product & technology update – ngvtf oct …...phase ii final rule 24 early compliance &...

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Brad Douville, Vice President, Business Development & Product Management PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT 2016

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Page 1: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

Brad Douville, Vice President, Business Development & Product Management

PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT 2016

Page 2: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

» Westport Innovations Inc. and Fuel Systems Solutions Inc. merged on June 1, 2016 to create Westport Fuel Systems Inc.

» A premier, global company for the engineering, manufacturing and supply of alternative fuel systems and components.

New Merged Company

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Page 3: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Family of Brands and Breadth of Reach

BREADTH OF REACH

FAMILY OF BRANDS

Medium-Duty Heavy-Duty Passenger Car & Light Truck

Industrial High Horsepower CNG Refueling

Page 4: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

» HD gasoline engines certify to same standards as diesel engines

» Established Near Zero (NZ) NOx techniques could be readily transferred to NG versions of these engines to bring them to the optional 0.02 g/bhp-hr standard

» NZ NOx engines are much more cost effective than BEVs in applications such as shuttle buses

» But will NZ NGVs qualify under the California SIP?

Opportunity Gasoline-Derived Near Zero NOx Engines

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Ref: “Game Changer, Next Generation Heavy Duty Natural Gas Engines Fueled By Renewable Natural Gas, Gladstein, Neandross and Associates, 2016

Page 5: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

Westport Engine Technology Applications

APPLICATION FUEL CHOICE ENGINE TECHNOLOGIES

High Horsepower • mining • rail • marine

LNG

CNG

high pressure direct injection

Heavy-Duty Vehicles • on-highway trucks

high efficiency spark ignited Medium-Duty Vehicles

Light-Duty Vehicles

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Page 6: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Product Progression

2010 2011 2012 2013 2014 2015 2016 2017

HPDI 1.0 Launched

Start HPDI 2.0 Program

HPDI 1.0 Production

Ended LAUNCH*

*Series production components available for delivery to OEMs

FULLY INTEGRATED SYSTEM

Page 7: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Page 8: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Page 9: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

Gen 1 Gen 2

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Technology Progression: Injector

Page 10: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

Gen 1 Gen 2

Integrated Gas Module (IGM)

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Technology Progression: IGM

Page 11: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

» Completely Re-Designed » Cost Reduced, Quality Improved » Integrated LNG Pump » High & Low Pressure Variants » Enables cold LNG for increased

range and longer hold times

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Westport LNG Tank Module

Page 12: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

» Example tests: Bonfire Vibration Drop

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LNG Tank Validation Testing

Page 13: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

LNG Pump (HHP)

High Horsepower Applications Mining, Rail & Marine

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Page 14: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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GHG Legislation for Commercial Vehicles

Page 15: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

»A

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Diesel

Page 16: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Page 17: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Page 18: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

» Industry & Government support needed to bring HPDI 2.0 to North America

» Natural Gas was excluded from DOE’s SuperTruck I and II Programs with $135M and $80M in funding, respectively

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Help Needed

Page 19: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Timeline of Diesel-Derived Spark-Ignited NG Engine Innovations

1992 2004 2007 2014

Lean Burn Technology Cummins L10G launched

1st CNG bus engine

Oxygen-free exhaust using cooled EGR 3-way catalyst

15-25% lower peak torque than diesel

Stoichiometric with Cooled EGR Technology 1st demonstrated in 2004

1st launched - CWI ISL G - in 2007

High excess air with turbocharging Much lower NOx & PM than diesel 25% lower peak torque than diesel

High Efficiency SI (HESI) Technology 1st demonstrated

Retains stoich + EGR combustion Removes constraint of common cylinder head with diesel engine Higher peak torque than diesel

Enables downsizing

• Tumble air

motion

• High turbulent kinetic energy (TKE) at point of ignition

Page 20: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

» 60% of transportation fuel is finished motor gasoline (including 4% ethanol)

» Mainly used in passenger cars, light and medium duty trucks

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Gasoline Still by Far the Largest Share of Fuel Consumption Mix

Page 21: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Heavy Duty Pickup Trucks (Class 2b/3)

Option prices relative to gasoline today: Diesel: $8,600 – $9,300 CNG*: $9,500 - $11,000

* Refers to today’s gasoline-derived NG engines with conventional CNG cylinders

Page 22: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

GASOLINE / CNG DIESEL / HESI CNG

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HD Pickup Truck Engine Power & Torque

Diesel and HESI NG

have 2x Torque

Page 23: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Conformable CNG Tanks

• Folds to fit anywhere

• Lighter, lower-cost systems

• Seamless design

• Continuous manufacturing

• Industry standard materials

Page 24: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

460

480

500

520

540

560

2020 2021 2022 2023 2024 2025 2026 2027 2028

CO

2 em

issio

ns (g

/mile

)

Model Year

HD Diesel Pick Up Truck ESI Natural Gas Phase II Final Rule

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Early Compliance & Credit Generation

Representative Work Factor of 5838 lbs

-16%

Credit Opportunity

HESI Natural Gas

Page 25: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

» One year ago: Proposed $50M from DOE: Follow-up to arpa-e MOVE program Low-cost home refuelling Conformable CNG tanks High efficiency, high performance powertrains Self-refueling vehicles Adsorbed NG

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Proposed SuperPickupTruck Program

» Have since de-scoped to $12M program: Conformable CNG tanks High efficiency, high performance powertrains Consortium funding nearly there – still $2-4M short!

Page 26: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Summary of Opportunities

1. NZ NOx CNG shuttle buses

2. >20% GHG reduction LNG HD trucks

3. -16% GHG MD/LD trucks

SuperPickup Truck Program

Page 27: PRODUCT & TECHNOLOGY UPDATE – NGVTF OCT …...Phase II Final Rule 24 Early Compliance & Credit Generation Representative Work Factor of 5838 lbs -16% Credit Opportunity HESI Natural

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Brad Douville VP, Business Development & Product Management

Westport M 1-604-649-4459 T 1-604-718-2042

[email protected] www.westport.com