Production of mounting systems for PV plants

Full service of construction works for PV plants

Solar power plants, Main buildings, Belorusneft, 58 MWRepublic of Belarus, RechitsaPerformed work: designing and installation of mounting systemsNumber of modules: 218 430 FEMMounting system: SMS-301-2-12/ SMS-301-2-12 with changeable angle of slopeLand area: 110 hectare Commissioning: May 2017EPC-SNG Solar

Japan

DagestanKazakhstan

ArmeniaGeorgia

Republic of Belarus

Italy

Germany

Netherlands

Republic of Sakha

The company Solar Steelconstruction is established in 2012.Today the company is one of the largest companies in Ukraine in the field of solar energy. The company focuses on high-tech mounting system manufacturing for solar power plants, its construction and operation, as well as performing the full range of installation works.

Solar Steelconstruction – is:• 5 years in the alternative energy market;• More than 550 MW of installed capacity of SES;• More than 600 completed roofing objects throughout the territory of Ukraine;• More than 70 completed land objects in Ukraine and abroad;• Use of certified products in accordance with the highest international quality standards;• Integrated own Manufacturing capacity of 600 MW / year;• Geography of projects: Ukraine, Belarus, Moldova, Russia, Germany, Japan, Hungary, Kazakhstan, Italy, Netherlands, Great Britain.

Our services:• Designing and manufacture of solar power plant mounting systems;• Designing and engineering of solar power plants;• Complex follow-up of solar power plants construction (technical supervision);• Manufacturing of transmission lines;• Manufacturing and installation of road fences;• Manufacturing and installation of autonomous lighting systems;• Manufacturing of steel bent profiles.

Export:Italy, Germany, Netherlands, Republic of Belarus, Republic of Sakha, Dagestan, Japan, Armenia, Georgia, Kazakhstan.Total - 89 MW.

Ukraine:Commercial Solar power plants - 480 MW, 40+ objects.Private Solar power plants - 10 MW, 600+ objects.

Under implementation on 01.09.2017:13 projects with a capacity of 76 MW.

On the projecting stage:More than 300 MW, 6 countries, 15 objects.

About Company

Our products for Solar power plants

About our products

Ground mounting systems Roof mounting systems

Frontal mounting systems Mounting systems with adjustable angle

Mounting systems

Zn/AI

HQ

Own design department

Own manufacturing facilities

Anticorrosion treatment

“Turnkey”delivery

Manufacturer’s original price

Reliability and multipurposeness

Full compatibility of parts

Permanent availability in stock

Full corrosion protection

550+ MW Experience of structure

manufacturing for Solar power plants

Over 600 implemented

projects

Professional installation

10 years quality guarantee

After-sales service

Our advantages

Advantages of our products

Profile bending plant in KyivMore than 400 profile dimension-types.Pre-processing site.Roll slitting and cut-to-length line.Angle bending line.Profile bending line.Welding line.Rolling lines.12,000 tons of annual manufacturing capacity

Raw

Manufacturing

Hot galvanizing

Mounting systems manufacturing

Constant products

Mounting systems manufacturingin Dnipro cityClamps manufacturing lines.Metal bending lines.Punching lines.Stamping lines.Warehouse site.Manufacturing capacity of 300 MW/year of complete mounting systems.

Mounting systems manufacturing in Baryshevka, Kyiv regionCutting lines.Rolling lines.Manufacturing capacity of 30 000 t/year (600 MW of mounting systems a year).*Commissioning on 01.11.2017.Hot galvanizingAll finished steel parts are coated with zinc layer for corrosion protection by immersion in a molten zinc bath at a temperature of 460° C. The thickness of the formed zinc layer is from 60 to 120 microns. Lifetime - 25 years.

Constant products availability in the warehouses:Warehouse №1 – Dnipro, UkraineWarehouse №2 - Kyiv, UkraineWarehouse №3 - Cherkasy, UkraineWarehouse № 4 - Stryi, Ukraine Warehouse № 5 - Hamburg, GermanyWarehouse №6 - Minsk, Republic of Belarus

About Manufacturing Facilities

Engineering

The process of designing of solar power plants is the most responsible stage in the project’s implementation, which considers a variety of factors such as the location of the site, networks capacity, the availability of engineering networks and communications, and also correctly selected equipment and parts of the future station. Therefore, special software is used during designing such objects.

• The development of design solutions for objects of any complexity• Full engineering project maintenance• The elaboration of the full package of project’s documentation• Project construction supervision (designer /installation supervision)• Own design department of certified engineers• Structure design calculation meeting the requirements of country’s BR, Eurocode, TCEP, building regulations, SNIP • Modeling and testing on the ground• The real design experience in the CIS, EU and the Middle East countries.

Installation

The construction and installation of the solar station is carried out by skilled and experienced profile specialists. The control over the construction process is carried out by a Chief Project Engineer or a Project Manager.

The list of works includes:• Geodetic survey and site arrangement works;• Earthworks and erection of metal structures;• Installation of solar modules, inverters, other electrical equipment and its wiring;• General construction works;• Laying of cable routes, installation of cable-conductor products and connection to a transformer substation.

All specialists working on the site have related accessing, permitting documents and certificates, which confirm their qualification allowing to carry out such kind of works.All performed works and supplied equipment are warranted.

Solar Steelconstruction performs complete installation of Solar power plants systems including:• Mapping-out works;• Marking of the construction site;• Pile ramming;• Erection of structures;• Installation of PV modules;• Installation of basic equipment.

Own assembly teams with experience in the construction of large Solar power plants accounts for more than 200 people.Own park of specialized equipment.License for construction activity of the V category № 2013030242.More than 250 MW of completed installation work.Full warranty on structures and buildings.Reliability - 10 years warranty.All installation works are carried out exclusively by own qualified personnel.

Ground mounting systems

15 TYPES OF GROUND MOUNTING SYSTEMS FOR ANY TYPE OF SOIL AND LOCATION AREA

Solar Mounting Systems (SMS) are universal mounting systems to mount photovoltaic modules in open sites. The elements of the main structure are made of bent steel profiles with anticorrosion coating using the hot dip galvanizing method. The erection of steel pilesis executed by ramming or concreting method. The construction elements are fastened with stainless steel bolts. Photovoltaic modules are mounted with aluminum clampingelements with anodized coating. The use of insulating gaskets eliminates contact corrosion of metals.

SAMPLES OF TYPICAL STRUCTURES

Mounting system SMS-211A desktop with portrait layout of PV modules in two rows with a static inclination angle ranging between 15° and 45° placed on one row of supporting piles.

Mounting system SMS-402A desktop with landscape layout of PV modules in four rows with a static inclination angle ranging between 15° and 45° placed on two rows of interconnected supporting piles.

Mounting system SMS-301 (variable angle)A desktop for 8-12 modules with a mechanically changeable angle for two and more positions between 15° and 55°. The modules are laid out on the desktop horizontally in three rows or vertically in two rows. The supporting structure is on a single pile with a diagonal that regulates inclination angle of the module surface.

SMS are distinguished with a high degree of adaptability to changes in designed operational workloads depending on climatic conditions, local topography and soil properties.

ROOF MOUNTING SYSTEMS

ROOF MOUNTING SYSTEMS ROOF MOUNTING SYSTEMS FOR ALL TYPES OF ROOFS AND FACADES

Solar Roof Systems (SRS) are universal mounting systems for fixing photovoltaic modules on pitched and flat roofs (having any type of cover), sheds, facades, fences, and other structures.

SRS for pitched roofsThe roof mounting system is a set of carrying profiles, clamping elements for PV modules and fasteners for connection of structure to the roof. This system is suitable for pitched roofs inclined up to 60°.The location of the PEM on the roof can be portrait or landscape-oriented. A number of modules are mounted on two carrier profiles using inter-panel (middle) and end clamps.

SRS for flat roofsThis structure forms the required panels’ incline angle. Modules are mounted on the carrying structures or the building’s roof.

Ballast SRS for flat roofsBallast SRS are used most often, where mechanical spoiling of the waterproofing layer of the roof is undesirable

Facade SFS These structures form the required angle of mounting to a building’s facade

Mounting systems on aluminum and steel galvanized profiles

Solar Steelconstruction mounting systems based on aluminum and steel galvanized profiles are intended for installation of PV modules on pitched and flat roofs, sheds, facades, fences, and other structures, and also in open sites at construction of ground solar power plants.

Aluminum profiles are made of aluminum alloy AlMg0,7Si according to the National Standard 22233-2001 with further anticorrosion coating using the anodizing method under the requirements of ISO 7599:1983.

Steel profiles are made of steel grade S235/S355 according to EN 10025 with a further anticorrosive coating by the hot galvanizing method under the requirements of ISO 1461:2009.

Mounting systems for pitched and flat roofs are the universal technical solutions that allow creating structures of any configuration using profiles of the same type to install PV modules on any type of surfaces.

Were have implemented more than 90 MW projects with aluminum profiles.

The page provides examplesof the use of aluminum profiles

The page presents examplesof the use of galvanized profiles

More than 440 MW of projects have been implemented.

Ground-based mounting systems are designed providing the adaptability to significant and sharp elevation differences, which allows to install PV modules combining them into rows of conditionally infinite length. And in the case of use of aluminum profiles such systems change the character and lower additional loads on structures at temperature influences.

Features of mounting systems Solar Steelconstruction:• High versatility of constructions;• Adaptability to the site elevation differences;• Maximum product readiness;• Full synchronization of all installation and mounting elements;• Complete delivery;• Quick and easy installation.

The objects of Ground and Roof Solar Power Plants from Solar Steelconstruction

SPS Main facilities, Belorusneft, 58 MWpRepublic of Belarus, RychitsaPerformed works: planning and installation of mounting systemsModules: 218 430 FEMMounting system: SMS-301-2-12/SMS-301-2-12 with mechanically changeableLand area: 110 hectarec Completion Date: May 2017EPC-SNG Solar

Project Name: Samborskaya-2Project Capacity: 4 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Lviv region, UkraineModules: 16,000Mounting Systems: System of fastening SMS-301-02-12 (variable angle)PVM arrangement: 3 rows, horizontalCompletion Date: December 2015

Project Name: Energy Fields Ternovitsa SPSProject Capacity: 5.94 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Lviv region, UkraineModules: 22 000 pc.Mounting Systems: SMS-212, static Completion Date: June 2017

Project Name: OzernayaProject Capacity: 9,9 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Lviv region, UkraineMounting Systems: SMS-402, SMS-212, staticPVM arrangement: 4 rows, horizontalCompletion Date: December 2016

Project Name: PopelnikiProject Capacity: 4.126 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Ivano-Frankivsk region, UkraineModules: 15,872Mounting Systems: SMS-402, staticCompletion Date: September 2016

Project Name: GankovtsyProject Capacity: 2.997 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Gankovtsy , Ivano-Frankivsk region, UkraineModules: 11 100 pc.Mounting Systems: SMS-402, staticCompletion Date: June 2017

Project Name: Khutor BudilovProject Capacity: 3.822 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Ivano-Frankivsk region, UkraineMounting Systems: SMS-402, staticCompletion Date: November 2016

Project Name: DobrivlyanyProject Capacity: 4.48 MWpPerformed works: planning and supply of mounting systems and panels, assembly worksLocation: Ternopil region, UkraineModules: 16 000 pc.Mounting Systems: SMS-211, staticCompletion Date: August 2017

Project Name: Ivanovka-2Project Capacity: 3.1 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Kirovograd region, UkraineModules: 12,400Mounting Systems: SMS-211, staticCompletion Date: September 2016

Project Name: VendichanyProject Capacity: 0.55 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Vinnytsia region, UkraineMounting Systems: SMS-402, staticPVM arrangement: 4 rows, horizontalCompletion Date: November 2016

Project Name: Guta-2Project Capacity: 3.5 MWpPerformed works: planning and supply of mounting systems, assembly worksLocation: Guta, Transcarpathian Region, UkraineMounting Systems: SMS-211, staticCompletion Date: December 2016

Project Name: KamenskoyeProject Capacity: 1.26 KWpPerformed works: Design and supply of mounting systems, assembly worksLocation: Kamenskoye , Dnepropetrovsk region UkraineModules: 4,420Mounting Systems: SRS for flat roofs with mechanical fastening to the roof and use of the ballast systemCompletion Date: August 2017

Project Name: DobrovelichkovkaProject Capacity: 0.275 MWpPerformed works: Design and supply of mounting systems, assembly worksLocation: Dobrovelichkovka, Kirovograd region, UkraineModules: 1 050 pc.Mounting Systems: SMS for inclined roofsCompletion Date: May 2017

Project Name: RivnyanskaProject Capacity: 400 KWpPerformed works: Design and supply of mounting systems, assembly worksLocation: v. Rovnoe, Kyrovohradska region, UkraineMounting Systems: SMS-211, static and SRS for inclinedroofs(240 KWp - surface power. 160 KWp roof capacity)Completion Date: December 2016

Projects for private householdsMore than 600 projects have been completed

Project Name: OzernayaProject Capacity: 9,9 MWpPerformed works: Design and supply of mounting systems, assembly worksLocation: Lviv region, UkraineMounting Systems: SMS-402 static, SMS-212 staticPVM arrangement: 4 rows, horizontalCompletion Date: December 2016