product overview 02 2014

Measurement and Sensor Systems

The company

2The company

FSG Your partner for custom

engineered system solutions in the

field of industrial measuring and

automatic control engineering.

Since foundation in 1946 in Berlin the company has

established to one of the leading suppliers in the

range of measuring and sensor systems. The

company develops and produces high-quality

measuring transducers for applications in automation

and safety engineering and receive an incredible

in-house production depth of 90 %.

Over the years, FSG enhanced its linear and angular

transmitter systems with a large variety of user-

friendly system solutions. Systems which determine

measurement data and monitor and control processes

are now available for vir tually any industrial

measurement and control application a range of

high performance and precision equipment for

automation and safety engineering.

Each production step is watched and controlled by

our own quality management according to the

guidelines of DIN EN ISO 9001:2008.

300 staff members are employed in our factories at

Berlin, Kablow and Heppenheim roughly thir ty

percent of them work in development, sales and

quality assurance.

Wind Sensor

with DC-tachometer or

magnetic measuring system for wind speed

up to 50 m/sec and wind direction measuring

with analog or digital control signals

Representations

Signal Indication

analog indicators with

motor-driven potentiometer

rotary magnet system or

LED bar graph displays as flush

mounting instruments

Set-point Adjuster

presetting by hand or

motor driven: flush mounting or surface-

type casing with analog or digital output

Joystick

with ergonomic multifunction grip

with redundant inductive control systems


Signal Converter

for signal matching and monitoring,

available as

standard series eurocard or

rail mount casing

Pedal Transmitter

with universal, flat ground plate for all pedals

with redundant magnetic control systems


7

Denmark

Eltech Components A/S

Mr. Morten Wiinberg

Hassellunden 14 | DK-2465 Smorum

Phone 0045-70101410 | Fax 0045-43200777

[email protected]

Finland

Sensonor Oy

Mr. Kari Tanner

Vanattarantie 2 | FI - 37550 Lempl

Phone 00358-207809401 | Fax 00358-32255491

[email protected]

France

ICA Contact

Mr. Pierre Traut

62, rue de la Rpublique | F-67800 Hoenheim

Phone 0033-3902266 83 | Fax 0033-3902266 84

[email protected]

Italy

Kosmometer

Mrs. Viviani

Viale Casiraghi, 34

I-20099 Sesto San Giovanni (Milano)

Phone 0039-022483334 | Fax 0039-022483334

Netherlands

HPR Techniek B.V.

Mr. Adri Barendregt

Stolwijkstraat 33 | NL-3079 DN Rotterdam

Phone 0031-1029287 87 | Fax 0031-1029287 65

www.hpr techniek.nl

abarendregt@hpr techniek.nl

Norway

Elteco A/S

Mr. Svein Holla

Floodmyrveien 24 | N-3946 Porsgrunn

Phone 0047-355620 70 | Fax 0047-355620 99

www.elteco.no | [email protected]

Austria

Schmachtl GmbH

Mr. Jrgen Petschl

Pummererstrae 36 | A-4020 Linz

Phone 0043-73276460 | Fax 0043-732785036

[email protected]

Sweden

Pulsteknik AB

Mr. Anders Reinhold

Lilla Marieholmsgatan 1 - 3 | S-41502 Gteborg

Phone 0046-31707950 | Fax 0046-31258561

www.pulsteknik.se

[email protected]

Switzerland

Dietrich + Blum AG

Mr. Heinz Studer

Hertistr. 31 | CH-8304 Wallisellen

Phone 0041-848300 700 | Fax 0041-848300 701

[email protected]

Development and production department

At the present time, there is a constant demand by customers for more complex solutions

of automation problems, which have with a short period of development to be ready to

go into production at short notice. Therefore, our development, research and EMC studies

departments are provided with state-of-the-art computer aided instruments and

equipment. There all the required functional testing can practical be carried out and tests

for specifying EMC protective measures can be simulated.

With CAD workstations in the development department and drawing office and with CNC-

machines in the sector of steel construction, production and assembly we are establishing

the preconditions for short-term realization of products, ready to go into serial production.

Automated testing devices are controlling and recording the guaranteed functional

characteristics of every single device before delivery.

3

plastic feeder casting clean room for resistor components

final assembly EMC test laboratory

assembly area SMD-insertion machine

electroplating shop for surface treatment CNC assembly

6

Products

Our product range includes sensor systems for the determination of

geometrical, mechanical and time-dependent measured quantities,

together with appropriate signal converters and indicators. The following

is just a selection of what we are offering we would appreciate your

request for product information.

Our products are generally deliverable with current certificates such as:

Rope Length Transmitter

high precision

analog or

digital measuring systems with ranges

from 500 mm up to 50.000 mm

Tilt Angle Sensors

inductive

magnetic or

MEMS as single axis or dual axis pendulum

system with analog or digital signal output

Camshaft Gear

adaptation gear

limit switches

remote indication systems; degree of

protection IP 65 to IP 68

Protective Casing

adaptation gear

limit switches


protection IP 40 to IP 68 and Exd3nG5

Angular Position Transmitter

potentiometric

inductive

magnetic or

optoelectronic, as single gang,

multiple-arrangement or multiturn design

Spring Cable Reel

displacement transducer and

angular position encoder, for the application

range of crane related measuring methods,

measuring lengths up to 60 m

Linear Displacement Transmitter

potentiometric or inductive with measuring

ranges from 5 mm up to 1.000 mm

magnetic tape sensor with analog or digital

signal output up to 5.000 mm

4Market range and field of activities

Railway vehicles

As one of the most secure systems of transport,

railway requires components for setting and indicating

speed, which have to be unfailing:

redundant potentiometric or coded angular position

transmitters for cruise control and brake control

driver's cab signal indicating devices for the display

of theoretical speed V and actual speed Vth act

Shipbuilding and offshore industries

The complexity of moderns ship's management

requires, together with reducing the deployment of

personnel, an increasing level of automation. Our

product spectrum includes in the field of navigation

and piloting technology among other things.

transducer systems for the determination of

rudder angle or propeller position

corresponding sloped case indicators

signalling devices for cruise control and

rudder angle control

Cranes and excavators

Control and monitoring systems of that application

range result in high demands on accuracy and power

of endurance of all measuring components.

For mobile cranes, we are offering the example safety-

engineering products like

tilt angle transmitters

rope length transmitters

live ring transmitters

cam-operated limit switches

manually actuated and pedal actuated

control transmitters

Energy management facilities

and water-supply and distribution

In this connection, process parameters have to be picked

up, transformed into electrical signals and transmitted to

indicators, controllers and monitoring systems. Among

other things, one makes use of

transducer systems for remote indication of the

position of variable speed drive on valves, weir

gates and sector valves

control room instruments as analog and digital

indicators, set-point adjusters and signal conditioners

Renewable energies

For efficient enhancement of energy generation robust

and precise sensor components are used in wind and

water-power plants.

transducer and inclination systems for measuring and

adjustment of wind-power plants

transducer and inclination systems for setpoint tracing

of solar panels and parabolic mirrors

wind sensors for calculation of wind speed and

wind direction

Hauling plants and hoisting devices

Utmost reliability and operating speed is essential for

measuring and driving systems used on multi-level

shelving racks, assembly lines, working platforms,

suspension railway and also on stage platforms.

High precision length measurement is a precondition for

accurate positioning. Such measurements are carried out

mainly by means of draw wire systems, which provide

analog or digital signal output.

5

Development and production department

At the present time, there is a constant demand by customers for more complex solutions

of automation problems, which have with a short period of development to be ready to

go into production at short notice. Therefore, our development, research and EMC studies

departments are provided with state-of-the-art computer aided instruments and

equipment. There all the required functional testing can practical be carried out and tests

for specifying EMC protective measures can be simulated.

With CAD workstations in the development department and drawing office and with CNC-

machines in the sector of steel construction, production and assembly we are establishing

the preconditions for short-term realization of products, ready to go into serial production.

Automated testing devices are controlling and recording the guaranteed functional

characteristics of every single device before delivery.

3

plastic feeder casting clean room for resistor components

final assembly EMC test laboratory

assembly area SMD-insertion machine

electroplating shop for surface treatment CNC assembly

6

Products

Our product range includes sensor systems for the determination of

geometrical, mechanical and time-dependent measured quantities,

together with appropriate signal converters and indicators. The following

is just a selection of what we are offering we would appreciate your

request for product information.

Our products are generally deliverable with current certificates such as:

Rope Length Transmitter

high precision

analog or

digital measuring systems with ranges

from 500 mm up to 50.000 mm

Tilt Angle Sensors

inductive

magnetic or

MEMS as single axis or dual axis pendulum

system with analog or digital signal output

Camshaft Gear

adaptation gear

limit switches


protection IP 65 to IP 68

Protective Casing

adaptation gear

limit switches


protection IP 40 to IP 68 and Exd3nG5

Angular Position Transmitter

potentiometric

inductive

magnetic or

optoelectronic, as single gang,

multiple-arrangement or multiturn design

Spring Cable Reel

displacement transducer and

angular position encoder, for the application

range of crane related measuring methods,

measuring lengths up to 60 m

Linear Displacement Transmitter

potentiometric or inductive with measuring

ranges from 5 mm up to 1.000 mm

magnetic tape sensor with analog or digital

signal output up to 5.000 mm

Wind Sensor

with DC-tachometer or magnetic measuring system for wind speed

up to 50 m/sec and wind direction measuring with analog or digital control signals

Representations

Signal Indication

analog indicators with motor-driven potentiometer rotary magnet system or LED bar graph displays as flush

mounting instruments

Set-point Adjuster

presetting by hand or motor driven: flush mounting or surface-

type casing with analog or digital output

Joystick

with ergonomic multifunction grip with redundant inductive control systems with analog or digital control signals

Signal Converter

for signal matching and monitoring, available as standard series eurocard or rail mount casing

Pedal Transmitter

with universal, flat ground plate for all pedals with redundant magnetic control systems with analog or digital control signals

BelgiumHPR Techniek B.V.Mr. Adri BarendregtStolwijkstraat 33 | NL-3079 DN RotterdamPhone: 0031-102928787 | Fax: 0031-102928765www.hprtechniek.nlE-Mail: [email protected]

FinlandSensonor OyMr. Kari TannerVanattarantie 2 | FL-37550 LemplPhone: 00358-207809401 | Fax: 00358-32255491E-Mail: [email protected]

FranceICA systmes MotionMr. Pierre Traut62, rue de la Rpublique | F-67800 HoenheimPhone: 0033-390226683 | Fax: 0033-390226684E-Mail: [email protected]

ItalyMICROELIT SPAMr. Davide ReverzaniVia Sardegna, 1 | I-20146 MilanoPhone: 0039-024817900 | Fax: 0039-024813594www.microelit.it | E-Mail: [email protected]

NiederlandeHPR Techniek B.V.Mr. Adri BarendregtStolwijkstraat 33 | NL-3079 DN RotterdamPhone: 0031-102928787 | Fax: 0031-102928765www.hprtechniek.nlE-Mail: [email protected]

NorwayElteco A/SMr. Svein HollaFloodmyrveien 24 | N-3946 PorsgrunnPhone: 0047-35562070 | Fax: 0047-35562099www.elteco.no | E-Mail: [email protected]

AustriaSchmachtl GmbHMr. Jrgen PetschlPummererstrae 36 | A-4020 LinzPhone: 0043-73276460 | Fax: 0043-732785036E-Mail: [email protected]

SwedenPulsteknik ABMr. Anders ReinholdLilla Marieholmsgatan 1-3 | S-41502 GteborgPhone: 0046-317079531www.pulsteknik.se | E-Mail: [email protected]

SwitzerlandDietrich & Blum AGMr. Jrg BaumgartnerHertistr. 31 | CH-8304 WallisellenPhone: 0041-848300700 | Fax: 0041-848300701E-Mail: [email protected]

South AfricaMecosa (Pty) LtdMr. Henning Klaus SpringerPO Box 651240 | ZA-2010 BenmorePhone: 0027-112576100 | Fax: 0027-112576123Mobil: 0027-836750325E-Mail: [email protected]

Precision Rotary Potentiometer


Today potentiometric angular position transmitters attain a still

more status with regard to the analogue measuring technique

as far as high-quality measurement tasks are concerned due

to the favourable value for money.

They are mainly used for

Power braking control elements for railway vehicles

as well as ship telegraphs

Rudder and propeller systems for ships

Control drives for systems in the field of energy

management and chemical industry

Lifting gears and slewing mechanisms of cranes

and excavators

Tail vanes for meteorological measurements

As dancer potentiometers for textile and

paper machinery

As well as for measurements in the field of

mechanical, apparatus and medical engineering

Potentiometric transmitters have either a high-resolution

element of conductive plastic or high-resolution gold or

constantan wire with various resistance and angle values.

They are available in various sizes as single-turn or

multiple-turn potentiometers or in a multiple design.

For adjustment of the measuring range almost all series can

be provided with shorted sections, tappings and function

windings.

Some models are available with incorporated signal

converter providing current or voltage outputs in

configuration of 2, 3 or 4 wires.

To ensure reliability in very dirty atmospheres, oil-filled

potentiometers are available.

Moreover, to provide protection for all potentiometers from

mechanical damage, dusty and damp industrial atmospheres

a series of housings with a protection of the types IP 40 to

IP 68 is available; partly to be equipped with gearing and

Iimit switches.

2


with resistance, current or voltage output

Application ranges

11

Specifications of protective housings

Series A

Series GS 120

Series G 90

Housing

IP Code

Shaft

Bearing

Bearing friction

Gearing

Weight

Article number

Housing

IP Code

Shaft

Bearing

Bearing friction

Gearing

Weight

Article number

alu, grey coated

IP 40 or IP 65

stainless steel

2 ball bearings

IP 40 = 0,1 Ncm

IP 65 = 1,5 Ncm

1:1 up to 1:10 *

1:1 up to 25:1 *

26:1 up to 125:1 **

approx. 1 kg

3601Z02

alu, grey coated

stainless steel

2 ball bearings

1,5 Ncm

1:1 up to 216:1 *

1:1 up to 1296:1 **

1:1 up to 1:10 ***

ca. 2,5 kg

1892Z

IP 65

Mechanical data

Mechanical data

Housing

IP code

Shaft

Bearing friction

Weight

Article number

alu, grey coated

IP 40 or IP 65

stainless steel

0,8 Ncm

ca. 0,4 1 kg

1708Z03

Mechanical data

Housing suitable for accommodation

of any transmitter size up to

54 mm outside diameter.

Housing suitable for accommodation of any

transmitter size up to 70 mm

outside diameter.


of any potentiometer of type series

PW70 in single design.

5.9

62

Pg9

~1

25

76

42.5

8

16

60

2

30

h6

h6

6

5.3

80

45

Pg9

97

90

107

~28

27

6.5

Tk-

69.5

30

6

20.4

3.5

2

6

32.4

116

17 13

-0.0

12

-0.0

18

h9

145

7/3x120

85

25 25

Tk-

10

Element for pressure compensation244

6

10

12

10

21

Length according to order

54

40

120

160

h6

h9

h9

0.5

* free from backlash, ** low backlash


*** free from backlash or low backlash

Versions and circuit variations

3

Series PW Resistance elements as ring winding with wire winding on an

anodised aluminium anchor ring can be provided with any

circuit, angle and resistance values.

1. Wiper limited by stops

2. Wiper continuous rotation over 360 with reactive winding

3. Wiper continuous rotation over 360 without reactive winding

(sawtooth shape)

4. Any arrangement of shorted sections

5. Any arrangement of tappings

6. 7. 8. Special windings with characteristic curve of the

linear or sin/cos type

9. Two electrically isolated windings on a winding former,

angle 175

Series PW Resistance elements as straight winding with wire winding on a

coated former of copper wire are used in potentiometers of the

multiple-turn or linear type but also in single-turn potentiometers

with active angles up to max. 350.

Wiper limited by stops

Wiper continuous rotation over 360 only for purposes of

putting into operation

Any arrangement of shorted sections

Any arrangement of tappings

1.

2.

4.

5.

Series PK Resistance elements of conductive plastic, imprinted on glass-

fiber reinforced supports. The max. active angle amounts to

355. Smaller angles, tappings and shorted sections on request.


2 Wiper continuous rotation over 360



Sin/cos characteristic curve

Two electrically isolated windings on a winding former,

angle 175

1.

.

4.

5.

7.

9.

1 2 54

1 2 5 6 7 8 943

91 2 54 7

10

Angular Position Transducers

Type series PW / PK -MU Angular position transducers, equipped with resistance

elements of wire or plastic resistance elements with integrated

R/I or R/V converter for current or voltage output, optional with

a configuration of 2, 3 or 4 wires.

Also available with galvanic isolation between supply and

output signal as far as version with 4 wires is concerned.

All types of transducers are provided with rear trimmer to

match output signal within wide ranges to the respective

angular deflection.

Type series PW / PK 613-MU PW / PK 620-MU PW / PK 1023-MU

0,2 %

2 k

0 - 20 4 - 20 mA

600

18 - 33 V DC

80 mA

max. 1 % / 10 K; typically: 0,5 % /10 K

0,1 %

and

approx.

respectively

0,1 %

Voltage output

Load resistance

Current voltage

Load resistance

Supply voltage

Current consumption

4-wire system galvanically isolated

2-, 3- or 4-wire system

TC

Linearity

0 - 10 2 - 10 V and respectively

Zero point and rise to be

adjusted via trimmer

mA

V

0 %

0 %

50 %

10 %

100 %

100 %

mA

V

PW / PK 613-MU / 620-MU PW / PK 1023-MU

6520

60

TK- 42 / M4

10

24

58

50 f7

h7

50,8

14

45,6

6

47,6

h7

-0,02

Electrical specifications

4-wire system

with galvanic

isolationmA

UB

IA

3- or

4-wire system

mA

UB

IA

2-wire system

mA

UB

IA


4

straight-shaped

9

22,2 mm

IP 30

3 / 6 mm

ball-/sintered bearing

0,03 Ncm

340

340

up to 10 k

5 %

0,5 %

1033

0,5 W

threefold

soldered connection/wire

15g

1114Z70

ring

23

60 mm

IP 65

6 / 10 mm

ball bearing

2,5 Ncm

360

345

up to 20 k

2 %

0,2 %

max. 2321

2,5W

twofold

plug / cable

380 g

5720Z52

11

28 mm

IP 30

6 mm


0,04 Ncm

340

340

up to 10 k

5 %

0,5 %

1369

0,5 W

threefold


20 g

1122Z01

straight-shaped

Version wire-wound

Temperature range

Test voltage

Vibration resistance

Shock resistance

Life time

Fastening

Model types PW 609 PW 620

Design

General Data

Resistance element

Material of housing

Synchro size

Diameter of housing

IP code of housing

Diameter of shaft

Shaft bearing

Material of shaft

Adjustment speed max.

Torque

Torque (oil-filling)

max. active angle (

max. stop angle

Value of resistance

Resistance tolerance

Linearity tolerance

Resolution (windings)*

Capacity

Multiple version

Functional winding

Oilfilling

Switches

Connection

Weight **

Article number

0,5)

PW 611 PW 1023

straight-shaped ring

13

36,5 mm

IP 30

6 mm


0,05 Ncm

1 Ncm

345 360

345

up to 20 k

5 % 2 %

0,2 %

1851 2100

1 W 2,5 W

sixfold

soldered connection / wire

40 g

1567Z01 1560Z10

PW 613


20

50,8 mm

IP 30

6 mm


0,05 Ncm

1 Ncm

350 360

345

up to 20 k

5 % 2 %

0,2 %

3434 max. 2321

1 W 2,5 W

sixfold


70 g

1577Z01 1570Z02

* depend on resistance value and active angle

** single version

-30 C up to +80 C

550 V, 50 Hz, 1 min.

5 - 200 Hz, 10 g

50 g, 6 ms

high life time due to a patent-registered spiral wiper 10 - 100 millions cycles

depend on version: Central fixing, clamp fixing, threaded holes

aluminium, anodised

stainless steel

360 U/min.

PW 70

27,5

7,2

24

6 h7

12 h6

70

50

M4

PW 55

2,5

8

5,95 -0,02

3,2 6 +0,05

46

55

PW 45

6

12

h7

h6

24

27,5

32

45

M4

9

PW 45W 3/10

45

M10x1

20,5

85

46,5

6 h7

PW 70M

L 50 70 90

MI MII MIII MIV MV MVI

110 130 150

6 h7

30 h6

24

L

2

M4

80

50

Version

Model types

Design

Resistance element

Material of housing

Synchro size

Diameter of housing

IP code of housing

Diameter of shaft

Shaft bearing

Material of shaft

Adjustment speed

Torque


Value of resistance


Linearity tolerance


Capacity**

Multiple version

Functional winding

Oilfilling

Switches

Connection

Weight

Article number

max. active angle (

max. stop angle

0,5)

straight-shaped

brass / thermoplast

FSG design

45 mm

IP 30

6 mm

sintered bearing

stainless steel

360 U/min.

0,5 Ncm

1080 3600

1080 3600

up to 25 k

5 %

0,1 %

max. 5783 max. 21049

2 W

twofold

soldered connection

100 g 150 g

1302Z10 1300Z10

straight-shaped

thermoplast

45 mm

6 mm

sintered bearing

60 U/min.

0,5 Ncm / 5 Ncm

280 / 345

280 / 345

up to 25 k

5 %

0,5 %

max. 2312

1,5 W

soldered connection

70 g

1511Z07

ring

thermoplast

45 mm

6 mm

sintered bearing

360 U/min.

0,3 Ncm / 3 Ncm

1 Ncm

360

345

up to 20 k

2 %

0,3 %

max. 2321

2,5 W

twofold

soldered-/screwed connection

70 g

1500Z05

straight-shaped

thermoplast

55 mm

Hollow shaft 6 x 6 mm

plastic bush bearing

60 U/min.

0,2 Ncm

350

345

up to 20 k

5 %

0,5 %

1620

1,5 W

stackable

plug Faston

50 g

1573S10

ring

thermoset

70 mm

6 mm

sintered bearing

360 U/min.

0,5 Ncm

1 Ncm

360

350

up to 50 k

2 %

0,15 %

max. 3621

6 W

sixfold


140 g

1700Z04

5


wire-wound

PW 0045 PW 45 W 3/10 PW 55PW 45 PW 70


** single version

Designs

8

PW / PK 613 PW / PK 620

PW / PK 609 PW / PK 611

PW / PK 1023

6520

60

TK- 42 / M4

10

24

58

50 f7

h7

PW 0045

6

24

13

M12x0,75

h7

45

32

47.6

6 h7

50.8

6.1

12

.21

4

h7

33.32

6

36.5

12

.2

6.1

14

6

24.6

28

12

.21

4

6.1

h7h7

22.2

19

6

12

6

14

Version

Model types

Design

Resistance element

Material of housing

Synchro size

Diameter of housing

IP code of housing

Diameter of shaft

Shaft bearing

Material of shaft


Torque


Value of resistance


Linearity tolerance

Resolution

Capacity

Multiple version

Functional curve

Oilfilling

Switches

Connection

Weight*

Article number

max. active angle (

max. stop angle

0,5)

conductive plastic

aluminium, anodised

13

36,5 mm

IP 30

6 mm


stainless steel

1000 U/min.

0,05 Ncm

350 5632

345 5632

1 k up to 10 k

10 %

1,5 % / 0,15 % ** 0,5 %

almost infinite

1 W

sixfold onefold


40 g 120 g

1565Z02 2720Z50

9

22,2 mm

IP 30

3 / 6 mm


0,03 Ncm

345

340

20 %

2 % / 0,5 % **

0,5 W

threefold


15 g

1105Z02 / 1125Z01

11

28 mm

IP 30

6 mm


0,04 Ncm

345

340

20 %

2 % / 0,2 % **

0,5 W

threefold


20 g

1120Z02

20

50,8 mm

IP 30

6 mm


0,05 Ncm

1 Ncm

355

345

10 %

1,5 % / 0,1 % **

1 W

sixfold


70 g

1575Z02

23

60 mm

IP 65

6 / 10 mm

ball bearing

2,5 Ncm

355

345

10 %

1,5 % / 0,1 % **

1 W

twofold

plug / cable

380 g

5710Z52


6

conductive plastic

PK 609 PK 613 PK 620PK 611 PK 1023

* single version

** linearised version

Temperature range

Test voltage


Shock resistance

Life time

Fastening

General data

-30 C up to +80 C

550 V, 50 Hz, 1 min.

5 - 200 Hz, 10 g

50 g, 6 ms

high life time due to a patent-registered spiral wiper 10 - 100 million cycles


PK 613-G16

7

Potentiometric circuit and its characteristic curves

Standard winding

12

11 13

- U +

u 1

1 -

12

U

Winding with 2 different resistance segments

for buckled characteristic curves

12

11 13

- U +

u 1

1 -

12

U

W1 W2

Shorted section within winding

12

11 13

- U + u 1

1 -

12

U

Center tapping for benchmark

12

10

11 13

- U +

u 1

1 -

12

U+

U-

Wiper continuous rotation, without reactive winding,

nly at beginning and end led out separatelyo

360

u 1

1 -

12

U

11 13

- U +

Sealed sin/cos functional windings with 90 offset wipers

12

1

8a3

12

2

u

2

u

2

8a1

8a2

U

-

+360

U

cos cos sin

sin


12

11

- A

+ U8a2

13

U

-

+

U + +

A -

U1

2

C Sealed winding with 2 opposite tappings

and 2 opposite wipers continuous rotation

12

1

12

2

u

8a1

8a2

U

-

+

360

0

u 1

2 -

12

1

2

U+

U-

D

A B

E F

G H

Version

Model types

Design

Resistance element

Material of housing

Synchro size

Diameter of housing

IP code of housing

Diameter of shaft

Shaft bearing

Material of shaft


Torque


Value of resistance


Linearity tolerance

Resolution

Capacity

Multiple version

Functional curve

Oilfilling

Switches

Connection

Weight*

Article number

max. active angle (

max. stop angle

0,5)

conductive plastic

aluminium, anodised

13

36,5 mm

IP 30

6 mm


stainless steel

1000 U/min.

0,05 Ncm

350 5632

345 5632

1 k up to 10 k

10 %

1,5 % / 0,15 % ** 0,5 %

almost infinite

1 W

sixfold onefold


40 g 120 g

1565Z02 2720Z50

9

22,2 mm

IP 30

3 / 6 mm


0,03 Ncm

345

340

20 %

2 % / 0,5 % **

0,5 W

threefold


15 g

1105Z02 / 1125Z01

11

28 mm

IP 30

6 mm


0,04 Ncm

345

340

20 %

2 % / 0,2 % **

0,5 W

threefold


20 g

1120Z02

20

50,8 mm

IP 30

6 mm


0,05 Ncm

1 Ncm

355

345

10 %

1,5 % / 0,1 % **

1 W

sixfold


70 g

1575Z02

23

60 mm

IP 65

6 / 10 mm

ball bearing

2,5 Ncm

355

345

10 %

1,5 % / 0,1 % **

1 W

twofold

plug / cable

380 g

5710Z52


6

conductive plastic

PK 609 PK 613 PK 620PK 611 PK 1023

* single version

** linearised version

Temperature range

Test voltage


Shock resistance

Life time

Fastening

General data

-30 C up to +80 C

550 V, 50 Hz, 1 min.

5 - 200 Hz, 10 g

50 g, 6 ms

high life time due to a patent-registered spiral wiper 10 - 100 million cycles


PK 613-G16

7

Potentiometric circuit and its characteristic curves

Standard winding

12

11 13

- U +

u 1

1 -

12

U

Winding with 2 different resistance segments

for buckled characteristic curves

12

11 13

- U +

u 1

1 -

12

U

W1 W2


12

11 13

- U +

u 1

1 -

12

U

Center tapping for benchmark

12

10

11 13

- U +

u 1

1 -

12

U+

U-

Wiper continuous rotation, without reactive winding,

nly at beginning and end led out separatelyo

360

u 1

1 -

12

U

11 13

- U +

Sealed sin/cos functional windings with 90 offset wipers

12

1

8a3

12

2

u

2

u

2

8a1

8a2

U

-

+360

U

cos cos sin

sin


12

11

- A

+ U8a2

13

U

-

+

U + +

A -

U1

2

C Sealed winding with 2 opposite tappings

and 2 opposite wipers continuous rotation

12

1

12

2

u

8a1

8a2

U

-

+

360

0

u 1

2 -

12

1

2

U+

U-

D

A B

E F

G H

Version

Model types

Design

Resistance element

Material of housing

Synchro size

Diameter of housing

IP code of housing

Diameter of shaft

Shaft bearing

Material of shaft

Adjustment speed

Torque


Value of resistance


Linearity tolerance


Capacity**

Multiple version

Functional winding

Oilfilling

Switches

Connection

Weight

Article number

max. active angle (

max. stop angle

0,5)

straight-shaped

brass / thermoplast

FSG design

45 mm

IP 30

6 mm

sintered bearing

stainless steel

360 U/min.

0,5 Ncm

1080 3600

1080 3600

up to 25 k

5 %

0,1 %

max. 5783 max. 21049

2 W

twofold

soldered connection

100 g 150 g

1302Z10 1300Z10

straight-shaped

thermoplast

45 mm

6 mm

sintered bearing

60 U/min.

0,5 Ncm / 5 Ncm

280 / 345

280 / 345

up to 25 k

5 %

0,5 %

max. 2312

1,5 W

soldered connection

70 g

1511Z07

ring

thermoplast

45 mm

6 mm

sintered bearing

360 U/min.

0,3 Ncm / 3 Ncm

1 Ncm

360

345

up to 20 k

2 %

0,3 %

max. 2321

2,5 W

twofold


70 g

1500Z05

straight-shaped

thermoplast

55 mm

Hollow shaft 6 x 6 mm

plastic bush bearing

60 U/min.

0,2 Ncm

350

345

up to 20 k

5 %

0,5 %

1620

1,5 W

stackable

plug Faston

50 g

1573S10

ring

thermoset

70 mm

6 mm

sintered bearing

360 U/min.

0,5 Ncm

1 Ncm

360

350

up to 50 k

2 %

0,15 %

max. 3621

6 W

sixfold


140 g

1700Z04

5


wire-wound

PW 0045 PW 45 W 3/10 PW 55PW 45 PW 70


** single version

Designs

8

PW / PK 613 PW / PK 620

PW / PK 609 PW / PK 611

PW / PK 1023

6520

60

TK- 42 / M4

10

24

58

50 f7

h7

PW 0045

6

24

13

M12x0,75

h7

45

32

47.6

6 h7

50.8

6.1

12

.21

4

h7

33.32

6

36.5

12

.2

6.1

14

6

24.6

28

12

.21

4

6.1

h7h7

22.2

19

6

12

6

14


4

straight-shaped

9

22,2 mm

IP 30

3 / 6 mm


0,03 Ncm

340

340

up to 10 k

5 %

0,5 %

1033

0,5 W

threefold


15g

1114Z70

ring

23

60 mm

IP 65

6 / 10 mm

ball bearing

2,5 Ncm

360

345

up to 20 k

2 %

0,2 %

max. 2321

2,5W

twofold

plug / cable

380 g

5720Z52

11

28 mm

IP 30

6 mm


0,04 Ncm

340

340

up to 10 k

5 %

0,5 %

1369

0,5 W

threefold


20 g

1122Z01

straight-shaped

Version wire-wound

Temperature range

Test voltage


Shock resistance

Life time

Fastening

Model types PW 609 PW 620

Design

General Data

Resistance element

Material of housing

Synchro size

Diameter of housing

IP code of housing

Diameter of shaft

Shaft bearing

Material of shaft


Torque


max. active angle (

max. stop angle

Value of resistance


Linearity tolerance


Capacity

Multiple version

Functional winding

Oilfilling

Switches

Connection

Weight **

Article number

0,5)

PW 611 PW 1023


13

36,5 mm

IP 30

6 mm


0,05 Ncm

1 Ncm

345 360

345

up to 20 k

5 % 2 %

0,2 %

1851 2100

1 W 2,5 W

sixfold


40 g

1567Z01 1560Z10

PW 613


20

50,8 mm

IP 30

6 mm


0,05 Ncm

1 Ncm

350 360

345

up to 20 k

5 % 2 %

0,2 %

3434 max. 2321

1 W 2,5 W

sixfold


70 g

1577Z01 1570Z02


** single version

-30 C up to +80 C

550 V, 50 Hz, 1 min.

5 - 200 Hz, 10 g

50 g, 6 ms

high life time due to a patent-registered spiral wiper 10 - 100 millions cycles


aluminium, anodised

stainless steel

360 U/min.

PW 70

27,5

7,2

24

6 h7

12 h6

70

50

M4

PW 55

2,5

8

5,95 -0,02

3,2 6 +0,05

46

55

PW 45

6

12

h7

h6

24

27,5

32

45

M4

9

PW 45W 3/10

45

M10x1

20,5

85

46,5

6 h7

PW 70M

L 50 70 90

MI MII MIII MIV MV MVI

110 130 150

6 h7

30 h6

24

L

2

M4

80

50

Versions and circuit variations

3

Series PW Resistance elements as ring winding with wire winding on an

anodised aluminium anchor ring can be provided with any

circuit, angle and resistance values.

1. Wiper limited by stops

2. Wiper continuous rotation over 360 with reactive winding

3. Wiper continuous rotation over 360 without reactive winding

(sawtooth shape)

4. Any arrangement of shorted sections

5. Any arrangement of tappings

6. 7. 8. Special windings with characteristic curve of the

linear or sin/cos type

9. Two electrically isolated windings on a winding former,

angle 175

Series PW Resistance elements as straight winding with wire winding on a

coated former of copper wire are used in potentiometers of the

multiple-turn or linear type but also in single-turn potentiometers

with active angles up to max. 350.


Wiper continuous rotation over 360 only for purposes of

putting into operation



1.

2.

4.

5.

Series PK Resistance elements of conductive plastic, imprinted on glass-

fiber reinforced supports. The max. active angle amounts to

355. Smaller angles, tappings and shorted sections on request.


2 Wiper continuous rotation over 360



Sin/cos characteristic curve

Two electrically isolated windings on a winding former,

angle 175

1.

.

4.

5.

7.

9.

1 2 54

1 2 5 6 7 8 943

91 2 54 7

10


Type series PW / PK -MU Angular position transducers, equipped with resistance

elements of wire or plastic resistance elements with integrated

R/I or R/V converter for current or voltage output, optional with

a configuration of 2, 3 or 4 wires.

Also available with galvanic isolation between supply and

output signal as far as version with 4 wires is concerned.

All types of transducers are provided with rear trimmer to

match output signal within wide ranges to the respective

angular deflection.

Type series PW / PK 613-MU PW / PK 620-MU PW / PK 1023-MU

0,2 %

2 k

0 - 20 4 - 20 mA

600

18 - 33 V DC

80 mA

max. 1 % / 10 K; typically: 0,5 % /10 K

0,1 %

and

approx.

respectively

0,1 %

Voltage output

Load resistance

Current voltage

Load resistance

Supply voltage

Current consumption

4-wire system galvanically isolated

2-, 3- or 4-wire system

TC

Linearity

0 - 10 2 - 10 V and respectively

Zero point and rise to be

adjusted via trimmer

mA

V

0 %

0 %

50 %

10 %

100 %

100 %

mA

V

PW / PK 613-MU / 620-MU PW / PK 1023-MU

6520

60

TK- 42 / M4

10

24

58

50 f7

h7

50,8

14

45,6

6

47,6

h7

-0,02


4-wire system

with galvanic

isolationmA

UB

IA

3- or

4-wire system

mA

UB

IA

2-wire system

mA

UB

IA

Today potentiometric angular position transmitters attain a still

more status with regard to the analogue measuring technique

as far as high-quality measurement tasks are concerned due

to the favourable value for money.

They are mainly used for

Power braking control elements for railway vehicles

as well as ship telegraphs

Rudder and propeller systems for ships

Control drives for systems in the field of energy

management and chemical industry

Lifting gears and slewing mechanisms of cranes

and excavators

Tail vanes for meteorological measurements

As dancer potentiometers for textile and

paper machinery

As well as for measurements in the field of

mechanical, apparatus and medical engineering

Potentiometric transmitters have either a high-resolution

element of conductive plastic or high-resolution gold or

constantan wire with various resistance and angle values.

They are available in various sizes as single-turn or

multiple-turn potentiometers or in a multiple design.

For adjustment of the measuring range almost all series can

be provided with shorted sections, tappings and function

windings.

Some models are available with incorporated signal

converter providing current or voltage outputs in

configuration of 2, 3 or 4 wires.

To ensure reliability in very dirty atmospheres, oil-filled

potentiometers are available.

Moreover, to provide protection for all potentiometers from

mechanical damage, dusty and damp industrial atmospheres

a series of housings with a protection of the types IP 40 to

IP 68 is available; partly to be equipped with gearing and

Iimit switches.

2


with resistance, current or voltage output

Application ranges

11

Specifications of protective housings

Series A

Series GS 120

Series G 90

Housing

IP Code

Shaft

Bearing

Bearing friction

Gearing

Weight

Article number

Housing

IP Code

Shaft

Bearing

Bearing friction

Gearing

Weight

Article number

alu, grey coated

IP 40 or IP 65

stainless steel

2 ball bearings

IP 40 = 0,1 Ncm

IP 65 = 1,5 Ncm

1:1 up to 1:10 *

1:1 up to 25:1 *

26:1 up to 125:1 **

approx. 1 kg

3601Z02

alu, grey coated

stainless steel

2 ball bearings

1,5 Ncm

1:1 up to 216:1 *

1:1 up to 1296:1 **

1:1 up to 1:10 ***

ca. 2,5 kg

1892Z

IP 65

Mechanical data

Mechanical data

Housing

IP code

Shaft

Bearing friction

Weight

Article number

alu, grey coated

IP 40 or IP 65

stainless steel

0,8 Ncm

ca. 0,4 1 kg

1708Z03

Mechanical data


of any transmitter size up to

54 mm outside diameter.

Housing suitable for accommodation of any

transmitter size up to 70 mm

outside diameter.


of any potentiometer of type series

PW70 in single design.

5.9

62

Pg9~

12

5

76

42.5

8

16

60

2

30

h6

h6

6

5.3

80

45

Pg9

97

90

107

~28

27

6.5

Tk-

69.5

30

6

20.4

3.5

2

6

32.4

116

17 13

-0.0

12

-0.0

18

h9

145

7/3x120

85

25 25

Tk-

10

Element for pressure compensation244

6

10

12

10

21

Length according to order

54

40

120

160

h6

h9

h9

0.5



*** free from backlash or low backlash

For measuring angular positions and converting them into electrical

signals for teletransmission purposes, either potentiometric (see data

sheet precision rotary potentiometer), inductive, magnetic,

incrementally or absolutely coded angular position transducers can

be used according to the particular application.

Inductive angular position transducers of the non-contacting type

are preferably used on measuring points, which are exposed to

extreme vibration or shock or to aggressive atmospheres.

This applies mainly to measurement problems one is confronted with

in energy industry and chemical plants, for instance while measuring

the actual value of the position of variable speed drives, or of

machines in paper-processing and textile industry, while measuring

the position of dancer rollers and very frequently in pendulum

systems for measuring tilt angles on cranes and excavators.

Optoelectronic angular position transducers possess code disks,

whose tracks are digitally scanned.

They are high-resolution measuring systems with low temperature

coefficient, available in a single- or multi-turn version, outputting

analogue or digitally coded signals.

Single-turn transducers are used e. g. in the railway vehicle domain in

connection with master controllers or on cranes as slewing ring

transmitters.

Multi-turn transducers are preferably used together with rope length

measuring systems on hauling plants, bearer cable winches of crane

systems or in the field of machine tool engineering for sensing the

tool position.

Magnetic angular position transducers are extremely robust

measuring systems completely hermetically encapsulated of two-

chamber design with a protection degree of IP 68.

In shaft exit design e. g. they are used to record the angular position

of a permanent magnet mounted on the measuring object.

Transducers of this type are predominately used in commercial

vehicles for sensing the position of steering type axles or the angle

of the articulated arm of excavators.

Transducers with shaft exit also contain a hermetically encapsulated

electronic unit. They are universally used in mechanical engineering

exposed to extreme atmospheres in order to record angular positions.

Signals of the single- or multi-turn version are output either analogue

as current or voltage signals or digital as CAN open configuration.

2

Inductive Magnetic

mA

N

S

C

Optoelectronic


Application range

Measuring systems

Specifications of protective casing

11

GS 100

GS 120 EEX

GS 150

aluminium,

grey varnished coating

IP 65 (IP 68)

stainless steel

two ball bearings

4 Ncm

1:1 bis 1296:9 *

1:1 bis 1:10 **

ca. 3 8 kg

1802Z02

Mechanical data

Casing

Degree of protection

Shaft material

Bearing

Bearing friction

Gearing

Weight

Article number

Casing


Shaft material

Bearing

Bearing friction

Gearing

Weight

Article number

aluminium,


IP 65 (IP 68)

stainless steel

two ball bearings

1,5 Ncm

1:1 up to 256:1 *

1:10 **

ca. 1,5 kg

1831S10

Mechanical data

Casing


Protection class

PTB-No.

Shaft material

Bearing

Bearing friction

Gearing

Weight

Article number

aluminium,


IP 65

EExdIICT6

PTB 03 ATEX

1062 / 1063X

stainless steel

two ball bearings

1,5 Ncm

on demand

5 kg approximately

1785Z02

Mechanical data

Accepts all sizes of transmitters up to an

outside diameter of 70 mm.

Incorporating switches is possible.

Accepts transmitters size 13 and 20,

servo mount.

70

2xPg11

22.5 22.5

74

Tk-

92Tk-

38

12

24

100

25

10

9

35

5

M6

h9

10

0h6

100

optional

101

Pg16

M8x12

25

40

Tk-

12

21

DIN 6885 A4-10

65 mm - 500 mm approximately

(depends on the components inside)

10

15

5

45

h6

-0.0

06

-0.0

08 3

8 150

M6/28 deeply

10

h7

30

h6

15,23

57,317024

251,3

120

104

120

22

,53

0 75

* backlash compensated or reduced backlash

** backlash compensated



Specifications of separate components

1. Unilat coupling for shaft diameter

4/6 mm

6/6 mm, 6/8 mm, 6/10mm, 6/12 mm

8/8 mm, 8/10 mm, 8/12 mm

10/10 mm, 10/12 mm

Material: Aluminium or brass/plastic

2. Balg coupling for shaft diameter:

6/6 mm, 6/10 mm

10/10 mm, 10/12 mm

12/12 mm

Material: Brass alloy

3. Drive coupling for shaft diameter:

6/6 mm, 6/8 mm, 6/10 mm, 6/12mm

8/8 mm, 8/10 mm, 8/12 mm

10/10 mm, 10/12 mm

12/12 mm

Material: Aluminium

Other versions on request.

:

10

Couplings

Signal converter

4,5

5,7

37,5

55

61

6,5

110

75

Signal converter

Typ WEVI / K16

Input: signal from transducer series WD

Output: 0 or 4 - 20 mA, R 600L

Supply: 18 - 33 V DC or 230 V AC

Weight: 300 g

Article number: 9242Z03

Signal converter

Typ WEVI EEX / K16


Output: 0 or 4 - 20 mA, R 600 intrinsically safeL

Supply: 18 - 24 V DC intrinsically safe from NBW

Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2061X

Weight: 300 g


Power supply with signal isolation

Typ NBW EEX / K16

Input: 4 - 20 mA intrinsically safe

Output: 4 - 20 mA electrically isolated from input R 600 L

Supply: 230 V AC

Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2050

Weight: 300 g


1

2

3

Inductive transducer systems (WD)

are available as models of synchro size 20 (series 620) and

synchro size 23 (series 1023).

They contain a differential inductor designed in form of a ring

winding with a non-contact tapping.

The electrical output signals representing zero and final value

of the mechanical drive shaft angle are available within a broad

range of limits via trimming potentiometers of the incorporated

or separate electronics.

For use in explosive installations, transducer systems as

well as electronic components are available with a degree

of protection EEx and Exd with ATEX approval.

Optoelectronic transducer systems (XI and XA)

are available as models of synchro size 23 in incremental

and absolute coded design.

Incremental systems convert the angle to be measured into

a proportional number of pulses, appearing in two tracks

A and B with an offset of 90 for identification of direction.

Absolutely coded systems are available as single- or multi-turn

encoders.

They contain a gray-coded rotating disk whose 12 concentric

tracks are optically scanned by infrared diodes and phototransistors.

Signals are output parallel via NPN or PNP transistors or analogue

via a digital-to-analogue converter with current output 4 - 20 mA.

All transducers can also be supplied with field bus interface

CAN open standard and in user-specific data format respectively.

Magnetic transducer systems (MH)

are available as models of synchro sizes 9, 13, 20 and 23.

They are fully enclosed in an aluminium casing of two chamber

design and contain a permanent magnet with a high-precision

angular encoder.

Signals are output either analogue, e. g. with 4 - 20 mA,

or digitally coded (CAN open standard).

Output signal of transducers with analogue output can be

programmed via rear keys of transducer to the respective

measuring range.

For safety-relevant applications these systems are also

available in redundant version according to IEC 61508 (SIL).

System versions

3

WD

MH

Xi u. XA

Differential inductor

mA

Coded disk

mA

CAN

Interface

Permanent magnet

CAN

Interface

N S

mA

sin/cos

single-turn multi-turn

9

22,2 mm

6 mm

360 1080

1 3

0,5 - 4,5 V

fixed alignment

0,5 % 0,1 %

12 bit

5 V DC

< 80 mA

IP 67

standard wire

100 g

1130Z01 1140Z01

System versions Magnetic systems

Casing material

Shaft material

Shaft bearing

Temperature range

Test voltage

Immunity standard

Emission standard

Shock

Vibration

Current output

Voltage output

Supply voltage

Series MH 609 MH 620 MH 1023

Models

General data

single-turn

special size

60 mm

external magnet

360

1

0 - 10 V

4 - 20 mA

CAN / CANopen

4 - 20 mA / CAN

fixed alignment

0,2 %

14 bit

18 - 33 V DC

< 80 mA

IP 68

plug / cable

400 g

TV

5850Z01


23

60 mm

6 / 10 mm

360 23040

1 64

0 - 10 V

4 - 20 mA

CAN / CANopen

4 - 20 mA / CAN

keys or CAN-Bus

0,2 %

14 bit

18 - 33 V DC

< 80 mA

IP 68

plug / cable

400 g

5750Z02 5755Z02

single-turn

20

50,8 mm

6 mm

360

1

0 - 10 V

4 - 20 mA

CAN / CANopen

4 - 20 mA / CAN

cable

0,2 %

14 bit

1 x or 2 x 18 - 33 V DC

< 80 mA

IP 67

cable

200 g

2845Z01


13

36,5 mm

6 mm

360 5760

1 16

0 - 10 V

4 - 20 mA

keys

0,3 %

12 bit 16 bit

18 - 33 V DC

< 80 mA

IP 65

solder-type terminals / cable

100 g

2740Z01 2750Z01

Specifications

alu, anodized, partly vanished, special version: saline-resistant coating HART-COAT

stainless steel

ball bearing

-30C up to +70C, other ranges on request

500 V, 50 Hz, 1 min

EN 61 000-6-2

EN 61 000-6-4

50 g, 6 ms

4 g Sinus 5 - 100 Hz

R 600 3 wire system, 2 and 4 wire system on requestL

R 10 k 4 wire systemL

18 - 33 V DC, other supply on request

4

MH 613 MH 1023 ext

Single-turn / multi-turn

Synchro size

Casing -

Shaft -

Angle of rotation max.

Revolution max.

Voltage output

Current output

Pulse output

Bus output

Redundant electronics

Signal adjustment via

Linearity

Resolution

Supply

Current consumption

IP code of casing up to

Connection

Weight

Approval

Article number

8XA 1023

Models

WD 620

6h7

47

,6-0

,02

50

,8

17,414

1,6

WDG 620

6h7

47

,6-0

,02

50,845,614

1,6

6h

6

50

f7

4

5814

65

60

TK- 42 / M4

* also 10 h6

Solder-type

terminals

Solder-type

terminals

Four-wireThree-wire

Wiring

5

Inductive systems

MH 670 WDG 620*MH 4096

Magnetic systems

Terminal connecting plancolor of standard

wire or cable

solder-type

terminals

cable / standard wire

V- or mA

plug

7-poles

V- or mA

plug

5-poles

supply

output

supply

output

supply

CAN-output

Us

0 V

Us

0 V

Us

0 V

Low

High

+

+

+

+

+

1

2

3 4

5

67

1

234

5

6

1

2

4

2

3

5

4

green

brown

yellow

white

5

4

25

24

* series WD also available in intrinsically safe version, see page 10

** only via external electronic, see page 10

2-fold systems

Xi / MH 1023

single-turn

23

60 mm

6 / 10 mm

360

1

4 - 20 mA

max. 3.600 pulses

4 - 20 mA / 3.600 pulses

fixed aligment

0,2 %

14 bit / 720 pulses

2 x 18 - 33 V DC

< 80 mA

IP 68

plug / cable

500 g

5770Z02

single-turn

20

50,8 mm

6 mm

90 360

1

0 - 10 V**

4 - 20 mA

trimmer

0,5 %

18 - 33 V DC

< 60 mA

IP 30

solder-type terminals

60 g 120 g

Atex

9252Z10 9253Z10

single-turn

special construction

70 mm

6 mm

360

1

4 - 20 mA / two-wire

membrane key

0,35

12 bit / 360

18 - 33 V DC

4 - 20 mA

IP 54 (IP 65)

plug

450 g

5550S01

multi-turn


61,5 mm

10 mm

4096 revolutions

4096

profi-bus / CAN / CANopen

0,3

12 + 12 bit

10 - 30 V DC

IP 68

cable

600 g

5756Z01

XA 1023


23

60 mm

6 / 10 mm

360 23040

1 64

4 - 20 mA

CANopen

fixed aligment

0,2 %

12 bit 16 bit

18 - 33 V DC

< 80 mA

IP 67

plug / cable

400 g

5740Z02 5730Z02

WD 620*


Synchro size

Casing -

Shaft -


Revolution max.

Voltage output

Current output

Pulse output

Bus output



Linearity

Resolution

Supply

Current consumption


Connection

Weight

Approval

Article number

On request also available in version according to

IEC 61508, SIL (Safety Integrated Level) or

ISO 13849, PL (Performance Level) possible

GL cer tificate

available

on request

System versions

Series

Models

Models

6

MH 609 MH 613

6h6

19

,03

-0,0

2

22

,2 -

0,1

14 26

1,6

Standard wires

6h6

33

,32

-0,0

2

36

,5-0

,1

38

1,6

Solder-type

terminals

14 30

MH 620

TK - 38 / M3

PG screwing with

cable outlet

33,414

1,6

6h6

47

,6-0

,02

50

,8

MH 1023

6h6

50

f7

4

6714

65

60

TK- 42 / M4* also 10

h6

7

MH 1023 ext

64

20

70

NS

65

60

40

TK - 70 / M4

6g6

70

f890

10

10

35

66

9.5 4.5

Tk- 80

MH 670

MH 4096 Xi / MR 1023

5.6

20

52.4

63.5 -0.1

20

9-0

.05

18

61

.5

77

19.5

7

15

35

13.5

3

7.5

10

g63

1.7

5g6

6h

6

50

f7

4

5814

65

60

TK- 42 / M4

* also 10 h6

8XA 1023

Models

WD 620

6h7

47

,6-0

,02

50

,8

17,414

1,6

WDG 620

6h7

47

,6-0

,02

50,845,614

1,6

6h

6

50

f7

4

5814

65

60

TK- 42 / M4

* also 10 h6

Solder-type

terminals

Solder-type

terminals

Four-wireThree-wire

Wiring

5

Inductive systems

MH 670 WDG 620*MH 4096

Magnetic systems

Terminal connecting plancolor of standard

wire or cable

solder-type

terminals

cable / standard wire

V- or mA

plug

7-poles

V- or mA

plug

5-poles

supply

output

supply

output

supply

CAN-output

Us

0 V

Us

0 V

Us

0 V

Low

High

+

+

+

+

+

1

2

3 4

5

67

1

234

5

6

1

2

4

2

3

5

4

green

brown

yellow

white

5

4

25

24

* series WD also available in intrinsically safe version, see page 10

** only via external electronic, see page 10

2-fold systems

Xi / MH 1023

single-turn

23

60 mm

6 / 10 mm

360

1

4 - 20 mA

max. 3.600 pulses

4 - 20 mA / 3.600 pulses

fixed aligment

0,2 %

14 bit / 720 pulses

2 x 18 - 33 V DC

< 80 mA

IP 68

plug / cable

500 g

5770Z02

single-turn

20

50,8 mm

6 mm

90 360

1

0 - 10 V**

4 - 20 mA

trimmer

0,5 %

18 - 33 V DC

< 60 mA

IP 30

solder-type terminals

60 g 120 g

Atex

9252Z10 9253Z10

single-turn


70 mm

6 mm

360

1

4 - 20 mA / two-wire

membrane key

0,35

12 bit / 360

18 - 33 V DC

4 - 20 mA

IP 54 (IP 65)

plug

450 g

5550S01

multi-turn


61,5 mm

10 mm

4096 revolutions

4096

profi-bus / CAN / CANopen

0,3

12 + 12 bit

10 - 30 V DC

IP 68

cable

600 g

5756Z01

XA 1023


23

60 mm

6 / 10 mm

360 23040

1 64

4 - 20 mA

CANopen

fixed aligment

0,2 %

12 bit 16 bit

18 - 33 V DC

< 80 mA

IP 67

plug / cable

400 g

5740Z02 5730Z02

WD 620*


Synchro size

Casing -

Shaft -


Revolution max.

Voltage output

Current output

Pulse output

Bus output



Linearity

Resolution

Supply

Current consumption


Connection

Weight

Approval

Article number

On request also available in version according to

IEC 61508, SIL (Safety Integrated Level) or

ISO 13849, PL (Performance Level) possible

GL cer tificate

available

on request

System versions

Series

Models


9

22,2 mm

6 mm

360 1080

1 3

0,5 - 4,5 V

fixed alignment

0,5 % 0,1 %

12 bit

5 V DC

< 80 mA

IP 67

standard wire

100 g

1130Z01 1140Z01

System versions Magnetic systems

Casing material

Shaft material

Shaft bearing

Temperature range

Test voltage

Immunity standard

Emission standard

Shock

Vibration

Current output

Voltage output

Supply voltage

Series MH 609 MH 620 MH 1023

Models

General data

single-turn

special size

60 mm

external magnet

360

1

0 - 10 V

4 - 20 mA

CAN / CANopen

4 - 20 mA / CAN

fixed alignment

0,2 %

14 bit

18 - 33 V DC

< 80 mA

IP 68

plug / cable

400 g

TV

5850Z01


23

60 mm

6 / 10 mm

360 23040

1 64

0 - 10 V

4 - 20 mA

CAN / CANopen

4 - 20 mA / CAN

keys or CAN-Bus

0,2 %

14 bit

18 - 33 V DC

< 80 mA

IP 68

plug / cable

400 g

5750Z02 5755Z02

single-turn

20

50,8 mm

6 mm

360

1

0 - 10 V

4 - 20 mA

CAN / CANopen

4 - 20 mA / CAN

cable

0,2 %

14 bit

1 x or 2 x 18 - 33 V DC

< 80 mA

IP 67

cable

200 g

2845Z01


13

36,5 mm

6 mm

360 5760

1 16

0 - 10 V

4 - 20 mA

keys

0,3 %

12 bit 16 bit

18 - 33 V DC

< 80 mA

IP 65

solder-type terminals / cable

100 g

2740Z01 2750Z01

Specifications

alu, anodized, partly vanished, special version: saline-resistant coating HART-COAT

stainless steel

ball bearing

-30C up to +70C, other ranges on request

500 V, 50 Hz, 1 min

EN 50 082-2

EN 50 081-1

50 g, 6 ms

4 g Sinus 5 - 100 Hz

R 600 3 wire system, 2 and 4 wire system on requestL

R 10 k 4 wire systemL

18 - 33 V DC, other supply on request

4

MH 613 MH 1023 ext


Synchro size

Casing -

Shaft -


Revolution max.

Voltage output

Current output

Pulse output

Bus output



Linearity

Resolution

Supply

Current consumption


Connection

Weight

Approval

Article number

Examples for special versions

9

Pivot Angle Transducer

suitable for angle measurement at construction machinery

flat and robust design in IP code IP 68

sensor deflection via flange or hinged arm;

without primary shaft

measuring system magnetic, wearless

signal output 4 - 20 mA or CANopen-interface

redundant signal measurement and signal output

conform with SIL2

feedback sensor for pitch propeller

robust design in IP code IP 68

position notation via pointer at backside


signal output 4 - 20 mA or CANopen-interface


galvanic isolation between channels as well

as between supply and output

Feedback Sensor

Cam Shaft Gear

with optical position indicator

suitable for position measurements in off-shore range

small and robust design in IP code IP 65

position notation via pointer at backside


signal output 2 x 4 - 20 mA or 2 x CANopen-interface

galvanic isolation between channels as well as between

supply and supply voltage

high-precision angle measurement at construction

machinery and elevating platform

robust design in IP code IP 68

multiturn transducer with included free of backlash gear


signal output 4 - 20 mA or

CANopen-interface / CANopen Safety


conform with SIL2

Sensor for measurement of propeller position

Specifications of separate components

1. Unilat coupling for shaft diameter

4/6 mm

6/6 mm, 6/8 mm, 6/10mm, 6/12 mm

8/8 mm, 8/10 mm, 8/12 mm

10/10 mm, 10/12 mm

Material: Aluminium or brass/plastic

2. Balg coupling for shaft diameter:

6/6 mm, 6/10 mm

10/10 mm, 10/12 mm

12/12 mm

Material: Brass alloy

3. Drive coupling for shaft diameter:

6/6 mm, 6/8 mm, 6/10 mm, 6/12mm

8/8 mm, 8/10 mm, 8/12 mm

10/10 mm, 10/12 mm

12/12 mm

Material: Aluminium

Other versions on request.

:

10

Couplings

Signal converter

4,5

5,7

37,5

55

61

6,5

110

75

Signal converter

Typ WEVI / K16


Output: 0 or 4 - 20 mA, R 600L

Supply: 18 - 33 V DC or 230 V AC

Weight: 300 g


Signal converter

Typ WEVI EEX / K16


Output: 0 or 4 - 20 mA, R 600 intrinsically safeL

Supply: 18 - 24 V DC intrinsically safe from NBW

Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2061X

Weight: 300 g


Power supply with signal isolation

Typ NBW EEX / K16

Input: 4 - 20 mA intrinsically safe

Output: 4 - 20 mA electrically isolated from input R 600 L

Supply: 230 V AC

Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2050

Weight: 300 g


1

2

3

Inductive transducer systems (WD)

are available as models of synchro size 20 (series 620) and

synchro size 23 (series 1023).

They contain a differential inductor designed in form of a ring

winding with a non-contact tapping.

The electrical output signals representing zero and final value

of the mechanical drive shaft angle are available within a broad

range of limits via trimming potentiometers of the incorporated

or separate electronics.

For use in explosive installations, transducer systems as

well as electronic components are available with a degree

of protection EEx and Exd with ATEX approval.

Optoelectronic transducer systems (XI and XA)

are available as models of synchro size 23 in incremental

and absolute coded design.

Incremental systems convert the angle to be measured into

a proportional number of pulses, appearing in two tracks

A and B with an offset of 90 for identification of direction.

Absolutely coded systems are available as single- or multi-turn

encoders.

They contain a gray-coded rotating disk whose 12 concentric

tracks are optically scanned by infrared diodes and phototransistors.

Signals are output parallel via NPN or PNP transistors or analogue

via a digital-to-analogue converter with current output 4 - 20 mA.

All transducers can also be supplied with field bus interface

CAN open standard and in user-specific data format respectively.

Magnetic transducer systems (MH)

are available as models of synchro sizes 9, 13, 20 and 23.

They are fully enclosed in an aluminium casing of two chamber

design and contain a permanent magnet with a high-precision

angular encoder.

Signals are output either analogue, e. g. with 4 - 20 mA,

or digitally coded (CAN open standard).

Output signal of transducers with analogue output can be

programmed via rear keys of transducer to the respective

measuring range.

For safety-relevant applications these systems are also

available in redundant version according to IEC 61508 (SIL).

System versions

3

WD

MH

Xi u. XA

Differential inductor

mA

Coded disk

mA

CAN

Interface

Permanent magnet

CAN

Interface

N S

mA

sin/cos

For measuring angular positions and converting them into electrical

signals for teletransmission purposes, either potentiometric (see data

sheet precision rotary potentiometer), inductive, magnetic,

incrementally or absolutely coded angular position transducers can

be used according to the particular application.

Inductive angular position transducers of the non-contacting type

are preferably used on measuring points, which are exposed to

extreme vibration or shock or to aggressive atmospheres.

This applies mainly to measurement problems one is confronted with

in energy industry and chemical plants, for instance while measuring

the actual value of the position of variable speed drives, or of

machines in paper-processing and textile industry, while measuring

the position of dancer rollers and very frequently in pendulum

systems for measuring tilt angles on cranes and excavators.

Optoelectronic angular position transducers possess code disks,

whose tracks are digitally scanned.

They are high-resolution measuring systems with low temperature

coefficient, available in a single- or multi-turn version, outputting

analogue or digitally coded signals.

Single-turn transducers are used e. g. in the railway vehicle domain in

connection with master controllers or on cranes as slewing ring

transmitters.

Multi-turn transducers are preferably used together with rope length

measuring systems on hauling plants, bearer cable winches of crane

systems or in the field of machine tool engineering for sensing the

tool position.

Magnetic angular position transducers are extremely robust

measuring systems completely hermetically encapsulated of two-

chamber design with a protection degree of IP 68.

In shaft exit design e. g. they are used to record the angular position

of a permanent magnet mounted on the measuring object.

Transducers of this type are predominately used in commercial

vehicles for sensing the position of steering type axles or the angle

of the articulated arm of excavators.

Transducers with shaft exit also contain a hermetically encapsulated

electronic unit. They are universally used in mechanical engineering

exposed to extreme atmospheres in order to record angular positions.

Signals of the single- or multi-turn version are output either analogue

as current or voltage signals or digital as CAN open configuration.

2

Inductive Magnetic

mA

N

S

C

Optoelectronic


Application range

Measuring systems

Specifications of protective casing

11

GS 100

GS 120 EEX

GS 150

aluminium,


IP 65 (IP 68)

stainless steel

two ball bearings

4 Ncm

1:1 bis 1296:9 *

1:1 bis 1:10 **

ca. 3 8 kg

1802Z02

Mechanical data

Casing


Shaft material

Bearing

Bearing friction

Gearing

Weight

Article number

Casing


Shaft material

Bearing

Bearing friction

Gearing

Weight

Article number

aluminium,


IP 65 (IP 68)

stainless steel

two ball bearings

1,5 Ncm

1:1 up to 256:1 *

1:10 **

ca. 1,5 kg

1831S10

Mechanical data

Casing


Protection class

PTB-No.

Shaft material

Bearing

Bearing friction

Gearing

Weight

Article number

aluminium,


IP 65

EExdIICT6

PTB 03 ATEX

1062 / 1063X

stainless steel

two ball bearings

1,5 Ncm

on demand

5 kg approximately

1785Z02

Mechanical data

Accepts all sizes of transmitters up to an

outside diameter of 70 mm.

Incorporating switches is possible.

Accepts transmitters size 13 and 20,

servo mount.

70

2xPg11

22.5 22.5

74

Tk-

92Tk-

38

12

24

100

25

10

9

35

5

M6

h9

10

0h6

100

optional

101

Pg16

M8x12

25

40

Tk-

12

21

DIN 6885 A4-10

65 mm - 500 mm approximately

(depends on the components inside)

10

15

5

45

h6

-0.0

06

-0.0

08 3

8 150

M6/28 deeply

10

h7

30

h6

15,23

57,317024

251,3

120

104

120

22

,53

0 75





Camshaft Gears


2Design varieties

Camshaft Gears

Camshaft Gears are mainly used for end-point monitoring on

driving-mechanisms in crane production, e.g. hoisting

winches, swing and hoisting gear.

If the length or angle to be monitored shall additionally be

output as a continuous electrical signal, a mounting

arrangement of a remote indicating device of the analog or

digital type is optional available.

They contain in a robust protective casing, degree of

protection IP 65 to IP 68, either a backlash compensated gear

or a gear with reduced backlash for matching the input angle

with the switching or transducer angle.

The downstream of the gear located camshaft is ready to

receive cam plates, for the most part two of them, but at

maximum it can be provided with up to 10 cam plates.

Each cam unit contains two semicircular disks, which can be

adjusted against each other by means of a screwdriver via a

worm drive, the switching point position encompassing a

switching angle from about 10 up to 350 at maximum, and

over 360 of the cam shaft.

Sets of break-before-make contacts are used, each comprising

one normally-closed and one normally-open contact. Silver

contact sets are normally used for controlling purposes in

contactor and relay circuits; in control circuits for electronic

semiconductor components only sets of gold contacts are

used.