per instruction is calledCorrect Answer Work Order



Stores can be measured byCorrect Answer Proportion of Cubic volume space utilized



be defined asCorrect Answer Operation


POM - AishLIST OF ATTEMPTED QUESTIONS AND ANSWERS

Multiple Choice Single AnswerQuestion What do you mean by the project duration for which the total

cost is minimum?Correct Answer Optimum durationYour Answer Optimum duration

Multiple Choice Multiple AnswerQuestion Lack of material planning results in the followingCorrect Answer Over ordering , under ordering , stockoutsYour Answer under ordering , stockouts , Over ordering

Multiple Choice Single AnswerQuestion Which kind of defect can be called as minor defect?Correct Answer Which does not reduce the usability of the product

for its intended useYour Answer Which does not reduce the usability of the product for its

intended use

Multiple Choice Single AnswerQuestion What does CPA stand for?Correct Answer Critical Path AnalysisYour Answer Critical Project Analysis




intermittent production.Correct Answer FalseYour Answer False

Select The BlankQuestion Function concerned with fixation of time allowed to qualified

worker for a job is called ________.Correct Answer Work MeasurementYour Answer Time Measurement

Select The Blank

Page 1

POM - AishQuestion The design of any layout is governed by large number of

factors and the best layout is expected to ________ all these factors.Correct Answer OptimiseYour Answer Consider


Production?Correct Answer Continuous flow of material , Highly mechanised

material handling , Virtually zero manufacturing cycle timeYour Answer Continuous flow of material , Highly mechanised material





recording of method study?Correct Answer Operators awaiting instructions from supervisor ,

Worker waiting for his turn at tools stores , Jobs awaiting at the machines fortheir turnYour Answer Operators awaiting instructions from supervisor , Worker


True/FalseQuestion Root cause of most of the breakdowns is failure of the

lubrication system.Correct Answer TrueYour Answer True





Match The Following

Page 2

POM - AishQuestion Correct Answer Your Answer





Multiple Choice Multiple AnswerQuestion What are the benefits of overhauling?Correct Answer It increases useful life of an equipment and it's parts

, Advance planning allows to attend equipment without disturbing the productionprogramme , Advance planning allows to prepare and keep ready the list ofreplacement sparesYour Answer It increases useful life of an equipment and it's parts ,

Advance planning allows to attend equipment without disturbing the productionprogramme , Advance planning allows to prepare and keep ready the list ofreplacement spares


relationships of the activities.Correct Answer TrueYour Answer True



True/FalseQuestion Proper care and storage is not an essential part of a well

planned lubrication system.Correct Answer FalseYour Answer False



Page 3

POM - AishQuestion Scale model used for layout analysis have following advantagesCorrect Answer Nontechnical person finds it easy to comprehend ,




commonly known asCorrect Answer ProductivityYour Answer Productivity


mass production?Correct Answer Refrigerator , Tyre for automobile , Television SetYour Answer Refrigerator , Tyre for automobile , Television Set

True/FalseQuestion Theoretical capacity equals number of normal working hours

of that machine.Correct Answer TrueYour Answer True

True/FalseQuestion It is not necessary to know spare time available on the

non-critical path to allow a little delay for noncritical activity.Correct Answer FalseYour Answer False



True/FalseQuestion In case of X bar-R charts,it is ensured that the assignable

causes are detected before the tolerances are violated, upper and lowerstatistical limits are worked out and inserted into a chart.Correct Answer TrueYour Answer True

Select The BlankQuestion The ________ is the process of assigning calender dates to

Page 4

POM - Aishthe various operations of a job.Correct Answer SchedulingYour Answer Scheduling





Multiple Choice Multiple AnswerQuestion Which of the following cases indicates change in physical

characteristic?Correct Answer Turning , Grinding , DrillingYour Answer Turning , Grinding , Drilling





Process Layout Functional LayoutFunctional Layout

Select The BlankQuestion Two welknown timing methods are cumulative method and

________.Correct Answer Fly back methodYour Answer Continuous method

Multiple Choice Single AnswerQuestion How many types of charts are used for the purpose of method

study?Correct Answer FourYour Answer Eight

Page 5

POM - Aish

True/FalseQuestion Sampling inspection suffice to check the work of line

inspectors and stage inspectors.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Where the ignorance towards the degradation of machine leads

to?Correct Answer Eventual breakdownYour Answer Eventual breakdown

Multiple Choice Single AnswerQuestion One of the sophisticated operations research techniques used

in material planning isCorrect Answer Dynamic programmingYour Answer Dynamic programming


product variety and large volumes?Correct Answer Low Skilled Labour & Special Purpose MachinesYour Answer Low Skilled Labour & Special Purpose Machines



Select The BlankQuestion The ________ is a set of tools and techniques by which

products are made to comply with the specifications at minimum cost to thefirm.Correct Answer Quality control systemYour Answer Quality control system

Select The BlankQuestion A ________ is another typical chart which is used to record

frequency of movements between work centers.Correct Answer Travel chartYour Answer Frequency chart

True/False

Page 6

POM - AishQuestion Cent percent inspection does not mean inspection of

component for 100% quality characteristics.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Route Sheet generally contains following informationCorrect Answer Material Specification , Sequence of operation , Skill

of LabourYour Answer Material Specification , Sequence of operation , Skill of Labour

Select The BlankQuestion Any incentive scheme must achieve the ________ of the

organisation.Correct Answer ObjectivesYour Answer Tax goals

Multiple Choice Single AnswerQuestion Document raised by Sales department for goods manufactured

to stock is calledCorrect Answer Shipment orderYour Answer Stock order

Multiple Choice Single AnswerQuestion What do you understand by the timeframe for the

maintenance needs of the equipment?Correct Answer Maintenance inspection scheduleYour Answer Maintenance inspection schedule

True/FalseQuestion Three time estimates are transformed into expected time

before using it into a network.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion What do you mean by planned corrective manitenance which

provides an opportunity to undertake design modifications in the equipment toeliminate or reduce frequency of breakdowns.Correct Answer Design-out MaintenanceYour Answer Design-in Maintenance

Page 7

POM assgn : Mayur

True/FalseQuestion For p-chart, fraction defective units in each sample is calculated by dividing

number of defectives by the number of pieces in the sample.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following possibilities can be explored by using flow process

chart?Correct Answer Eliminating the operations or combining the operations with another ,

Reducing the distance traveled by the workmen or materials , Avoiding thewaiting time and thereby reduce production losses

Your Answer Reducing the distance traveled by the workmen or materials , Avoiding thewaiting time and thereby reduce production losses , Eliminating theoperations or combining the operations with another

Select The BlankQuestion The ________ is specified to indicate the maximum permissible variability

in the dimensions product or parts.Correct Answer Tolerance





Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design of a

product toCorrect Answer To meet the intended function at lowest cost

Your Answer To meet the intended function at lowest cost







Multiple Choice Single AnswerQuestion Which element of a network represents a task which has got a definite

beginning and definite end?Correct Answer Activity






Correct Answer Avaialability of adequate land at lower cost , Both skilled and unskilledlabour can be available , Plant expansion is easier due to less or norestriction for building and construction

Your Answer Avaialability of adequate land at lower cost , Both skilled and unskilledlabour can be available , Plant expansion is easier due to less or norestriction for building and construction




Multiple Choice Multiple AnswerQuestion Which are the first three steps of Critical Path Analysis technique?

Correct Answer Activity relationships , Activity identification , Network construction

Your Answer Activity relationships , Activity identification , Network construction








Question How to calculate activity cost slope?

Correct Answer Activity cost slope = ( Crash cost - Normal cost ) / ( Normal time - Crashtime )

Your Answer Activity cost slope = ( Crash cost - Normal cost ) / ( Normal time - Crashtime )




Multiple Choice Single AnswerQuestion Which phase of method study is concerned with analyzing the facts

critically, generating alternatives which form the basis for selection anddevelopment of improved methods?


Your Answer Critical examination

True/FalseQuestion During set up of X bar-R control chart, control limts should be practically

revised from time to time as additional data is accumulated.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Operation Layout generally contains following information

Correct Answer Part Sketch , Standard Time , Jigs and fixtures

Your Answer Part Sketch , Standard Time , Jigs and fixtures

True/FalseQuestion Every network does not necessarily have a critical path.


Your Answer False









Multiple Choice Single AnswerQuestion Technique which can help an organization to reduce inventory is called

Correct Answer MRP

Your Answer MRP

True/FalseQuestion In case of two handed process chart, inspection symbol is used when check

by touch or feel is involved.Correct Answer True

Your Answer True




Multiple Choice Multiple AnswerQuestion Which of the following is a part of preparing manufacturing order set as a

primary function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores issue orders


Multiple Choice Multiple AnswerQuestion Following are some of the Principles of Management advocated by F W

TaylorCorrect Answer Selection of best worker for each particular task , Division of work between

worker and management , Training and development of the workmenYour Answer Selection of best worker for each particular task , Division of work between

worker and management , Training and development of the workmen

True/FalseQuestion The OC curve is based on the assumption that if the lot is large in

comparison to the sample, the probabilities of the OC curve will follow apoisson distribution.


Your Answer False

True/FalseQuestion Inspection order is must even for simple jobs which can be inspected by

shop inspector with the tooling available on shop.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion What can be the worst effect due to excessive vibration?

Correct Answer Breakdown

Your Answer Breakdown

True/FalseQuestion Cent percent inspection is often more practical and economical than

sampling inspection.Correct Answer False

Your Answer False



Your Answer Fulkerson's Rule

Select The BlankQuestion The term ________ emplies the foregone profit due to inability of company

to produce.Correct Answer Opportunity cost


Multiple Choice Multiple AnswerQuestion Which of the following causes can be responsible for derailing the

production schedule in a factory?Correct Answer Errors in drawings , Delay in receipt of material from vendor , Excessive

absenteeismYour Answer Errors in drawings , Delay in receipt of material from vendor , Excessive

absenteeism

Multiple Choice Multiple AnswerQuestion Which are the subfactors of community facilities or social infrastructure?

Correct Answer Accomodation , Educational , Entertainment

Your Answer Accomodation , Educational , Entertainment



Your Answer Factory

True/False

Question Only skilled worker can use the fixed limit gauge.


Your Answer False











Multiple Choice Single AnswerQuestion What do you understand by totality of features and characteristics of a

product or service that bears on it's ability to satisfy the customer?Correct Answer Quality

Your Answer Quality

Multiple Choice Single AnswerQuestion What do you mean by a single event which represents the joint completion

of more than one activities?Correct Answer Merge event


True/FalseQuestion All activities lying on the non-critical paths must have total float and free

float.Correct Answer False

Your Answer False











Subtraction Removal of worn-out part from amachine

Removal of worn-out part from amachine

Change in chemical characteristic Chemical reaction Chemical reaction

Consumption of effort Posting a ledger Posting a ledger

Information given Giving directions or instructions Giving directions or instructions



Your Answer refrigirators

POM assgn : Meena








event.Correct Answer False

Your Answer False


















Your Answer False






Correct Answer True

Your Answer True






















Your Answer Factory


















Your Answer False









Your Answer False
















Correct Answer Study different plant layouts and select the most optimum one , Study the extent oftraffic over the different routes of the plant , Identify the extent of backtracking, crosstraffic and obstacles encountered during the movement of material.




Your Answer True





Correct Answer True

Your Answer True



Correct Answer Time


















Correct Answer True

Your Answer True






Your Answer True



Your Answer False




Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space for a department

like Stores can be measured byCorrect Answer Proportion of Cubic volume space utilized





POM assgn : GS Kumars








event.Correct Answer False

Your Answer False


















Your Answer False






Correct Answer True

Your Answer True





sampling inspection can be considered satisfactory as a process average.Correct Answer Acceptable quali ty level

















Your Answer Factory


















Your Answer False









Your Answer False
















Correct Answer Study different plant layouts and select the most optimum one , Study the extent oftraffic over the different routes of the plant , Identify the extent of backtracking, crosstraffic and obstacles encountered during the movement of material.




Your Answer True





Correct Answer True

Your Answer True



Correct Answer Time


















Correct Answer True

Your Answer True






Your Answer True



Your Answer False




Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space for a department

like Stores can be measured byCorrect Answer Proportion of Cubic volume space utilized




















Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

POM assgn : Seema

Select The BlankQuestion The ________ is the process of withdrawing the equipment from the production line,

dismantling it unitwise, visualising defects, effecting adjustments, replacing worn-outparts and finally building it up to get desired accuracies.

CorrectAnswer

Reconditioning

Your Answer Overhauling

Multiple Choice Single AnswerQuestion What do you understand by the measurement of work to establish allowed time for a job

for the defined method?Correct

AnswerWork measurement

Your Answer Work measurement


CorrectAnswer

Productivity


Multiple Choice Single AnswerQuestion What is the location of lower control limit in the X bar-R control chart?

CorrectAnswer

3 standard deviations below central line

Your Answer 2 standard deviations below central line



Minimization of production delays Objective of good layout Principles of good layout

Maximum visibility Principles of good layout Layout analysis


Multiple Choice Single AnswerQuestion What is the name of the document on which details of the process are recorded by the

symbols and charting conventions?Correct

AnswerChart

Your Answer Chart

Multiple Choice Single AnswerQuestion Which kind of inspection is followed in case of process layout?

CorrectAnswer

First off inspection

Your Answer Cent percent inspection

Multiple Choice Multiple AnswerQuestion Which of the following defects can be observed during preventive inspection by using

human senses?Correct

AnswerDeviation from normal sound , Excessive Vibration , Leakage of a gas

Your Answer Deviation from normal sound , Excessive Vibration , Leakage of a gas

True/FalseQuestion Process Sheets for parts in batch production are not maintained as standard process

sheetCorrect

AnswerFalse

Your Answer True

Select The BlankQuestion Goods after final inspection should accompany ________to enable dispatch department

to identify and draw correct reference.Correct

AnswerForwarding note


Select The BlankQuestion A set of activities to keep an equipment in the specified condition is called as ________.

CorrectAnswer

Maintenance



CorrectAnswer

Overhead facilities can be shown , Can be shifted easily and quickly , Even non-technicalperson can use it

Your Answer Overhead facilities can be shown , Economical , Can be shifted easily and quickly





Multiple Choice Single AnswerQuestion What do you understand by the selection of the job for the method study on the basis of

money saving potential of the job?Correct

AnswerEconomic consideration

Your Answer Economic consideration

Select The BlankQuestion Capacity decisions have a direct influence on performance of production system in

respect of ________Correct

AnswerDelivery performance

Your Answer Quality

Multiple Choice Multiple AnswerQuestion Which of the following are the objectives of a good maintenance system?

CorrectAnswer

Elimination of unsafe conditions , Minimisation of wear and tear of machines , Ensuringmaximum plant availability

Your Answer Elimination of unsafe conditions , Minimisation of wear and tear of machines , Ensuringmaximum plant availability


First off inspection First piece produced after toolchange

First piece produced after toolchange

Critical operation inspection After whose no rework is possible Last operation

Patrolling inspection Inspection at the place of actualproduction

Inspection at the place of actualproduction

Key operation inspection Costlier operation After whose no rework is possible

True/FalseQuestion In case of backward pass computation, the latest event time of a tail event equals to the

latest event time of the succeeding ( Head ) event minus duration of the activityconverging to the head event..

CorrectAnswer

True

Your Answer True


CorrectAnswer

Quality of workmanship , Production aids , Manufacturing facilities

Your Answer Quality of workmanship , Production aids , Manufacturing facilities


CorrectAnswer

Refrigerator , Tyre for automobile , Television Set


True/False

Question Cent percent inspection does not mean inspection of component for 100% qualitycharacteristics.

CorrectAnswer

True

Your Answer True


CorrectAnswer

True

Your Answer True

True/FalseQuestion A lot declared rejected in sampling inspection should not be inspected 100% in any

case.Correct

AnswerFalse

Your Answer False


simultaneously and both activities require definite time to finish?Correct

AnswerConcurrent activities


True/FalseQuestion Recording of movement is not necessary in case of method study in any form.

CorrectAnswer

False

Your Answer False

Select The BlankQuestion The ________ includes preventive maintenance activities whose needs are identified

through inspection which requires stoppage of machines.Correct

AnswerShutdown Maintenance

Your Answer Shutdown Maintenance



Answereasier

Your Answer easier

True/FalseQuestion In case of backward pass computation, the latest event time of the burst event equals

the smallest of the difference between the latest event time of the head event less

duration of the activity converging on the head event.

CorrectAnswer

True

Your Answer True


adjustment components and partly due to emergency actions.Correct

AnswerUnexpected

Your Answer Unexpected

Multiple Choice Multiple AnswerQuestion Which of the following are examples of addition during recording for method study?

CorrectAnswer

Brazing , Welding , Riveting

Your Answer Brazing , Welding , Riveting

Multiple Choice Multiple AnswerQuestion Which kind of natural delays and interruptions are considered during estimation of

activity time?Correct

AnswerShop efficiency , Breakdowns , Absenteeism

Your Answer Shop efficiency , Breakdowns , Absenteeism

Multiple Choice Single AnswerQuestion How does the control chart of statistical quality control helps the operating personnel?

CorrectAnswer

Identify the presence of an assignable cause before it develops

Your Answer Identify the presence of an assignable cause before it develops


CorrectAnswer

True

Your Answer True

Multiple Choice Multiple AnswerQuestion Lack of material planning results in the following

CorrectAnswer

Over ordering , under ordering , stockouts


Multiple Choice Single AnswerQuestion Inherent Safety' is one of the principle of good layout. In context of layout, this can be

achieved by the following

CorrectAnswer

Clear gangway, location of material and material handling system

Your Answer Proper plant location

Multiple Choice Multiple AnswerQuestion What are the benefits of reconditioning?

CorrectAnswer

Eliminates problems and frequent breakdowns , Increases life of an equipment , It helpsto plan requirement of replacement spares

Your Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helpsto plan requirement of replacement spares

Multiple Choice Multiple AnswerQuestion Which are the general principles underlying probability aspects of project planning?

CorrectAnswer

Statistically three time estimate of an activity conform to Beta distribution. , Expectedtime divides the area under the curve into two equal parts. , Expected time of an activityis located at one third of the distance between "m" and mid-range { (a+b)/2 } awayfrom the most likely time.

Your Answer Statistically three time estimate of an activity conform to Beta distribution. , Expectedtime divides the area under the curve into three equal parts. , Expected time of anactivity is located at one third of the distance between "m" and mid-range { (a+b)/2 }away from the most likely time.

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3% defectives have the

probability of acceptance of ________.Correct

AnswerOne

Your Answer 0.5

True/FalseQuestion Grouping of machines gives a lot of flexibility in loading and scheduling

CorrectAnswer

True

Your Answer True

Select The BlankQuestion The ________ is specified to indicate the maximum permissible variability in the

dimensions product or parts.Correct

AnswerTolerance


Multiple Choice Single AnswerQuestion What is the nature of the sampling plan for critical defects?

CorrectAnswer

Tight

Your Answer Tight


Question Which are the first three steps of Critical Path Analysis technique?

CorrectAnswer

Activity relationships , Activity identification , Network construction






Multiple Choice Single AnswerQuestion What do you understand by the critical analysis of existing jobs to develop easier and

effective method?Correct

AnswerMethod study

Your Answer Method study


CorrectAnswer

Disposal of waste , Power , Water

Your Answer Power , Labour , Water

True/FalseQuestion During set up of X bar-R control chart, control limts should be practically revised from

time to time as additional data is accumulated.Correct

AnswerTrue

Your Answer False

Multiple Choice Single AnswerQuestion What do you understand by identification of defects in materials, components,

machining processes or men to fix responsibility of defectives, thereby preventing orminimising occurance of defectives?

CorrectAnswer

Preventive function

Your Answer Preventive function

POM assgn : Naresh


Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What do you mean by the chart on which the major activities and entry

points of materials are recorded to have graphic view of operations andinspections involved in the process?

Correct Answer Operation process chart

Your Answer Flow Process chart

Multiple Choice Multiple AnswerQuestion Which of the following are types of non-destructive testing?


Your Answer Stress testing , Visual Testing , Magnetic flow detectors

Multiple Choice Single AnswerQuestion What do you mean by the selection of the job for the method study on the

basis of manufacturing difficulties?Correct Answer Technical consideration

Your Answer Manufacturing consideration



Your Answer False

True/FalseQuestion Expediting action is necessary if the delays and interruptions are abnormal

and hence any subsequent delay is bound to extend the promised deliverydate.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are important considerations concerning activity

times?Correct Answer Activity time should be obtained from the person responsible for the

completion of an activity , Activity time must be independent of anyinfluence which the preceding or succeeding activity may have on it. ,Activity time may assume that just the normal quantity of resourcesrequired to carry out the activity are available.

Your Answer Activity time should be obtained from the person responsible for thecompletion of an activity , Infinite resources are available to carry out theactivity , Activity time may assume that just the normal quantity ofresources required to carry out the activity are available.


Question Which are the distinguished features of TQM ?

Correct Answer Covers all kinds of industries , Gradual removal of interdepartmental barriers, Continuous improvement

Your Answer Covers all kinds of industries , Continuous improvement , Corrective function

Multiple Choice Multiple AnswerQuestion How many of the following are types of specification?

Correct Answer Material specifications , Dimensional specifications , Performancespecifications

Your Answer Cost specifications , Material specifications , Performance specifications




Select The BlankQuestion A ________helps to avoid crowding of jobs at a particular machine by

change of route of some of the jobs or by diverting work to other machine.Correct Answer Control board


True/FalseQuestion Site selection should also take into account topography and soil structure of

the land.Correct Answer True

Your Answer True









Multiple Choice Single AnswerQuestion Which is the ideal place to write a description of an activity in a network?

Correct Answer Above the arrow

Your Answer Above the arrow




Multiple Choice Single AnswerQuestion Which of the following is the most popular technique for Project Production?

Correct Answer PERT & CPM

Your Answer PERT & CPM

Multiple Choice Single AnswerQuestion What is the purpose of squares used in progress chart?

Correct Answer To record the progress of work for each operation

Your Answer To record the progress of work for each operation




Your Answer Equipment specification sheet


identified through inspection which requires stoppage of machines.Correct Answer Shutdown Maintenance




Your Answer Factory

Multiple Choice Single AnswerQuestion What do you understand by the properties which are difficult to measure

quantitatively but usually measured by the comarision and then classificationinto acceptable or unacceptable?

Correct Answer Attributes


Multiple Choice Single AnswerQuestion What is the relation between duration of an activity and length of an arrow?

Correct Answer No relation

Your Answer No relation

True/FalseQuestion Independent float either affects the float of preceding activities or that of

succeeding activities.Correct Answer False

Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following activities are used while recording for method study?

Correct Answer Delay , Operation , Inspection

Your Answer Operation , Inspection , Production


activity within it's crashed time?Correct Answer Crash cost

Your Answer Crash cost

Multiple Choice Multiple AnswerQuestion Which three of the following are causes of continuous upward pattern of

Xbar-R control chart?Correct Answer Wear of tool , Abnormal rise in temperature , Accumulation of dirt

Your Answer Wear of tool , Abnormal rise in temperature , Accumulation of dirt

Multiple Choice Single AnswerQuestion How is the probability of acceptance in case of Acceptable Quality Level (AQL

)?Correct Answer Very high

Your Answer Very high

Multiple Choice Multiple AnswerQuestion Which of the following factors related to the labour and wages are considered

while deciding the plant location?Correct Answer Prevailing wage pattern , Productivity of labour , Industrial relations

Your Answer Prevailing wage pattern , Productivity of labour , Industrial relations

Multiple Choice Single AnswerQuestion Which of the following is the criteria for the percentage defectives in the

zone of the indecision?Correct Answer Lots having the percentage defective more than AQL but less than LPTD

Your Answer Lots having the percentage defective in AQL is equal to LPTD




Select The BlankQuestion The ________ is necessary when the job requires detailed of one or more of

the job characteristics with the help of special equipment which is notavailable at the producing company.



True/FalseQuestion Quality can not be inspected into a product, it must be manufactured into it

by the supplier.Correct Answer True

Your Answer False

Select The BlankQuestion The ________ is the probability that a good lot will be rejected by the

sampling plan.Correct Answer Producer's risk


True/FalseQuestion A properly designed sampling plan can control sampling errors and

completely eliminate them.Correct Answer False

Your Answer True

Multiple Choice Single AnswerQuestion When should operator or supervisor is supposed to sign the perforated route

sheet?Correct Answer After completion of operation

Your Answer At the start of the operation




Multiple Choice Multiple AnswerQuestion What is indicated by the hugging points lying close to mean of the process in

X bar-R- control chart?Correct Answer Biases in measurements , Recording done without actual measurements ,

Improper selection of samplesYour Answer Biases in measurements , Defect in materials , Improper selection of

samples

Multiple Choice Single AnswerQuestion Which is the alternative way of indicating the load other than numerical way,

in case of Gantt chart ?Correct Answer Graphical approach

Your Answer Graphical approach

True/False

Question Kanban system is essentially a computer based system for productionscheduling and control


Your Answer True

True/FalseQuestion The earliest start time of an activity equals earliest time for the event from

which activity arrow originates.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the technical consideration while

selecting a job for method study?Correct Answer Jobs having inconsistent quality , Operations inviting frequent requests from

supervisors for relaxation in allowed time because of variations in materialsand tool performance , Jobs in which too many man-hours are spend inchecking and rechecking work

Your Answer Jobs having inconsistent quality , Operations inviting frequent requests fromsupervisors for relaxation in allowed time because of variations in materialsand tool performance , Jobs in which too many man-hours are spend inchecking and rechecking work



Your Answer Drawing

True/FalseQuestion Theoretical capacity equals number of normal working hours of that

machine.Correct Answer True

Your Answer True



Consumption of effort Posting a ledger Posting a ledger

Information given Giving directions or instructions Giving directions or instructions

Subtraction Removal of worn-out part from amachine

Removal of worn-out part from amachine

Multiple Choice Multiple AnswerQuestion Which are the factors on which the structure of the transportation cost

depends?Correct Answer Average distance of shipment , Characteristics of the commodity , Medium of

shipment

Your Answer Average distance of shipment , Characteristics of the commodity , Medium ofshipment





POM assgn : Raj


CorrectAnswer

False

Your Answer False

True/FalseQuestion The OC curve is based on the assumption that if the lot is large in comparison to the

sample, the probabilities of the OC curve will follow a poisson distribution.Correct

AnswerFalse

Your Answer True


CorrectAnswer

Productivity



documentsCorrect


















Answereasier

Your Answer easier








CorrectAnswer

Production Planning


Select The BlankQuestion An Ideal OC curve is ________ shaped curve that accpets all the lots with quality equal

to or better than AQL .Correct

AnswerRectangular



CorrectAnswer




CorrectAnswer

Preparation of material estimates



CorrectAnswer



True/FalseQuestion In case of X bar-R charts, statistical limits are calculated from averages of samples of n

(4,5,…) instead of single sample of large size to reduce the spread of natural variability.Correct

AnswerTrue

Your Answer True


CorrectAnswer

Continuous flow of material , Highly mechanised material handling , Virtually zeromanufacturing cycle time



CorrectAnswer

Reducing handling costs



CorrectAnswer

Poor Customer Service


Select The BlankQuestion Production Planning is a centralised activity which includes functions such as ________

CorrectAnswer

Scheduling



calledCorrect

AnswerFactory

Your Answer Factory


CorrectAnswer

It gives instructions regarding installation and operation of the equipment , It containsnote on common troubles with causes and remedies for troubleshooting , It enlistspoints, frequency and type of lubrication

Your Answer It gives instructions regarding installation and operation of the equipment , It containsnote on common troubles with causes and remedies for troubleshooting


CorrectAnswer

Master production schedule , Product structure , Lead time forprocurement/manufacturing



CorrectAnswer

Necessity



CorrectAnswer

True

Your Answer False


CorrectAnswer

Shutdown Maintenance , Design-out Maintenance , Design-in Maintenance


True/FalseQuestion For p-chart, "Inspection by variables" is much faster than "Inspection by attributes"

CorrectAnswer

False

Your Answer True


CorrectAnswer

Suitability of land



adjustment components and partly due to emergency actions.Correct

AnswerUnexpected

Your Answer Partial

True/False

Question Cent percent inspection is a must if the inspection is of destructive nature.

CorrectAnswer

False

Your Answer False

True/FalseQuestion Since value of p can never be positive, hence" if LCLp works out to be positive, it is taken

as zero."Correct

AnswerFalse

Your Answer True


CorrectAnswer

Time



CorrectAnswer

Commercial standards , Assembly and testing instructions , Bill of material



CorrectAnswer

Refrigerator , Tyre for automobile , Television Set


Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial engineering department to obtain

the utilisation index?Correct

AnswerWork Sampling Studies



CorrectAnswer

False

Your Answer False


CorrectAnswer

Consumer's risk







CorrectAnswer

False

Your Answer False


defined asCorrect

AnswerOperation







CorrectAnswer

Thick Line , Red Line , Double Line




AnswerControl board



CorrectAnswer



Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while selecting or rejecting a particular

site from legislation and taxation point of view?Correct

AnswerLabour laws , Building codes , Policies regarding issue of licences


Multiple Choice Multiple AnswerQuestion Which of the following concepts must be understood for the achievement of quality?

CorrectAnswer

Quality of conformance , Purpose of product , Quality of design



CorrectAnswer

Producer's risk



CorrectAnswer

Optimum duration



CorrectAnswer

True

Your Answer True

POM assgn : Raj

Multiple Choice Single AnswerQuestion Which of the following data is unnecessary for scheduling process?

Correct Answer Cost breakup of products



following reasonCorrect Answer losses resulting from poor layout are not directly shown in the financial

statementsYour Answer losses resulting from poor layout are not directly shown in the financial

statements

Multiple Choice Multiple AnswerQuestion Which are the distinguished features of TQM ?

Correct Answer Covers all kinds of industries , Gradual removal of interdepartmental barriers ,Continuous improvement

Your Answer Covers all kinds of industries , Continuous improvement , Corrective function


Correct Answer It helps to identify the set of activities and events which are critical and as suchmust be carefully controlled and monitored , It identifies activities to be givenpreference in allocation of resources. , It helps to exercise "control by exception".

Your Answer It helps to identify the set of activities and events which are critical and as suchmust be carefully controlled and monitored , It identifies activities to be givenpreference in allocation of resources. , It helps to exercise "control by exception".

True/FalseQuestion Process layout is also called line layout


Your Answer False

Multiple Choice Single AnswerQuestion Document raised by Sales department for goods manufactured to stock is called

Correct Answer Shipment order

Your Answer Stock order



Your Answer Quality of workmanship , Production aids , Manufacturing facilities


Question Which kind of defect can be called as minor defect?

Correct Answer Which does not reduce the usability of the product for its intended use

Your Answer Which does not reduce the usability of the product for its intended use




Multiple Choice Single AnswerQuestion What do you understand by totality of features and characteristics of a product or

service that bears on it's ability to satisfy the customer?Correct Answer Quality

Your Answer Quality





Change in physical characteristic Punching Assembly

Addition Assembly Posting a ledger

Consumption of physical effort Lifting Lifting

Information received Taking dictation Taking dictation


Correct Answer Progress chasing to identify delays which may hold up production ,Communicating possible delays in delivery date commitment to sales department ,Devising cures to keep rate of production in line with schedule

Your Answer Progress chasing to identify delays which may hold up production ,Communicating possible delays in delivery date commitment to sales department ,Devising cures to keep rate of production in line with schedule


Correct Answer Long Lead time for procurement , Several levels of assemblies in product , Longmanufacturing cycle

Your Answer Demand for the product is not known , Long Lead time for procurement , Longmanufacturing cycle

True/FalseQuestion Specifications is the basic tool of inspection.

Correct Answer True

Your Answer True

True/FalseQuestion Shop order is one of the subsidiary order

Correct Answer True

Your Answer True











engineering changes carried out in the equipment during it's period of service.Correct Answer Equipment history card


True/FalseQuestion Floor inspection promotes tendency of machines to drift out of limits and produce

defectives.Correct Answer False

Your Answer False

Select The Blank

Question The easiest way to bring the delayed job within the promised delivery time byusing extra shift or weekly holiday is ________.



Multiple Choice Multiple AnswerQuestion Which of the following observations are expected from the preventive

maintenance person?Correct Answer Wrong allignments , Overheating defects , Excessive play

Your Answer Wrong allignments , Overheating defects , Excessive play


comply with the specifications at minimum cost to the firm.Correct Answer Quality control system

Your Answer Design system

Multiple Choice Multiple AnswerQuestion Which are the first three steps of Critical Path Analysis technique?

Correct Answer Activity identification , Network construction , Activity relationships



Correct Answer Adequate maintenance of quality , Ensures parts are within specified limits ofaccuracy , Gives economy in production through reduction of defective work

Your Answer Adequate maintenance of quality , Ensures parts are within specified limits ofaccuracy , Gives economy in production through reduction of defective work

Multiple Choice Multiple AnswerQuestion Gross requirement of finished product is determined on the basis of following

Correct Answer Forecasted sales , Pending sales order , Management decision to stock

Your Answer Pending sales order , Management decision to stock , Gross Market requirement

Multiple Choice Single AnswerQuestion Where does the SPC exercises the control to prevent the occurances of defectives?

Correct Answer On manufacturing process

Your Answer On manufacturing process

True/FalseQuestion Operation process charts though indicates the sequence of events but do not show

movements.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What do you mean by planned corrective manitenance which provides an

opportunity to undertake design modifications in the equipment to eliminate orreduce frequency of breakdowns.

Correct Answer Design-out Maintenance


Multiple Choice Single AnswerQuestion Which is the zone beyond LTPD in case of Oc curve of a general plan?

Correct Answer Zone of rejection

Your Answer Zone of rejection

Select The BlankQuestion The ________ is the process of withdrawing the equipment from the production

line, dismantling it unitwise, visualising defects, effecting adjustments, replacingworn-out parts and finally building it up to get desired accuracies.



Multiple Choice Single AnswerQuestion Which varaible is taken along the ordinate or Y axis?

Correct Answer Quality


Multiple Choice Multiple AnswerQuestion What are the benefits of overhauling?

Correct Answer It increases useful life of an equipment and it's parts , Advance planning allows toattend equipment without disturbing the production programme , Advanceplanning allows to prepare and keep ready the list of replacement spares

Your Answer It increases useful life of an equipment and it's parts , Advance planning allows toattend equipment without disturbing the production programme , It eliminates thechances of breakdown









Your Answer False

True/FalseQuestion Job life is one of the factors that influence Process Planning

Correct Answer True

Your Answer True



Your Answer Sequence of operations , Standard Time , Jigs and fixtures

Multiple Choice Single AnswerQuestion Plant Layout decisions are considered to be

Correct Answer Strategic

Your Answer Strategic

True/FalseQuestion In case of X bar-R charts,it is ensured that the assignable causes are detected

before the tolerances are violated, upper and lower statistical limits are workedout and inserted into a chart.

Correct Answer True

Your Answer True

True/FalseQuestion Labour turnover rate is higher in case of rural area as compared to urban area.


Your Answer False


Number of defectives chart np-chart np-chart

Range chart R chart X chart

Fraction defective chart p-chart p-chart

Defects chart c-chart c-chart



Your Answer Bell

True/FalseQuestion Cent percent inspection is required on WIP prior to the key, critical or costly

operation.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Which of the following policies is advisable in case of low product variety and large

volumes?Correct Answer Low Skilled Labour & Special Purpose Machines



dimensions product or parts.Correct Answer Tolerance


POM assgn : SenthilMultiple Choice Multiple AnswerQuestion Why graphical method of recording is preferred over the descriptive method during method


































Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

POM assgn : Deepak

True/FalseQuestion Skill of labour force in a product type layout is usually higher than in the process type

of layoutCorrect Answer False

Your Answer False



Your Answer Date of commissioning , Equipment specifications , Name and address ofmanufacturer

True/FalseQuestion Suburban location provides the compromise netween rural and urban locations.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following information is available in summary of part in a chart during

methods study?Correct Answer Frequency of each symbol , Total time for each symbol , Total distance travelled by

the objectYour Answer Frequency of each symbol , Total time for each symbol , Present and proposed

method

Multiple Choice Multiple AnswerQuestion Which of the following activities can become a part of a preventive maintenance

system?Correct Answer Condition monitoring , Planned Lubrication , Preventive inspection

Your Answer Planned Lubrication , Overhauling , Preventive inspection

True/FalseQuestion In case of two handed process chart, storage symbol is used when either hand is

used as grip or vice to hold an object.Correct Answer True

Your Answer False



Your Answer Standards


Question Out of two basic criteria for the selection of a manufacturing method, one is, it mustbe able to meet the specifications of final product and the other is, it must be

Correct Answer Cost effective method







Your Answer Material Specification , Sequence of operation , Order Quantity


respect of ________Correct Answer Delivery performance


True/FalseQuestion Activities whose earliest finish times and latest finish times are not equal constitutes

the critical path.Correct Answer False

Your Answer False



Your Answer True


volumes?Correct Answer Low Skilled Labour & Special Purpose Machines

Your Answer Semiskilled Labour & General Purpose Machines









Your Answer False





Correct Answer Quality of conformance , Purpose of product , Quality of design

Your Answer Quality of conformance , Purpose of product , Process specifications , Quality ofdesign

Multiple Choice Multiple AnswerQuestion Which of the following industries justify the use of move order?

Correct Answer Power plant , Steel plant , Heavy machinery manufacturing

Your Answer Power plant , Steel plant , Heavy machinery manufacturing



Your Answer Single handed process chart , Operation process chart , Flow process chart





Question Which document is used for returning the surplus material?

Correct Answer Stores Return Note

Your Answer Stores Return Note

Multiple Choice Multiple AnswerQuestion Which kind of natural delays and interruptions are considered during estimation of

activity time?Correct Answer Shop efficiency , Breakdowns , Absenteeism

Your Answer Breakdowns , Absenteeism , Delay due to shortage of resources






Your Answer Capacity Planning , Production Planning , Manpower Planning








Correct Answer True

Your Answer False



Your Answer Display boards , Job cards , Network updating

Select The BlankQuestion An ________ history card is the record of all repairs, replacements and engineering

changes carried out in the equipment during it's period of service.Correct Answer Equipment history card



Stores can be measured byCorrect Answer Proportion of Cubic volume space utilized




Your Answer Open purchase order

Match The Following

Question Correct Answer Your Answer










Your Answer Factory

Multiple Choice Single AnswerQuestion What do you mean by the study of repetitive short cycle operations which involve

quick hand / feet motions?

Correct Answer Micromotion study

Your Answer Cycle study

True/FalseQuestion The steeper the OC curve, the better is the discrimination between good and bad lots.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following causes can be responsible for derailing the production schedule

in a factory?Correct Answer Errors in drawings , Delay in receipt of material from vendor , Excessive absenteeism

Your Answer Delay in receipt of material from vendor , Excessive absenteeism

Multiple Choice Single AnswerQuestion Which is the next stage to the inspection based quality control in the historical

development of quality management.Correct Answer Quality assurance


Multiple Choice Single AnswerQuestion Which is the most popular scientific tool for project planning?

Correct Answer Critical path analysis

Your Answer Critical path analysis

True/FalseQuestion Planned lubrication is said to be the nervous system of the equipment.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What is the basic philosophy of statistical process control?

Correct Answer Prevention is better than cure

Your Answer Prevention is better than cure




Multiple Choice Single AnswerQuestion Following is not a function of PPC

Correct Answer Product Planning

Your Answer Order Processing







Industrial and labour attitude Productivity of labour Productivity of labour


POM assgn : Deepak






Your Answer Running Maintenance

Multiple Choice Single AnswerQuestion What is the reason of fluctuations, if the control chart evaluates that the process

is not in a state of statistical control?Correct Answer Assignable variability

Your Answer Planned variability

Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial engineering department

to obtain the utilisation index?Correct Answer Work Sampling Studies


Multiple Choice Single AnswerQuestion Process type layout is suitable when

Correct Answer there is wide variation in processing time of operations

Your Answer Product is required in huge quantity


Correct Answer Even non-technical person can use it , Overhead facilities can be shown , Can beshifted easily and quickly

Your Answer Even non-technical person can use it , Overhead facilities can be shown ,Economical




True/FalseQuestion Since recording by descriptive method has it's limitations, it is not recommended

for use in method study.

Correct Answer True

Your Answer True






Select The BlankQuestion The ________ pertain to the climatic conditions which the component , product

or material should withstand.Correct Answer Environmental specifications

Your Answer Material specifications

Multiple Choice Multiple AnswerQuestion Which of the following situations demand that the human consideration should

be given preference over other considerations?Correct Answer Inconsistent earnings where the earnings are tied to output , Poor morale

evidenced by petty or trivial complaints , Repeated cases of accidents and healthhazards

Your Answer Excessive rejections , Poor morale evidenced by petty or trivial complaints ,Repeated cases of accidents and health hazards

Multiple Choice Multiple AnswerQuestion Which are the different situations in which the process capability studies of the

various process are likely to fit?Correct Answer Process variability is just adequate , Good process variability but bad process

centering , Good process variability but poor process centeringYour Answer Very good process variability but process is off-centre , Good process variability

but bad process centering , Good process variability but poor process centering




True/FalseQuestion Feasibility of time schedule requires that an activity be scheduled before any of

it's predecessors are scheduled.Correct Answer False

Your Answer True


manufacturing process?Correct Answer Inclusion of certain tolerance on the basic dimensions in the drawing



Factor Analysis Method to evaluate layouts Method to evaluate layouts

Minimization of production delays Objective of good layout Principles of good layout

Maximum visibility Principles of good layout Technique for evolving andanalysis of layouts

Scale model Layout analysis Modelling approach to layouts

Multiple Choice Multiple AnswerQuestion Which of the following are the most suitable cases where we can use CPA as

effective technique of scheduling?Correct Answer Overhauling of a CNC machine , Purchase and installation of a newly imported

special purpose machine , Design, production and testing of prototype of afighter aircraft.

Your Answer Overhauling of a CNC machine , Purchase and installation of a newly importedspecial purpose machine , Production of batch of 1000 jobs on two machines

True/FalseQuestion With a general OC curve, probability of acceptance of lots of good quality is

never unity.Correct Answer True

Your Answer True

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3% defectives

have the probability of acceptance of ________.Correct Answer One

Your Answer Two

Select The BlankQuestion The ________ is necessary when the job requires detailed of one or more of the

job characteristics with the help of special equipment which is not available atthe producing company.


Your Answer Job card


________

Correct Answer Scheduling





Multiple Choice Single AnswerQuestion Following is not an input information for Process Planning

Correct Answer Inventory level

Your Answer Standard Time Data



Your Answer True



Your Answer False


Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion One of the following is not a gross material

Correct Answer cotton

Your Answer Timber

True/FalseQuestion Limit gauges are not useful when it is necessary to measure the exact amount of

variation.Correct Answer True

Your Answer False






Your Answer Thick Line , Dotted line

Multiple Choice Single AnswerQuestion Which manufacturing method is ideal for the use of air gauges as inspection

device?Correct Answer Mass

Your Answer Process



Your Answer Predictive Maintenance , Design-out Maintenance , Design-in Maintenance


machine?Correct Answer It gives instructions regarding installation and operation of the equipment , It

contains note on common troubles with causes and remedies for troubleshooting, It enlists points, frequency and type of lubrication

Your Answer It gives instructions regarding installation and operation of the equipment , Itcontains note on common troubles with causes and remedies for troubleshooting, It enlists points, frequency and type of lubrication


comply with the specifications at minimum cost to the firm.Correct Answer Quality control system

Your Answer Design system

Multiple Choice Single AnswerQuestion Provision of drainage facilities is important for the following type of industry

Correct Answer Chemical Process

Your Answer Chemical Process


Question Which are three different bases to establish an activity time?

Correct Answer Past experience , Judgement , Historical data

Your Answer Actual measurement , Past experience , Historical data

Multiple Choice Single AnswerQuestion Inherent Safety' is one of the principle of good layout. In context of layout, this

can be achieved by the followingCorrect Answer Clear gangway, location of material and material handling system

Your Answer Clear gangway, location of material and material handling system



Your Answer Cracks , Hardness , Burrs

True/FalseQuestion Diversified labour is adequately available in rural area as compared to urban

area.Correct Answer False

Your Answer True

True/FalseQuestion Fixed cost is lower in case of continuous production than intermittent production.


Your Answer True


during method study?Correct Answer It segregates effective part form ineffective parts , It reduces effort involved in

writing , Critical examinations easier and more effectiveYour Answer It segregates effective part form ineffective parts , It reduces effort involved in

writing , Critical examinations easier and more effective

Multiple Choice Single AnswerQuestion Process planning is the process of

Correct Answer establishing shortest and most economic path of production

Your Answer establishing shortest and most economic path of production

Multiple Choice Multiple AnswerQuestion Which are the different types of flow process charts used for method study?

Correct Answer Equipment type , Man type , Material type

Your Answer Equipment type , Material type , Operator type

True/FalseQuestion In case of X bar-R charts, statistical limits are calculated from averages of

samples of n (4,5,…) instead of single sample of large size to reduce the spreadof natural variability.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion How does motion economy prove useful in mass production?

Correct Answer It improves work bench layout and evolve logical sequence of assembly of parts

Your Answer It improves work bench layout and evolve logical sequence of assembly of parts


plan.Correct Answer Consumer's risk





POM assgn : GS KumarsMultiple Choice Multiple AnswerQuestion Why graphical method of recording is preferred over the descriptive method during method


































Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

POM assgn : Raj





Select The BlankQuestion The ________ advocates maintenance procedures whereby the condition of the

plant is constantly watched through systematic inspection to unearth unhealthyconditions and preventive






True/FalseQuestion A network should employ only those dummy activities which are absolutely

necessary.Correct Answer True

Your Answer True




True/FalseQuestion While making X bar-R-chart, values of X bar and R are recoded samplewise either

on the extreme right of the individual measurements on the data sheet or in aseparate sheet.

Correct Answer True

Your Answer False

Select The BlankQuestion The ________ must ensure that the product satisfy the functional requirements of

it's usage.Correct Answer Quality of design


True/FalseQuestion Even if any activity on the critical path is delayed, project completes on the

scheduled time.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Which is the alternative way of indicating the load other than numerical way, in

case of Gantt chart ?Correct Answer Graphical approach






Correct Answer Overlapping of operations , Effective Capacity per work centre , Performancestandards

Your Answer Overlapping of operations , Effective Capacity per work centre , Performancestandards


job characteristics with the help of special equipment which is not available at theproducing company.








Your Answer False


Correct Answer Movement of components to assembly section , Raw material movement , Aworker's trip to grinder to sharpen the tools

Your Answer Movement of components to assembly section , A worker's trip to grinder tosharpen the tools , Tools kept in rack of tool crib


is in a state of statistical control?Correct Answer Random variability













Your Answer False




Multiple Choice Single AnswerQuestion What do you mean by a single event which represents the joint completion of

more than one activities?Correct Answer Merge event



control chart for fraction defectives sincethe fugure of number of defectives unitscan be directly taken from the inspection report.

Correct Answer True

Your Answer True






Your Answer True



Your Answer True




















True/FalseQuestion In case of backward pass computation, the latest event time of the end event

equals to the earliest event time minus duration of that activity.Correct Answer False

Your Answer True





















Multiple Choice Multiple AnswerQuestion Following are the commonly used factors considered for evaluation of layout in

factor analysis methodCorrect Answer Flow of material , Equipment utilization , Working condition












economic production run whenCorrect Answer Delivery time is less


Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the project which is

composed as series of connected arrows and circles to describe the

interrelationship of the activities involved?





Your Answer True



Your Answer Factory



















Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

POM assgn : Rahul


Correct Answer Eliminates problems and frequent breakdowns , Increases life of anequipment , It helps to plan requirement of replacement spares

Your Answer Eliminates problems and frequent breakdowns , Increases life of anequipment , It helps to plan requirement of replacement spares

Select The BlankQuestion Production control work is ________ in case of floor inspection as

compared with the centralised inspection.Correct Answer easier



Correct Answer Tight

Your Answer Moderate




Multiple Choice Multiple AnswerQuestion Which of the following information is available in summary of part in a chart

during methods study?Correct Answer Frequency of each symbol , Total time for each symbol , Total distance

travelled by the objectYour Answer Frequency of each symbol , Total time for each symbol , Present and

proposed method

True/FalseQuestion Development of a good lubrication programme begins with the identification

of lubrication points.Correct Answer True

Your Answer True




Your Answer Activity time should be obtained from the person responsible for thecompletion of an activity , Infinite resources are available to carry out the

activity , Activity time must be independent of any influence which thepreceding or succeeding activity may have on it.






Your Answer False

True/FalseQuestion Sampling inspection suffice to check the work of line inspectors and stage

inspectors.Correct Answer True

Your Answer False

True/FalseQuestion Feasibility of time schedule requires that an activity be scheduled before

any of it's predecessors are scheduled.Correct Answer False

Your Answer True

True/FalseQuestion In case of backward pass computation method, the latest event time

represents the latest occurrence time of the event.Correct Answer True

Your Answer True



Your Answer Quality



Your Answer Project Engineering & Resources Technique





Select The BlankQuestion The ________ breakdowns usually cost more, partly due to damage done

to the adjustment components and partly due to emergency actions.Correct Answer Unexpected


Multiple Choice Single AnswerQuestion Which is the ideal place to write a time allotted for an activity in a network?

Correct Answer Below the arrow

Your Answer Below the arrow



Your Answer Factory









Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge

of the condition of an item from routine or continuous checking.Correct Answer Condition monitoring


Multiple Choice Multiple AnswerQuestion Which of the following factors related to the labour and wages are

considered while deciding the plant location?Correct Answer Prevailing wage pattern , Productivity of labour , Industrial relations

Your Answer Prevailing wage pattern , Productivity of labour , Industrial relations

Multiple Choice Single AnswerQuestion What do you mean by planned corrective manitenance which provides an

opportunity to undertake design modifications in the equipment toeliminate or reduce frequency of breakdowns.



True/FalseQuestion It pays in the long run to inform the customer regarding expected delays in

the deliveries.Correct Answer True

Your Answer True

Select The BlankQuestion The ________ is a set of tools and techniques by which products are made

to comply with the specifications at minimum cost to the firm.Correct Answer Quality control system

Your Answer Quality control system


Correct Answer Highly Skilled



Temperature of motor Body Watch

Exhaust gas Smell Smell

Air leakage Listen Listen

Corrosion Watch Body


Question Which is the most popular scientific tool for project planning?

Correct Answer Critical path analysis

Your Answer Fishbone diagram

Multiple Choice Single AnswerQuestion One of the sophisticated operations research techniques used in material

planning isCorrect Answer Dynamic programming

Your Answer MAPI method






Your Answer True


entity can be defined asCorrect Answer Operation









Correct Answer Study different plant layouts and select the most optimum one , Study the

extent of traffic over the different routes of the plant , Identify the extent ofbacktracking, cross traffic and obstacles encountered during the movementof material.

Your Answer Study different plant layouts and select the most optimum one , Study theextent of traffic over the different routes of the plant , Identify the extent ofbacktracking, cross traffic and obstacles encountered during the movementof material.




Multiple Choice Single AnswerQuestion What do you understand by the inspection conducted on all nonreworkable

jobs prior to their movement to the scrap yard?Correct Answer Salvage inspection

Your Answer Salvage inspection

True/FalseQuestion Cent percent inspection does not mean inspection of component for 100%

quality characteristics.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Following are some of the factors considered for evaluation of alternative

layoutsCorrect Answer Flow of Material , Equipment utilization , Ease of supervision

Your Answer Flow of Material , Equipment utilization , Delivery performance

True/FalseQuestion In a control chart, as a general rule, time interval should be inversely

proportional to the average frequency of out of control conditions.Correct Answer False

Your Answer True


selecting a job for method study?Correct Answer Jobs having inconsistent quality , Operations inviting frequent requests

from supervisors for relaxation in allowed time because of variations inmaterials and tool performance , Jobs in which too many man-hours arespend in checking and rechecking work

Your Answer Excessive overtime , Operations inviting frequent requests from supervisorsfor relaxation in allowed time because of variations in materials and toolperformance , Jobs in which too many man-hours are spend in checkingand rechecking work

Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities which can be

carried out simultaneously and both activities require definite time tofinish?





Your Answer Oval

Multiple Choice Single AnswerQuestion What is expected from stores department after they receive the stores

issue order from dispatcher?Correct Answer Keep material ready for issue to shop when authorized

Your Answer Keep material ready for issue to shop when authorized

Multiple Choice Multiple AnswerQuestion Which are the distinct functions of scientific quality control?

Correct Answer Acceptance function , Preventive function , Assurance function

Your Answer Feedback function , Preventive function , Assurance function


Correct Answer It helps to identify the set of activities and events which are critical and assuch must be carefully controlled and monitored , It identifies activities tobe given preference in allocation of resources. , It helps to exercise "controlby exception".

Your Answer It helps to identify the set of activities and events which are critical and assuch must be carefully controlled and monitored , It identifies activities tobe given preference in allocation of resources. , It helps to exercise "controlby exception".


Correct Answer Long Lead time for procurement , Several levels of assemblies in product ,Long manufacturing cycle

Your Answer Long Lead time for procurement , Several levels of assemblies in product ,Demand for the product is not known


True/FalseQuestion Planned lubrication is said to be the nervous system of the

equipment.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Features of Cellular layout are

Correct Answer It is a type of mixed layout , Uses concept of Group Technology, Facilities are grouped in to cells

Your Answer It is a type of mixed layout , Uses concept of Group Technology, Facilities are grouped in to cells


element of production and activities which could affect thequality of end product are regulated to the extent desirable.




Correct Answer Even non-technical person can use it , Overhead facilities canbe shown , Can be shifted easily and quickly

Your Answer Even non-technical person can use it , Overhead facilities canbe shown , Can be shifted easily and quickly

Multiple Choice Single AnswerQuestion Production Planning includes

Correct Answer Predetermination of manufacturing requirements

Your Answer Review of progress





Question Which are the three basic types of control chart by attribute?

Correct Answer p-chart , c-chart , np-chart

Your Answer Xbar-R-chart , c-chart , np-chart






Your Answer Thick Line , Red Line , Double Line







Multiple Choice Single AnswerQuestion What do you understand by the timeframe for the maintenance

needs of the equipment?Correct Answer Maintenance inspection schedule

Your Answer Material Requirement planning



Your Answer MRP


Scheduling Device Strings Critical Path Analysis


Preventive maintenance Overlapping of operations

Input for scheduling Overlapping of operations Blackboard


Multiple Choice Multiple AnswerQuestion Plant Layout is concerned with optimum arrangement of the

followingCorrect Answer Storage space , Machines , Material Handling Equipment

Your Answer Machines , Material Handling Equipment , Storage space


or that of succeeding activities.Correct Answer False

Your Answer True

Multiple Choice Multiple AnswerQuestion Which are the basic requirements of the " Quality of Design "?

Correct Answer Identification of right product , Selection of appropriate features ,Ensure that product renders satisfactory service to customer

Your Answer Identification of right product , Selection of appropriate features ,Ensure that product renders satisfactory service to customer



Your Answer indenting all required material



Your Answer Inspection

Multiple Choice Multiple AnswerQuestion Which of the following symbols are used in flow process chart

but not used in operation process chart?Correct Answer Storage , Delay , Transport

Your Answer Delay , Inspection , Transport

Multiple Choice Multiple AnswerQuestion Which are the distinguished features of TQM ?

Correct Answer Covers all kinds of industries , Gradual removal ofinterdepartmental barriers , Continuous improvement

Your Answer Covers all kinds of industries , Gradual removal ofinterdepartmental barriers , Corrective function


divisions called TherbligsCorrect Answer False

Your Answer True





and entry points of materials are recorded to have graphic viewof operations and inspections involved in the process?


Your Answer Operation process chart

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of motions

of the members of the body during method study?Correct Answer Cyclograph


Select The Blank

Question The ________ must ensure that the product satisfy thefunctional requirements of it's usage.










True/FalseQuestion In case of forward pass computation, the earliest event time of a

plain event equals the earliest event time of the preceding eventplus duration of activity emanating from the preceding event.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion How to claculate the producer risk in the OC Curve?

Correct Answer Probability that a good lot will be rejected by the sampling

Your Answer Probability that a bad lot will be accepted by the sampling


with any other activity.Correct Answer False

Your Answer False

True/FalseQuestion Expediting action is necessary if the delays and interruptions are

abnormal and hence any subsequent delay is bound to extendthe promised delivery date.

Correct Answer True

Your Answer False




Multiple Choice Multiple AnswerQuestion Which of the following are illustrations of inspection?

Correct Answer Physical count of incoming material against the quantitymentioned in delivery challan , A dimensional check withmeasuring instrument , Visual check of burrs and finish

Your Answer A dimensional check with measuring instrument , Visual checkof burrs and finish , Check the operator performance

True/FalseQuestion Since value of c can never be negativee, hence" if LCLp works

out to be negative, it is taken as zero."Correct Answer True

Your Answer True



Your Answer Machine




drawing


Correct Answer True

Your Answer False









Your Answer True

Multiple Choice Single AnswerQuestion Which document is used for returning the surplus material?




component , product or material should withstand.Correct Answer Environmental specifications


Multiple Choice Multiple AnswerQuestion Which of the following cases can be referred as operation in

method study recording?Correct Answer Change in physical characteristic , Consumption of physical

effort , Change in chemical characteristicYour Answer Change in physical characteristic , Movement of material ,

Change in chemical characteristic

True/FalseQuestion Breakdown of machines, absenteeism of worker does not

dislocate the manufacturing activity in process layout

Correct Answer True

Your Answer True






True/FalseQuestion Sampling inspection is best suited when cost of inspection is

much higher than the loss arising from the acceptance of adefective part.

Correct Answer True

Your Answer True








True/FalseQuestion Breakdown is inversly proportional to the investment in W.I.P.


Your Answer False






Correct Answer True

Your Answer False


complete an activity within it's normal time?Correct Answer Normal cost




Your Answer Product Planning












True/FalseQuestion Maintenance function must be decentralised apart from a size of

a manufacturing organisation for it's better functioning.Correct Answer False

Your Answer False



handling , Virtually zero manufacturing cycle timeYour Answer Highly mechanised material handling

Select The BlankQuestion The ________ is a set of tools and techniques by which

products are made to comply with the specifications at minimumcost to the firm.

Correct Answer Quality control system

Your Answer Production system


manufactured conforms to the laid down design?Correct Answer Quality of conformance


Multiple Choice Multiple AnswerQuestion Which of the following observations are expected from the

preventive maintenance person?Correct Answer Wrong allignments , Overheating defects , Excessive play

Your Answer Wrong allignments , Overheating defects , Excessive play







drawing


variability in the dimensions product or parts.

Correct Answer Tolerance








production system in respect of ________Correct Answer Delivery performance






and follow as a part of preventive maintenance system?Correct Answer Preventive inspection schedule , Cleaning and upkeep schedule

, Lubrication scheduleYour Answer Preventive inspection schedule , Cleaning and upkeep schedule

, Lubrication schedule




True/False

Question F W Taylor devised a system for classifying motions into basicdivisions called Therbligs


Your Answer False

True/FalseQuestion A properly designed sampling plan can control sampling errors

and completely eliminate them.Correct Answer False

Your Answer False



Your Answer True

Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some maintenance

related characteristics by making use of human senses, whenequipment is in operation?


Your Answer Daily inspection

Multiple Choice Multiple AnswerQuestion Which of the following information is available in summary of

part in a chart during methods study?Correct Answer Frequency of each symbol , Total time for each symbol , Total

distance travelled by the objectYour Answer Frequency of each symbol , Total time for each symbol ,

Present and proposed method



Your Answer Semiskilled

True/FalseQuestion In case of X bar-R charts,it is ensured that the assignable

causes are detected before the tolerances are violated, upperand lower statistical limits are worked out and inserted into achart.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which are the different methods to record details of the existing

method during method study?Correct Answer Charts , Diagrams , Templates or models

Your Answer Charts , Diagrams , Templates or models


the production schedule in a factory?Correct Answer Errors in drawings , Delay in receipt of material from vendor ,

Excessive absenteeismYour Answer Errors in drawings , Delay in receipt of material from vendor ,

Excessive absenteeism







Multiple Choice Single AnswerQuestion Following is one of the tasks of Production Control

Correct Answer Actual issue of forms and documents

Your Answer Actual issue of forms and documents








inspected 100% in any case.Correct Answer False

Your Answer False


Correct Answer Date of commissioning , Equipment specifications , Name andaddress of manufacturer

Your Answer Equipment specifications


Correct Answer Physical count of incoming material against the quantitymentioned in delivery challan , A dimensional check withmeasuring instrument , Visual check of burrs and finish

Your Answer Physical count of incoming material against the quantitymentioned in delivery challan , A dimensional check withmeasuring instrument , Visual check of burrs and finish

Multiple Choice Multiple AnswerQuestion What is the basic minimum requirement for those who are

responsible for the quality of design?Correct Answer In depth knowledge about alternative materials and

manufacturing processes , access to latest technology andproduction process adopted by industries in the developedmarket , Continuous effort in product development

Your Answer In depth knowledge about alternative materials andmanufacturing processes , access to latest technology andproduction process adopted by industries in the developedmarket , Continuous effort in product development


recording of method study?Correct Answer Operators awaiting instructions from supervisor , Worker waiting

for his turn at tools stores , Jobs awaiting at the machines fortheir turn

Your Answer Operators awaiting instructions from supervisor , Worker waitingfor his turn at tools stores , Jobs awaiting at the machines fortheir turn

True/FalseQuestion Regular lubrication with carefully selected lubricants is an

essential factor in the maintenance of high grade machine toolsworking under continuous load.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Following is not an input information for Process Planning

Correct Answer Inventory level

Your Answer Drawings


3% defectives have the probability of acceptance of ________.Correct Answer One

Your Answer One



Your Answer CPM


Multiple Choice Single AnswerQuestion Any premise in which persons are employed for purpose

of making any product/s is calledCorrect Answer Factory

Your Answer Factory


Correct Answer True

Your Answer True

True/FalseQuestion The OC curve is based on the assumption that if the lot

is large in comparison to the sample, the probabilities ofthe OC curve will follow a poisson distribution.


Your Answer True

Multiple Choice Multiple AnswerQuestion What are the uses of failure statistics analysis?

Correct Answer To forecast the defect , To identify causes of majorrepetative failures , To quantify the frequency ofpreventive inspection

Your Answer To forecast the defect , To identify causes of majorrepetative failures , To quantify the frequency ofpreventive inspection

True/FalseQuestion Systematic maintenance system can completely

eliminate the wear and tear of machines.Correct Answer False

Your Answer False


inspection as compared with the centralised inspection.

Correct Answer easier


True/FalseQuestion Originating process of raw material influence Process

PlanningCorrect Answer True

Your Answer True




Multiple Choice Single AnswerQuestion What do you mean by the selection of the job for the

method study on the basis of manufacturing difficulties?Correct Answer Technical consideration

Your Answer Manufacturing consideration





intermittent production.Correct Answer False

Your Answer True





True/FalseQuestion Grouping of machines gives a lot of flexibility in loading

and schedulingCorrect Answer True

Your Answer True


Correct Answer Avaialability of adequate land at lower cost , Both skilledand unskilled labour can be available , Plant expansionis easier due to less or no restriction for building andconstruction

Your Answer Avaialability of adequate land at lower cost , Both skilledand unskilled labour can be available , Plant expansionis easier due to less or no restriction for building andconstruction


rejected by the sampling plan.Correct Answer Producer's risk


Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively

employed in design of a product toCorrect Answer To meet the intended function at lowest cost


Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some

maintenance related characteristics by making use ofhuman senses, when equipment is in operation?


Your Answer Daily inspection


Correct Answer Material Specification , Sequence of operation , Skill ofLabour

Your Answer Material Specification , Sequence of operation , OrderQuantity

Multiple Choice Single AnswerQuestion Data from Process Sheet can be used to

Correct Answer Prepare load and schedule charts

Your Answer Prepare load and schedule charts


commonly known asCorrect Answer Productivity



Net requirement ofmaterial under MRP


Fixation of inventorylevel

Reorder level Reorder level



Factor influencingmaterial planning

Lead time Price of material

Multiple Choice Multiple AnswerQuestion Which of the following products should be produced by

using mass production?Correct Answer Refrigerator , Tyre for automobile , Television Set


Select The BlankQuestion The ________ is necessary when the job requires

detailed of one or more of the job characteristics with thehelp of special equipment which is not available at theproducing company.



True/FalseQuestion Limit gauges are not useful when it is necessary to

measure the exact amount of variation.Correct Answer True

Your Answer False




Select The BlankQuestion In case of an OC curve, the risk of rejecting a good

quality lot may vary between ________.Correct Answer 0.01 to 10%


Select The BlankQuestion The ________ is the maximum percentage defective that

for the purpose of sampling inspection can beconsidered satisfactory as a process average.





handling , Virtually zero manufacturing cycle timeYour Answer Continuous flow of material , Virtually zero manufacturing

cycle time

Select The BlankQuestion Goods after final inspection should accompany

________to enable dispatch department to identify anddraw correct reference.

Correct Answer Forwarding note



includes functions such as ________Correct Answer Scheduling

Your Answer Expediting

Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical

path in a small network?Correct Answer Compare the durations of all paths to identify the longest

path. , Sum up the durations of activities along eachpath. , Enumerate all paths in the network and list downactivities on each path.

Your Answer Compare the durations of all paths to identify the longestpath. , Sum up the durations of activities along eachpath. , Enumerate all paths in the network and list downactivities on each path.

Select The BlankQuestion Capacity decisions have a direct influence on

performance of production system in respect of________

Correct Answer Delivery performance


True/FalseQuestion Floor inspection promotes tendency of machines to drift

out of limits and produce defectives.Correct Answer False

Your Answer False

True/FalseQuestion Even if any activity on the critical path is delayed, project

completes on the scheduled time.Correct Answer False

Your Answer False

Multiple Choice Multiple AnswerQuestion Which are different ways to show critical path in a

network?



Multiple Choice Single AnswerQuestion Which phase of method study is concerned with

analyzing the facts critically, generating alternativeswhich form the basis for selection and development ofimproved methods?



True/FalseQuestion Operation Process Chart provides information on time

and distancesCorrect Answer False

Your Answer False

Multiple Choice Single AnswerQuestion The document which incorporates details of process

planning for a job is calledCorrect Answer Route Sheet

Your Answer Route Sheet

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby

adding some value to entity can be defined asCorrect Answer Operation


Select The BlankQuestion The ________ are the definitions of the measurable as

well as nonmeasurable characteristics of the product.Correct Answer Specifications


Multiple Choice Multiple AnswerQuestion Which of the following method can be adopted to

overcome the problem of rushing up a job for it's timelycompletion?

Correct Answer Use of optimum speeds and feeds , Subcontracting , Jobsplitting

Your Answer Use alternative materials , Subcontracting , Job splitting

Multiple Choice Multiple AnswerQuestion What is the basic minimum requirement for those who

are responsible for the quality of design?Correct Answer In depth knowledge about alternative materials and

manufacturing processes , access to latest technologyand production process adopted by industries in thedeveloped market , Continuous effort in productdevelopment

Your Answer In depth knowledge about alternative materials andmanufacturing processes , access to latest technologyand production process adopted by industries in thedeveloped market , Continuous effort in productdevelopment

Multiple Choice Single AnswerQuestion Following is not an input information for Process

PlanningCorrect Answer Inventory level

Your Answer Drawings

Multiple Choice Single AnswerQuestion Which kind of inspection is followed in case of product

layout?Correct Answer Pilot inspection

Your Answer Vendor inspection


Bottom compartment ofcontrol board

Bunch of work ordersarranged in a sequencein which they are to beprocessed.

Bunch of work ordersarranged in a sequencein which they are to beprocessed.

Control board Pictorial view ofmachine loading activity

Pictorial view of machineloading activity

Top compartment ofcontrol board

Work order of itemcurrently being worked

Work order of itemcurrently being worked

on the machine on the machine

Middle compartment ofcontrol board

Work order of item tobe processed next onthe machine



accepted by the sampling plan.Correct Answer Consumer's risk


Multiple Choice Single AnswerQuestion How to reveal the capability of the sampling plan to

discriminate between good lots and bad lots?Correct Answer Operating characteristics curve ( OC )

Your Answer Operating characteristics curve ( OC )

LIST OF ATTEMPTED QUESTIONS AND ANSWERSSelect The BlankQuestion An Ideal OC curve is ________ shaped curve that accpets all



Correct Answer To decide priorities in allocation of resources , To minimize therequirement of resources , To prevent peaks and valleys inrequirement of resources

Your Answer To minimize the requirement of resources , To prevent peaksand valleys in requirement of resources , To decide priorities inallocation of resources

Multiple Choice Single AnswerQuestion The product layout has following disadvantage

Correct Answer Layout is not flexible

Your Answer Layout is not flexible

Multiple Choice Single AnswerQuestion What do you understand by the difference between the

specification limits within which manufacturing process isexpected to produce?

Correct Answer Design tolerance

Your Answer Design tolerance

Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities

which can be carried out simultaneously and both activitiesrequire definite time to finish?




layoutCorrect Answer True

Your Answer True

True/FalseQuestion Dispatching function is not a part of Production Planning

Correct Answer True

Your Answer False

True/FalseQuestion Sample sizes for the construction of p-chart are typicaly larger

that for Xbar-R-charts.Correct Answer True

Your Answer True








the process in X bar-R- control chart?Correct Answer Biases in measurements , Recording done without actual

measurements , Improper selection of samplesYour Answer Biases in measurements , Recording done without actual

measurements , Improper selection of samplesMultiple Choice Multiple AnswerQuestion Which of the following method can be adopted to overcome

the problem of rushing up a job for it's timely completion?Correct Answer Job splitting , Use of optimum speeds and feeds ,

SubcontractingYour Answer Subcontracting , Job splitting








Sampling or cent percentinspection




Your Answer False


Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following variables which operate periodically are

the reasons for the cyclic pattern depicting peaks and valleysduring Xbar-R control chart?

Correct Answer Wornout positions , Fatigue , Roller eccentricity

Your Answer Wornout positions , Fatigue , Roller eccentricity


selecting or rejecting a particular site from legislation andtaxation point of view?


Your Answer Labour laws , Building codes , Policies regarding issue oflicences

True/FalseQuestion Cent percent inspection is a must if the inspection is of

destructive nature.Correct Answer False

Your Answer False








damage done to the adjustment components and partly due toemergency actions.



Multiple Choice Single AnswerQuestion Plant location decisions concern following type of

organizationsCorrect Answer Manufacturing and service organizations

Your Answer Manufacturing and service organizations

Multiple Choice Multiple AnswerQuestion Following are some of the Principles of Management

advocated by F W Taylor

Correct Answer Selection of best worker for each particular task , Division ofwork between worker and management , Training anddevelopment of the workmen



considered minimum for parking, access facilities and futureexpansion.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion What is the basic minimum requirement for those who are

responsible for the quality of design?Correct Answer In depth knowledge about alternative materials and

manufacturing processes , access to latest technology andproduction process adopted by industries in the developedmarket , Continuous effort in product development

Your Answer In depth knowledge about alternative materials andmanufacturing processes , access to latest technology andproduction process adopted by industries in the developedmarket , Continuous effort in product development






Multiple Choice Single AnswerQuestion What do you understand by inspection conducted on all jobs

received back from a customer as defectives?Correct Answer Appraisal inspection

Your Answer Appraisal inspection

Multiple Choice Multiple AnswerQuestion Which of the following are the major steps of making of the X

bar-R control chart?Correct Answer Collection of data , Claculation of mean,range,grand average

and mean range , Set up control chart for average andcalculate control limits of range chart

Your Answer Collection of data , Claculation of mean,range,grand averageand mean range , Set up control chart for average andcalculate control limits of range chart

Multiple Choice Single AnswerQuestion What do you understand by identification of defects in

materials, components, machining processes or men to fixresponsibility of defectives, thereby preventing or minimisingoccurance of defectives?

Correct Answer Preventive function

Your Answer Preventive function

Multiple Choice Single AnswerQuestion What do you mean by planned corrective manitenance which

provides an opportunity to undertake design modifications inthe equipment to eliminate or reduce frequency ofbreakdowns.


Your Answer Design-out Maintenance





and follow as a part of preventive maintenance system?Correct Answer Preventive inspection schedule , Cleaning and upkeep

schedule , Lubrication scheduleYour Answer Preventive inspection schedule , Cleaning and upkeep

schedule , Lubrication scheduleMultiple Choice Single AnswerQuestion Which is the ideal place to write a description of an activity in a

network?Correct Answer Above the arrow





by the sampling plan.Correct Answer Producer's riskYour Answer Producer's risk


may vary between ________.Correct Answer 0.01 to 10%Your Answer 0.01 to 10%


of work?Correct Answer Display boards , Progress cards , Network updating

Your Answer Display boards , Progress cards , Network updating

Multiple Choice Single AnswerQuestion What does the additional cost incurred to reduce the duration

of an activity by one unit of time represent?Correct Answer Activity cost slope

Your Answer Activity cost slope


delivery time by using extra shift or weekly holiday is________.




known asCorrect Answer Productivity






with any other activity.Correct Answer False

Your Answer False


Correct Answer Adequate maintenance of quality , Ensures parts are withinspecified limits of accuracy , Gives economy in productionthrough reduction of defective work

Your Answer Adequate maintenance of quality , Ensures parts are withinspecified limits of accuracy , Gives economy in productionthrough reduction of defective work


Correct Answer Disposal of waste , Power , Water

Your Answer Disposal of waste , Power , Water

Select The Blank

Question The ________ pertain to the climatic conditions which thecomponent , product or material should withstand.

Correct Answer Environmental specifications




















Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact

POM assgn


CorrectAnswer




CorrectAnswer




event.Correct

AnswerFalse

Your Answer False


CorrectAnswer

Producer's risk



CorrectAnswer








CorrectAnswer




CorrectAnswer




CorrectAnswer

False

Your Answer False


________.Correct

Answer0.01 to 10%




CorrectAnswer

True

Your Answer True


estimate?Correct









AnswerNormal cost



CorrectAnswer

Necessity




AnswerControl board




CorrectAnswer

Quality control


Multiple Choice Single AnswerQuestion Any premise in which persons are employed for purpose of making any product/s is called

CorrectAnswer

Factory

Your Answer Factory







CorrectAnswer

Hiring capacity




CorrectAnswer




CorrectAnswer





AnswerFalse

Your Answer False

Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order requires following documents

CorrectAnswer

Sales Order , Work order , Shop order



CorrectAnswer




CorrectAnswer

False

Your Answer False


CorrectAnswer




CorrectAnswer




CorrectAnswer

Quality of design








CorrectAnswer

Study different plant layouts and select the most optimum one , Study the extent of trafficover the different routes of the plant , Identify the extent of backtracking, cross traffic andobstacles encountered during the movement of material.

Your Answer Study different plant layouts and select the most optimum one , Study the extent of trafficover the different routes of the plant , Identify the extent of backtracking, cross traffic andobstacles encountered during the movement of material.


hours.Correct

AnswerFalse

Your Answer True


CorrectAnswer




CorrectAnswer

True

Your Answer True


CorrectAnswer

Time



CorrectAnswer



Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge of the condition

of an item from routine or continuous checking.Correct




CorrectAnswer

Progress chasing to identify delays which may hold up production , Communicatingpossible delays in delivery date commitment to sales department , Devising cures to keeprate of production in line with schedule




Answereasier







CorrectAnswer

True

Your Answer True


CorrectAnswer

Activity




AnswerTrue

Your Answer True


activities.Correct

AnswerFalse

Your Answer False



AnswerWork Order







defined asCorrect

AnswerOperation


POM assgnMultiple Choice Multiple AnswerQuestion Which are major benefits of identifying the critical path?

Correct Answer It identifies activities to be given preference in allocation of resources. , It helps toexercise "control by exception". , It helps to identify the set of activities and eventswhich are critical and as such must be carefully controlled and monitored

Your Answer It helps to identify the set of activities and events which are critical and as such mustbe carefully controlled and monitored , It identifies activities to be given preference inallocation of resources. , It helps to exercise "control by exception".



Your Answer Bell




Multiple Choice Single AnswerQuestion Why method study should precede work measurement?

Correct Answer Time for a job can be accessed accurately only after standardizing the method

Your Answer Time for a job can be accessed accurately only after standardizing the method


dismantling it unitwise, visualising defects, effecting adjustments, replacing worn-outparts and finally building it up to get desired accuracies.






True/FalseQuestion In case of backward pass computation, the latest event time of the end event equals

to the earliest event time minus duration of that activity.Correct Answer False

Your Answer True

Match The Following


Draining and refilling of oilreserviors of plunger pump

Yearly Hourly


Tools and slideways two to three times a day Six monthly

Table lubrication Weekly two to three times a day




Multiple Choice Single AnswerQuestion What is expected from stores department after they receive the stores issue order

from dispatcher?Correct Answer Keep material ready for issue to shop when authorized




Your Answer False



Your Answer Accomodation , Labour laws , Educational , Entertainment



Your Answer Coal








Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in a small network?

Correct Answer Compare the durations of all paths to identify the longest path. , Sum up the durationsof activities along each path. , Enumerate all paths in the network and list downactivities on each path.

Your Answer Sum up the durations of activities along each path. , Find out the shortest path amongall paths. , Enumerate all paths in the network and list down activities on each path. ,Compare the durations of all paths to identify the longest path.



Your Answer Quality of workmanship , Production aids , Competitive prices , Manufacturing facilities

True/FalseQuestion The plotting of activities - critical, non-critical and dummy activities- is strictly

according to their precedence relationship.Correct Answer True

Your Answer True



Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following three methods used to select the qualified supplier?

Correct Answer By vendor plant surveys , By reputation , By experience

Your Answer By vendor plant surveys , By reputation , By the perofrmance of first lot , Byexperience







True/FalseQuestion Quality can not be inspected into a product, it must be manufactured into it by the

supplier.Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What do you mean by the preventive maintenance by using five human senses?

Correct Answer Preventive inspection

Your Answer Manual inspection

Multiple Choice Single AnswerQuestion What do you mean by design modifications made to reduce time and effort required in

carrying out maintenance work ?Correct Answer Design-in Maintenance




Your Answer True



Your Answer there is wide variation in processing time of operations

Multiple Choice Single AnswerQuestion Where the ignorance towards the degradation of machine leads to?

Correct Answer Eventual breakdown

Your Answer Eventual breakdown


Correct Answer True

Your Answer True

Match The Following


First off inspection First piece produced after toolchange

First piece produced after toolchange

Critical operation inspection After whose no rework is possible Costlier operation

Patrolling inspection Inspection at the place of actualproduction

Inspection at the place of actualproduction


Multiple Choice Multiple AnswerQuestion Which three of the following options can be used to reduce the duration of activity

during project crashing?Correct Answer Allocating more manpower and machines than originally planned for. , Working

additional shifts or overtime. , Awarding work to vendors who charge extra butexpedite deliveries.

Your Answer Allocating more manpower and machines than originally planned for. , Conduct workstudy for that activity , Working additional shifts or overtime. , Awarding work tovendors who charge extra but expedite deliveries.







True/FalseQuestion Three time estimates are transformed into expected time before using it into a

network.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion What is indicated by the erratic pattern points falling above and below the control

limits in the Xbar-R-control chart?Correct Answer Defects in materials , Poorly trained operators , Frequent adjustments of machines

Your Answer Defects in materials , Poorly trained operators , Frequent adjustments of machines ,Clogging of fixtures and holes





Correct Answer First off inspection

Your Answer Pilot inspection



Your Answer True

Multiple Choice Multiple AnswerQuestion Following are the commonly used factors considered for evaluation of layout in factor

analysis methodCorrect Answer Flow of material , Equipment utilization , Working condition

Your Answer Flow of information , Flow of material , Equipment utilization , Working condition

Multiple Choice Multiple AnswerQuestion Why graphical method of recording is preferred over the descriptive method during

method study?Correct Answer It segregates effective part form ineffective parts , It reduces effort involved in writing

, Critical examinations easier and more effectiveYour Answer It segregates effective part form ineffective parts , It reduces effort involved in writing

, It improves morale of workers , Critical examinations easier and more effective

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3% defectives have

the probability of acceptance of ________.Correct Answer One

Your Answer One

True/FalseQuestion Floor inspection delays the identification of faults which can not be rectified

immediately before large lots are spoiled.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some defects in moving parts, internal

cracks, and others , when machine is under preplanned shutdown?Correct Answer Internal inspection



respect of ________




Correct Answer Physical count of incoming material against the quantity mentioned in delivery challan, A dimensional check with measuring instrument , Visual check of burrs and finish

Your Answer Physical count of incoming material against the quantity mentioned in delivery challan, A dimensional check with measuring instrument , Visual check of burrs and finish ,Check the operator performance

Multiple Choice Multiple AnswerQuestion Which of the following variables which operate periodically are the reasons for the

cyclic pattern depicting peaks and valleys during Xbar-R control chart?Correct Answer Wornout positions , Fatigue , Roller eccentricity

Your Answer Wornout positions , Intentional mistakes by unsatisfied worker , Fatigue , Rollereccentricity

Multiple Choice Single AnswerQuestion Which portion of the perforated route sheet should be signed by the operator or

supervisor?Correct Answer Lower portion

Your Answer Top portion

LIST OFATTEMPTEDQUESTIONS

ANDANSWERS


Correct Answer It identifies activities to be given preference in allocation of resources. , It helps to exercise "control by exception". ,It helps to identify the set of activities and events which are critical and as such must be carefully controlled andmonitored

Your Answer It helps to identify the set of activities and events which are critical and as such must be carefully controlled andmonitored , It identifies activities to be given preference in allocation of resources. , It helps to exercise "control byexception".

Select The BlankQuestion An Ideal OC curve is ________ shaped curve that accpets all the lots with quality equal to or better than AQL .

Correct Answer Rectangular

Your Answer Bell




Multiple Choice Single AnswerQuestion Why method study should precede work measurement?

Correct Answer Time for a job can be accessed accurately only after standardizing the method

Your Answer Time for a job can be accessed accurately only after standardizing the method

Select The BlankQuestion The ________ is the process of withdrawing the equipment from the production line, dismantling it unitwise,

visualising defects, effecting adjustments, replacing worn-out parts and finally building it up to get desiredaccuracies.






True/FalseQuestion In case of backward pass computation, the latest event time of the end event equals to the earliest event time

minus duration of that activity.


Your Answer True

Match The Following


Draining and refilling of oil reserviors ofplunger pump

Yearly Hourly


Tools and slideways two to three times a day Six monthly

Table lubrication Weekly two to three times a day

Select The BlankQuestion The ________ breakdowns usually cost more, partly due to damage done to the adjustment components and

partly due to emergency actions.



Multiple Choice Single AnswerQuestion What is expected from stores department after they receive the stores issue order from dispatcher?

Correct Answer Keep material ready for issue to shop when authorized




Your Answer False



Your Answer Accomodation , Labour laws , Educational , Entertainment



Your Answer Coal








Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in a small network?

Correct Answer Compare the durations of all paths to identify the longest path. , Sum up the durations of activities along each path., Enumerate all paths in the network and list down activities on each path.

Your Answer Sum up the durations of activities along each path. , Find out the shortest path among all paths. , Enumerate allpaths in the network and list down activities on each path. , Compare the durations of all paths to identify thelongest path.



Your Answer Quality of workmanship , Production aids , Competitive prices , Manufacturing facilities

True/FalseQuestion The plotting of activities - critical, non-critical and dummy activities- is strictly according to their precedence

relationship.

Correct Answer True

Your Answer True



Your Answer True



Your Answer By vendor plant surveys , By reputation , By the perofrmance of first lot , By experience

Multiple Choice Single AnswerQuestion Which kind of relationship exists between those activities which can be carried out simultaneously and both

activities require definite time to finish?






True/FalseQuestion Quality can not be inspected into a product, it must be manufactured into it by the supplier.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What do you mean by the preventive maintenance by using five human senses?

Correct Answer Preventive inspection

Your Answer Manual inspection

Multiple Choice Single AnswerQuestion What do you mean by design modifications made to reduce time and effort required in carrying out maintenance

work ?

Correct Answer Design-in Maintenance


True/FalseQuestion A load chart specifies the work to be carried out by each person of company during shift hours.


Your Answer True



Your Answer there is wide variation in processing time of operations





Correct Answer True

Your Answer True

Match The Following


First off inspection First piece produced after tool change First piece produced after tool change

Critical operation inspection After whose no rework is possible Costlier operation

Patrolling inspection Inspection at the place of actual production Inspection at the place of actual production


Multiple Choice Multiple AnswerQuestion Which three of the following options can be used to reduce the duration of activity during project crashing?

Correct Answer Allocating more manpower and machines than originally planned for. , Working additional shifts or overtime. ,Awarding work to vendors who charge extra but expedite deliveries.

Your Answer Allocating more manpower and machines than originally planned for. , Conduct work study for that activity ,Working additional shifts or overtime. , Awarding work to vendors who charge extra but expedite deliveries.





Correct Answer 0.01 to 10%


True/FalseQuestion Three time estimates are transformed into expected time before using it into a network.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion What is indicated by the erratic pattern points falling above and below the control limits in the Xbar-R-control

chart?

Correct Answer Defects in materials , Poorly trained operators , Frequent adjustments of machines

Your Answer Defects in materials , Poorly trained operators , Frequent adjustments of machines , Clogging of fixtures and holes

Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge of the condition of an item from routine

or continuous checking.




Correct Answer First off inspection

Your Answer Pilot inspection



Your Answer True

Multiple Choice Multiple AnswerQuestion Following are the commonly used factors considered for evaluation of layout in factor analysis method

Correct Answer Flow of material , Equipment utilization , Working condition

Your Answer Flow of information , Flow of material , Equipment utilization , Working condition

Multiple Choice Multiple AnswerQuestion Why graphical method of recording is preferred over the descriptive method during method study?

Correct Answer It segregates effective part form ineffective parts , It reduces effort involved in writing , Critical examinations easierand more effective

Your Answer It segregates effective part form ineffective parts , It reduces effort involved in writing , It improves morale ofworkers , Critical examinations easier and more effective

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3% defectives have the probability of acceptance

of ________.

Correct Answer One

Your Answer One

True/FalseQuestion Floor inspection delays the identification of faults which can not be rectified immediately before large lots are

spoiled.


Your Answer False

Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some defects in moving parts, internal cracks, and others , when

machine is under preplanned shutdown?

Correct Answer Internal inspection


Select The BlankQuestion Capacity decisions have a direct influence on performance of production system in respect of ________




Correct Answer Physical count of incoming material against the quantity mentioned in delivery challan , A dimensional check withmeasuring instrument , Visual check of burrs and finish

Your Answer Physical count of incoming material against the quantity mentioned in delivery challan , A dimensional check withmeasuring instrument , Visual check of burrs and finish , Check the operator performance

Multiple Choice Multiple AnswerQuestion Which of the following variables which operate periodically are the reasons for the cyclic pattern depicting peaks

and valleys during Xbar-R control chart?

Correct Answer Wornout positions , Fatigue , Roller eccentricity

Your Answer Wornout positions , Intentional mistakes by unsatisfied worker , Fatigue , Roller eccentricity

Multiple Choice Single AnswerQuestion Which portion of the perforated route sheet should be signed by the operator or supervisor?

Correct Answer Lower portion

Your Answer Top portion

Topic Page NoChapter 1 - Production Manufacturing FunctionOperation concept of production 1Production as the conversion process 2Alteration 2Transportation 2Storage 2Inspection 2Productivity of conversion process 3Objectives of Production Management 4Components of production function 4Aspects of Management 5product selection and design 5Process selection and planning 5Facilities (Plant) location 6Facilities (plant) layout and materials handling 6Capacity planning 6forecasting 7production planning and contril (PPC) 7Inventory Control 7Quality assurance and control 8work study and job design 8Method study 8work measurement 8Maintenance and replacement 9cost reduction and cost control 9short history of production management 9Adam smith (1776) 9Charles Babbage (1883) 10F.W. Taylor (1859 to 1915) 10Frank B. Gilbreth (1917) 11Henry Ford (1913) 11Henry Gantt (1913) 11Harington Emerson (1913) 12F.W. Harris (1914) 12Walter Shewhart (1924) 12F.H. Dodge H.G. Roming & W. Shewhart (1931) 12L.H.C. Tippett (1937) 12Between 1940-1980 12Present day position 13Prganisation for production 14Typical organisation structure 15The responsibilities of a production manager 15qualities of production manager 16intelligence 16enthusiasm and perseverance 16imagination 16resourcefulness 16self control 16sympathy 16communication ability 16flexibility 16

production as a co-ordination function 17Chapter 2- Manufacturing MethodsDefinition 23factors influenceing choice of manufacturing method 24effect of volume/variety 24relationship between degree of repetitive and manufacturing method 25capacity of the plant 25flexibility 25lead time 26efficiency 26environment 26Classification of manufacturing methods 27project production 27Jobbing production 29batch production 31Mass & Flow production 34process production 35selection of the manufacturing methods 36Chapter 3 -Facilities (Plant) Locationwhen does a location decision arise (Necessity) 41factors governing plant location 42procimity to market 43procimity to sources of raw materials 44gros materials 45pure material 45Infrastructureal facilities 46transport facilities 46labour wages 46legisiation and taxation 47climate conditions 47Industrial and loaur attitudes 47safety requirement 47communtiy facilities (social infrasturcture) 48community attitudes 48supporting industries and services 48waste disposal 49availability and cost of the land 49suitability of the land 49economic survey for the site selection 49Urban versus rural site location 51sub urban loaction 52typical examples on plant location 53Chapter 4 - Facilities( Plant) Layoutobjective of a good plant layout 60principles of a good layout 60types of layout 64process or functional layout 65product or line layout 66project or fixed position layout 68comparison between prodcut layout and process layout 69cost analysis of basic forms of layout 72combination layout (mixed layout) 73

factors governing plantlayout 74system layout procedure 74tools and techniques for layout analysis 76space determination and area allocation 79evaluation of layout plans and selection of the optima layout 80Chapter 5- Production Planning and Controlmeaning 89production planning versus production control 90objective of production control (PC) 91functions of production planning and control 91organisation of PPC department 93status of the PPC department in the company 93degree of centralisation 94internal structure 94Chapter 6 - Production Planning (Order Preparation)work order preparation 101subsidiary orders 104Chapter 7 - Prodcution Planning (Material Planning)factors of influencing material planning 109technique for materials planning 110bill of materials 111material requirement planning (MRP) 113procedural steps in MRP 113computerised system of MRP 117past consumption anlaysis technique 117moving average method 117exponential smoothing 118Inventory control 119other operations research techniques 120Chapter 8- Production Planning (Process Planning)inputs of process planning 126factors influencing process planning 127steps in process planning 128route sheets 129processing planning in differece situations 131documents in process planning 131Route sheets example 132Chapter 9- Production Planning (Loading & Scheduling)why scheduling 137inputs of scheduling 136gantt charts 142technique of scheduling 147Chapter 10- Production control (Dispatching)Function of dispatching 153how dispatching function is perdormed 160dispatching under difeerenct situations 161documents in dispatching 161Chapter 11- Production Control (Processing or Follow-Up)Functions in progressing 167documents in progressing 175Chapter 12- Project Planning & control Critical Path Analysis (PERT/CPM)Meaning of project 181

need for systematic approach 182what is CPA 183what can CPA give 183network logic 184procedural steps 189activity identification 189activity relationships 190network construction 193node labelling 200Fulkerson's rule 200activity time estimation 202project classification 203PERT concept of multipe times 203use of time estimation 206unit of time etimation 206network time analysis 207critical path 207non critical paths nad float times 209forward computation (earliest event times) 210backward pass computation (latest allowable event times) 212computation for analysis of activity durations 213activity float analysis 215types of float 215probability aspects of project planning 224cost analysis and crashing of activities 234time cost relationship 234graphical representation of project costs 236procedural steps 237project crashing 238project scheduling 251project monitoring 252computer applications in project management 255Chapter 13 - Maintenace of the Planttypical causes of plant breakdown 270costs association with an eventual breakdown 270objectives of a good maintenance system 271types of maintenance 271elements of a good maintenance system 276preventive maintenance 277planned maintenance 273unplanned maintenance 275Basic activities of the preventive maintenace 279Preventive inspection 279planned lubricants 282cleaning and upkeep 285minor adjustments and replacements 287equipment records 288corrective maintenance 293condtional monitoring 293organisation for maintenance 296Chapter 14- Quality Management( Inspection and Quality Control)definition of quality 304

J.M Juran's views of quality 305historical development of quality management 205the achivement of quality 306quality of design 307customer's acceptance of the product and its price 307quality of conformance 308quality standards 309meaning of quality control 310three basic aspects of quality control 310inspection versus quality control 311inspection planning 312what to inspect specification 313stages of inspection 313where to inspect places of inspection 316how to inspect inspection devices 319how much to inspect sampling or cent percent inspection 322how to exercise control over qulity 323quality control of purchased material 324need for control 324defining the right quality 324selecting suppliers for quality 325ensuring suppliers understanding requirement 326monitoring suppliers quality 327defect identificationand defect prevention 328importance of defect prevention 329vendor performance evaluation 331quality control of work done at the home plant 331organisation for inspection and quality control 333Chapter 15- Quality Management Acceptance Samplingtypes of inspection 343basis of sampling inspection 344defects and their classification 345critical defect 345major defect 345minor defect 345operating characterisitc curve 346Parameter of an OC curve 347relationship between the parameters 348OC curve of an ideal plan 349OC curve of general plan 349zone of acceptance and rejction 349zone of indecision 35010 specification an operating characheteristic curve 351acceptable quality level (AQL 351Lot tolerance percent defectives LTPD 351producer's risk Alpha 352consumer risk Beeta 352types of sampling plans 352single sampling plan 353double sampling plan 354multiple sampling plan 356comparison of different sampling plan 358

Chapter 16- Quality Management Statistical Process Control SPCPrinciples underlying process control 353control charts as tool for process control 368types of control charts 369control charts for variables (X-R charts) 370Theory 371steps to prepare X-R chart 374what are control charts by attributes 383control charts for fraction defectives P-chart 384control charts for number defectives nP chart 388control charts for the number of defects c-Chart 390Chapter 17 Work Study Method studywhat is work study 401introduction to method study 402Basic procedure of method study 404selection of the job 407recording of facts 410method study symbols 411operation process chart OPCFlow process chart FPC 421templates and models 431three dimensional models 431critical examination 432development and selection 433installation of the proposed method 435maintenance of the proposed method 436Chapter -18 Work Study Work Measurementinformal standard 447Elwood S Buffa 447uses of work measurement data 448equitable standards 448control of exception 449rational basis of incentives 449sub standard workers 450techniques of work measurement 451PMTS - method of time measurement (MTM) 451TMU 452time study 452time study procedure 453steps in time study 453select the job to be timed 453select the operator 454flyback method 455rating 455determine representative time of each element 455observed time into normal time 456assess relaxation and other allowance 456calculate standard time of the job 457constituents of standard time 457standard time computation 458operator efficiency 458standard time computation involving frequency of elements 461

standard time computation when stop watch readings are given 462standard time computation when stop watch readings involved some foreign elements 464work sampling 467Morrow 468Procedure for conducting a work sampling study 468Master list of work and delay elements 469Divgi Metalwares Pvt Ltd 469want of tools 469want of work 469interference 470Duration of the study 471number of observers 471accuracy desired 471cyclical work patterns 472accuracy 472, 481confidence 472activity percentage 472design the study 473number of observation 473total number of rounds and rounds per day 474average time between the rounds 475fix up the time required to make a round 476compare average time per round with time required to make a round 476prepare the schedule for the rounds 477datasheet 478summary of recommendations 482setting performance standards with work sampling 483rating index 483overall time per unit 484effective time per unit 484breakdown of effective time 484normal time per piece 485standard time per piece 485adavantage and disadvantage of work sampling over time study 488random rounds 492clock time for the random rounds 492machine controlled time 496hand controlled time 496standard time 497Chapter -19 Financial incentives 509fear motivation 509motivation 509non financial incentives 509semi financial incentives 510financial incentives 510incentive scheme 510,513individual incentives 511minimisation of loss of time 511equitable wage earnings 512reduction in supervision 512managerial functions 512surplus labour , indirect workmen 512

wage incentive plan 513fair wage structure 514overtime 514quality control 514accurate projection of future busimess 515labour body 515training of supervisors 515good incentive plan 516safeguards 518classification of standards incentive plans 519classification of std wage incentive plans 520straight piece rate methods 521characteristic of piece rate system 521Differential piece rate method 524taylor differential piece rate method 524the merrick differential piece rate method 524gantt task and bonus scheme 528emerson efficiency plan 530Halsey system 531halsey plan 532halsey weir plan 533Rowan system 534incentive bonus 535bedaux point system 537barath variable sharing plan 538earnings 539Preiestman production plan 539Productivity bonus unde the plan

POM assgn : Shagun

True/FalseQuestion It pays in the long run to inform the customer regarding expected delays in

the deliveries.Correct Answer True

Your Answer True












Your Answer Worker




Multiple Choice Multiple AnswerQuestion Following are some of the factors which influence process planning

Correct Answer Order Quantity , Process capability of machine , Delivery Dates

Your Answer Order Quantity , Delivery Dates , Plant layout

True/False

Question Availability of training schools, colleges and management institutes reducesthe company's internal training needs.

Correct Answer True

Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are examples of pure materials?

Correct Answer Bakeries , Ice factories , Woolen

Your Answer Bakeries , Ice factories , Lime stone











Lead time Lead time


Stock on hand Price of material

Multiple Choice Multiple AnswerQuestion Which of the following are steps to identify the critical path in a small

network?Correct Answer Compare the durations of all paths to identify the longest path. , Sum up

the durations of activities along each path. , Enumerate all paths in thenetwork and list down activities on each path.

Your Answer Compare the durations of all paths to identify the longest path. , Sum upthe durations of activities along each path. , Enumerate all paths in thenetwork and list down activities on each path.




True/FalseQuestion Tool breakage has got nearly zero chances in case of eventual breakdown.


Your Answer False

Multiple Choice Multiple AnswerQuestion Which are the three types of float?

Correct Answer Total float , Independent float , Free float

Your Answer Total float , Dependent float , Free float


Correct Answer Overlapping of operations , Effective Capacity per work centre ,Performance standards

Your Answer Effective Capacity per work centre , Ratio of skilled to unskilled labour ,Performance standards



Your Answer Factory







Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3%

defectives have the probability of acceptance of ________.Correct Answer One

Your Answer One

Multiple Choice Single AnswerQuestion How to calculate activity cost slope?

Correct Answer Activity cost slope = ( Crash cost - Normal cost ) / ( Normal time - Crashtime )

Your Answer Activity cost slope = ( Normal cost - Crash cost ) / ( Normal time - Crashtime )

Multiple Choice Multiple AnswerQuestion Which of the following are minimum requirement for a good quality of

design?Correct Answer Resonable cost , Resonable procurement time , Resonable manufacturing

timeYour Answer Resonable cost , Resonable procurement time , Resonable manufacturing

time

True/FalseQuestion In case of control chart, large smaples such as n=15 or 20 are used if the

process standard deviation is small.Correct Answer False

Your Answer True

Select The BlankQuestion Production control work is ________ in case of floor inspection as compared

with the centralised inspection.Correct Answer easier

Your Answer labourious



Your Answer Predetermination of manufacturing requirements


personnel?Correct Answer Identify the presence of an assignable cause before it develops

Your Answer Reduces chances of rejections



Your Answer Reduced salvage value of machine

Multiple Choice Single AnswerQuestion What do you understand by the metallergical aspects of product which

forms the vital part of engineering function?Correct Answer Material specifications

Your Answer Performance specifications

Multiple Choice Single AnswerQuestion Which of the following is a cause of plant breakdown?

Correct Answer Overloading of machines

Your Answer Overloading of machines

Multiple Choice Multiple AnswerQuestion Which of the following possibilities can be explored by using flow process

chart?Correct Answer Eliminating the operations or combining the operations with another ,

Reducing the distance traveled by the workmen or materials , Avoiding thewaiting time and thereby reduce production losses

Your Answer Reducing the distance traveled by the workmen or materials , Reducingrejections drastically , Avoiding the waiting time and thereby reduceproduction losses




True/FalseQuestion Dust gets mixed with lubricants, forms an abrasive substance and causes

pre-mature failure of machinery.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following activities are used while recording for method study?


Your Answer Operation , Inspection , Production

True/FalseQuestion In case of centralised inspection, inspection rooms generally become

bottleneck and cause delay in taking action regarding rejection or rework.Correct Answer True

Your Answer True





True/FalseQuestion The problems of congestion, bottlenecks and backtracking can not be

visualized by using templates and models.Correct Answer False

Your Answer False


Correct Answer Time

Your Answer Quality

True/FalseQuestion Delay in completion of projects result in unwelcome additions to the fixed

manufacturing expenses.Correct Answer True

Your Answer True



Your Answer Idle wages

Multiple Choice Single AnswerQuestion Taxes / duties levied is one of the important determinant for location

decision as taxes/duties substantially influenceCorrect Answer Product cost

Your Answer Order procurement

Multiple Choice Multiple AnswerQuestion What are the uses of failure statistics analysis?

Correct Answer To forecast the defect , To identify causes of major repetative failures , Toquantify the frequency of preventive inspection

Your Answer To forecast the defect , To identify causes of major repetative failures , Toquantify the frequency of preventive inspection

True/FalseQuestion Shop order is one of the subsidiary order

Correct Answer True

Your Answer True







True/FalseQuestion The component produced on completely automatic machines may be

subjected to sampling inspection while parts produced on semi-automaticand completely manual operated machines require cent percent inspection.

Correct Answer True

Your Answer False


Correct Answer Work is highly repetitive in nature , Planning activities are performed by theline staff , Number of workmen is not very large

Your Answer Work is highly repetitive in nature , Planning activities are performed by theline staff , Number of workmen is not very large

Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while selecting or

rejecting a particular site from legislation and taxation point of view?Correct Answer Labour laws , Building codes , Policies regarding issue of licences

Your Answer Labour laws , Policies regarding issue of licences , Productivity of labour

POM assgn : Shagun



Your Answer Open purchase order



Your Answer True




Yearly Yearly





Your Answer False




absenteeism


percentage defectives.Correct Answer True

Your Answer True


Correct Answer Progress chasing to identify delays which may hold up production ,Communicating possible delays in delivery date commitment to salesdepartment , Devising cures to keep rate of production in line with schedule

Your Answer Recording progress of work , Communicating possible delays in deliverydate commitment to sales department , Devising cures to keep rate ofproduction in line with schedule

Multiple Choice Single AnswerQuestion When should operator or supervisor is supposed to sign the perforated

route sheet?Correct Answer After completion of operation

Your Answer After completion of operation

Select The BlankQuestion The ________ is necessary when the job requires detailed of one or more

of the job characteristics with the help of special equipment which is notavailable at the producing company.




Correct Answer Eliminates problems and frequent breakdowns , Increases life of anequipment , It helps to plan requirement of replacement spares

Your Answer Eliminates problems and frequent breakdowns , Increases life of anequipment , It helps to plan requirement of replacement spares

Multiple Choice Multiple AnswerQuestion Which of the following processes or activities are denoted by using symbols

while recording in method study?Correct Answer Transport , Delay , Storage

Your Answer Transport , Rejection , Storage




True/FalseQuestion A properly designed sampling plan can control sampling errors and

completely eliminate them.Correct Answer False

Your Answer True








Correct Answer True

Your Answer True

True/FalseQuestion A lot declared rejected in sampling inspection should not be inspected

100% in any case.Correct Answer False

Your Answer False



Your Answer Absolute uniformity , Undesrstandable , Economically viable

True/FalseQuestion The plotting of activities - critical, non-critical and dummy activities- is

strictly according to their precedence relationship.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are activities of corrective maintenance?

Correct Answer Modifications and improvements , Overhauling , Emergency repairs

Your Answer Modifications and improvements , Overhauling , Lubrication as per schedule



Your Answer Order Processing



Your Answer By vendor plant surveys , By the perofrmance of first lot , By experience







Expected time Te Te

Optimistic time a o




Your Answer Display boards , Job cards , Progress cards

Multiple Choice Single AnswerQuestion One of the characterstic of layout is about the flow of material / personnel.

In a good layout the flow should beCorrect Answer Unidirectional

Your Answer Unidirectional


in X bar-R- control chart?Correct Answer Biases in measurements , Recording done without actual measurements ,

Improper selection of samplesYour Answer Biases in measurements , Recording done without actual measurements ,

Improper selection of samples



Your Answer Sequence of operations , Standard Time , Jigs and fixtures






Multiple Choice Single AnswerQuestion Where does the SPC exercises the control to prevent the occurances of

defectives?Correct Answer On manufacturing process

Your Answer On manufacturing process



Your Answer Pictograph



Your Answer Bell

True/FalseQuestion In Gantt Chart, the horizontal lines devide vertical lines into sections which

represents either operations or work centres.Correct Answer True

Your Answer True






Your Answer Quality

True/FalseQuestion Floor inspection promotes tendency of machines to drift out of limits and

produce defectives.Correct Answer False

Your Answer False


Correct Answer True

Your Answer True




Multiple Choice Multiple AnswerQuestion Which are the different methods to record details of the existing method

during method study?Correct Answer Charts , Diagrams , Templates or models

Your Answer Control plans , Charts , Templates or models





Correct Answer Both forecast and pending orders

Your Answer Past sales








activity within it's normal time?Correct Answer Normal cost




Your Answer Total cost

Multiple Choice Single AnswerQuestion What do you understand by the extent the products manufactured conforms

to the laid down design?Correct Answer Quality of conformance


Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first off inspection?

Correct Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due towrong machine set up

Your Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due towrong machine set up

POM assgn





Select The BlankQuestion The ________ advocates maintenance procedures whereby the condition of the

plant is constantly watched through systematic inspection to unearth unhealthyconditions and preventive






True/FalseQuestion A network should employ only those dummy activities which are absolutely

necessary.Correct Answer True

Your Answer True




True/FalseQuestion While making X bar-R-chart, values of X bar and R are recoded samplewise either

on the extreme right of the individual measurements on the data sheet or in aseparate sheet.

Correct Answer True

Your Answer False




True/FalseQuestion Even if any activity on the critical path is delayed, project completes on the

scheduled time.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Which is the alternative way of indicating the load other than numerical way, in

case of Gantt chart ?Correct Answer Graphical approach

















Your Answer False


Correct Answer Movement of components to assembly section , Raw material movement , Aworker's trip to grinder to sharpen the tools

Your Answer Movement of components to assembly section , A worker's trip to grinder tosharpen the tools , Tools kept in rack of tool crib


is in a state of statistical control?Correct Answer Random variability













Your Answer False




Multiple Choice Single AnswerQuestion What do you mean by a single event which represents the joint completion of

more than one activities?Correct Answer Merge event



control chart for fraction defectives sincethe fugure of number of defectives unitscan be directly taken from the inspection report.

Correct Answer True

Your Answer True






Your Answer True



Your Answer True




















True/FalseQuestion In case of backward pass computation, the latest event time of the end event

equals to the earliest event time minus duration of that activity.Correct Answer False

Your Answer True





















Multiple Choice Multiple AnswerQuestion Following are the commonly used factors considered for evaluation of layout in

factor analysis methodCorrect Answer Flow of material , Equipment utilization , Working condition





















Your Answer True



Your Answer Factory








True/FalseQuestion Skill of labour force in a product type layout is usually higher than in the

process type of layoutCorrect Answer False

Your Answer True

Select The BlankQuestion Production control work is ________ in case of floor inspection as compared

with the centralised inspection.Correct Answer easier

Your Answer easier

True/FalseQuestion In case of X bar, if the process is not under control indicated by some points

falling outside the control limits, such points outside the control limits areeliminated and new trial control limits for the remaining points are computed.

Correct Answer True

Your Answer False






Your Answer Long Lead time for procurement , Several levels of assemblies in product ,Long manufacturing cycle

True/FalseQuestion The plotting of activities - critical, non-critical and dummy activities- is strictly

according to their precedence relationship.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Data from Process Sheet can be used to

Correct Answer Prepare load and schedule charts

Your Answer Monitor progress of work

Multiple Choice Single AnswerQuestion How should a dummy activity be represented in a network?

Correct Answer By dotted line

Your Answer By dotted line




True/FalseQuestion A load chart specifies the work to be carried out by each person of company

during shift hours.Correct Answer False

Your Answer False




Two machines & processingtime depends on sequence ofjob loading


Critical Ratio Scheduling

Sufficient orders andresonable choice of machines

Index Method Johnson's Two MachineAlgorithm

Time relationship betweenwhen a product is requiredand when it can be made


available



Your Answer False

Multiple Choice Single AnswerQuestion Providing flexibility in plant layout means

Correct Answer Layout can be changed without much cost if required

Your Answer Machine allocation can be changed easily

True/FalseQuestion Since value of p can never be positive, hence" if LCLp works out to be

positive, it is taken as zero."Correct Answer False

Your Answer False



Your Answer Price of an equipment , Equipment specifications , Name and address ofmanufacturer

Multiple Choice Multiple AnswerQuestion Which of the following method can be adopted to overcome the problem of

rushing up a job for it's timely completion?Correct Answer Use of optimum speeds and feeds , Subcontracting , Job splitting

Your Answer Use of optimum speeds and feeds , Subcontracting , Job splitting



Your Answer Micromotion study , Cyclegraph , Chronocyclegraph


Question Which are the sources of information to update the progress card daily?

Correct Answer Detachable ticket , Daily production report , Job Card


Multiple Choice Single AnswerQuestion What do you understand by the critical analysis of existing jobs to develop

easier and effective method?Correct Answer Method study

Your Answer Method study





through the followingCorrect Answer Shortest possible distance , Shortest processing time , Minimum movement

Your Answer Shortest possible distance , Shortest processing time , Minimum movement





Correct Answer True

Your Answer False






Your Answer Acceptance function , Preventive function , Assurance function

True/FalseQuestion The component produced on completely automatic machines may be

subjected to sampling inspection while parts produced on semi-automaticand completely manual operated machines require cent percent inspection.

Correct Answer True

Your Answer True



Yearly Yearly

Parts lubricated with oil nipple Daily Daily

Tools and slideways two to three times a day two to three times a day

Table lubrication Weekly Weekly

Multiple Choice Multiple AnswerQuestion Which of the following are examples of consumption of physical effort during

recording for method study?Correct Answer Bending , Positioning , Unloading

Your Answer Positioning , Unloading , Drilling

True/FalseQuestion Labour turnover rate is higher in case of rural area as compared to urban

area.Correct Answer False

Your Answer True




Multiple Choice Single AnswerQuestion What does CPA stand for?

Correct Answer Critical Path Analysis

Your Answer Critical Path Analysis





Multiple Choice Single AnswerQuestion Following is one of the techniques used for Material Planning for high value

materialCorrect Answer MRP

Your Answer Exponential smoothing

Multiple Choice Single AnswerQuestion What is the name of the document on which details of the process are

recorded by the symbols and charting conventions?Correct Answer Chart

Your Answer Flowsheet

Multiple Choice Multiple AnswerQuestion Which are the general principles underlying probability aspects of project

planning?Correct Answer Statistically three time estimate of an activity conform to Beta distribution. ,

Expected time divides the area under the curve into two equal parts. ,Expected time of an activity is located at one third of the distance between"m" and mid-range { (a+b)/2 } away from the most likely time.

Your Answer Statistically three time estimate of an activity conform to Beta distribution. ,Expected time divides the area under the curve into two equal parts. ,Expected time of an activity is located at one third of the distance between"m" and mid-range { (a+b)/2 } away from the most likely time.

Multiple Choice Multiple AnswerQuestion Gross requirement of finished product is determined on the basis of following

Correct Answer Forecasted sales , Pending sales order , Management decision to stock

Your Answer Pending sales order , Management decision to stock , Gross Marketrequirement

Select The BlankQuestion The easiest way to bring the delayed job within the promised delivery time by

using extra shift or weekly holiday is ________.Correct Answer Overtime working


True/FalseQuestion An activity should represent an operation or set of operations which can be

performed using a particular kind of equipment or a special skill.Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion How many of the following are types of specification?

Correct Answer Material specifications , Dimensional specifications , Performancespecifications

Your Answer Cost specifications , Material specifications , Dimensional specifications











Question Which chart sets out the sequence of flow of work of a product, or any part ofit through the section or department or a factory by recording the eventsunder review using appropriate symbols?

Correct Answer Flow process chart


Multiple Choice Single AnswerQuestion What do you understand by the measurement of work to establish allowed

time for a job for the defined method?Correct Answer Work measurement


Multiple Choice Multiple AnswerQuestion Which three of the following options can be used to reduce the duration of

activity during project crashing?Correct Answer Allocating more manpower and machines than originally planned for. ,

Working additional shifts or overtime. , Awarding work to vendors whocharge extra but expedite deliveries.

Your Answer Allocating more manpower and machines than originally planned for. ,Working additional shifts or overtime. , Awarding work to vendors whocharge extra but expedite deliveries.




POM assgn : Amit

True/FalseQuestion The problems of congestion, bottlenecks and backtracking can not be

visualized by using templates and models.Correct Answer False

Your Answer False

Multiple Choice Multiple AnswerQuestion Following are some of the factors which influence process planning

Correct Answer Order Quantity , Process capability of machine , Delivery Dates

Your Answer Process capability of machine , Delivery Dates , Order Quantity


Correct Answer Both forecast and pending orders

Your Answer Both forecast and pending orders

True/FalseQuestion Skill of labour force in a product type layout is usually higher than in the

process type of layoutCorrect Answer False

Your Answer True

Multiple Choice Single AnswerQuestion In exponential smoothing method,for a stable demand pattern and better

smoothing effect, value of fraction( Alpha) selected isCorrect Answer 0.05 to 0.10

Your Answer 0.05 to 0.10

True/FalseQuestion Recording of movement is not necessary in case of method study in any

form.Correct Answer False

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following may be the objectives of project crashing?

Correct Answer To complete the project in the least possible time , To reduce project costbelow it's normal cost , To achieve uniformity in requirement of resources



Question Which is the next stage to the inspection based quality control in thehistorical development of quality management.

Correct Answer Quality assurance

Your Answer Total Quality management










True/FalseQuestion Inspection should be conducted on all incoming materials, semifinished

items, bought out components, subcontract items prior to any operation,assembly.

Correct Answer True

Your Answer True






Your Answer Predetermination of manufacturing requirements



Your Answer Progress chasing to identify delays which may hold up production ,Communicating possible delays in delivery date commitment to salesdepartment , Devising cures to keep rate of production in line with schedule







Your Answer False


Pessimistic time b b

Expected time Te Te

Optimistic time a a


True/FalseQuestion Breakdown is inversly proportional to the investment in W.I.P.


Your Answer True



















Multiple Choice Multiple AnswerQuestion Which are the subtasks of the maintenance phase of the method study?

Correct Answer Monitoring and control , Performance appraisal , Audit on savings

Your Answer Monitoring and control , Performance appraisal , Audit on savings

True/FalseQuestion short cycle job should be studied for macroscopic motions.


Your Answer True





Correct Answer True

Your Answer False



Your Answer improve quality















Your Answer Factory





Multiple Choice Single AnswerQuestion What do you mean by the selection of the job for the method study on the

basis of manufacturing difficulties?Correct Answer Technical consideration


True/FalseQuestion In case of backward pass computation, the latest event time of the end

event equals to the earliest event time minus duration of that activity.Correct Answer False

Your Answer True






Multiple Choice Multiple AnswerQuestion Which of the following are examples of addition during recording for method

study?Correct Answer Brazing , Welding , Riveting







Your Answer Skilled in all Manufacturing Processes

Select The Blank

Question The ________ is necessary when the job requires detailed of one or moreof the job characteristics with the help of special equipment which is notavailable at the producing company.



Multiple Choice Multiple AnswerQuestion Which are the factors on which the structure of the transportation cost

depends?Correct Answer Average distance of shipment , Characteristics of the commodity , Medium

of shipmentYour Answer Average distance of shipment , Characteristics of the commodity , Medium

of shipment

Multiple Choice Single AnswerQuestion Which is the ideal place to inspect jigs and fixtures in a mass manufacturing

unit?Correct Answer Separate inspection room

Your Answer Separate inspection room

True/FalseQuestion In Gantt Chart, the horizontal lines devide vertical lines into sections which

represents either operations or work centres.Correct Answer True

Your Answer True

POM assgn : Amit

Multiple Choice Multiple AnswerQuestion Which of the following are minimum requirement for a good quality of design?

Correct Answer Resonable cost , Resonable procurement time , Resonable manufacturing time

Your Answer Resonable manufacturing time , Resonable cost , Resonable procurement time

Multiple Choice Single AnswerQuestion Where does the central line is located in case of p-chart?

Correct Answer at p bar

Your Answer at median



Your Answer Factory








Correct Answer Long Lead time for procurement , Several levels of assemblies in product , Longmanufacturing cycle

Your Answer Long Lead time for procurement , Long manufacturing cycle , Demand for theproduct is not known

Select The BlankQuestion The ________ is the watch dog which ensures that every element of production

and activities which could affect the quality of end product are regulated to theextent desirable.



Select The Blank

Question The ________ is the process of withdrawing the equipment from the productionline, dismantling it unitwise, visualising defects, effecting adjustments, replacingworn-out parts and finally building it up to get desired accuracies.








Your Answer True








Your Answer Labour laws , Building codes , Policies regarding issue of licences

Multiple Choice Single AnswerQuestion What do you mean by the study of repetitive short cycle operations which involve

quick hand / feet motions?Correct Answer Micromotion study

Your Answer Macromotion study



Your Answer True




True/FalseQuestion In case of X bar, if the process is not under control indicated by some points

falling outside the control limits, such points outside the control limits areeliminated and new trial control limits for the remaining points are computed.

Correct Answer True

Your Answer True

True/FalseQuestion After goods have been manufactured, route sheets and operation layouts should

not be collected back.Correct Answer False

Your Answer False

True/FalseQuestion Planned lubrication is said to be the nervous system of the equipment.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What does the points falling outside the control limits indicate?

Correct Answer Presence of assignable causes

Your Answer Mean = Standard deviation

Multiple Choice Single AnswerQuestion Which industry out of the following industries require maximum consideration for

safety factor while selecting plant location?Correct Answer Nuclear power plant

Your Answer Nuclear power plant



Your Answer Large varaitions in hardness of material , Play in guide rods , Errors in setting







True/FalseQuestion An activity can share the same tail event and same head event with any other

activity.Correct Answer False

Your Answer True




Multiple Choice Single AnswerQuestion Which kind of gauge consists of electrical contacts operating a series of colloured

signal lamps which indicate whether the dimension is correct, oversize orundersize?






True/FalseQuestion Only skilled worker can use the fixed limit gauge.


Your Answer False


Question Which are major benefits of identifying the critical path?

Correct Answer It helps to identify the set of activities and events which are critical and as suchmust be carefully controlled and monitored , It identifies activities to be givenpreference in allocation of resources. , It helps to exercise "control by exception".

Your Answer It helps to identify the set of activities and events which are critical and as suchmust be carefully controlled and monitored , It reduces the paperwork , Itidentifies activities to be given preference in allocation of resources.

Multiple Choice Multiple AnswerQuestion Which are reason due to which the progress of work is rarely in line with it's plan?

Correct Answer Absenteeism , Machine breakdowns , Substandard performance against prefixedproduction standards

Your Answer Absenteeism , Machine breakdowns , Substandard performance against prefixedproduction standards






Correct Answer Activity time should be obtained from the person responsible for the completion ofan activity , Activity time must be independent of any influence which thepreceding or succeeding activity may have on it. , Activity time may assume thatjust the normal quantity of resources required to carry out the activity areavailable.

Your Answer Activity time should be obtained from the person responsible for the completion ofan activity , Activity time must be independent of any influence which thepreceding or succeeding activity may have on it. , Activity time may assume thatjust the normal quantity of resources required to carry out the activity areavailable.


respect of ________Correct Answer Delivery performance



manufacturing activity in process layoutCorrect Answer True

Your Answer True

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to entity

can be defined as




Correct Answer Eliminating the operations or combining the operations with another , Reducingthe distance traveled by the workmen or materials , Avoiding the waiting time andthereby reduce production losses

Your Answer Eliminating the operations or combining the operations with another , Reducingthe distance traveled by the workmen or materials , Avoiding the waiting time andthereby reduce production losses





mature failure of machinery.Correct Answer True

Your Answer True



Yearly Yearly

Parts lubricated with oil nipple Daily Daily

Tools and slideways two to three times a day two to three times a day

Table lubrication Weekly Weekly

Select The BlankQuestion Production control work is ________ in case of floor inspection as compared with

the centralised inspection.Correct Answer easier

Your Answer easier


movements.

Correct Answer True

Your Answer True



















Production / Operations Management—Page 1

ASSIGNMENT

Q.1) What is “Operations Management”? What are the objectives of OperationsManagement? Enlist key elements of Operations Management.

Answer.1)

An operation may be defined “as the process of changing inputs into outputs therebyadding value to some entity”.Right quality, right quantity, right time and right price arethe four basic requirements of the customers and as such they determine the extent ofcustomer satisfaction. And if these can be provided at a minimum cost, then the value ofgoods produced or services rendered increases. Thus the objectives of productionmanagement are “to produce goods and services of the right quality, in the rightquantities, according to the time schedule and a minimum cost”.


Producing the right kind of goods and services that satisfy customers’ needs(effectiveness objective).

Maximizing output of goods and services with minimum resource inputs (efficiencyobjective).

Ensuring that goods and services produced conform to pre-set quality specifications(quality objective).

Minimizing throughput-time- the time that elapses in the conversion process- by reducingdelays, waiting time and idle time (lead time objective).

Maximizing utilization of manpower, machines, etc. (Capacity utilization objective).

Minimizing cost of producing goods or rendering a service (Cost objective).



The right kind of products and good designs of the products are crucial for the success of anorganizing. A wrong selection of the product and/or poor design of the products can render thecompany’s operation ineffective and non-competitive. Products/services, therefore, must bechosen after detailed evaluation of the product/services alternatives in conformity with theorganization’s objectives. Techniques like value engineering may be employed in creatingalternate designs, which are free from unnecessary features and meet the intended functions at thelowest cost.


Selection of the optimal “conversion system” is as important as choice of products/services andtheir design. Process selection decisions include decisions concerning choice of technology,


Equipment, machines, material handling systems, mechanization and automation. Processplanning involves detailing of processes if resource conversion required and their sequence.


Plant location decisions are strategic decisions and once plant is set up at a location, it iscomparatively immobile and can be shifted later only at a considerable cost and interruption ofproduction. Although problem of location choice does not fall within preview the productionfunction and it occurs infrequently, yet it is of crucial importance because of its major effect onthe performance of every department including production. Therefore, it is important to choosethe right location, which will minimize total “delivered customer” cost (Production anddistribution cost). Locational decisions involve evaluation of locational alternatives againstmultiplicity of relevant factors considering their relative importance to the organization andselecting those, which are operationally advantageous to the organization.


Plant layout is concerned with relative location of one department (Work centre) with another inorder to facilitate material flow and processing of a product in the most efficient manner throughthe shortest possible time. A good layout reduces material handling cost, eliminates delays andcongestion, improves co-ordination, provide good housekeeping etc. while a poor layout resultsin congestion, waste, frustration, inefficiency and loss of profit.


Capacity planning concerns determination and acquisition of productive resource to ensure thattheir availability matches the demand. Capacity decisions have a directInfluence on performance of production system in respect of both resource productivity andcustomer service (i.e. delivery performance). Excess capacity results in low resource productivitywhile inadequate capacity leads to poor customer service. Capacity planning decisions can beshort-term decisions. Long-term capacity planning decisions concern expansion/contraction ofmajor facilities required in the conversion process, economics of multiple shift operation,development of vendors for major components etc. Short term capacity planning decisions concernissues like overtime working, sub-contracting, shift adjustments etc. Break even analysis is avaluable tool for capacity planning.


Production planning is the system for specifying the production procedure to obtain the desiredoutput in a given time at optimum cost in conformance with specified standard of quality, andcontrol is essential to ensure that manufacturing takes place in the manner stated in the plan.


Inventory control deals with determination of optimal inventory levels of raw materials,components, parts, tools; finished goods, spares and supplies to ensure their availability withminimum capital lock up. Material requirement planning (MRP) and just-in-Time (JIT) are thelatest techniques that can help the firm to reduce inventory.



Quality is an important aspect of production system and it must ensure that services and productsproduced by the company conform to the declared quality standards at the minimum cost A totalquality assurance system includes such aspects as setting standards of quality, inspection ofpurchased and sub-contracted parts, control of quality during manufacture and inspection offinished product including performance testing etc.


Work-study, also called time and motion study, is concerned with improvement of productivity inthe existing jobs and the maximization of productivity in the design of new jobs. Two principalcomponent of work-study are:


Method study has been defined (BS 3138) as the systematic recording and critical examinationof the existing and proposed ways of doing work, as a means of developing and applying easierand more effective methods and reducing costs. Method study when applied to productionmethods yields one or more of the following benefits:

Improved work environment Improved facility layout Better utilization of facilities Greater safety Lesser materials handling Smooth production flow Lower work-in-process Higher earnings for the workmen


Maintenance and replacement involve selection of optimal maintenance Preventive and/orbreakdown) policy to ensure higher equipment availability at minimum maintenance and repaircost. Preventive maintenance, which includes preventive inspection, planned lubrication,periodic cleaning and upkeep, planned replacement of parts, condition monitoring of theequipment and machines, etc. is most appropriate for critical machines.


Effective production management must ensure minimum cost of production and in this contextcost reduction and cost control acquires significant importance. There are large number of toolsand techniques available that can help to make a heavy dent on the production cost.


Q.2) What is batch Production? What are its key characteristics? Compare thesecharacteristics with those of project production.

Answer.2)

Batch production is characterized by the manufacture of a limited number of a product(but many such quantities of different products) produced at periodic intervals and stocked inwarehouses as finished goods (or finished parts) awaiting sales (or withdrawal for assembly).Typical examples of batch production are: process industries such as pharmaceuticals, paints,chemicals; medium and heavy engineering industry engaged in the manufacture of electricmotors, switch gears, heavy motor vehicles, internal combustion engines; manufacture of readymade garments; manufacture of assembly shops such as machine tools; sub contractors whichtake on machining of batches of components to the drawings of a large manufacture etc.


(a) Short runs:Short production runs and frequent changes of set also characterize batch

production up. The equipment and the assembly set up is used for a limitednumber of parts or assemblies and is then changed to make a different product. Theproduction is generally made to stock.

(b) Skilled labour in specific trades:The labour force is expected to posses skill in one specific manufacturing

process, Turning, milling, drilling, welding, grinding, hobbing, fitting etc.

The operator may perform simpler machine set-ups but the separate machine tool setterperforms those involving complex operations.

(c) Supervision to possess knowledge of a specific processThe supervision has considerable knowledge of a specific process. Supervisor in

the grinding section for example, may not expert in turning and drilling work but sexpected to possess a find of knowledge of different types of grinding operations.

Similarly a supervisor in the gear shop is expected to have sound knowledge in workingof different types of gear cutting machines.

(d) Limited span of control:The amount of supervision required in batch production is lower than that of

jobbing production. The ration of direct workmen to supervisors is more or less afunction of batch size. The smaller the batches, the lower are the ratio of direct workersto supervisors, and vice versa. This is because smaller lots require each supervisor tospend a great deal of his time in allocating new work, giving instructions, follow up onthe shop floor for proper movement of materials from and to the machines, identifyingdelays and interruptions, and arranging, in consultation with planning, work load in hissection to keep his men busy.

(e) General purpose machines and process type of layoutPlant and equipment is procured and arranged to obtain maximum flexibility.

General purpose machines and handling equipment capable of performing variety of operationswith minimum set –up times are installed in lieu of variety of products. The machines are


arranged to give process layout-layout by function. Similar machines capable of doing similartypes of operations are grouped together and kept at one place. Presses for example, are puttogether and kept at one place milling machines are placed together at another place, drillingmachines are kept at the third place, gear cutting machines are located at the fourth place and soon. Each Group of machines is usually designated as a work centre or a section or a shop.

(f) Manual materials handling:Materials handling in batch production as compared to jobbing production are

small. Individual components and parts are placed in trolleys and trays and aretransported as unit loads. Materials handling may be mechanized by deploying powerdriven trucks.

(g) Manufacturing cycle time affected due to queues:The manufacture cycle time is comparatively smaller than jobbing production but

is much more than mass and flow production. The batches of work tend to queue up atdifferent machines due to differing cycles times, batch sizes and sequence of operations.

(h) Large work-in-progress:Work in progress is comparatively large due to varying work content of different

components, imbalance in manufacturing times, formation of queues between themachines.

(i) Flexibility of production schedules:Disruptions due to machine breakdown or absenteeism do not seriously affect

production as job can be shifted to another machine or another operator from anothermachine can be shifted.

(j) Need to have production planning and control:Functions of production planning and control in a batch production unit are more

complex than those in jobbing production or mass and flow production:

Materials control and tools control functions are important. Some kind of replenishmentsystem needs to be used to ensure routine replenishment

Detailed operational layout and route sheets are prepared for each part of the product.

Loading and scheduling needs to be more detailed and more sophisticated since everymachine requires to be individually scheduled.

Progressing function is very important to collect information on progress of work. Aseparate progress card needs to be maintained to record progress of each component.

Expediting is generally necessary since quite often jobs, due to imbalances in workcontent, tend to lag behind


Q.3) (a) Why are locational decisions important? What factors should be taken intoaccount while deciding location of a unit to manufacture washing machines?

Answer.3a)


A new manufacturing (or servicing) unit is to be set up. Existing plant operations are difficult to expand due to poor selection of site earlier. The growth of the business makes it advisable to establish additional facilities in new

territories. There is emergence of new social (chronic labour problems) political (political instability

or economic conditions that suggest a change in the location of the existing plant. The product development has over weighted the advantages of the existing plant. The changes in the industrial Policy of the Government, favoring decentralizing and

dispersal of industries to achieve overall development of the country, do not permitexpansion of the existing plant





Every company is in business to market and it can survive only if their product reaches theconsumers on time and at the competitive price. The ratio of selling costs to sales generallyincreases with distance. Therefore, in the choice of location o the plant, the factor of “proximityto the market” is given the highest priority. Locating a plant nearer to the market is preferred if:

The product is fragile. The product is susceptible to spoilage. The promptness of service is required. The product is relatively inexpensive and transportation costs add significantly to the

cost.

Bread, soap factories, etc. require the market to be nearby. If factory cannot be started inBombay, it may be started in Thane, Kalyan or Poona. If the product is exported, location nearports is desirable. This is particularly important for producers who sell bulky commodities,which incur high transportation costs


Nearness to market not only lowers transportation costs but also gives many other benefitsnamely:

A good many administrative problems, which cause perpetual headaches and add tocosts, are avoided.

Liaison with dealers or whole sellers can be maintained economically and easily Other costs such as commission to middlemen, which at times run as high as 20 to 50

percent can be reduced significantly. Customer’s accounts do not remain outstanding for settlement. This recovery is easy and

less time saving which itself reduces selling costs.


Since raw materials usually constitute 50 to 60 percent of the total product cost, it is importantthat the firm gets its requirements of raw materials at the right time and at the reasonable price forwhich the plant must be located in the neighborhood of some source which can meet the rawmaterials requirement of the unit “Proximity to supply of raw materials” factor assumes stillgreater importance if raw materials are of perishable nature or if they are expensive to transport,or if their weight is substantially reduced by processing.

Proximity to sources of raw materials is equally important for small units. This is becauseusually small units are not considered important customers. They get least priority and in theevent of scarcity are the one to be struck off first from the list. The availability of materials tosmall units to a large extent thus depends on their follow up and personal visits to the supplier’splant which is possible only if the buyer’s plant is close by.


Infrastructural facilities consider availability of utilities like power water, disposal of waste etc.These form the life-blood of many types of industries without which there facilities may come toa stand still. Underestimating the need of any one of the utilities can be extremely costly andinconvenient.

Certain industries, for example, aluminium, steel, etc are power intensive and must be locatedclose to the sites of power generation failing which the shortage of, or increase in cost ofgenerating power may spell problems for their survival.

Similarly, chemical process industries like paper and pulp, cement, steel, sugar laundries, metalplating, food preparation etc. requires perennial source of water. Mineral content of water mayalso be an important factor. Treatment of water is an expense to be considered while comparingeconomics of different locations.

Drainage facilities are important for process industries otherwise disposal of process waster cancreate lot of difficulties.


Transportation cost to the value added is a key determinant of the plant location. The structure ofthe transportation cost depends on (i) Characteristics of the commodity (ii) average distance ofshipment (iii) medium of shipment: rail, road, and air sea.


The need for transport arises because raw materials and fuel are to be moved to factory site andfinished goods are to be transported from factory to markets. Other things being equal sincetransport cost has a major effect on product cost, the regions well served by transport facilities aremost suitable for industrial locations.


Plant location should be such that required labour is easily available in the neighbourhood.Importing labour from outside is usually costly and it causes lot of administrative problems.Availability of required labour locally is better since problem of arranging accommodation andother related problems do not arise. Since normally workers with specific skills are required,some sort of training facility should also be available in the neighborhood. Skilled employees areeasily available if ITI’s, or Engineering colleges are there in the neighbourhood.


The policies of the state Government and Local Bodies relating to issue of licenses, buildingcodes, labour laws, etc. are the factors in selecting/rejecting a particular community/site.

In order to disperse industries and ensure balanced economic growth, both Central and Stategovernment offer a package of incentives for setting up industries in particular locations.Exemption from excise duty, sales tax and octroi, soft loans from financial institutions, subsidy inelectricity charges, etc. are some of the incentives offered.

Since taxes and duties levied by the State Government and Local bodies substantially influenceproduct cost, the incidence of such taxes/levies must be taken into account while selecting acommunity/site.


Climatic factors may not have a major influence these days because of modern air conditioningfacilities available today. However, it may be important factor for certain industries like textilemills, which require high humidity.


Community attitudes towards supporting hostile trade union activities are an important factor.Locating facilities in a certain region/community may not be desirable as frequent labourproblems and interruptions are harmful to the plant in the long run. Political situation in the stateand attitude of the government towards labour activities also influences selection of the site forthe plant.



- Nuclear power plants- Explosive factories

Location of such industries close to border areas is undesirable.



Community facilities imply accommodation, educational, entertainment and transport facilities.

Accommodation is needed unless the employees are local residents. Accommodation should beeasily available, comparatively cheap and near some public transport stop.The locational area should be fully developed, be accessible by road and should have aconvenient and efficient public transport system operating between the area and the township toenable employees, officials, customers and suppliers to make easy trips for their work


Community attitudes towards work (i.e. whether the people in the location are hard working orotherwise) as well as their attitudes towards the incoming entrepreneurs (helpful and cooperativeor otherwise) can make or mar an industry. Locational decisions, therefore, must take suchfactors also into account particularly while setting up labour intensive units.


Locational factors should also include proximity of services needed by the firm. A firm desirousof getting some or all parts made from outside or some of the operations done from outside mustsee that such sub-contractors are located in the neighbourhood. Getting a job done from unitslocated at far off places will mean not only additional transportation cost but also time consumingand costly. Also if units are too far off, the control on quality of work done by them cannot beexercised.


Site selection should also take into account topography and soil structure of the land. The soilstructure must be capable of bearing loads of foundations. Though modern building techniquescan overcome the limitations of the soil, but if considerable improvement is required thenselection of a low cost and may ultimately turn out to be expensive.


Site size (Plot size) must be large enough to accommodate the present production facilities,parking and access facilities but also leave sufficient room for future expansion. As a generalrule, a site five times the actual plant size is considered minimum for all these things includingfuture expansion.



An ideal location is one where the cost of obtaining materials and processing them into finishedproduct plus the cost of distributing the finished product to customers is minimum.

One of the most commonly used approaches consists of following steps:


Step 2: Estimate expenses on materials, transport, wages, power etc for each location oneach of the above factors.

Step 3: Collect data on intangible factors like community facilities, community attitudes etc.

Step 4: Analyse the tangible data for each location and calculate rate of return oninvestment.


Step 6: Compare the intangible data for the different locations and select the optimallocation considering intangible data.


Q.3) (b) What are objectives of a good layout? Discuss any six principles of a good layout?

Answer.3)(b)


Only through an efficient layout, the organization can attain the following objectives:






(vi) Greater flexibility for changes in product design and for future expansion.

(vii) Better working conditions by eliminating causes of excessive noise, objectionable odorsmoke etc.


(i) Overall integration of factors:A good layout is one that integrates men, materials, machines and supporting

activities and others in a way that the best compromise is obtained

No layout can satisfy each and every principle of a good layout. Some criterion mayconflict with some other criterion and as a result no layout can be ideal it has tointegrate all factors into the best possible compromise.

(ii) Minimum movement:A good layout is one that permits the minimum movement between theoperations.

The plant and machinery in case of product layout and departments in case ofprocess layout should be arranged as per sequence of operations of most of theproducts.

Since straight line is the shortest distance between any two points, menand materials as far as possible should be made to move along thestraight path

A door may be made in a wall or a hole may be drilled in a ceiling if that eliminates orreduces material handling in place of stairs or a distant door.


(iii) Uni-direction flow:A good layout is one that makes the materials move only in the forward

direction, towards stage of completion, with any backtracking.

Since straight line is the shortest distance between any two, points,materials as far as possible should be made to move on the principle ofstraight line flow. And when straight line flow is not possible, otherflows like U-shaped flow, circular flow or zig zag flow may be adopted,but the layout may ensure that materials move in the forward direction(Fig 4.1)

To ensure forward flow, equipment if necessary may be duplicated.

(iv) Effective use of available space:A good layout is one that makes effective use of available space bothhorizontal and vertical

Backtracking and duplicated movements consume more time, involve un-necessarymaterials handling, add to cost and lead to inefficiency.

Raw materials, work-in-progress and finished goods should be piled vertically one aboveanother rather than being strewn on the floor.

Pallets or equivalents should be made use of to pile up several layers one above another

Area below the work tables or in the cupboards built into the wall are welcome since theyreduce requirement of space

(v) Maximum visibility:A good layout is one that makes men, machines and materials ready observable at all

times.

All departments should be smoothly integrated, convenient to service and easy tosupervise

Every piece of positioning or screening or partitioning should be scrutinized and carefullyplanned.

Special cupboards, enclosures, offices, partitions etc. should be avoided except whentheir utility is established beyond doubt.

(vi) Maximum accessibility:A good layout is one that makes all servicing and maintenance point readily

accessible.

Machines should be kept sufficiently apart and with reasonable clearance fromThe wall so that lubrication, adjustment and replacement of belts, removal of parts at thetime of repairs etc can be done conveniently by the maintenance staff.

Area in front of electrical panels and fire extinguishers should be kept free fromobstructions.


Q.4) How does production planning differ from production control? What are the keyfunctions of production planning and control?


Planning (Planning the work) Control (Working the Plan)

Planning involves collection and maintenanceof data regarding time standards, materials andtheir specifications, machines and theirquantities, tools and their process capabilities,drawings and operational layouts etc.

Planning is seeing that requirements tool,machines, men, instructions, authorization andthe like-will be available at the right time andin the right quantities and are of proper quality.

Planning involves preparations of load chartsand fitting various work orders intouncommitted time available on the company’sfacilities (men or machines).

Planning involves preparation of all necessaryforms and paper work.

Planning involves designing suitable feed backas to what may happen.

Planning involves forwarding thinkingregarding the remedial action to be taken if thejob falls behind schedule.

Planning therefore is a centralizedActivity (in the office) and includes suchfunctions as materials control, tools control,process planning and scheduling.

Control involves dissemination of datapreparation of reports regarding output,machine and labour efficiency, percentdefectives etc.

Control is seeing the requirements are actuallymade available at the right place and in theright quantities.

Control involves actual seeing that the jobs arestarted and completed as per schedule preparedby the scheduling cell of the PPC.

Control involves actual issue of forms andpaper work.

Control involves keeping track of what ishappening and collecting information as towhat has happened.

Control involves suggesting remedial actionwhen the job is falling behind schedule.

Control is thus a diffused activity (in the shops)and includes functions such as dispatching,progressing and expediting.



Production planning and control is normally assigned two sets of functions:(I)Regular functions and(ii) Optional functions.

(i) Regular functions are those, which are generally assigned to PPC in most of theorganizations through the importance of the function, may vary from industry toindustry.

(ii) Optional functions are those, which may be assigned to PPC depending upon policyof the management of the firm.


Order Preparation includes activities likemaking of work orders, converting work ordersto shop orders, preparing auxiliary orders andreleasing such orders to those concerned toauthorize their activities

Materials control concerns preparations ofmaterials estimates, indenting non-stockmaterials, ascertaining availability of materialspurchased to stock, continual follow-up withpurchase and stores for timely receipt ofmaterials, and advising stores to allocaterequired quantities or available materials(alternatively on their receipt) against specificshop orders.

Process planning or Routing concerns fixationof method of manufacture: operations and theirsequence, machine tool for each operation, jigsand fixtures, measuring instruments and gaugesetc. to enable shops to produce goods of theright quality at the lowest cost.

Tools control concerns preparations ofestimates of cutting tools (Standards as weekAs non-standards tools), gauges and measuringinstruments, jigs and fixtures etc indenting non-stick tooling: follow up with tool room fortimely manufacture of jigs and fixtures;periodical replenishment of worn-out-non-consumable tooling (e.g. work arbors, collets,copying masters, Allen keys, spanners, etc.

Cost Estimation concerns preparations ofPreproduction cost estimates to be used bysales department for quotation purposes(Alternatively this may be assigned to CostingDepartment Or Industrial EngineeringDepartment)

Work measurement concern fixation of time tobe allowed to a qualified workman to carry outa specific task, under specified conditions andat the defined level of performance. Workmeasurement employs scientific, well-knowntechniques like time study, work samplingstandard data, production study, analyticalestimating etc. (Alternatively, workmeasurement function may be assigned toIndustrial Engineering department.Sub-Contract concerns offloading of certainwork on outside vendors for economic reasonsor to augment the existing manufacturingfacilities (Sub-contract work alternatively) behandled by Materials/purchase Department)

Capacity planning concerns estimation ofrequirements of men and machines as the basisof decision making to meet the firm’s increasedvolume of business (Some companies prefer toassign this function to Engineering department.


Scheduling concerns preparation of machineloads, fixation of calendar dates of variousoperations to be performed on a job,coordination with sales to confirm deliverydates of new items and periodical preparationof dispatch schedules of regular items.

Dispatching concerns preparation anddistribution of shop orders and manufacturinginstructions to the concerned department astheir authority to perform the work accordingto the predetermined schedule.

Progressing concerns collection of data frommanufacturing shops, recording of progress ofwork, and comparing progress against the plan.

Expediting concerns intensive progress chasingto identify delays and interruptions which mayhold up production, devising cures from time totime to keep rate of production in line with theschedule, communicating possible failure indelivery commitments to Sales Department.

Demand forecasting concerns makingprojection of company’s product market.Though, long term forecasts are given by SalesDepartment but short term forecasts requiredfor materials planning, machine loading, subcontracting etc may be prepared by PPCdepartment



Answer.2)(a)

Critical path analysis, an important aid to planning, scheduling and coordinating theactivities if large scale projects. Is a synthesis of two independent techniques: ProgrammeEvaluation and Review Technique (PERT) and Critical Path Method (CPM).Though the two techniques were developed independently, they are only superficially different.The two method have many features in common and are now combined into a technique calledCritical Path Analysis (CPA) or Network Analysis.


PERT is event oriented while CPM is activity oriented (i.e. PERT prepares network fromevents while CPM builds if from activities)

PERT provides for an allowance for uncertainty while CPM does not (i.e. PERT makesthree time estimates for each activity while CPM makes one time estimate)

Activity time in CPM technique are related to costs while it is not so in PERT since it isevent oriented



(i) Forces through pre-planning. Each and every activity compromising the project isidentified and recorded. Nothing is left to memory or chance which prevents crisesin scheduling

(ii) Increases coordination of tasks as technological relationship between the activitiessuggests which activities can run simultaneously and which should succeed others.

(iii) Helps computations of different project duration’s for different level of resources andthereby select a plan that minimizes total project cost.

(iv) Indicates optimal start and finish times of each activity of the project.(v) Defines areas of responsibility of different departmental heads for timely execution

of the project.(vi) Facilitates progress reporting and limits unnecessary discussion at the progress

meetings.(vii) Identifies troubles spot often in advance and apply remedial measures.(viii) Enables the plan to be revised in accordance with changes/changing circumstances.(ix) Helps to exercise “control by exception” and prevents cost overruns.

A Project comprises a series of activities and the identification of the individual activities requiresknowledge and experience of the men responsible for the planning of the project. Even thepreliminaries-mere listing of the activities-make the operating personnel:

Think of details about the project well in advance.

Observe critically the way in which the various activities interact or compete for scarceresources


Improve upon the original plans even before network is formally drawn and analyzed.

A project, therefore, must be torn into a set of identifiable activities. There are no set rules butgeneral guidelines are as under:

An activity should represent the smallest unit of the operation or set of operations overwhich management desires control.

An activity should represent an operation or set of operations, which can be performedusing a particular kind of equipment or a special skill. For example in

construction project, plumbing is considered as one activity while wiring can beconsidered as another activity since the first activity requires plumbers and the secondactivity needs electricians.


Q.12) (b)


Answer:

(a) Expected time of an activity can be obtained from the three time estimates using the formula:

te = a + 4m +b6



te = 2 + 4 x 3 + 106

te = 24 = 46

Expected times of all activities of the network, calculated on above lines, are tabulated below.



5

6 36

4 6

4 1

Critical path is 1-3,3-5,5-6 and the duration for the project is 16 weeks (4+6+6)


6 6

V1-3 = 49

V3-5 = 169

V5-6 = 259

V = V1-3 + V3-5 + V5-6

V = 5

Standard deviation Z = T - Tcp

= 19 -165

= 32.236

= 1.34


The probability of completion of critical path by the schedule time of 19 weeks = 91%

1

4 6

2 5

3


Q.5) What is preventive maintenance? Why it is better than Breakdown Maintenance?What are the key activities of Preventive Maintenance?

Answer.5)

Preventive maintenance anticipates failures and adopts necessary actions to checkfailures before they occur. It includes activities like inspection, lubrication cleaning and unkeeps,minor adjustments and replacements found necessary at the time of inspection etc. Preventivemaintenance can be either: running maintenance or “shut down maintenance”. Runningmaintenance includes maintenance activities (e.g. minor adjustments In machines revealedthrough inspections, lubrication, cleaning and unkeep etc.) Which are carried out when themachine is still running. Shutdown maintenance includes preventive maintenance activities suchas minor component replacement whose needs are identified through inspections, which requirestoppage of Machines. Preventive inspection is one of the key activities of preventivemaintenance which is usually performed by making use of human senses – watch) eye),listen (ear), Touch (hand, leg, body) smell (nose) and taste (tongue) – but the trend is Changingtowards use of condition monitoring instruments. Such maintenance. Practice is known aspredictive maintenance or condition based maintenance.


Q.10) (a) What are X-R Charts? How are they made and used in controlling a process?

Answer.10)

X-R chart is a pair of chart consisting of a average (called X chart) and a rangeChart (called R chart) placed one below another on a piece of graph paper. The X chart is used tocontrol the mean value of the characteristic an R-chart is used to restrict the range of variations inthe values. X-R charts are drawn when the characteristics are measurable. Each chart consists ofthree values: a central line, upper control limit and lower control limit. The central line representsthe arithmetic average of the sample means which equals the mean of the population, u. Theupper and lower control limits are located at three standard deviation on either side of the centralline.Samples of fixed size are drawn at regular intervals and measurements are taken. Thesamples wise values of the mean and range are plotted in their respective X and R charts.The spread of sample points in the charts is studied to decide the remedial action (if any) to betaken. The X chart analyses whether or not the mean of the quality Characteristics is withincontrol while R-chart analyses whether or not the variability is within control.


A pre-requisite to the preparation of the chart is the decision on the following aspects:

Quality Characteristics refer to the property of the product, which is to be assessed. Thequality characteristics must be capable of being measured. In case of more than qualitycharacteristics, separate chart is made for each quality characteristic.

Sample size refers to number of pieces comprising each sample. Sample size is animportant decision. It is a common practice to use sample of n = 4 or 5 to have lowappraisal cost. Large samples such as n = 15 or 20 are used if the process standarddeviation is large.

Sample Population refers to the number of samples to be collected to construct a controlchart. The number of samples must be sufficient. Usually, 20 samples each of size 4 or 5are enough to have good estimates of the process average (X) and dispersion (R).

Time Interval measures the time gap between consecutive samples. Time interval, as agenera rule, should be proportional to the average frequency of out-of-control conditions.It is a fairly complex decision since a number of factors such as cost economy,susceptibility of the process to disturbances; convenience of the inspector etc. requires tobe considered.



(a) Collect sufficient samples spread over a reasonable period. Each sample must beof equal size.

(b) Measure each component comprising the sample for the given qualitycharacteristic

(c) Record individual measurements on a work data sheet.


A The mean which is written as X (X bar) is average of each sample and is


Obtained by totaling the individual measurements of the units comprising thesample and dividing the total by the sample size (number of units in each sample)

B The range, which is written as R, is obtained as the difference between thehighest and the lowest measurement of a sample.

C The values of X and R are recorded sample wise either on the extreme right ofthe individual measurements on the data sheet or in a separate table.


A The grand average, which is written as, X (X double bar) is the average of thesample averages and is obtained by dividing the total of the averages of all thesamples by the total number of samples.

B The mean range, which is written as, R (R bar) is the average of the ranges and isobtained by dividing the total of the ranges of the samples by the total number ofsamples.


A Set up a control chart with the central line drawn at X (X double bar), uppercontrol limit located X + A2R (R bar) and the lower control limit set up at X-A2R.

B Plot the averages to see whether the process was under control when sampleswere drawn.

C If all points fall within the control limits, the process is said to be under controlD If process is not under control (indicated by some points falling outside the

control limits), eliminate points outside the control limits and compute new trialcontrol limits for the remaining points.

E Repeat step 4 (d) until all points fall within the control limitsF Control limits in a particular situation should be revised from time to time as

additional data is accumulated.


A The control chart for range chart is set up with central line as R, upper controllimit (UCLR) located at D4R above the central line and lower control limit(LCL) at D3R below the central line

B Plot the value of the range of each sample.C If all points fall within the control limits no modification is necessary unless it is

desired to reduce the process dispersionD if range chart exhibits lack of control indicated by some points falling outside the

control limits, eliminate those points out of control and compute new trial controllimits

E Repeat step 5 (d) until all points fall within the control limits.F Control limits in a practical situation should be revised time to time as

additional data is accumulated.



A Collect samples of fixed size at specified intervals of time.B Measure each unit of the sample for the quality characteristics, calculate mean

and the range of each sample.

C Plot the values of X and R of each sample in their respective chartsD Study the trend of the points to interpret and suggest remedial action

Q10 (b) ABC company produces a solvent, which must contain 3 percent of alcohol. It triesto maintain the actual percentage at 3 + 0.3 percent. It tests hourly in samples of five. Thefollowing table shows the results of last five samples. Set up a control chart for mean andexamine whether the process is under control.


Sample No. Arithmetic Mean (X bar) Range(R)

1 2.92 0.32 2.98 0.13 3.06 0.14 3 05 3 0.2


X(X bar) = 2.92 + 2.98 + 3.06 + 3 + 35

= 2.992

R = 0.3 + 0.1 + 0.1 + 0 + 0.25

= 0.14





= 2.992 + 0.5768 x 0.14

= 3.476


= 2.992 - 0.5768 x 0.14

= 2.507



Lower control limit = LCLR = D3.R (R bar)

= 0 x 0.14

= 0

Lower control limit = UCLR = D4.R (R bar)

= 2.114 x 0.14

= 0.29596


Q.6) What is method study? Describe the procedural steps to develop easier and effectivemethods.

Answer.6)

Method study is the systematic recording and critical examination of existing andproposed ways of doing work, as a means of developing and applying easier and more effectivemethods and reducing costs.

Method study is an organized approach and its investigation rests on the following six basic stepsoutlined in the block diagram

Select the work to be analyzed. Record all facts relating to the existing method. Examine the recorded facts critically but impartially. Develop the most economical method commensurate with plant Requirements Install the new method as standard practice. Maintain the new method.


Selections of the jobs to be studied for methods improvement by the method studypractioner is a managerial responsibility and it (selection) may be based on economictechnical or human consideration. Economic consideration justifies selection based onthe economic worth (i.e. money saving potential) of the job.Technical consideration identifies jobs, which require studies to overcome manufacturingdifficulties (excessive rejection, relaxation in prefixed performance standards, inability ifthe shops to stick to specified machining parameters such as speeds, feeds, depth of cutetc., inconsistent quality etc.) Human consideration in job selection is usually givenweightage while introducing method study practices for the first time.

Recording of facts

Systematic recording is the most crucial step in method improvement. Since recordingby long hand (or by descriptive method) has its limitations, it is not recommended for usein method study. Instead, five symbols and eight charting conventions are used to recordfacts relating to the job under study. Five typical symbols are O, ||, , D and V and eightcharting conventions concern composition of the chart, reject, rework, repletion, changeof state, introducing of new material, combined events and numbering of events. Thedocument on which details of the process are recorded by the above referred symbols andconventions is called chart. There are four basic types of chart: (i) operation processchart (ii) Flow process chart (iii) multiple activity charts and (iv) two handed processchart.

Besides charts, two types of diagrams-flow diagram and string diagram are drawn whenrecording details of an existing layout. Travel chart is another typical chart, which isused to record frequency of movements (weight x distance) between workcentres/departments.


Repetitive short cycle operation which involves quick hand/feel motions (i.e. microscopicmotions) may be studied with micro motion study. Glibreth, founder father of micromotion study, also developed photographic techniques called cyclograph andchronocylegraph to record path of the motions of the members of the body.


Critical examination aims to analyze the facts critically and thereby give rise toalternatives, which form the basis of selection and development of easier, and effectivemethods.

Critical examination is conducted through a systematic and methodical questioningprocess. Each activity recorded on the chart, whether it relates to processing orinspection, or material handling, or to any other aspect, is picked up one at a time and isexamined minutely. The questioning process is considered under five major heads,namely the purpose, the place, the sequence, the person and the means. These fiveaspects in critical examination are referred to as five governing considerations.


Development and selection stage concerns short listing of ideas generated at the criticalexamination stage, testing each short listed idea for its technical and economic feasibility,and making selection among the alternatives wherever choice exists. To develop ideasand to ascertain their technical and economical feasibility, the method study practionerneeds to solicit the cooperation of personnel from different departments of the company.Various techniques available for the development and selection purpose are: cost benefitanalysis, break even analysis, investment analysis and critical path analysis.

Installation

‘Installation’ (or implementation) of the proposed method involves preparation of projectreport on recommendations making oral presentation to the top management, securingapproval of the decision maker, assisting line management during implementation,arranging training of workmen, and getting jobs (operations) retime after implementation,arranging training of workmen, and getting jobs (operations) retimed afterimplementation.

Maintenance

“ Maintenance” phase is the follow up phase after implementation, which serves as amonitoring and control mechanism. It helps to ensure that the revised methods are setinto concrete and workmen do not revert back to old methods. It also provides anopportunity to the practitioner to assess the effectiveness of the approach followed byhim and makes changes in the methodology (if required).


Q.9) (a) What desirable conditions need to be present to be present to guarantee success ofan incentive scheme?

Answer.9)


Administrative simplicity:The incentive system should be simple and must be easily understood by the workers andtheir representatives. An incentives scheme, which can be understood, only by engineers andmathematicians or a scheme which involves the use of complex formulate or references andcross-references is sure to fail. The incentive scheme should be such that workmen cancalculate their own earnings easily and quickly.

Minimum clerical work:The system should fit into existing system of production and cost control. It should notinvolve any significant addition to the clerical work.

Maximum coverage:The system should cover as many workmen as possible. A scheme if applied to a fewworkmen creates a demoralizing effect on the morale of those not covered by the scheme.

DirectIncentive payments should increase at least in direct proportion to the increase in output bythe operator. There are two reasons:Firstly because it is more difficult to producer extra units and secondly because saving in theoverheads are far greater at higher levels of production.

Period of PaymentThe period of payment should be as short as possible

Adequate guaranteed minimum hourly rateThe scheme must ensure adequate guaranteed minimum hourly rate to all incentive workersregardless of their output. Such an hourly guaranteed rate is normally referred to as theguaranteed base rate.The guaranteed base rate must be realistic and should be at least equal to the hourly ratepayable to a non-incentive worker doing similar job in the industry. Incentive earnings of theworkers should never be regarded as a substitute for poor wages.

Accurate and yet attainable performance standardsPerformance standards should be set through systematic work measurement studies. Theexperts to that there is no dispute or malpractice and yet the standards are attainable so that aworker working at normal pace can attain them should base the standards of measurement onthe assessment.


Further the incentive plan should be such that it provides an opportunity to all averageworkers to earn reasonable earnings.

Consistency of the standardsStandards once fixed should not be changed unless there is a permanent change in methods,or change in equipment, or change in material and plan should provide for the provisions tomodify the performance standards.

Inbuilt check on process rejectionsA good incentive scheme should exercise a check on the operator against achieving higherbonus by poor workmanship. Payment should be made only for pieces declared acceptableby the inspection department and a workman constantly producing substandard pieces shouldbe liable for disciplinary action.

Payment of partially completed jobsThe problem of payment for the incomplete work arises only in case of long cycle jobs.Situations do arise when the jobs are of very long cycle duration and cannot be finishedwithin the bonus period. Similarly, a semi-finished job may require to be handed over by oneoperator to another at the end of shift, or prior to having a holiday. The scheme shouldclearly spell out as how assessment of work done by the workmen on the same job will becarried out and how disputes arising out of such assessment would be resolved.

Payment of Idle TimeAdequate safeguards must be provided to compensate the operator for the time lost due toreasons beyond his control. A good incentive scheme should ensure that an operator does notsuffer financial loss for reasons attributable to the managerial weakness, e.g.: lack of materialdue to bad buying, breakdowns of the machines due to poor maintenance practices, non-availability of work etc. Thus an operator rendered idle because of factors attributable to themanagement should be given a lieu bonus.

SafeguardsThe scheme should be fair not only to the employees but also to the employer. Safeguardingclauses as under should be incorporated to protect.

a. Management’s right to change a standard when there are changes in methods. Materialsand machines

b. Management’s right to withdraw or discontinue temporarily a scheme during bad period.c. Management’s right to initiate disciplinary action against operators who continually

produce sub-standard articles.d. Management’s right to initiate disciplinary action against employees who, time and

again, do not achieve minimum standard of production even in the presence of fair andaccurate standards.

e. Management’s right to initiate disciplinary action against employees who, time and againare found using speeds and feeds higher than those recommended in the process sheet (oroperational layouts)

Maximum ceiling on the earningsThe system should have built-in-control against higher earnings beyond a certain limit.Firstly, the system should discourage workers to work beyond a certain limit otherwise tooattractive an incentive scheme may induce the worker to work more and more and thereby


adversely affect his health. Secondly, the system should ensure that in case of loosestandards the company does not lose financially.

Consistency of PlanThe plan should be consistent over a period of time. Frequent changes in the plan make it’sfunctioning difficult. Faith in plan is lost if there are frequent revisions.

Acceptance of Labour BodyThe scheme should finally have acceptance of the labour body. The body of workers’representatives to prevent any misunderstanding and ill-feeling later on must accept the basicincentive plan and its provisions.

Continuous UseThe scheme should be in continuous use. The temporary use of the scheme in good times andits discontinuation in bad times makes it’s functioning difficult.

Define End ResultsThe plan must result in reduction in per unit labor cost.


Q 13)Answer 13)


= 0.25


= 0.25 x 80100

= 0.2

Similarly, average cycle time and normal time for all the elements are calculated andtabulated as below


Total Normal time = 0.2 + 0.15 + 0.42 + 0.0918 + 0.12



= 0.1473

Contingency Allowance= 5 x 0.9818100

Standard time = 0.0491


= 0.9818 + 0.1473 + 0.0491

Standard time = 1.1782

POM assgn : SushantMultiple Choice Multiple AnswerQuestion Which of the following products should be produced by using mass production?Correct Answer Refrigerator , Tyre for automobile , Television SetYour Answer Refrigerator , Tyre for automobile , Television Set

Multiple Choice Multiple AnswerQuestion What are the benefits of reconditioning?Correct Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It

helps to plan requirement of replacement sparesYour Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps

to plan requirement of replacement spares

Multiple Choice Multiple AnswerQuestion Which kind of natural delays and interruptions are considered during estimation of activity

time?Correct Answer Shop efficiency , Breakdowns , AbsenteeismYour Answer Breakdowns , Absenteeism , Delay due to shortage of resources

Multiple Choice Multiple AnswerQuestion How to exercise control over quality?Correct Answer Periodical analysis of inspecting reports to establish causes of rejections , Preperation of

quality standard and specifications , Exercising control over inputsYour Answer Periodical analysis of inspecting reports to establish causes of rejections , Preperation of

quality standard and specifications , Replacing existing measuring instruments by those having smallerleast count. , Exercising control over inputs

True/FalseQuestion In case of forward pass computation, the earliest event time of a plain event equals the

earliest event time of the preceding event plus duration of activity emanating from the preceding event.Correct Answer TrueYour Answer True

True/FalseQuestion Any proposed change must not be intimated to workers in advance.Correct Answer FalseYour Answer False


of the product.Correct Answer SpecificationsYour Answer Standards


Select The BlankQuestion A ________ is another form of subcontracting.Correct Answer Hiring capacityYour Answer Collaboration




alternatives which form the basis for selection and development of improved methods?Correct Answer Critical examinationYour Answer Development and selection

Multiple Choice Single AnswerQuestion In exponential smoothing method,for a stable demand pattern and better smoothing effect,

value of fraction( Alpha) selected isCorrect Answer 0.05 to 0.10Your Answer 0.20 to 0.25

Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design of a product toCorrect Answer To meet the intended function at lowest costYour Answer Reduce process rejections


Multiple Choice Multiple AnswerQuestion Which of the following observations are expected from the preventive maintenance person?Correct Answer Wrong allignments , Overheating defects , Excessive playYour Answer Wrong allignments , Overheating defects , Excessive play


Select The BlankQuestion The ________ must ensure that the product satisfy the functional requirements of it's usage.Correct Answer Quality of designYour Answer Quality of conformance

Multiple Choice Single AnswerQuestion What do you understand by the properties which are difficult to measure quantitatively but

usually measured by the comarision and then classification into acceptable or unacceptable?Correct Answer AttributesYour Answer Attributes



normal cost , To achieve uniformity in requirement of resources , To improve the labour efficiency

True/FalseQuestion Since recording by descriptive method has it's limitations, it is not recommended for use in

method study.Correct Answer TrueYour Answer True


Question What do you mean by the selection of the job for the method study on the basis ofmanufacturing difficulties?Correct Answer Technical considerationYour Answer Economic consideration

Multiple Choice Single AnswerQuestion One of the external factors influencing Material Planning isCorrect Answer Price trendsYour Answer Price trends


inspection can be considered satisfactory as a process average.Correct Answer Acceptable quality levelYour Answer Lot Tolerance Percentage Defective

True/FalseQuestion Cent percent inspection is a must if the inspection is of destructive nature.Correct Answer FalseYour Answer True

Select The BlankQuestion Capacity decisions have a direct influence on performance of production system in respect of

________Correct Answer Delivery performanceYour Answer Delivery performance

Multiple Choice Multiple AnswerQuestion Which of the following factors related to the labour and wages are considered while deciding

the plant location?Correct Answer Prevailing wage pattern , Productivity of labour , Industrial relationsYour Answer Prevailing wage pattern , Productivity of labour , Industrial relations


True/FalseQuestion If the firm has adopted elaborate planned maintenance system, there is no chance of any

unplanned maintenance work.Correct Answer FalseYour Answer False



Consumption of effort Posting a ledger Giving directions or instructions

Information given Giving directions or instructions Posting a ledger

Subtraction Removal of worn-out part from a machine Removal of worn-out part from a machine


probability of acceptance of ________.

Correct Answer OneYour Answer One



True/FalseQuestion Both, preventive and breakdown maintenance work must be assigned to the same team.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Product layout is employed for manufacturing following productsCorrect Answer refrigiratorsYour Answer automobile components


Multiple Choice Multiple AnswerQuestion What is indicated by the erratic pattern points falling above and below the control limits in the

Xbar-R-control chart?Correct Answer Defects in materials , Poorly trained operators , Frequent adjustments of machinesYour Answer Defects in materials , Poorly trained operators , Frequent adjustments of machines

True/FalseQuestion In case of two handed process chart, inspection symbol is used when check by touch or feel is

involved.Correct Answer TrueYour Answer True

True/FalseQuestion Site selection should also take into account topography and soil structure of the land.Correct Answer TrueYour Answer False

Multiple Choice Single AnswerQuestion The ratio of output to input of a production system is commonly known asCorrect Answer ProductivityYour Answer Effectiveness


some of the jobs or by diverting work to other machine.Correct Answer Control boardYour Answer Control board


Emerson Efficiency Plan Wage Payment Sampling Inspection


Work Sampling Machine utilization Production Scheduling



Multiple Choice Multiple AnswerQuestion Which are the different methods to record details of the existing method during method

study?Correct Answer Charts , Diagrams , Templates or modelsYour Answer Charts , Diagrams

Multiple Choice Single AnswerQuestion Which photographic technique is used to record path of motions of the members of the body

during method study?Correct Answer CyclographYour Answer Flowgraph


which could affect the quality of end product are regulated to the extent desirable.Correct Answer Quality controlYour Answer Inspection

True/FalseQuestion In case of centralised inspection, inspection rooms generally become bottleneck and cause

delay in taking action regarding rejection or rework.Correct Answer TrueYour Answer True


POM assgn



Your Answer False

True/FalseQuestion The OC curve is based on the assumption that if the lot is large in comparison to the

sample, the probabilities of the OC curve will follow a poisson distribution.Correct Answer False

Your Answer True





















Your Answer easier






















True/FalseQuestion In case of X bar-R charts, statistical limits are calculated from averages of samples of

n (4,5,…) instead of single sample of large size to reduce the spread of naturalvariability.

Correct Answer True

Your Answer True















Your Answer Factory


machine?Correct Answer It gives instructions regarding installation and operation of the equipment , It contains

note on common troubles with causes and remedies for troubleshooting , It enlistspoints, frequency and type of lubrication

Your Answer It gives instructions regarding installation and operation of the equipment , It containsnote on common troubles with causes and remedies for troubleshooting








Correct Answer True

Your Answer False




True/FalseQuestion For p-chart, "Inspection by variables" is much faster than "Inspection by attributes"


Your Answer True






Your Answer Partial



Your Answer False

True/FalseQuestion Since value of p can never be positive, hence" if LCLp works out to be positive, it is

taken as zero."Correct Answer False

Your Answer True


Correct Answer Time








Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial engineering department to

obtain the utilisation index?Correct Answer Work Sampling Studies




Your Answer False









Your Answer False










Select The BlankQuestion A ________helps to avoid crowding of jobs at a particular machine by change of route

of some of the jobs or by diverting work to other machine.Correct Answer Control board















Correct Answer Optimum duration



Correct Answer True

Your Answer True



following typeCorrect Answer Dependent and independent





True/FalseQuestion As a general rule, the number of tail event of an activity is more

than that of it's head event.Correct Answer False

Your Answer False








Select The Blank





alternative layoutsCorrect Answer Flow of Material , Equipment utilization , Ease of supervision







Your Answer False





some points falling outside the control limits, such points outsidethe control limits are eliminated and new trial control limits forthe remaining points are computed.

Correct Answer True

Your Answer True


estimate or three time estimate?

Correct Answer Level of uncertainty






















Your Answer Factory










Correct Answer Work is highly repetitive in nature , Planning activities areperformed by the line staff , Number of workmen is not verylarge

Your Answer Work is highly repetitive in nature , Planning activities areperformed by the line staff , Number of workmen is not verylarge






inspected by shop inspector with the tooling available on shop.Correct Answer False

Your Answer False








than sampling inspection.Correct Answer False

Your Answer False
















Correct Answer Study different plant layouts and select the most optimum one ,Study the extent of traffic over the different routes of the plant ,Identify the extent of backtracking, cross traffic and obstaclesencountered during the movement of material.

Your Answer Study different plant layouts and select the most optimum one ,Study the extent of traffic over the different routes of the plant ,Identify the extent of backtracking, cross traffic and obstaclesencountered during the movement of material.

True/FalseQuestion A load chart specifies the work to be carried out by each person

of company during shift hours.Correct Answer False

Your Answer True





Correct Answer True

Your Answer True


Correct Answer Time



Question Which are the advantages of suburban location?


Your Answer Avaialability of adequate land at lower cost , Both skilled andunskilled labour can be available , Plant expansion is easier dueto less or no restriction for building and construction






Correct Answer Progress chasing to identify delays which may hold upproduction , Communicating possible delays in delivery datecommitment to sales department , Devising cures to keep rateof production in line with schedule

Your Answer Recording progress of work , Progress chasing to identify delayswhich may hold up production , Communicating possible delaysin delivery date commitment to sales department







True/FalseQuestion In case of forward pass computation, the earliest event time of

the first event is zero.Correct Answer True

Your Answer True






Correct Answer True

Your Answer True



Your Answer False


functions to take action as per instruction is calledCorrect Answer Work Order



for a department like Stores can be measured byCorrect Answer Proportion of Cubic volume space utilized














Your Answer False








Select The Blank












Your Answer False






Correct Answer True

Your Answer True



Your Answer Factory


















Your Answer False









Your Answer False




















Your Answer True





Correct Answer True

Your Answer True


Correct Answer Time





















Your Answer True






Correct Answer True

Your Answer True



Your Answer False












Correct Answer Long Lead time for procurement , Several levels of assemblies inproduct , Long manufacturing cycle

Your Answer Long Lead time for procurement , Several levels of assemblies inproduct , Long manufacturing cycle


variability in the dimensions product or parts.Correct Answer Tolerance

Your Answer Standard










Your Answer Factory

Multiple Choice Single AnswerQuestion How dummy activities are shown in the time chart during project

scheduling?Correct Answer Vertical lines

Your Answer Vertical lines


Question Which of the following technique makes three time estimates for eachactivity?



True/FalseQuestion Expediting action is necessary if the delays and interruptions are

abnormal and hence any subsequent delay is bound to extend thepromised delivery date.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which features should be covered by the specifications of materials

while defining the qualitative requirement?Correct Answer Material composition , Dimensions , Any heat treatment if required

Your Answer Material composition , Dimensions , Any heat treatment if required

True/FalseQuestion Limit gauges are not useful when it is necessary to measure the exact

amount of variation.Correct Answer True

Your Answer False

Select The BlankQuestion The ________ is the defect level for which lots are regarded as bad

lots.Correct Answer Lot Tolerance Percentage Defective


Multiple Choice Single AnswerQuestion Technique of Value Engineering can be effectively employed in design

of a product toCorrect Answer To meet the intended function at lowest cost

Your Answer Increase resourse utilization

Multiple Choice Single AnswerQuestion What do you mean by the preventive maintenance by using five human

senses?Correct Answer Preventive inspection

Your Answer Sensitive inspection

Multiple Choice Multiple AnswerQuestion Which of the following are typical examples of limit gauges?

Correct Answer Snap gauge , Plug gauge , Ring gauge

Your Answer Snap gauge , Plug gauge , Ring gauge

Multiple Choice Multiple AnswerQuestion Which are the major types of defects?

Correct Answer Minor , Major , Critical

Your Answer Major , Critical


Emerson Efficiency Plan Wage Payment Facilities Planning





purpose of sampling inspection can be considered satisfactory as aprocess average.






Multiple Choice Multiple AnswerQuestion Which of the following charts are used for the recording of data during

the method study?

Correct Answer Operation process chart , Multiple activity chart , Flow process chart


Multiple Choice Single AnswerQuestion What do you mean by the selection of the job for the method study on

the basis of manufacturing difficulties?Correct Answer Technical consideration

Your Answer Human consideration

True/FalseQuestion An activity can share the same tail event and same head event with any

other activity.Correct Answer False

Your Answer False









Your Answer True


Correct Answer MRP

Your Answer CPM

True/False

Question Dust gets mixed with lubricants, forms an abrasive substance andcauses pre-mature failure of machinery.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the technical consideration

while selecting a job for method study?Correct Answer Jobs having inconsistent quality , Operations inviting frequent requests


Your Answer Jobs having inconsistent quality , Operations inviting frequent requestsfrom supervisors for relaxation in allowed time because of variations inmaterials and tool performance , Jobs in which too many man-hours arespend in checking and rechecking work



Your Answer Cracks , Hardness , Burrs







True/FalseQuestion Delay in completion of projects result in unwelcome additions to the

fixed manufacturing expenses.Correct Answer True

Your Answer True


Question Which of the following activities are used while recording for methodstudy?


Your Answer Delay , Operation , Inspection

True/FalseQuestion Root cause of most of the breakdowns is failure of the lubrication

system.Correct Answer True

Your Answer True






Your Answer False

Multiple Choice Multiple AnswerQuestion What is the basic minimum requirement for those who are responsible

for the quality of design?Correct Answer In depth knowledge about alternative materials and manufacturing

processes , access to latest technology and production processadopted by industries in the developed market , Continuous effort inproduct development

Your Answer In depth knowledge about alternative materials and manufacturingprocesses , access to latest technology and production processadopted by industries in the developed market , Continuous effort inproduct development

True/FalseQuestion If the firm has adopted elaborate planned maintenance system, there is

no chance of any unplanned maintenance work.Correct Answer False

Your Answer False


Question Which of the following is not the characteristic of Project Production?

Correct Answer Continuous flow of material , Highly mechanised material handling ,Virtually zero manufacturing cycle time

Your Answer Continuous flow of material , Highly mechanised material handling ,Virtually zero manufacturing cycle time

Multiple Choice Single AnswerQuestion Which document is used for returning the surplus material?








Minimization of productiondelays

Objective of good layout Objective of good layout


Scale model Layout analysis Layout analysis

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value

to entity can be defined asCorrect Answer Operation


Multiple Choice Single AnswerQuestion What does the additional cost incurred to reduce the duration of an

activity by one unit of time represent?Correct Answer Activity cost slope

Your Answer Activity time slope

Select The Blank

Question Production control work is ________ in case of floor inspection ascompared with the centralised inspection.

Correct Answer easier

Your Answer easier




Multiple Choice Single AnswerQuestion The ratio of output to input of a production system is commonly known

asCorrect Answer Productivity


Multiple Choice Single AnswerQuestion Which of the following policies is advisable in case of low product

variety and large volumes?Correct Answer Low Skilled Labour & Special Purpose Machines






Multiple Choice Multiple AnswerQuestion Which of the following information is available in

summary of part in a chart during methods study?Correct Answer Frequency of each symbol , Total time for each symbol ,

Total distance travelled by the objectYour Answer Frequency of each symbol , Total time for each symbol


relationships of the activities.Correct Answer True

Your Answer False



Your Answer Quality

Multiple Choice Multiple AnswerQuestion Which of the following schedules are recommended to

prepare and follow as a part of preventive maintenancesystem?

Correct Answer Preventive inspection schedule , Cleaning and upkeepschedule , Lubrication schedule

Your Answer Preventive inspection schedule , Cleaning and upkeepschedule , Lubrication schedule




Your Answer Extrernal inspection


network?Correct Answer Thick Line , Red Line , Double Line



Correct Answer It increases useful life of an equipment and it's parts ,Advance planning allows to attend equipment withoutdisturbing the production programme , Advance planningallows to prepare and keep ready the list of replacementspares

Your Answer It increases useful life of an equipment and it's parts ,Advance planning allows to attend equipment withoutdisturbing the production programme , Advance planningallows to prepare and keep ready the list of replacementspares



Fixed Position Layout Project Layout Line Layout

Product Layout Line Layout Shop layout







for the purpose of sampling inspection can be considered

satisfactory as a process average.




Sampling plan areCorrect Answer F H Dodge , H G Roming , Walter Schewhart


True/FalseQuestion Skill of labour force in a product type layout is usually

higher than in the process type of layoutCorrect Answer False

Your Answer True

True/FalseQuestion Repetitive movements between work stations which are

difficult to be traced on string diagrams can beconveniently shown on flow diagrams.


Your Answer True





Multiple Choice Multiple AnswerQuestion Which of the following cases can be referred as operation

in method study recording?Correct Answer Change in physical characteristic , Consumption of

physical effort , Change in chemical characteristicYour Answer Change in physical characteristic , Consumption of

physical effort , Change in chemical characteristic

Select The Blank

Question The ________ is the maintenance work initiated on aresult of knowledge of the condition of an item fromroutine or continuous checking.



True/FalseQuestion All activities lying on the non-critical paths must have total

float and free float.Correct Answer False

Your Answer False



Your Answer Method



Normal time of anactivity

Tn Tn


Normal cost of anactivity

Cn Cn


Correct Answer Avaialability of adequate land at lower cost , Both skilledand unskilled labour can be available , Plant expansion iseasier due to less or no restriction for building andconstruction

Your Answer Avaialability of adequate land at lower cost , Both skilledand unskilled labour can be available , Plant expansion iseasier due to less or no restriction for building andconstruction

True/False

Question In case of X bar-R charts,it is ensured that the assignablecauses are detected before the tolerances are violated,upper and lower statistical limits are worked out andinserted into a chart.

Correct Answer True

Your Answer False


defectives in the zone of the indecision?Correct Answer Lots having the percentage defective more than AQL but

less than LPTDYour Answer Lots having the percentage defective less than AQL but

more than LPTD


promised delivery time by using extra shift or weeklyholiday is ________.



Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost

required to complete an activity within it's crashed time?Correct Answer Crash cost


Multiple Choice Single AnswerQuestion In case of Batch Production which kind of labour is

expected?Correct Answer Skilled in one specific Manufacturing Process


Multiple Choice Multiple AnswerQuestion Which three of the following are causes of continuous

upward pattern of Xbar-R control chart?Correct Answer Wear of tool , Abnormal rise in temperature ,

Accumulation of dirtYour Answer Wear of tool , Abnormal rise in temperature ,

Accumulation of dirt


lubrication system.Correct Answer True

Your Answer True


non-critical path to allow a little delay for noncriticalactivity.


Your Answer False

True/FalseQuestion MRP software generates time periodwise requiremetn of

subassembliesCorrect Answer True

Your Answer True

True/FalseQuestion In case of two handed process chart, the simultaneous

activities of both hands are recorded opposite to eachother on the chart.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What do you mean by CPM?

Correct Answer Critical Path Method

Your Answer Critical Path Method


Correct Answer Overlapping of operations , Effective Capacity per workcentre , Performance standards

Your Answer Overlapping of operations , Effective Capacity per workcentre , Performance standards









Correct Answer Can be conveniently moved on the graph paper , Lesslaborious , Saves time

Your Answer Can be conveniently moved on the graph paper , Lesslaborious , Unskilled person can do and analyze it

True/FalseQuestion It would not affect the project completion time if non-

critical activities take little loner time than planned.Correct Answer True

Your Answer True






Your Answer Factory

Select The BlankQuestion An Ideal OC curve is ________ shaped curve that

accpets all the lots with quality equal to or better thanAQL .


Your Answer Bell




Multiple Choice Single AnswerQuestion Which element of a network represents a task which has

got a definite beginning and definite end?Correct Answer Activity


Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some defects

in moving parts, internal cracks, and others , whenmachine is under preplanned shutdown?





Your Answer Dispatching


element of production and activities which could affectthe quality of end product are regulated to the extentdesirable.




________to enable dispatch department to identify and

draw correct reference.



Multiple Choice Single AnswerQuestion Who has introduced the useful concept of control chart in

1931?Correct Answer Walter Shewhart

Your Answer Walter Shewhart

POM assgn : Sushant

True/FalseQuestion Cent percent inspection is required on WIP prior to the key, critical or costly operation.

Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following aspects are essential to ensure quality of purchased items?

Correct Answer Defining right quality for the job , Vendor performance evaluation , Making sure thatsuppliers understand the requirements

Your Answer Vendor performance evaluation , Making sure that suppliers understand the requirements, Defining right quality for the job



Your Answer Factory









Your Answer Quality of conformance , Quality of design



Your Answer Flow of Material , Equipment utilization , Ease of supervision


Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact




Multiple Choice Multiple AnswerQuestion Which are the subtasks of the maintenance phase of the method study?

Correct Answer Monitoring and control , Performance appraisal , Audit on savings

Your Answer Monitoring and control , Performance appraisal , Audit on savings

Multiple Choice Multiple AnswerQuestion Which of the following are characteristics of an operating characteristics curve?

Correct Answer Producer risk , Consumer Risk , Acceptable Quality Level

Your Answer Producer risk , Consumer Risk , Acceptable Quality Level



Your Answer Partial

Multiple Choice Single AnswerQuestion Why stores issue order should not be issued as soon as it is prepared?

Correct Answer Material may or may not be available at the time of preparation

Your Answer Inventory investment will increase



Your Answer Tight




Multiple Choice Multiple AnswerQuestion Plant layout facilitates processing of products in most effective manner through the

followingCorrect Answer Shortest possible distance , Shortest processing time , Minimum movement

Your Answer Shortest possible distance , Shortest processing time , Minimum movement

True/FalseQuestion After goods have been manufactured, route sheets and operation layouts should not be

collected back.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Process planning is the process of

Correct Answer establishing shortest and most economic path of production

Your Answer establishing shortest and most economic path of production


defined asCorrect Answer Operation



dimensions product or parts.Correct Answer Tolerance


Select The BlankQuestion Goods after final inspection should accompany ________to enable dispatch department

to identify and draw correct reference.Correct Answer Forwarding note


Select The Blank

Question The ________ includes preventive maintenance activities whose needs are identifiedthrough inspection which requires stoppage of machines.

Correct Answer Shutdown Maintenance



hours.Correct Answer False

Your Answer True


shift or weekly holiday is ________.Correct Answer Overtime working


True/FalseQuestion Under MRP system for common items order for procurement is placed based on

requirement for each productCorrect Answer False

Your Answer True

Multiple Choice Single AnswerQuestion What do you understand by the extent the products manufactured conforms to the laid

down design?Correct Answer Quality of conformance



characteristics with the help of special equipment which is not available at the producingcompany.





Your Answer Deifinite , Undesrstandable , Economically viable


Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first off inspection?

Correct Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machineset up

Your Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machineset up , Due to purposely done mistakes by unsatisfied worker


Correct Answer True

Your Answer True


function of dispatching?Correct Answer Operational layouts , Move orders , Pre-filled stores issue orders

Your Answer Operational layouts , Rejection reports , Move orders , Pre-filled stores issue orders

Select The BlankQuestion An ________ history card is the record of all repairs, replacements and engineering

changes carried out in the equipment during it's period of service.Correct Answer Equipment history card


True/FalseQuestion Specifications is the basic tool of inspection.

Correct Answer True

Your Answer True


Forcasting requirement for indirectmaterial

Past consumption analysistechnique

Economic order quantity



Material Planning for dependentdemand

MRP MRP


instruction is calledCorrect Answer Work Order

Your Answer Job Instructions




True/FalseQuestion A lot declared rejected in sampling inspection should not be inspected 100% in any case.


Your Answer True

Multiple Choice Single AnswerQuestion How is the probability of acceptance in case of Acceptable Quality Level (AQL )?

Correct Answer Very high

Your Answer Average




True/FalseQuestion The dispatching function is of very importance in flow and mass production units.


Your Answer True

True/FalseQuestion Proper care and storage is not an essential part of a well planned lubrication system.


Your Answer False


material should withstand.











Your Answer Fulkerson's Rule

POM assgn : Grace



Your Answer False


following reasonCorrect Answer losses resulting from poor layout are not directly shown in the financial

statementsYour Answer losses resulting from poor layout are not directly shown in the financial

statements




Multiple Choice Single AnswerQuestion Which method of critical path determination begins with the end event and

moves backward to the start event of the project network?Correct Answer Backward pass computation


True/FalseQuestion Complexity and difficulty of Planning is influenced by types of layout

Correct Answer True

Your Answer False

True/FalseQuestion For p-chart, p bar is the ratio of total number of units inspected to the total

number of units defectives.Correct Answer False

Your Answer True





Question MRP utilises the following information


Your Answer Master production schedule , Lead time for procurement/manufacturing , listof machines


Correct Answer Above the arrow


Select The BlankQuestion The ________ breakdowns usually cost more, partly due to damage done to

the adjustment components and partly due to emergency actions.Correct Answer Unexpected




Your Answer Factory



Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are types of non-destructive testing?






Multiple Choice Single AnswerQuestion Providing flexibility in plant layout means

Correct Answer Layout can be changed without much cost if required

Your Answer Layout can be changed without much cost if required

Multiple Choice Multiple AnswerQuestion Which of the following aspects are essential to ensure quality of purchased

items?Correct Answer Defining right quality for the job , Vendor performance evaluation , Making

sure that suppliers understand the requirementsYour Answer Defining right quality for the job , Vendor performance evaluation , Making

sure that suppliers understand the requirements

Multiple Choice Multiple AnswerQuestion Which of the following are scheduling techniques?

Correct Answer Critical Path Analysis , Index Method , Johnson's two machine algorithm

Your Answer Critical Path Analysis , Index Method , Johnson's two machine algorithm





True/FalseQuestion A network should be progression of activities always moving forward.

Correct Answer True

Your Answer True




Select The BlankQuestion The ________ is necessary when the job requires detailed of one or more of

the job characteristics with the help of special equipment which is notavailable at the producing company.




following documents

Correct Answer Sales Order , Work order , Shop order

Your Answer Sales Order , Work order , Shop order

Multiple Choice Single AnswerQuestion What do you understand by the selection of the job for the method study on

the basis of money saving potential of the job?Correct Answer Economic consideration






Correct Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can beshown , Models can be shifted easily

Your Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can beshown , Models can be shifted easily

Multiple Choice Single AnswerQuestion Which is the ideal place to inspect jigs and fixtures in a mass manufacturing

unit?Correct Answer Separate inspection room

Your Answer Separate inspection room

Multiple Choice Single AnswerQuestion How to reveal the capability of the sampling plan to discriminate between

good lots and bad lots?Correct Answer Operating characteristics curve ( OC )

Your Answer Operating characteristics curve ( OC )

True/FalseQuestion It would not affect the project completion time if non-critical activities take

little loner time than planned.Correct Answer True

Your Answer True





Forcasting requirement forindirect material





Material Planning for dependentdemand

MRP MRP

True/FalseQuestion The dispatching function is of very importance in flow and mass production

units.Correct Answer False

Your Answer True

Multiple Choice Multiple AnswerQuestion Which features should be covered by the specifications of materials while

defining the qualitative requirement?Correct Answer Material composition , Dimensions , Any heat treatment if required

Your Answer Material composition , Dimensions , Cost of material










Select The Blank

Question A good maintenance system is not a luxary but a ________.








Your Answer False




True/FalseQuestion In case of forward pass computation, the earliest event time of a plain event

equals the earliest event time of the preceding event plus duration of activityemanating from the preceding event.

Correct Answer True

Your Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are ideal situations for the preventive inspection?

Correct Answer Weekly off and holidays , Non-production hours , Stand-up equipment

Your Answer Weekly off and holidays , Non-production hours , Stand-up equipment

Multiple Choice Single AnswerQuestion What do you mean by the chart on which the major activities and entry points

of materials are recorded to have graphic view of operations and inspectionsinvolved in the process?


Your Answer Flow Process chart

Match The Following






Lead time Lead time



Multiple Choice Single AnswerQuestion Taxes / duties levied is one of the important determinant for location decision

as taxes/duties substantially influenceCorrect Answer Product cost

Your Answer Product cost

Multiple Choice Single AnswerQuestion Which kind of gauge consists of electrical contacts operating a series of

colloured signal lamps which indicate whether the dimension is correct,oversize or undersize?



Multiple Choice Multiple AnswerQuestion Which of the following are minimum requirement for a good quality of design?

Correct Answer Resonable cost , Resonable procurement time , Resonable manufacturing time

Your Answer Resonable cost , Resonable procurement time , Resonable manufacturing time

Select The BlankQuestion OC curve of ideal sampling plan suggests that all lots less than 3% defectives

have the probability of acceptance of ________.Correct Answer One

Your Answer One


Select The BlankQuestion An ________ history card is the record of all repairs, replacements and engineering changes

carried out in the equipment during it's period of service.Correct Answer Equipment history cardYour Answer Equipment history card

Select The BlankQuestion The ________ pertain to the climatic conditions which the component , product or material

should withstand.Correct Answer Environmental specificationsYour Answer Environmental specifications

Multiple Choice Single AnswerQuestion The process of changing inputs into outputs thereby adding some value to entity can be defined

asCorrect Answer OperationYour Answer Operation

Select The BlankQuestion The ________ is the maintenance work initiated on a result of knowledge of the condition of an

item from routine or continuous checking.Correct Answer Condition monitoringYour Answer Condition monitoring



Multiple Choice Single AnswerQuestion What do you mean by the graphical representation of the project which is composed as series

of connected arrows and circles to describe the interrelationship of the activities involved?Correct Answer NetworkYour Answer Network

True/FalseQuestion Since value of p can never be positive, hence" if LCLp works out to be positive, it is taken as

zero."Correct Answer FalseYour Answer False



Correct Answer Eliminating the operations or combining the operations with another , Reducing thedistance traveled by the workmen or materials , Avoiding the waiting time and thereby reduce productionlosses

Your Answer Eliminating the operations or combining the operations with another , Reducing thedistance traveled by the workmen or materials , Avoiding the waiting time and thereby reduce productionlosses





Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first off inspection?Correct Answer Due to wrong machine set up , Due to mistakes in reading blue prints , Due to errors in

toolingYour Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine

set up



Multiple Choice Single AnswerQuestion What do you understand by identification of defects in materials, components, machining

processes or men to fix responsibility of defectives, thereby preventing or minimising occurance ofdefectives?

Correct Answer Preventive functionYour Answer Preventive function




simultaneously and both activities require definite time to finish?Correct Answer Concurrent activitiesYour Answer Concurrent activities

Multiple Choice Multiple AnswerQuestion Which are the sources of information to update the progress card daily?Correct Answer Detachable ticket , Daily production report , Job CardYour Answer Detachable ticket , Daily production report , Job Card

Multiple Choice Single AnswerQuestion Out of two basic criteria for the selection of a manufacturing method, one is, it must be able to

meet the specifications of final product and the other is, it must beCorrect Answer Cost effective methodYour Answer Cost effective method

Multiple Choice Multiple AnswerQuestion Which of the following charts are used for the recording of data during the method study?Correct Answer Operation process chart , Multiple activity chart , Flow process chartYour Answer Operation process chart , Multiple activity chart , Flow process chart


True/FalseQuestion Suburban location provides the compromise netween rural and urban locations.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following method can be used to record the facts during the method study?Correct Answer Micromotion study , Cyclegraph , ChronocyclegraphYour Answer Micromotion study , Cyclegraph , Chronocyclegraph






Multiple Choice Single AnswerQuestion Inadequate production capacity ultimately leads toCorrect Answer Poor Customer ServiceYour Answer Low Productivity


Question Which varaible is taken along the ordinate or Y axis?Correct Answer QualityYour Answer Quality


Multiple Choice Multiple AnswerQuestion Which of the following defects can be observed during preventive inspection by using human

senses?Correct Answer Leakage of a gas , Deviation from normal sound , Excessive VibrationYour Answer Deviation from normal sound , Excessive Vibration , Leakage of a gas

Multiple Choice Multiple AnswerQuestion Which of the following are uses of the lubricants?Correct Answer Retard rate of wear and tear of moving parts , Protect parts from moisture and dust ,

Keep temperature of bearings within allowable limitsYour Answer Retard rate of wear and tear of moving parts , Protect parts from moisture and dust , Keep

temperature of bearings within allowable limits

Multiple Choice Single AnswerQuestion Why method study should precede work measurement?Correct Answer Time for a job can be accessed accurately only after standardizing the methodYour Answer Time for a job can be accessed accurately only after standardizing the method

True/FalseQuestion In case of two handed process chart, storage symbol is used when either hand is used as grip or

vice to hold an object.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Process type layout is suitable whenCorrect Answer there is wide variation in processing time of operationsYour Answer there is wide variation in processing time of operations



Multiple Choice Single AnswerQuestion What is the location of upper control limit in the X bar-R control chart?Correct Answer 3 standard deviations above central lineYour Answer 3 standard deviations above central line

Multiple Choice Single AnswerQuestion Which of the following data is unnecessary for scheduling process?Correct Answer Cost breakup of products


Multiple Choice Multiple AnswerQuestion Which of the following are typical examples of limit gauges?Correct Answer Snap gauge , Plug gauge , Ring gaugeYour Answer Snap gauge , Plug gauge , Ring gauge

True/FalseQuestion Sample sizes for the construction of p-chart are typicaly larger that for Xbar-R-charts.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are the basic requirements of quality standard?Correct Answer Deifinite , Undesrstandable , Economically viableYour Answer Deifinite , Undesrstandable , Economically viable

Multiple Choice Multiple AnswerQuestion Which of the following is not the characteristic of Project Production?Correct Answer Continuous flow of material , Highly mechanised material handling , Virtually zero

manufacturing cycle timeYour Answer Continuous flow of material , Highly mechanised material handling , Virtually zero

manufacturing cycle time




Industrial and labour attitude Productivity of labour Productivity of labour


True/FalseQuestion Breakdown of a machine is normally accompanied by added machine setup cost such as

resetting of jobs or change of jobs.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are examples of gross materials?Correct Answer Timber , Iron ore , Sugar caneYour Answer Timber , Iron ore , Sugar cane

Select The BlankQuestion The easiest way to bring the delayed job within the promised delivery time by using extra shift

or weekly holiday is ________.Correct Answer Overtime workingYour Answer Overtime working



Multiple Choice Single AnswerQuestion In case of Batch Production which kind of labour is expected?Correct Answer Skilled in one specific Manufacturing ProcessYour Answer Skilled in one specific Manufacturing Process


Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space for a department like Stores

can be measured byCorrect Answer Proportion of Cubic volume space utilizedYour Answer No such measure in use

True/FalseQuestion One major difference between CPM and PERT is the former's adaptability for the projects

where high degree of uncertainty prevails and activity times during performance are expected to varyconsiderably for certain activities.


Multiple Choice Multiple AnswerQuestion In an organization there may not be a formal PPC department ifCorrect Answer Work is highly repetitive in nature , Planning activities are performed by the line staff ,

Number of workmen is not very largeYour Answer Work is highly repetitive in nature , Planning activities are performed by the line staff ,

Number of workmen is not very large

Multiple Choice Single AnswerQuestion Which industry out of the following industries require maximum consideration for safety factor

while selecting plant location?Correct Answer Nuclear power plantYour Answer Nuclear power plant




probability of acceptance of ________.Correct Answer OneYour Answer One


Question Following are some of the Principles of Management advocated by F W TaylorCorrect Answer Selection of best worker for each particular task , Division of work between worker and

management , Training and development of the workmenYour Answer Selection of best worker for each particular task , Division of work between worker and

management , Training and development of the workmen

Multiple Choice Single AnswerQuestion Out of two basic criteria for the selection of a manufacturing method, one is, it must be able to

meet the specifications of final product and the other is, it must beCorrect Answer Cost effective methodYour Answer Cost effective method

Multiple Choice Single AnswerQuestion What does CPA stand for?Correct Answer Critical Path AnalysisYour Answer Critical Path Analysis

Multiple Choice Multiple AnswerQuestion What is the basic minimum requirement for those who are responsible for the quality of

design?Correct Answer In depth knowledge about alternative materials and manufacturing processes , access to

latest technology and production process adopted by industries in the developed market , Continuous effortin product development

Your Answer In depth knowledge about alternative materials and manufacturing processes , access tolatest technology and production process adopted by industries in the developed market , Continuous effortin product development


True/FalseQuestion A network should employ only those dummy activities which are absolutely necessary.Correct Answer TrueYour Answer True

Multiple Choice Multiple AnswerQuestion Which of the following are scheduling techniques?Correct Answer Critical Path Analysis , Index Method , Johnson's two machine algorithmYour Answer Critical Path Analysis , Index Method , Johnson's two machine algorithm

True/FalseQuestion The component produced on completely automatic machines may be subjected to sampling

inspection while parts produced on semi-automatic and completely manual operated machines require centpercent inspection.



Multiple Choice Single AnswerQuestion Which of the following policies is advisable in case of low product variety and large volumes?

Correct Answer Low Skilled Labour & Special Purpose MachinesYour Answer Low Skilled Labour & Special Purpose Machines


Multiple Choice Multiple AnswerQuestion Plant layout facilitates processing of products in most effective manner through the followingCorrect Answer Shortest possible distance , Shortest processing time , Minimum movementYour Answer Shortest possible distance , Shortest processing time








Multiple Choice Single AnswerQuestion Which kind of inspection is followed in case of process layout?Correct Answer First off inspectionYour Answer First off inspection

True/FalseQuestion Even if any activity on the critical path is delayed, project completes on the scheduled time.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion Inadequate production capacity ultimately leads toCorrect Answer Poor Customer ServiceYour Answer Poor Customer Service



Question Which are the different methods of recording actual progress of work?Correct Answer Display boards , Progress cards , Network updatingYour Answer Display boards , Progress cards , Network updating


centralised inspection.Correct Answer easierYour Answer easier

Multiple Choice Single AnswerQuestion Product layout offer following advantagesCorrect Answer There is economy in manufacturing timeYour Answer There is economy in manufacturing time

True/FalseQuestion Flow process charts do record movements as well as visual pictures.Correct Answer FalseYour Answer False



Multiple Choice Multiple AnswerQuestion Features of Cellular layout areCorrect Answer It is a type of mixed layout , Uses concept of Group Technology , Facilities are grouped

in to cellsYour Answer It is a type of mixed layout , Uses concept of Group Technology , Facilities are grouped in

to cells

True/FalseQuestion Cent percent inspection is required on WIP prior to the key, critical or costly operation.Correct Answer TrueYour Answer True


Multiple Choice Multiple AnswerQuestion What are the benefits of reconditioning?Correct Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps

to plan requirement of replacement sparesYour Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps to

plan requirement of replacement spares

Multiple Choice Single AnswerQuestion What does head of an arrow represent?

Correct Answer End of an activityYour Answer End of an activity

Multiple Choice Single AnswerQuestion What do you mean by planned corrective manitenance which provides an opportunity to

undertake design modifications in the equipment to eliminate or reduce frequency of breakdowns.Correct Answer Design-out MaintenanceYour Answer Design-out Maintenance




asCorrect Answer OperationYour Answer Operation

Multiple Choice Multiple AnswerQuestion Which of the following are characteristics of an operating characteristics curve?Correct Answer Producer risk , Consumer Risk , Acceptable Quality LevelYour Answer Producer risk , Consumer Risk , Acceptable Quality Level


Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact



Multiple Choice Multiple AnswerQuestion Which three of the following options can be used to reduce the duration of activity during

project crashing?Correct Answer Allocating more manpower and machines than originally planned for. , Working

additional shifts or overtime. , Awarding work to vendors who charge extra but expedite deliveries.Your Answer Allocating more manpower and machines than originally planned for. , Working additional

shifts or overtime. , Awarding work to vendors who charge extra but expedite deliveries.

Select The BlankQuestion Goods after final inspection should accompany ________to enable dispatch department to

identify and draw correct reference.Correct Answer Forwarding note


Multiple Choice Single AnswerQuestion Which of the following technique makes three time estimates for each activity?Correct Answer Project Evaluation & Review TechniqueYour Answer Project Evaluation & Review Technique

True/FalseQuestion Mixed layouts are generally used in case of product is to be produced in different sizes/types:

contains too many componentsCorrect Answer TrueYour Answer True

True/FalseQuestion In case of two handed process chart, storage symbol is used when either hand is used as grip or

vice to hold an object.Correct Answer TrueYour Answer True






Multiple Choice Multiple AnswerQuestion Following are the commonly used factors considered for evaluation of layout in factor analysis

methodCorrect Answer Flow of material , Equipment utilization , Working conditionYour Answer Flow of material , Equipment utilization , Working condition


Multiple Choice Multiple AnswerQuestion Which of the following factors decide the choice between the cent percent and sampling

inspection?Correct Answer Nature of inspection , Natural tolerance versus design tolerance , Vendor's quality ratingYour Answer Nature of inspection , Natural tolerance versus design tolerance , Vendor's quality rating

Multiple Choice Single AnswerQuestion What do you mean by planned corrective manitenance which provides an opportunity to

undertake design modifications in the equipment to eliminate or reduce frequency of breakdowns.Correct Answer Design-out MaintenanceYour Answer Design-out Maintenance

Multiple Choice Single AnswerQuestion The product layout has following disadvantage

Correct Answer Layout is not flexibleYour Answer Layout is not flexible

Multiple Choice Multiple AnswerQuestion Which utilities are considered as infrastructural requirements?Correct Answer Disposal of waste , Power , WaterYour Answer Disposal of waste , Power , Water

Multiple Choice Multiple AnswerQuestion Which are the factors on which the structure of the transportation cost depends?Correct Answer Average distance of shipment , Characteristics of the commodity , Medium of shipmentYour Answer Average distance of shipment , Characteristics of the commodity , Medium of shipment

Multiple Choice Multiple AnswerQuestion Which are the three basic types of control chart by attribute?Correct Answer p-chart , c-chart , np-chartYour Answer p-chart , c-chart , np-chart

True/FalseQuestion It would not affect the project completion time if non-critical activities take little loner time

than planned.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space for a department like Stores

can be measured byCorrect Answer Proportion of Cubic volume space utilizedYour Answer Proportion of Cubic volume space utilized

Multiple Choice Single AnswerQuestion Process planning is the process ofCorrect Answer establishing shortest and most economic path of productionYour Answer establishing shortest and most economic path of production


Multiple Choice Multiple AnswerQuestion Which of the following are examples of gross materials?Correct Answer Timber , Iron ore , Sugar caneYour Answer Timber , Iron ore , Sugar cane

Multiple Choice Multiple AnswerQuestion Which of the following defects can be observed during preventive inspection by using human

senses?Correct Answer Deviation from normal sound , Excessive Vibration , Leakage of a gasYour Answer Deviation from normal sound , Excessive Vibration , Leakage of a gas

Multiple Choice Multiple AnswerQuestion Which of the following are the objectives of a good maintenance system?Correct Answer Elimination of unsafe conditions , Minimisation of wear and tear of machines , Ensuring

maximum plant availability

Your Answer Elimination of unsafe conditions , Minimisation of wear and tear of machines , Ensuringmaximum plant availability


centralised inspection.Correct Answer easierYour Answer easier



True/FalseQuestion Latest starting date is the latest finishing time minus activity duration.Correct Answer TrueYour Answer True




Select The BlankQuestion The ________ breakdowns usually cost more, partly due to damage done to the adjustment

components and partly due to emergency actions.Correct Answer UnexpectedYour Answer Unexpected


Multiple Choice Single AnswerQuestion Process type layout is suitable whenCorrect Answer there is wide variation in processing time of operationsYour Answer there is wide variation in processing time of operations


dismantling it unitwise, visualising defects, effecting adjustments, replacing worn-out parts and finallybuilding it up to get desired accuracies.

Correct Answer ReconditioningYour Answer Reconditioning

True/False

Question One major difference between CPM and PERT is the former's adaptability for the projectswhere high degree of uncertainty prevails and activity times during performance are expected to varyconsiderably for certain activities.




Multiple Choice Single AnswerQuestion How dummy activities are shown in the time chart during project scheduling?Correct Answer Vertical linesYour Answer Dotted lines





Scale model Layout analysis Layout analysis

Multiple Choice Multiple AnswerQuestion In an organization there may not be a formal PPC department ifCorrect Answer Work is highly repetitive in nature , Planning activities are performed by the line staff ,

Number of workmen is not very largeYour Answer Work is highly repetitive in nature , Planning activities are performed by the line staff ,

Number of workmen is not very large

Multiple Choice Multiple AnswerQuestion Which three of the following are causes of continuous upward pattern of Xbar-R control chart?Correct Answer Wear of tool , Abnormal rise in temperature , Accumulation of dirtYour Answer Wear of tool , Abnormal rise in temperature , Accumulation of dirt

True/FalseQuestion A network should employ only those dummy activities which are absolutely necessary.Correct Answer TrueYour Answer True



Multiple Choice Single AnswerQuestion What do you understand by identification of defects in materials, components, machining

processes or men to fix responsibility of defectives, thereby preventing or minimising occurance ofdefectives?

Correct Answer Preventive functionYour Answer Preventive function


probability of acceptance of ________.Correct Answer OneYour Answer One


Multiple Choice Single AnswerQuestion One of the external factors influencing Material Planning isCorrect Answer Price trendsYour Answer Price trends

Multiple Choice Multiple AnswerQuestion What is indicated by the erratic pattern points falling above and below the control limits in the

Xbar-R-control chart?Correct Answer Defects in materials , Poorly trained operators , Frequent adjustments of machinesYour Answer Defects in materials , Poorly trained operators , Frequent adjustments of machines

True/FalseQuestion Inspection should be conducted prior to an operaion, after whose completion no rework

whatsoever is possible.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion What do you mean by CPM?Correct Answer Critical Path MethodYour Answer Critical Path Method


True/FalseQuestion In case of X bar-R charts,it is ensured that the assignable causes are detected before the

tolerances are violated, upper and lower statistical limits are worked out and inserted into a chart.Correct Answer TrueYour Answer True

Multiple Choice Single AnswerQuestion Provision of drainage facilities is important for the following type of industryCorrect Answer Chemical ProcessYour Answer Chemical Process


Multiple Choice Multiple AnswerQuestion How the concept of float is helpful to planners?Correct Answer To minimize the requirement of resources , To prevent peaks and valleys in requirement

of resources , To decide priorities in allocation of resourcesYour Answer To decide priorities in allocation of resources , To minimize the requirement of resources ,

To prevent peaks and valleys in requirement of resources

True/FalseQuestion Floor inspection delays the identification of faults which can not be rectified immediately

before large lots are spoiled.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion What is the location of lower control limit in the X bar-R control chart?Correct Answer 3 standard deviations below central lineYour Answer 3 standard deviations below central line

Multiple Choice Multiple AnswerQuestion Which of the following variables which operate periodically are the reasons for the cyclic

pattern depicting peaks and valleys during Xbar-R control chart?Correct Answer Wornout positions , Fatigue , Roller eccentricityYour Answer Wornout positions , Fatigue , Roller eccentricity

Select The BlankQuestion The ________ pertain to the climatic conditions which the component , product or material

should withstand.Correct Answer Environmental specificationsYour Answer Environmental specifications

Multiple Choice Multiple AnswerQuestion Order preparation process for products manufatured to order requires following documentsCorrect Answer Sales Order , Work order , Shop orderYour Answer Sales Order , Work order , Shop order

Multiple Choice Single AnswerQuestion What do you understand by the measurement of work to establish allowed time for a job for the

defined method?Correct Answer Work measurementYour Answer Work measurement

True/FalseQuestion Suburban location provides the compromise netween rural and urban locations.Correct Answer TrueYour Answer True


Scale model Layout analysis Technique for evolving and analysis of layouts




Multiple Choice Multiple AnswerQuestion Plant Layout is concerned with optimum arrangement of the followingCorrect Answer Storage space , Machines , Material Handling EquipmentYour Answer Storage space , Machines , Material Handling Equipment


asCorrect Answer OperationYour Answer Production

True/FalseQuestion A sampling plan which perfectly discriminates will have vertical OC curve.Correct Answer TrueYour Answer False

Multiple Choice Multiple AnswerQuestion Which kind of possible defectives can be reduced due to first off inspection?Correct Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine

set upYour Answer Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine

set up

Multiple Choice Multiple AnswerQuestion Which of the following concepts must be understood for the achievement of quality?Correct Answer Quality of conformance , Purpose of product , Quality of designYour Answer Quality of conformance , Quality of design



Multiple Choice Multiple AnswerQuestion Which of the following cases indicated that the operation has occurred?Correct Answer Movement of components to assembly section , Raw material movement , A worker's

trip to grinder to sharpen the toolsYour Answer Movement of components to assembly section , Raw material movement , A worker's trip

to grinder to sharpen the tools

Multiple Choice Single AnswerQuestion Which kind of gauge consists of electrical contacts operating a series of colloured signal lamps

which indicate whether the dimension is correct, oversize or undersize?Correct Answer Multiple gaugingYour Answer Multiple gauging

Select The Blank

Question A ________helps to avoid crowding of jobs at a particular machine by change of route of someof the jobs or by diverting work to other machine.

Correct Answer Control boardYour Answer Forwarding note

True/FalseQuestion Proper care and storage is not an essential part of a well planned lubrication system.Correct Answer FalseYour Answer False


Multiple Choice Multiple AnswerQuestion Major contributors in the development of Control Charts, Sampling plan areCorrect Answer F H Dodge , H G Roming , Walter SchewhartYour Answer F H Dodge , Walter Schewhart , L H C Tippet


Multiple Choice Single AnswerQuestion How many types of charts are used for the purpose of method study?Correct Answer FourYour Answer Eight

Multiple Choice Multiple AnswerQuestion Which three of the following options can be used to reduce the duration of activity during

project crashing?Correct Answer Allocating more manpower and machines than originally planned for. , Working

additional shifts or overtime. , Awarding work to vendors who charge extra but expedite deliveries.Your Answer Allocating more manpower and machines than originally planned for. , Working additional

shifts or overtime. , Awarding work to vendors who charge extra but expedite deliveries.

Multiple Choice Single AnswerQuestion What does head of an arrow represent?Correct Answer End of an activityYour Answer End of an activity


Combined Layout Mixed Layout Project Layout

Fixed Position Layout Project Layout job layout

Product Layout Line Layout Mixed Layout



Question How to reveal the capability of the sampling plan to discriminate between good lots and badlots?

Correct Answer Operating characteristics curve ( OC )Your Answer Operating characteristics curve ( OC )




Multiple Choice Multiple AnswerQuestion Which of the following are minimum requirement for a good quality of design?Correct Answer Resonable procurement time , Resonable cost , Resonable manufacturing timeYour Answer Resonable cost , Resonable procurement time , Resonable manufacturing time




characteristics with the help of special equipment which is not available at the producing company.Correct Answer Inspection orderYour Answer Inspection order

True/FalseQuestion Delay in completion of projects result in unwelcome additions to the fixed manufacturing

expenses.Correct Answer TrueYour Answer True



True/FalseQuestion As a general rule, the number of tail event of an activity is more than that of it's head event.Correct Answer FalseYour Answer False

Multiple Choice Single AnswerQuestion How critical activities are shown in the time chart during project scheduling?

Correct Answer Solid linesYour Answer Solid lines



Multiple Choice Multiple AnswerQuestion What are the benefits of reconditioning?Correct Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps

to plan requirement of replacement sparesYour Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps to

plan requirement of replacement spares



Multiple Choice Multiple AnswerQuestion Which of the following is not the characteristic of Project Production?Correct Answer Continuous flow of material , Highly mechanised material handling , Virtually zero

manufacturing cycle timeYour Answer Continuous flow of material , Highly mechanised material handling , Virtually zero

manufacturing cycle time

True/FalseQuestion Breakdown of a machine is normally accompanied by added machine setup cost such as

resetting of jobs or change of jobs.Correct Answer TrueYour Answer True

True/FalseQuestion The problems of congestion, bottlenecks and backtracking can not be visualized by using

templates and models.Correct Answer FalseYour Answer False

Multiple Choice Multiple AnswerQuestion Which of the following are illustrations of inspection?Correct Answer Physical count of incoming material against the quantity mentioned in delivery challan ,

A dimensional check with measuring instrument , Visual check of burrs and finishYour Answer Physical count of incoming material against the quantity mentioned in delivery challan ,

Visual check of burrs and finish , Check the operator performance

POM assgn : Senthil

Multiple Choice Multiple AnswerQuestion Which of the following aspects are essential to ensure quality of purchased

items?Correct Answer Defining right quality for the job , Vendor performance evaluation , Making

sure that suppliers understand the requirementsYour Answer Defining right quality for the job , Vendor performance evaluation , Making

sure that suppliers understand the requirements






Your Answer False

True/FalseQuestion In case of centralised inspection, inspection rooms generally become

bottleneck and cause delay in taking action regarding rejection or rework.Correct Answer True

Your Answer True






Your Answer Factory





Question Which of the following is the criteria for the percentage defectives in thezone of the indecision?

Correct Answer Lots having the percentage defective more than AQL but less than LPTD

Your Answer Lots having the percentage defective more than AQL but less than LPTD













absenteeism

Multiple Choice Multiple AnswerQuestion Which of the following situations demand the economic consideration while

selecting a job for method study?Correct Answer Unorderly movement of men and materials , Excessive process defectives ,

Too many suggestions received for improvement from a department orsection

Your Answer Unorderly movement of men and materials , Excessive process defectives ,Inconsistent quality

True/FalseQuestion During set up of X bar-R control chart, control limts should be practically

revised from time to time as additional data is accumulated.Correct Answer True

Your Answer False


Question Which of the following are the basic requirements of quality standard?


Your Answer Absolute uniformity , Undesrstandable , Economically viable


Toung Sweet Sweet

Eye Crack Crack








Your Answer False



Your Answer True

Multiple Choice Single AnswerQuestion The document which incorporates details of process planning for a job is

calledCorrect Answer Route Sheet

Your Answer Route Sheet

True/FalseQuestion Repetitive movements between work stations which are difficult to be

traced on string diagrams can be conveniently shown on flow diagrams.Correct Answer False

Your Answer True















Your Answer Tight







Your Answer Activity time should be obtained from the person responsible for thecompletion of an activity , Activity time must be independent of any

influence which the preceding or succeeding activity may have on it. ,Activity time may assume that just the normal quantity of resourcesrequired to carry out the activity are available.

Multiple Choice Single AnswerQuestion Which of the following techniques is used by industrial engineering

department to obtain the utilisation index?Correct Answer Work Sampling Studies


Multiple Choice Multiple AnswerQuestion Which of the following factors play important role while selecting or

rejecting a particular site from legislation and taxation point of view?Correct Answer Labour laws , Building codes , Policies regarding issue of licences


Multiple Choice Multiple AnswerQuestion Which of the following cases can be referred as operation in method study

recording?Correct Answer Change in physical characteristic , Consumption of physical effort , Change

in chemical characteristicYour Answer Change in physical characteristic , Consumption of physical effort ,

Movement of material

True/FalseQuestion An activity can share the same tail event and same head event with any

other activity.Correct Answer False

Your Answer True




Multiple Choice Multiple AnswerQuestion Which of the following are examples of pure materials?

Correct Answer Bakeries , Ice factories , Woolen

Your Answer Bakeries , Ice factories , Woolen










Multiple Choice Multiple AnswerQuestion Which of the following defects can be observed during preventive inspection

by using human senses?Correct Answer Deviation from normal sound , Excessive Vibration , Leakage of a gas

Your Answer Deviation from normal sound , Excessive Vibration , Leakage of a gas



Your Answer Working Maintenance



Your Answer False




True/FalseQuestion F W Taylor devised a system for classifying motions into basic divisions

called TherbligsCorrect Answer False

Your Answer False

Select The Blank

Question Work study is also called ________ study










Your Answer MRP

Multiple Choice Single AnswerQuestion What do you understand by totality of features and characteristics of a

product or service that bears on it's ability to satisfy the customer?Correct Answer Quality

Your Answer Quality



Your Answer Worker

POM assgn : Senthil

True/FalseQuestion Site selection should also take into account topography and soil structure of the land.

CorrectAnswer

True

Your Answer True

Multiple Choice Single AnswerQuestion Which manufacturing method is ideal for the use of air gauges as inspection device?

CorrectAnswer

Mass

Your Answer Batch

True/FalseQuestion Kanban system is essentially a computer based system for production scheduling and

controlCorrect

AnswerFalse

Your Answer False

Multiple Choice Multiple AnswerQuestion Which are three different bases to establish an activity time?

CorrectAnswer

Past experience , Judgement , Historical data

Your Answer Past experience , Judgement , Historical data



AnswerFalse

Your Answer False


volumes?Correct

AnswerLow Skilled Labour & Special Purpose Machines

Your Answer Semiskilled Labour & General Purpose Machines


respect of ________Correct

AnswerDelivery performance


True/False

Question In case of X bar, if the process is not under control indicated by some points fallingoutside the control limits, such points outside the control limits are eliminated and newtrial control limits for the remaining points are computed.

CorrectAnswer

True

Your Answer True






characteristics with the help of special equipment which is not available at the producingcompany.

CorrectAnswer

Inspection order







True/FalseQuestion Lubrication survey should never be done for a new machine.

CorrectAnswer

False

Your Answer False


CorrectAnswer

Reducing handling costs


Multiple Choice Single AnswerQuestion Out of two basic criteria for the selection of a manufacturing method, one is, it must be

able to meet the specifications of final product and the other is, it must be

CorrectAnswer

Cost effective method



function of dispatching?Correct

AnswerOperational layouts , Move orders , Pre-filled stores issue orders



CorrectAnswer

Hiring capacity


Multiple Choice Multiple AnswerQuestion Which are the major types of defects?

CorrectAnswer

Minor , Major , Critical

Your Answer Minor , Critical , General


CorrectAnswer

Highly Skilled


Multiple Choice Multiple AnswerQuestion Which are the sources of information to update the progress card daily?

CorrectAnswer

Detachable ticket , Daily production report , Job Card



CorrectAnswer

True

Your Answer True


CorrectAnswer

Acceptance function , Preventive function , Assurance function

Your Answer Acceptance function , Preventive function , Assurance function


CorrectAnswer

Commercial standards , Assembly and testing instructions , Bill of material

Your Answer Production schedule , Commercial standards , Bill of material


CorrectAnswer

MRP

Your Answer MRP


CorrectAnswer

Skilled in one specific Manufacturing Process


Multiple Choice Multiple AnswerQuestion Major contributors in the development of Control Charts, Sampling plan are

CorrectAnswer

F H Dodge , H G Roming , Walter Schewhart



CorrectAnswer

Activity

Your Answer Event


predecessors are scheduled.Correct

AnswerFalse

Your Answer True

Multiple Choice Single AnswerQuestion Which method of critical path determination begins with the end event and moves

backward to the start event of the project network?Correct

AnswerBackward pass computation



movements.Correct

AnswerTrue

Your Answer True





True/FalseQuestion One major difference between CPM and PERT is the former's adaptability for the projects

where high degree of uncertainty prevails and activity times during performance areexpected to vary considerably for certain activities.

CorrectAnswer

False

Your Answer False

Multiple Choice Multiple AnswerQuestion Following are some of the Principles of Management advocated by F W Taylor

CorrectAnswer

Selection of best worker for each particular task , Division of work between worker andmanagement , Training and development of the workmen

Your Answer Selection of best worker for each particular task , Division of work between worker andmanagement , Training and development of the workmen


CorrectAnswer

Poor Customer Service

Your Answer Poor Machine Utilization

Multiple Choice Multiple AnswerQuestion Which of the following schedules are recommended to prepare and follow as a part of

preventive maintenance system?Correct

AnswerPreventive inspection schedule , Cleaning and upkeep schedule , Lubrication schedule

Your Answer Preventive inspection schedule , Cleaning and upkeep schedule , Lubrication schedule

Multiple Choice Single AnswerQuestion What is the reason of fluctuations, if the control chart evaluates that the process is in a

state of statistical control?Correct

AnswerRandom variability

Your Answer Random variability

True/False

Question Even in a small set up wherein maintenance of a machine is looked after by a mechaniccum worker, he should report directly to the person responsible for the manufacturingoperations.

CorrectAnswer

True

Your Answer True

Multiple Choice Single AnswerQuestion What do you mean by the chart on which the major activities and entry points of

materials are recorded to have graphic view of operations and inspections involved in theprocess?

CorrectAnswer

Operation process chart


Multiple Choice Single AnswerQuestion Plant Layout decisions are considered to be

CorrectAnswer

Strategic

Your Answer Strategic


CorrectAnswer

It gives instructions regarding installation and operation of the equipment , It containsnote on common troubles with causes and remedies for troubleshooting , It enlistspoints, frequency and type of lubrication

Your Answer It gives instructions regarding installation and operation of the equipment , It containsnote on common troubles with causes and remedies for troubleshooting , It enlistspoints, frequency and type of lubrication

Multiple Choice Single AnswerQuestion When should operator or supervisor is supposed to sign the perforated route sheet?

CorrectAnswer

After completion of operation

Your Answer After completion of operation

Multiple Choice Multiple AnswerQuestion Which of the following situations demand that the human consideration should be given

preference over other considerations?Correct

AnswerInconsistent earnings where the earnings are tied to output , Poor morale evidenced bypetty or trivial complaints , Repeated cases of accidents and health hazards

Your Answer Excessive rejections , Poor morale evidenced by petty or trivial complaints , Repeatedcases of accidents and health hazards

True/FalseQuestion A network can have more than one starting event but completion event must be only

one.Correct

AnswerFalse

Your Answer True


CorrectAnswer

Above the arrow


Multiple Choice Multiple AnswerQuestion Which features should be covered by the specifications of materials while defining the

qualitative requirement?Correct

AnswerMaterial composition , Dimensions , Any heat treatment if required

Your Answer Material composition , Dimensions , Any heat treatment if required

Match The Following






Sampling or cent percentinspection


CorrectAnswer

To decide priorities in allocation of resources , To minimize the requirement of resources, To prevent peaks and valleys in requirement of resources

Your Answer To decide priorities in allocation of resources , To minimize the requirement of resources, To prevent peaks and valleys in requirement of resources

POM assgn : Senthil

Multiple Choice Single AnswerQuestion One of the sophisticated operations research techniques used in material

planning isCorrect Answer Dynamic programming

Your Answer Dynamic programming


Correct Answer True

Your Answer True

Multiple Choice Multiple AnswerQuestion Following are some of the Principles of Management advocated by F W

TaylorCorrect Answer Selection of best worker for each particular task , Division of work between

worker and management , Training and development of the workmenYour Answer Selection of best worker for each particular task , Division of work between

worker and management , Training and development of the workmen



Your Answer ships



Your Answer Job


selecting a job for method study?Correct Answer Jobs having inconsistent quality , Operations inviting frequent requests


Your Answer Jobs having inconsistent quality , Operations inviting frequent requestsfrom supervisors for relaxation in allowed time because of variations inmaterials and tool performance , Jobs in which too many man-hours arespend in checking and rechecking work

True/FalseQuestion Quality control determines what, when, and how much to inspect while

inspection actually conducts examination of goods.Correct Answer True

Your Answer True









Your Answer False

True/FalseQuestion F W Taylor devised a system for classifying motions into basic divisions

called TherbligsCorrect Answer False

Your Answer True

Multiple Choice Multiple AnswerQuestion Which of the following may be the objectives of project crashing?

Correct Answer To achieve uniformity in requirement of resources , To complete the projectin the least possible time , To reduce project cost below it's normal cost

Your Answer To complete the project in the least possible time , To achieve uniformity inrequirement of resources , To improve the labour efficiency


in X bar-R- control chart?Correct Answer Biases in measurements , Recording done without actual measurements ,

Improper selection of samplesYour Answer Recording done without actual measurements , Improper selection of

samples



Your Answer MRP




Multiple Choice Single AnswerQuestion One of the characterstic of layout is about the flow of material / personnel.

In a good layout the flow should beCorrect Answer Unidirectional

Your Answer Unidirectional

True/FalseQuestion The event numbers as far as possible reflect the logical relationships of the

activities.Correct Answer True

Your Answer False



Your Answer Long Lead time for procurement , Several levels of assemblies in product ,Long manufacturing cycle



Your Answer False




True/FalseQuestion Both, preventive and breakdown maintenance work must be assigned to

the same team.Correct Answer False

Your Answer False

Multiple Choice Single AnswerQuestion Following is one of the tasks of Production Control

Correct Answer Actual issue of forms and documents

Your Answer Actual issue of forms and documents







Multiple Choice Multiple AnswerQuestion Which of the following products should be produced by using mass

production?Correct Answer Refrigerator , Tyre for automobile , Television Set








Multiple Choice Single AnswerQuestion What is the specific name for the Gantt chart when it shows at a glance the

scheduling of various operations involved in a job?Correct Answer Job Schedule

Your Answer Load Chart







Multiple Choice Multiple AnswerQuestion Which of the following factors decide the choice between the cent percent

and sampling inspection?Correct Answer Nature of inspection , Natural tolerance versus design tolerance , Vendor's

quality ratingYour Answer Nature of inspection , Natural tolerance versus design tolerance , Vendor's

quality rating







Multiple Choice Single AnswerQuestion Which of the following is the criteria for the percentage defectives in the

zone of the indecision?Correct Answer Lots having the percentage defective more than AQL but less than LPTD

Your Answer Lots having the percentage defective more than AQL but less than LPTD

Multiple Choice Single AnswerQuestion In mass/batch production organizations where goods are produced for

stocking, Work Order is raised on the basis ofCorrect Answer Sales Programme

Your Answer Sales Order




Process Layout Functional Layout job layout


Multiple Choice Single AnswerQuestion What do you understand by the measurement of work to establish allowed

time for a job for the defined method?Correct Answer Work measurement






Correct Answer True

Your Answer False



Your Answer Acceptance function , Feedback function , Preventive function





Technique of scheduling Critical Path Analysis Critical Path Analysis

Scheduling Device Strings Blackboard




True/False

Question Breakdown of machines, absenteeism of worker does not dislocate themanufacturing activity in process layout

Correct Answer True

Your Answer True

True/FalseQuestion Since value of c can never be negativee, hence" if LCLp works out to be

negative, it is taken as zero."Correct Answer True

Your Answer True



Your Answer Worker

True/FalseQuestion The dispatching function is of very importance in flow and mass production

units.Correct Answer False

Your Answer True


Correct Answer It helps to identify the set of activities and events which are critical and assuch must be carefully controlled and monitored , It identifies activities tobe given preference in allocation of resources. , It helps to exercise "controlby exception".

Your Answer It helps to identify the set of activities and events which are critical and assuch must be carefully controlled and monitored , It helps to exercise"control by exception".

POM assgn : Senthil







True/FalseQuestion As a general rule, the number of tail event of an activity is more than that

of it's head event.Correct Answer False

Your Answer False







Your Answer Activity time should be obtained from the person responsible for thecompletion of an activity , Activity time must be independent of anyinfluence which the preceding or succeeding activity may have on it. ,Activity time may assume that just the normal quantity of resourcesrequired to carry out the activity are available.




Multiple Choice Multiple AnswerQuestion Following are some of the factors considered for evaluation of alternative

layouts








Your Answer False




True/FalseQuestion In case of X bar, if the process is not under control indicated by some

points falling outside the control limits, such points outside the controllimits are eliminated and new trial control limits for the remaining pointsare computed.

Correct Answer True

Your Answer True

Multiple Choice Single AnswerQuestion What is the base for considering activity time as single time estimate or

three time estimate?Correct Answer Level of uncertainty






activity within it's normal time?

Correct Answer Normal cost





Select The BlankQuestion A ________helps to avoid crowding of jobs at a particular machine by

change of route of some of the jobs or by diverting work to other machine.Correct Answer Control board








Your Answer Factory












Multiple Choice Multiple AnswerQuestion Which of the following cases can be treated as delay during recording of

method study?Correct Answer Operators awaiting instructions from supervisor , Worker waiting for his

turn at tools stores , Jobs awaiting at the machines for their turnYour Answer Operators awaiting instructions from supervisor , Worker waiting for his

turn at tools stores , Jobs awaiting at the machines for their turn

True/FalseQuestion Inspection order is must even for simple jobs which can be inspected by

shop inspector with the tooling available on shop.Correct Answer False

Your Answer False


following documentsCorrect Answer Sales Order , Work order , Shop order







Your Answer False


Correct Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can beshown , Models can be shifted easily

Your Answer Nontechnical person finds it easy to comprehend , Ovehead facilities can beshown , Models can be shifted easily


Question Which of the following technique is event oriented ?












Correct Answer Study different plant layouts and select the most optimum one , Study theextent of traffic over the different routes of the plant , Identify the extent ofbacktracking, cross traffic and obstacles encountered during the movementof material.

Your Answer Study different plant layouts and select the most optimum one , Study theextent of traffic over the different routes of the plant , Identify the extent ofbacktracking, cross traffic and obstacles encountered during the movementof material.



Your Answer True





Correct Answer True

Your Answer True


Correct Answer Time










Your Answer Recording progress of work , Progress chasing to identify delays which mayhold up production , Communicating possible delays in delivery datecommitment to sales department

Select The BlankQuestion Production control work is ________ in case of floor inspection as

compared with the centralised inspection.Correct Answer easier





True/False

Question In case of forward pass computation, the earliest event time of the firstevent is zero.

Correct Answer True

Your Answer True




True/FalseQuestion As a general rule, a site five times the actual plant size is considered

minimum for parking, access facilities and future expansion.Correct Answer True

Your Answer True



Your Answer False

Multiple Choice Single AnswerQuestion The document raised by PPC which authorises different functions to take

action as per instruction is calledCorrect Answer Work Order


Multiple Choice Single AnswerQuestion A good layout makes effective use of space. Utilization of space for a

department like Stores can be measured byCorrect Answer Proportion of Cubic volume space utilized









Multiple Choice Multiple AnswerQuestion Which of the following information is available in

summary of part in a chart during methods study?Correct Answer Frequency of each symbol , Total time for each symbol ,

Total distance travelled by the objectYour Answer Frequency of each symbol , Total time for each symbol


relationships of the activities.Correct Answer True

Your Answer False



Your Answer Quality

Multiple Choice Multiple AnswerQuestion Which of the following schedules are recommended to

prepare and follow as a part of preventive maintenancesystem?

Correct Answer Preventive inspection schedule , Cleaning and upkeepschedule , Lubrication schedule

Your Answer Preventive inspection schedule , Cleaning and upkeepschedule , Lubrication schedule






network?Correct Answer Thick Line , Red Line , Double Line



Correct Answer It increases useful life of an equipment and it's parts ,Advance planning allows to attend equipment withoutdisturbing the production programme , Advance planningallows to prepare and keep ready the list of replacementspares

Your Answer It increases useful life of an equipment and it's parts ,Advance planning allows to attend equipment withoutdisturbing the production programme , Advance planningallows to prepare and keep ready the list of replacementspares











for the purpose of sampling inspection can be considered

satisfactory as a process average.




Sampling plan areCorrect Answer F H Dodge , H G Roming , Walter Schewhart


True/FalseQuestion Skill of labour force in a product type layout is usually

higher than in the process type of layoutCorrect Answer False

Your Answer True

True/FalseQuestion Repetitive movements between work stations which are

difficult to be traced on string diagrams can beconveniently shown on flow diagrams.


Your Answer True





Multiple Choice Multiple AnswerQuestion Which of the following cases can be referred as operation

in method study recording?Correct Answer Change in physical characteristic , Consumption of

physical effort , Change in chemical characteristicYour Answer Change in physical characteristic , Consumption of

physical effort , Change in chemical characteristic

Select The Blank

Question The ________ is the maintenance work initiated on aresult of knowledge of the condition of an item fromroutine or continuous checking.



True/FalseQuestion All activities lying on the non-critical paths must have total

float and free float.Correct Answer False

Your Answer False



Your Answer Method



Normal time of anactivity

Tn Tn


Normal cost of anactivity

Cn Cn


Correct Answer Avaialability of adequate land at lower cost , Both skilledand unskilled labour can be available , Plant expansion iseasier due to less or no restriction for building andconstruction

Your Answer Avaialability of adequate land at lower cost , Both skilledand unskilled labour can be available , Plant expansion iseasier due to less or no restriction for building andconstruction

True/False

Question In case of X bar-R charts,it is ensured that the assignablecauses are detected before the tolerances are violated,upper and lower statistical limits are worked out andinserted into a chart.

Correct Answer True

Your Answer False


defectives in the zone of the indecision?Correct Answer Lots having the percentage defective more than AQL but

less than LPTDYour Answer Lots having the percentage defective less than AQL but

more than LPTD


promised delivery time by using extra shift or weeklyholiday is ________.



Multiple Choice Single AnswerQuestion What do you mean by lowest possible direct cost

required to complete an activity within it's crashed time?Correct Answer Crash cost


Multiple Choice Single AnswerQuestion In case of Batch Production which kind of labour is

expected?Correct Answer Skilled in one specific Manufacturing Process


Multiple Choice Multiple AnswerQuestion Which three of the following are causes of continuous

upward pattern of Xbar-R control chart?Correct Answer Wear of tool , Abnormal rise in temperature ,

Accumulation of dirtYour Answer Wear of tool , Abnormal rise in temperature ,

Accumulation of dirt


lubrication system.Correct Answer True

Your Answer True


non-critical path to allow a little delay for noncriticalactivity.


Your Answer False

True/FalseQuestion MRP software generates time periodwise requiremetn of

subassembliesCorrect Answer True

Your Answer True

True/FalseQuestion In case of two handed process chart, the simultaneous

activities of both hands are recorded opposite to eachother on the chart.

Correct Answer True

Your Answer True





Correct Answer Overlapping of operations , Effective Capacity per workcentre , Performance standards

Your Answer Overlapping of operations , Effective Capacity per workcentre , Performance standards









Correct Answer Can be conveniently moved on the graph paper , Lesslaborious , Saves time

Your Answer Can be conveniently moved on the graph paper , Lesslaborious , Unskilled person can do and analyze it

True/FalseQuestion It would not affect the project completion time if non-

critical activities take little loner time than planned.Correct Answer True

Your Answer True






Your Answer Factory

Select The BlankQuestion An Ideal OC curve is ________ shaped curve that

accpets all the lots with quality equal to or better thanAQL .


Your Answer Bell




Multiple Choice Single AnswerQuestion Which element of a network represents a task which has

got a definite beginning and definite end?Correct Answer Activity


Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some defects

in moving parts, internal cracks, and others , whenmachine is under preplanned shutdown?







element of production and activities which could affectthe quality of end product are regulated to the extentdesirable.




________to enable dispatch department to identify and

draw correct reference.



Multiple Choice Single AnswerQuestion Who has introduced the useful concept of control chart in

1931?Correct Answer Walter Shewhart











Your Answer False








Select The Blank












Your Answer False






Correct Answer True

Your Answer True



Your Answer Factory


















Your Answer False









Your Answer False




















Your Answer True





Correct Answer True

Your Answer True


Correct Answer Time





















Your Answer True






Correct Answer True

Your Answer True



Your Answer False


























True/False



Maintenance






Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact











specifications



















Your Answer False








Select The Blank












Your Answer False






Correct Answer True

Your Answer True



Your Answer Factory


















Your Answer False









Your Answer False




















Your Answer True





Correct Answer True

Your Answer True


Correct Answer Time





















Your Answer True






Correct Answer True

Your Answer True



Your Answer False










POM assgn


CorrectAnswer




CorrectAnswer




event.Correct

AnswerFalse

Your Answer False


CorrectAnswer

Producer's risk



CorrectAnswer








CorrectAnswer




CorrectAnswer




CorrectAnswer

False

Your Answer False


________.Correct

Answer0.01 to 10%




CorrectAnswer

True

Your Answer True


estimate?Correct









AnswerNormal cost



CorrectAnswer

Necessity




AnswerControl board




CorrectAnswer

Quality control



calledCorrect

AnswerFactory

Your Answer Factory







CorrectAnswer

Hiring capacity




CorrectAnswer




CorrectAnswer





AnswerFalse

Your Answer False


documentsCorrect




CorrectAnswer




CorrectAnswer

False

Your Answer False


CorrectAnswer




CorrectAnswer




CorrectAnswer

Quality of design








CorrectAnswer

Study different plant layouts and select the most optimum one , Study the extent oftraffic over the different routes of the plant , Identify the extent of backtracking, crosstraffic and obstacles encountered during the movement of material.



hours.Correct

AnswerFalse

Your Answer True


CorrectAnswer




CorrectAnswer

True

Your Answer True


CorrectAnswer

Time



CorrectAnswer








CorrectAnswer

Progress chasing to identify delays which may hold up production , Communicatingpossible delays in delivery date commitment to sales department , Devising cures tokeep rate of production in line with schedule




Answereasier







CorrectAnswer

True

Your Answer True


CorrectAnswer

Activity




AnswerTrue

Your Answer True


activities.Correct

AnswerFalse

Your Answer False



AnswerWork Order







defined asCorrect

AnswerOperation


POM assgn




Multiple Choice Multiple AnswerQuestion Which of the following information is available in summary of part in a chart during

methods study?Correct Answer Frequency of each symbol , Total time for each symbol , Total distance travelled by

the objectYour Answer Frequency of each symbol , Total time for each symbol

True/FalseQuestion The event numbers as far as possible reflect the logical relationships of the activities.

Correct Answer True

Your Answer False



Your Answer Quality

Multiple Choice Multiple AnswerQuestion Which of the following schedules are recommended to prepare and follow as a part

of preventive maintenance system?Correct Answer Preventive inspection schedule , Cleaning and upkeep schedule , Lubrication

scheduleYour Answer Preventive inspection schedule , Cleaning and upkeep schedule , Lubrication

schedule

Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some maintenance related

characteristics by making use of human senses, when equipment is in operation?Correct Answer Extrernal inspection






Question What are the benefits of overhauling?

Correct Answer It increases useful life of an equipment and it's parts , Advance planning allows toattend equipment without disturbing the production programme , Advance planningallows to prepare and keep ready the list of replacement spares

Your Answer It increases useful life of an equipment and it's parts , Advance planning allows toattend equipment without disturbing the production programme , Advance planningallows to prepare and keep ready the list of replacement spares












Multiple Choice Multiple AnswerQuestion Major contributors in the development of Control Charts, Sampling plan are

Correct Answer F H Dodge , H G Roming , Walter Schewhart


True/FalseQuestion Skill of labour force in a product type layout is usually higher than in the process

type of layoutCorrect Answer False

Your Answer True

True/FalseQuestion Repetitive movements between work stations which are difficult to be traced on

string diagrams can be conveniently shown on flow diagrams.Correct Answer False

Your Answer True


characteristics with the help of special equipment which is not available at theproducing company.



Multiple Choice Multiple AnswerQuestion Which of the following cases can be referred as operation in method study

recording?Correct Answer Change in physical characteristic , Consumption of physical effort , Change in

chemical characteristicYour Answer Change in physical characteristic , Consumption of physical effort , Change in

chemical characteristic






Your Answer False



Your Answer Method










True/FalseQuestion In case of X bar-R charts,it is ensured that the assignable causes are detected

before the tolerances are violated, upper and lower statistical limits are worked outand inserted into a chart.

Correct Answer True

Your Answer False

Multiple Choice Single AnswerQuestion Which of the following is the criteria for the percentage defectives in the zone of the

indecision?Correct Answer Lots having the percentage defective more than AQL but less than LPTD

Your Answer Lots having the percentage defective less than AQL but more than LPTD





within it's crashed time?Correct Answer Crash cost





Multiple Choice Multiple AnswerQuestion Which three of the following are causes of continuous upward pattern of Xbar-R

control chart?Correct Answer Wear of tool , Abnormal rise in temperature , Accumulation of dirt

Your Answer Wear of tool , Abnormal rise in temperature , Accumulation of dirt

True/False

Question Root cause of most of the breakdowns is failure of the lubrication system.

Correct Answer True

Your Answer True

True/FalseQuestion It is not necessary to know spare time available on the non-critical path to allow a

little delay for noncritical activity.Correct Answer False

Your Answer False

True/FalseQuestion MRP software generates time periodwise requiremetn of subassemblies

Correct Answer True

Your Answer True



Your Answer True










Multiple Choice Single AnswerQuestion What do you mean by the verification of object against predetermined standards of

quality or quantity or both?Correct Answer Inspection



Correct Answer Can be conveniently moved on the graph paper , Less laborious , Saves time

Your Answer Can be conveniently moved on the graph paper , Less laborious , Unskilled personcan do and analyze it

True/FalseQuestion It would not affect the project completion time if non-critical activities take little

loner time than planned.Correct Answer True

Your Answer True






Your Answer Factory



Your Answer Bell




Multiple Choice Single AnswerQuestion Which element of a network represents a task which has got a definite beginning

and definite end?Correct Answer Activity


Multiple Choice Single AnswerQuestion Which kind of preventive inspection detects some defects in moving parts, internal

cracks, and others , when machine is under preplanned shutdown?Correct Answer Internal inspection












Multiple Choice Single AnswerQuestion Who has introduced the useful concept of control chart in 1931?

Correct Answer Walter Shewhart


















True/False



Maintenance






Toung Sweet Sweet

Eye Crack Crack


Ear Impact Impact











specifications










SM assgn :01: Shagun

Multiple Choice Single AnswerQuestion The decisions which are relate to daily decisions like leave records etc.

which are mundane in nature & highly routined & can be done at a juniorlevel are

Correct Answer operational decisions

Your Answer operational decisions

Multiple Choice Single AnswerQuestion Strategic management is concerned with

Correct Answer long- range planning

Your Answer long- range planning

Multiple Choice Single AnswerQuestion Mass media includes

Correct Answer radio, TV, internet etc.

Your Answer customer & dealers

Multiple Choice Multiple AnswerQuestion What is Statistical Quality Control(SQC)

Correct Answer Identifies quality and productivity from a production process , Identifiesimpact of any change on performance , Instantly spots malfunctions andshow where they occur

Your Answer Identifies quality and productivity from a production process , Identifiesimpact of any change on performance , Integrates manufacturing withbusiness strategy

Select The BlankQuestion ETOP stands for ________.

Correct Answer environmental threat & opportunity profile

Your Answer environmental threat & opportunity profile


Correct Answer environmental threat & opportunity profile


Multiple Choice Multiple AnswerQuestion The various areas covered by social responsibility are

Correct Answer Inner Circle , Intermediate circle , Outer Circle

Your Answer Inner Circle , Outer Circle , Middle Circle

Select The Blank

Question ________ is the drive to achieve beyond one's expectations

Correct Answer Motivation

Your Answer Inspiration

Multiple Choice Single AnswerQuestion They enact the formal role of reviewing and screening executive decisions in

the light of their environmental, business and organisational implicationsCorrect Answer Board of director

Your Answer External auditor

True/FalseQuestion HR implementation involues a series of action programme like production,

estimation of raw materials, labour & machine hours.Correct Answer False

Your Answer True

Multiple Choice Single AnswerQuestion The decisions which are applied to structured or routine problems are

Correct Answer programmed decisions

Your Answer programmed decisions

Multiple Choice Single AnswerQuestion CAP related to internal appraisal of firm stands for

Correct Answer competitive advantage profile

Your Answer competitive advantage profile

Multiple Choice Multiple AnswerQuestion Factors to be considered in political- legal environmental scanning are

Correct Answer govt. policies, stability, philosophy of govt. , legal system, implementation,infrastructure , import-export

Your Answer govt. policies, stability, philosophy of govt. , legal system, implementation,infrastructure , import-export

Multiple Choice Single AnswerQuestion Denominator management

Correct Answer cost reduction

Your Answer cost reduction

True/FalseQuestion Counterfeiter copy but with a difference that can be seen.


Your Answer True

True/FalseQuestion The actual performance deviates positively over the budgeted performanve.

This is an indication of superior performanceCorrect Answer True

Your Answer True

Multiple Choice Single AnswerQuestion Strategic management is mainly the responsibility of

Correct Answer Top Management

Your Answer Top Management

Select The BlankQuestion Value chain analysis is an effective tool for ________.

Correct Answer internal analysis

Your Answer product performance analysis

Multiple Choice Single AnswerQuestion This strategic posture invests sufficiently to stay in the race but avoids pre-

mature commitmentsCorrect Answer Reserve the right to play

Your Answer Reserve the right to play

Select The BlankQuestion ________ and greater accountability replace formal control.

Correct Answer Self-discipline

Your Answer Co-operation

True/FalseQuestion Macro environment has got immediate impact on business.


Your Answer True

Multiple Choice Multiple AnswerQuestion Three important managerial qualities required for the effective strategic

managementCorrect Answer Conceptual, human & intellectual skills , Decision making ability , Vision

Your Answer Conceptual, human & intellectual skills , Decision making ability ,communication skills

True/False

Question Scheduling is a part of strategic management.


Your Answer True

Multiple Choice Single AnswerQuestion This strategic posture takes the current industry structure and its future

evolution as given and then react to the opportunities the market offersCorrect Answer Adapters

Your Answer Adapters

Multiple Choice Multiple AnswerQuestion Attack strategies are

Correct Answer frontal attack , flank attack , encirclement attack

Your Answer frontal attack , flank attack , Enrichment attack

Multiple Choice Multiple AnswerQuestion Merger takes place

Correct Answer between a buyer and a seller , to avail tax concessions , to increase growthrates

Your Answer between a buyer and a seller , to increase growth rates , to end rivalrybetween the two

Multiple Choice Multiple AnswerQuestion Principles to manage strategic alliances are

Correct Answer clarity in strategy & responsibilities , blending cultures , provide for an exitstrategy

Your Answer clarity in strategy & responsibilities , blending cultures

Select The BlankQuestion ________ identifies the impact of any change on performance

Correct Answer Statistical quality control

Your Answer Statistical quality control

Multiple Choice Multiple AnswerQuestion The Hallmarks for self-regulation are

Correct Answer Trust & fairness , Changed Management , Integrity & thoughtfulness

Your Answer Trust & fairness , Changed Management , Integrity & thoughtfulness


Ballast business Fit well but low opportunities Fit well but low opportunities

Gap analysis Difference between desired andprojected performance

Difference between desired andprojected performance

Corporate parenting Managing SBU's by a corporate Managing SBU's by a corporate

Heartland business Give the highest priority Give the highest priority

True/FalseQuestion Standards of performance act as the benchmark against which the actual

performance is compared.Correct Answer True

Your Answer True

True/FalseQuestion Change in company's strategy gives rise to problems necessitating a new

structure to be madeCorrect Answer True

Your Answer False

Select The BlankQuestion Modern Accounting uses ________ as a unit of measure

Correct Answer Time

Your Answer Possession

Multiple Choice Single AnswerQuestion Corporate strategy ensures

Correct Answer fit between the firm and its environment

Your Answer fit between the firm and its environment

True/FalseQuestion Divestiture is opposed to diversification.


Your Answer True


Marketing a product Mass segmentation Product formulated

Environmental Analysis Social, Political, legal &technology

Social, Political, legal & technology

Swot Analysis Matching, converting, minimizing Availability of resources

& avoiding strategies

Marketing strategy Life cycle considerations Product formulated

Multiple Choice Single AnswerQuestion It is the process of analyzing, dividing and arranging work or activities into

manageable portion for individuals, sections & departmentsCorrect Answer departmentation

Your Answer policy framing

Multiple Choice Multiple AnswerQuestion Factors to be considered while deciding candidates for divestiture are

Correct Answer taxes , availability of buyers , market reaction

Your Answer taxes , availability of buyers , willingness of employees

Select The BlankQuestion ________ is a modern plant consisting of modules centered around a stage

in the production processCorrect Answer Flotilla concept

Your Answer Flotilla concept

Multiple Choice Multiple AnswerQuestion An unhealthy portfolio has

Correct Answer More dogs , Few stars

Your Answer More dogs , Few stars

Multiple Choice Multiple AnswerQuestion Strategic intent

Correct Answer obsession with an organization , ambitions in proportion to their existingresources & capabilities , what the organization strives for.

Your Answer obsession with an organization , what the organization strives for. , conceptof optimization

True/FalseQuestion The actual performance matches the budgeted performance. This is a

realistic situation.Correct Answer False

Your Answer False

Select The BlankQuestion ________ should have the ability to develop a visionto see patterns into the

future.Correct Answer Leaders

Your Answer Inspectors

Multiple Choice Single AnswerQuestion Financial environment is concerned with

Correct Answer demand & supply of money, capital markets

Your Answer demand & supply of money, capital markets

Multiple Choice Multiple AnswerQuestion The control process requires the following types of information

Correct Answer Planned performance , Variances , Reasons

Your Answer Planned performance , Variances , Motivation

Select The BlankQuestion Strategic evaluation determines the effectiveness of ________

Correct Answer Strategy

Your Answer Strategy

Multiple Choice Multiple AnswerQuestion Various phases of Growth are

Correct Answer Creativity , Delegation , Co-ordination

Your Answer Creativity , Delegation , Co-ordination

SM assgn :03: Baizu

True/FalseQuestion Staffing function applies to all company levels irrespective of levels of hierarchy

CorrectAnswer

True

Your Answer True

Multiple Choice Multiple AnswerQuestion The reasons for acquisition are

CorrectAnswer

Increased market power , Increased diversification , Increased speed to market

Your Answer Increased diversification , Increased speed to market , Increased market power

Multiple Choice Multiple AnswerQuestion Principles to manage strategic alliances are

CorrectAnswer

clarity in strategy & responsibilities , blending cultures , provide for an exit strategy

Your Answer clarity in strategy & responsibilities , blending cultures , provide for an exit strategy

Multiple Choice Multiple AnswerQuestion Merger takes place

CorrectAnswer

between a buyer and a seller , to avail tax concessions , to increase growth rates

Your Answer between a buyer and a seller , to avail tax concessions , to increase growth rates

Select The BlankQuestion Titan going into setting their won retail outlets- this is ________ integration.

CorrectAnswer

vertical ( forward )

Your Answer vertical ( forward )

Select The BlankQuestion Delay in ________ measurement defeats the purpose of evaluation.

CorrectAnswer

Time

Your Answer Goals

Select The BlankQuestion Bajaj started manufacturing of sunny is an example of ________.

CorrectAnswer

concentration strategy

Your Answer concentration strategy


Question A Large-scale community development project was funded to enable farmers to use localresources effectively by

CorrectAnswer

Asian Paints

Your Answer Asian Paints

True/FalseQuestion The actual performance deviates positively over the budgeted performanve. This is an

indication of superior performanceCorrect

AnswerTrue

Your Answer True

Multiple Choice Single AnswerQuestion It concentrates on organisation design and work flow

CorrectAnswer

Flotilla

Your Answer Flotilla

Multiple Choice Single AnswerQuestion It is the process of selecting people for company positions and developing skills and

abilities for assignments in the companyCorrect

AnswerStaffing

Your Answer Staffing

Select The BlankQuestion A hardware manufacture enters into software is an example of ________integration.

CorrectAnswer

vertical ( forward )

Your Answer horizontal

Multiple Choice Single AnswerQuestion This strategic posture invests sufficiently to stay in the race but avoids pre-mature

commitmentsCorrect

AnswerReserve the right to play

Your Answer Reserve the right to play

Multiple Choice Multiple AnswerQuestion The various areas covered by social responsibility are

CorrectAnswer

Inner Circle , Intermediate circle , Outer Circle

Your Answer Inner Circle , Intermediate circle , Outer Circle

Multiple Choice Multiple AnswerQuestion supplier & technological environment is concerned with

CorrectAnswer

quality & no. of suppliers , logistics , raw material , trends and rate of change oftechnology

Your Answer quality & no. of suppliers , logistics , raw material , trends and rate of change oftechnology

Multiple Choice Single AnswerQuestion The decisions which are applied to structured or routine problems are

CorrectAnswer

programmed decisions

Your Answer programmed decisions

True/FalseQuestion Labour satisfaction may result in unethical behaviour as anger.

CorrectAnswer

False

Your Answer False

True/FalseQuestion Reciprocal responsibility means equal blames and credit.

CorrectAnswer

False

Your Answer False

True/FalseQuestion Excelling in one market guarantees success in a new.

CorrectAnswer

False

Your Answer False

Multiple Choice Single AnswerQuestion Empower people through great software anytime , any place, on any device'- Microsoft

CorrectAnswer

vision

Your Answer vision


CorrectAnswer

environmental threat & opportunity profile


Multiple Choice Multiple AnswerQuestion How does 'structure' reduce external uncertainity arising out of human behaviour

CorrectAnswer

Research and planning , Forecasting

Your Answer Research and planning , Forecasting , Division of labour

Multiple Choice Multiple AnswerQuestion A Company's strategy

CorrectAnswer

Vital ingredient in determinig it's future , Yields growth, profits etc , may result indisaster if inappropriate

Your Answer Vital ingredient in determinig it's future , Only factor determing it's success or failure ,may result in disaster if inappropriate

True/FalseQuestion Three C's affecting today's companies are customer, competition & change

CorrectAnswer

True

Your Answer True

Select The BlankQuestion Control should involve________ amount of information.

CorrectAnswer

Minimum

Your Answer Maximum

True/FalseQuestion HR implementation involues a series of action programme like production, estimation of

raw materials, labour & machine hours.Correct

AnswerFalse

Your Answer True


Ballast business Fit well but low opportunities Fit well but low opportunities

Gap analysis Difference between desired andprojected performance

Difference between desired andprojected performance

Corporate parenting Managing SBU's by a corporate Managing SBU's by a corporate

Heartland business Give the highest priority Give the highest priority

Multiple Choice Multiple AnswerQuestion Strategic intent

CorrectAnswer

obsession with an organization , ambitions in proportion to their existing resources &capabilities , what the organization strives for.

Your Answer obsession with an organization , what the organization strives for. , concept ofoptimization


Question Attack strategies are

CorrectAnswer

frontal attack , flank attack , encirclement attack

Your Answer frontal attack , flank attack , encirclement attack

Multiple Choice Single AnswerQuestion An approach that strives to follow ethical principles and percepts is

CorrectAnswer

Moral management

Your Answer Moral management

Multiple Choice Multiple AnswerQuestion Limitations of Traditional cost accounting are

CorrectAnswer

Assumes factory as an isolated entity , It measures only the cost of producing

Your Answer Assumes factory as an isolated entity , It measures only the cost of producing

Multiple Choice Multiple AnswerQuestion Business is rated on which dimensions

CorrectAnswer

Market attractiveness , Business strength

Your Answer Business strength , Profit margin , Competition level

Select The BlankQuestion Like roots of a tree, ________of organization is hidden from direct view.

CorrectAnswer

core competence

Your Answer goodwill

Select The BlankQuestion Factors leading to personnel capability are________.

CorrectAnswer

IR, OB

Your Answer PRM

True/FalseQuestion All policies are 'statements'

CorrectAnswer

False

Your Answer True

Multiple Choice Single AnswerQuestion W in SWOT stands for

CorrectAnswer

inherent inadequacy of organization

Your Answer inherent inadequacy of organization

True/FalseQuestion Divestiture is opposed to diversification.

CorrectAnswer

False

Your Answer True

Select The BlankQuestion ________ should have the ability to develop a visionto see patterns into the future.

CorrectAnswer

Leaders

Your Answer Leaders

Multiple Choice Single AnswerQuestion The process of forecasting an organization's future demands for and supply of right type

of people in right number isCorrect

AnswerMan-power planning

Your Answer Man-power planning


Comparative analysis is historical analysis historical analysis

Benchmarking is competitive analysis competitive analysis

Michael Hammer & James Chapy Reengineering Reengineering

GDP stands for gross domestic product gross domestic product

Multiple Choice Multiple AnswerQuestion Organizational models are

CorrectAnswer

multinational model , international model , global organizational model

Your Answer multinational model , international model , global organizational model

Multiple Choice Single AnswerQuestion It enables the strategists to take corrective action at the right time

CorrectAnswer

Premise control

Your Answer Strategic surveillance

Select The BlankQuestion Value chain analysis is an effective tool for ________.

CorrectAnswer

internal analysis

Your Answer internal analysis

Multiple Choice Single AnswerQuestion The aim in stability strategies is-

CorrectAnswer

move slowly & surely

Your Answer move slowly & surely

True/FalseQuestion Business ethics is how personal norms do not apply to activities & goals of a commercial

firm.Correct

AnswerFalse

Your Answer False

Select The BlankQuestion ________ support managers by keeping track of the elementary activities & transactions

of the organization such as sales, receipts, raw materials etc.Correct

AnswerOperational level systems

Your Answer Operational level systems

Multiple Choice Single AnswerQuestion General Electric Matrix is divided into how many cells

CorrectAnswer

9

Your Answer 9

production & operations management

Documents

answer modifications

correct answer opportunity

correct answer overtime

correct answer overhauling

correct answer improper

correct answer cyclograph

correct answer activity

correct answer f h dodge