PRODUCTION & MATERIAL

MANAGEMENT

GROUP MEMBERSSatyanarayan chepuri 09

Azam Farooqui 15

Manoj Gupta

19

Sapnel Patel

36

Nikhil Raiker 41

Shah Imran ali

45

Nirav Shah

46

Types of Production

Intermittent

Job Batch

Continuous

Mass Process

Assembly

In Intermittent manufacturing systems, the goods are manufactured specially to fulfil orders made by customers rather than for stock.

Intermittent Manufacturing

Job Batch

JOB PRODUCTION

Jobbing production where one or few units of a product are produced to customer’s requirement within the given date amid within the price fixed prior to the contract.

EXAMPLES OF JOB PRODUCTION

Hairdressers

Painting and decorating

Film production

Large construction projects

Permanent tattoo

TATTOO MAKING

• Raw Materials and Equipment Flash

Stencil

Ink

Tattoo Machine

Miscellaneous

supplies

BATCH PRODUCTION

Batch production is one of manufacturing methods where limited quantity of each type of product is authorized for manufacture at a time. Manufacture of a limited number of products produced at periodic intervals and stocked in warehouses as finished goods.

EXAMPLES OF BATCH PRODUCTION

ICE CREAM MANUFACTURE

• Raw Materials Blend of dairy

products

Sugar

Flavours

Additives

Eggs (optional)

Blending the mixture

Pasteurizing to kill bacteria

Homogenizing to produce a uniform texture

Cooling and resting to blend flavors

Flavoring the ice cream

Freezing to soft-serve consistency

Adding fruit and sweetened chunks

Packaging and bundling the finished product

Hardening

MANUFACTURING PROCESS

Continuous

Mass Process Assembly

In continuous manufacturing system the items are produced for the stocks and not for specific orders.

Before planning manufacturing to stock, a sales forecast is made to estimate likely demand of the product.

MASS PRODUCTION Mass production (flow production or repetitive flow production) is the production of large amounts of standardized products on production lines. Mass production is capital intensive, as it uses a high proportion of machinery in relation to workers.Mass production systems are usually organized into assembly lines. The assemblies pass by on a conveyor, or if they are heavy, hung from an overhead monorail

EXAMPLES OF MASS PRODUCTION

Heinz baked beans

Kellogg’s corn flakes

Mars bars

Ford cars

Toothpaste

TOOTHPASTE MANUFACTURE

FluorideFlavour Water Sweeteners Binders Preservatives

• Raw Materials

THE MANUFACTURING PROCESS

Weighing and mixing

Filling the tubes

Packaging and shipment

PROCESS PRODUCTION

Process production involves a series of processes which raw materials go through.  The end result is a large quantity of finished product. Process production tends to be quite capital intensive (i.e. requiring significant investment in production machinery and facilities). 

EXAMPLES OF PROCESS PRODUCTION

Oil refining

Cement

Natural gas

Vodka

VODKA MANUFACTURE

• Raw Materials

Vegetables or Grains

Flavourings

Malt Meal

Yeast

Water

THE MANUFACTURING PROCESS

Mash preparation

Sterilization and inoculation

Fermentation

Distillation and rectification

Water added

Bottling

ASSEMBLY Assembly lines are designed for a sequential organization of workers, tools or machines, and parts. The motion of workers is minimized to the extent possible.

All parts or assemblies are handled either by conveyors or motorized vehicles such as fork lifts, or gravity, with no manual trucking.

Heavy lifting is done by machines such as overhead cranes or fork lifts. Each worker typically performs one simple operation.

EXAMPLES OF ASSEMBLY PRODUCTION

Assembling of a Car

REQUIREMENTS TO BECOME AN IATA AGENT