product modeling at industrial scale complexity · 2011-03-09 internal openprod / siemens fsp /...

Modprod 2012 @ Linköping University

Product Modeling at Industrial Scale Complexity

Information Modeling in the Openprod Project

By

Roland Almgren, Know IT Technology Management ABSune Horkeby, Siemens Industrial Turbomachinery AB

R. Almgren, Know IT & S. Horkeby, Siemens

.ModProd 2012 Linköping University

Project Dissemination

ITEA2 – Project Openprod

Work Package 2

Model Driven Development Environment

Sponsors:

ITEA2 / Vinnova / Siemens



Challenging Project Ambition

“Whole Product Rapid Development and Lifecycle Support for Complex Products”

< Ryaverkenbild >

Rya Plant - GothenburgCombination Cycle Power Plant



Product Model Scope

Compressor BleedNode

VerticalKnowledgeIntegration

HorizontalKnowledgeIntegration

Product portfolio &Market strategy

MarketRequirement

Installed basePower Plant

Whole Product Rapid Development and Lifecycle Support for Complex Products”



Product Model Scope





MarketRequirement


Product information retrieved from product model

Whole Product Rapid Development and Lifecycle Support for Complex Products”



Product Model Scope - Vertical Integration





MarketRequirement


Seamless Vertical Information (Drill Down) Navigation



Product Model Scope - Horizontal Integration





MarketRequirement


Seamless Horizontal Information Navigation



Product Modeling Languages

1. sysML – Very good at product modeling, but very limited in PLM capabilities

2. Modelica – Very good at equation based product modeling and simulation but very limited in PLM capabilities

3. AP233 – Very good at PLM but too generic (low entropy) to model a specific business



Missing Product Modeling Tool Features

1. Business End to End Traceability

2. Requirement Management

3. Version and Variant Configuration Control

4. Simulation Control

5. Product Change Request Management

6. Release and Effectivity Control

7. Precise Modeling Semantics

8. and more …



Product Modeling Business Case

Pre-study Result

1.Greatest impact on business KPI is achieved if fol low up studiesare focusing on issues between the tools

2.Findings confirmed by the engineer teams

Research Issues

1.What would a product model used in between tools l ook like?

2.What would its capabilities be and how would it b e used?

3.Tool and vendor independent



Product Model Capabilities

1. Define what capabilities is expected from the product model2. Define what information content is expected from the product model

INFORMATION MODEL

PRODUCT MODELSteam Turbine





PRODUCT MODEL

GasTurbine



PRODUCT MODELPowerPlant

Information



Information Modeling

1. Defining function, capabilities, and information content of the product models to be used

2. “Modeling the models”, (meta modeling)

3. Using UML to define a sufficiently rich, comprehensive, and powerful “product modeling language” to provide for qualified product models.

Also to provide interoperability with:� sysML� Modelica� AP 233 and other ISO STEP standard models

4. Semantically exhaustive information models (“product models will know the meaning of engineering language and communication”)



Semantically Exhaustive Information Models

Carry No Semantics inCommunication

Carry Exhaustive Semantics inCommunication

Data ModelsGeneric Information ModelsSemantically Exhaustive Information Models Information Models

1 0



Proof of Concept Scenarios

1. Cooling - Thermodynamic Analysis and Design (“Merlin”)1. Gas turbine engine – properties of an individual turbine blade

2. Plant Performance – Verification of Dynamic Behavior in Systems and Sub Systems1. Modelica for dynamic simulation



Product Models from a Semantically Exhaustive Informat ion Model

Net Output Work

Turbine (system)

Outlet (system)

Compressor

(system)

Intake (system)

Inlet

Guiding Vane

Compressor

(system)

Burner (system)

Bleeding (system) /Cooling (system)

Fuel

(system)

Net Output Work

HP Turbine (system)

Outlet (system)

HP Compressor

(system)

Intake (system) Burner (system)

Bleeding (system)/Cooling (system)

Fuel

(system)

LP

Compressor

(system) LP Turbine (system)

LP Inlet

Guiding Vane

Compressor

(system)

( HP Inlet

Guiding Vane

Compressor

(system) )

Net Output WorkCompressor

Turbine (system)

Outlet (system)

Compressor

(system)



Fuel

(system)

Power

Turbine (system)

Inlet

Guiding Vane

Compressor

(system)

Net

Output

WorkHP Compressor

Turbine (system)

Outlet (system)

HP Compressor

(system)



Fuel

(system)

LP

Compressor

(system) LP Compressor

Turbine (system)

Power

Turbine (system) LP Inlet

Guiding Vane

Compressor

(system)

( HP Inlet

Guiding Vane

Compressor

(system) )

Net

Output

WorkHP Turbine

(system)

Outlet (system)

HP Compressor

(system)



Fuel

(system)

LP

Compressor

(system)IP Turbine

(system)

LP Turbine

(system)

IP

Compressor

(system)

LP Inlet

Guiding Vane

Compressor

(system)

( HP Inlet

Guiding Vane

Compressor

(system) )

( IP Inlet

Guiding Vane

Compressor

(system) )



Main turbine sub system type,

Type A, B Compressor , Turbine, Stage, Rotor, Stator, Blade, Vane

Turbine (system)

Compressor Stage

(system)

Compressor

Blade Rotor

(system)

Compressor

Vane Stator

(system)Compressor

Blade (system)

Boundary

Condition

T0, P0 etc….

Boundary

Condition

Tn, Pn etc….




Combi Cycle System, cont.

Net

Output

Work

Turbine (system)

Outlet (system)

Compressor

(system)



Fuel

(system)

Net

Output

Work

Steam Turbine

(system)

Net

Output

Work

Turbine (system)

Outlet (system)

Compressor

(system)



Fuel

(system)

Outlet (system)

Inlet

Guiding Vane

Compressor

(system)

Inlet

Guiding Vane

Compressor

(system)2011-03-09 Internal OpenProd / Siemens FSP / ModPLM Document (RA)




GAS GENERATOR

Product Model Analysis - Configuration / Reduction

GAS GENERATORSINGLE SPOOL SPLIT SHAFT GAS TURBINE



Information Model Key Features

PhysicalComponent

System

Function Solution

SystemStructure

Function Structure

Assembly

Requirement

FunctionalRequirement

Non-Functional

Requirement

RequirementStructure Realization

Justification



Consolidated Information for Modelica Simulation

Requirement Root System RootFunction Root Assembly Root

Requirement Structure System StructureFunction Structure Assembly Structure

5 psig Increase Pressure Function Pump ComponentIncrease Pressure System

Behavior Operational condition

Component characteristics

Simulation, e.g. Modelica

pump1pump1

Verification



Vers

ions

1…

n

Configuration 1,2,3

1D Thermodynamic

Solution

2D Midline

Thermodynamic Solution

2-1/2D Thermodynamic

Solution

3D Thermodynamic

Solution

3D Mechanical Integrity Solution

3D Mechanical Design Solution . . . . . .

Trailing Solution

Leading Solution

BC

Product Design History and Traceability



Information Modeling Methodology

UML Model

“UML Engine”

Product Model

Share A Space

Evaluation

Feedback

Product ModelDisplay



Cloud

Teamcenter/GloBus

BrokerCollaboration

Sas Hub

Modelica

COMOSAbaqus

HPC

Server

CFD Mac1

2nd Flow

Merlin

Large Files

Large Files

Inp.xml

Meta data

Integrity,

Heat

Run Time Product Models In Between the Tools

Thermodynamic Analysis Tools

Group

System Dynamic Analysis Tools Group

Product Models Consolidation

in Share A Space

Teamcenter

Mechanical Integrity Analysis Tools

Group



Cloud

Teamcenter/GloBus

BrokerCollaboration

Sas Hub

Modelica

COMOSAbaqus

HPC

Server

CFD Mac1

2nd Flow

Merlin

Large Files

Large Files

Inp.xml

Meta data

Integrity,

Heat

Information Model Deployment

Thermodynamic Analysis Tools

Group

System Dynamic Analysis Tools Group

Product Models Consolidation

in Share A Space

Teamcenter

UML Model

“UML Engine”

Product Model

Share A Space

Modprod 2012 @ Linköping University

End

product modeling at industrial scale complexity · 2011-03-09 internal openprod / siemens fsp /...

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