product marketing information unique selling points: dd 2-160 xe new fixtec solutions for easy...
TRANSCRIPT
PRODUCT MARKETING INFORMATION
Unique Selling Points:
DD 2-160 XE
• NEW FIXTEC SOLUTIONS FOR EASY CHANGE OF CORE BITS:
- M16 (Standard)- M30 (With Dust Extraction)
EASIEST CHANGE IN THE MARKET
• IMPROVED HANDLING- „FAST- RELEASE“ CLUTCH - OPTIMAL GEAR RATIO FOR Dry Diamond
Drill- LONG, AVS HANDLE- SOFT PERCUSSION DRILLING MODE
NEW FEATURE
IMPROVED
UNIQUE SELLING POINTSNEW FIXTEC SOLUTION FOR EASY CHANGE OF CORE BITS
FIXTEC SYSTEM:M18 spindle to M16 through Fixtec arbor. Unique to Milwaukee.
FIXTEC ABSORPTION KIT M30Absorption is through the core bit. The adapter can be used with the antistatic dust extraction hose (4932 3736 29), or with the Bayonet adapter and the standard hose. On one side there are 3 external air openings, so that the ASE1400 don’t switch too early in the cleaning mode.
With this two adapters we have definitely found the easiest way to change core bits, we ever had.
IMPROVED HANDLINGThe new “fast release” clutch together with the new gear ratio gives the user higher security in critical “jamming” drilling situations. Optimal for small and large drilling diameters.
BETTER DRILLING PERFORMANCE ACROSS A WIDE APPLICATION BASE Improved performance from optional soft percussion emission protects also the diamond segments on the core bit from breaking out in the percussion setting. That also helps to prevent the diamond segments from clogging
LONG AVS HANDLE Lower vibration. Longer, therefore better handling in critical situations.
M30M18
M16 M18
SPECIAL FEATURES IN FIGURES
NEW GEAR SETTINGS
In the first gear the tool runs now a little bit faster. This helps controlling the tool.
Current Tool rpm: 0 – 1.100 / 0 – 3.000 NEW Setting rpm: 0 – 1.500 / 0 – 3.000
LONG AVS HANDLE
This gives you a better grip and also reduces the vibration. It is the same handle as on the 10kg hammer but with M14 threat. The former extension is not needed any more.
NEW TORQUE SETTINGS
Thistechnical change increases the safety to the operator whilst still having the possibility to drill larger diameters. Any “jamming” of the core bit is easier to control.The setting is: 1st gear 50 Nm – 2nd gear 35 Nm.
Stalling Torque
0
10
20
30
40
50
60
70
80
former setting new setting
Nm
I. gear
II. gear
SPECIAL FEATURES IN FIGURESNEW SOFT PERCUSSION SETTING
New identations of percussion ring 0,4 mm against 1mm of former model. This allows you to use the percussion mode in any application without damaging the core bit.
Many advantages:• Redressing of Segments less frequently • Faster drilling, because of reduced clogging of segments• Better performance especially in hard materials• Reduces possibility to damage diamond segments in percussion mode
Drilling without soft percussion.No micro cracks in the stone. Core bit has to work harder, gets hotter and has to be re dressed more often.
Drilling with soft percussion.Percussion hits micro cracks in the stone. Core bit cuts faster and easier, therefore it doesn’t get so hot and has to be re dressed less frequently.
1 mm 0,4 mm
old new
SPECIAL FEATURES IN FIGURESDRILLING TEST
0
10
20
30
40
50
0 10 20 30 40
No. of Holes
Dri
llin
g T
ime
in s
ec
.
with Soft Percussion
without Soft Percussion
Note: Internal Test result. Drilling Comparison of 48 holes, depth 60mm. No redressing of diamond segments during test.
RED LINE drilling with soft percussion• Very constant drilling time per hole. • Avg. time per hole 13 sec.• No need to redress the diamond segments
GREY LINE drilling without soft percussion• Increasing drilling time. • Twice as long after 18 holes. • Redressing of diamond segments is recommended after 12 holes
SPECIAL FEATURE SECTION
NEW FIXTEC SOLUTION – HOW DOES IT WORK?
FIXTEC in locked position. The ball 1 is outside the space. Metal lock 4 is locked.
FIXTEC in Un-locked position. By turning the metal ring 3, the round ball 2 is then pushed in the space. Then the metal lock 4 is released.
It doesn’t matter how firm the core bit locks on to the spindle. The easily releases FIXTEC nut it is always easy to remove the core bit without any other tools.
This principle is similar on the M16 FIXTEC adapter and on the M30 FIXTEC adapter. Both solutions are very user friendly.
Both FIXTEC solutions are a must for everybody working with core bits.
This is unique - this is accessory business!
1 2
3
4
3
3locked Un-locked
4
space
COMMON APPLICATIONSDrilling holes for
Electrical fixtures (sockets), ventilation/ air conditioning/ water cooler, pipes (gas/ water), cable channel (Electric), residential facilities, …
TARGET CUSTOMERS
• PLUMBERS
• HVAC
• ELECTRICIANS
• BUILDERS/ GENERAL CONSTRUCTION
• AND ALSO MANY PRIVAT USERS SEARCHING A PROFESSIONAL TOOL FOR RENOVATION
28mm, 1” Suitable for 1" copper pipe, conduit for electrical cables and blow – out pipes for Combi Boilers
38mm, 1.5” Suitable for 1.5" waste pipe (as from kitchen sinks, washing machines and dishwashers)
52mm, 2” Suitable for 2" pipe or 1.25" lagged waste pipe
65mm, 2.5” Suitable for 2.5" pipe
75mm, 3” Suitable for 2" lagged pipe
107mm, 4” Suitable for 4" (100mm) soil pipe / central ventilation outlets
117mm, 4.5” Suitable for soil pipe (100mm) with space for collar and 110mm Flue Outlets
127mm, 5” Suitable for 5" Boiler Flue outlets and extractor fans
3
1
4
FEATURES
*PATENTED
NEW – IMPROVED
1. Powerful drilling with long AVS Handle. Better handling, perfect grip, lower vibrations
2. M16 FIXTEC System, with SDS reception for pilot drill
3. New soft percussion setting. Percussion Ring with 0,4 mm instead of 1mm
4. New gear ratio and optimized torque setting. Better handling.
5. Lock on switch with variable speed.
6. 2 gear steps. Ideal for different core bit diameter soft or hard material.Drilling speed full load (1. gear 890 rpm/ 2. gear 1770 rpm)Drilling speed no load (1. gear 1500 rpm/ 2. gear 3000 rpm)
7. NEW FIXTEC absorption system. With bayonet adapter for perfect connection on standard hoses.
8. NEW core bit Range for best drilling results, see also accessories.
9. Switch for percussion mode.
10. Special Pilot Drill adapters for M30 core bit system
2
5
67
89
10
TIPS INTRODUCTION IN DRY DIAMOND CUTTING
• Dry Diamond Drilling is the “hand held” solution for drilling large diameter into masonry.
• Dry Diamond Drilling is fast, efficient and also low priced
• Dry Diamond Drilling is ideal for light building material in interior fittings like limestone, perforated bricks, red bricks, soft clinker,…
• Not suitable for hard reinforced concrete.
• Our FIXTEC absorption system allows you to work in a dust free environment and gets the dust out of the drilling hole. This is faster and increases the lifetime of the core bit.
This is particulary important in ground drilling applications and deep holes for extracting the dust out of the hole. The diamonds on the core will not wear so fast and more holes with the same core bit are possible.
• Do’s and Don’ts- use the right speed through gear selection- extract the dust from the drilling hole with absorption system- don’t press the tool too hard (this does not accelerate the drilling process) or too soft press it constant- re-dress dull core segments frequently
TIPS USAGE OF A DRY DIAMOND DRILL
Core bit diameter
rpm
Harder material
Softer material
• Use a tool with enough power
• Ensure that the machine has a slipping clutch, better with additional electronic cut out and a long side handle
• It is better to have a variable speed machine for soft start.
• The machine should operate (speed under load) between 900 – 1500 rpm. The harder the material being drilled or the larger the core size, the slower is the required rpm
• Normally it is right if you say Diamond Core drills cannot be used in hammer action. But with our NEW Soft Percussion Setting you reach a better performance with diamond core bits in hard material. Activating the soft percussion is sometimes the only possible way!
• Ensure that the core is rotating when entering and leaving the hole
• While drilling keep the core and machine leveled at all times
• Do not force the core bit this damages the diamonds – let it do the work for you.
• Clear the debris at regular intervals as a build up of debris may cause over heating, excessive clutch wear and possibly segment loss. Or even better use the absorption system especially in solid material.
QUESTIONS & ANSWERS
• What do I have to do if the core bit does not drill properly?Re dress the core bit by drilling into a very abrasive material (high sand content). Check if the pilot drill is damaged or if the spindle of the tool has a failure.
• What do I have to do if the tool drills to slow or stops drilling?Speed of tool is too high or too slow. Also it is possible that the diamonds are polished or dull. It could also be that the material is too hard or that the selected core bit doesn’t fit the material.
• What’s wrong when the core bit “jams” stuck in the hole?Core bit is not in an right angle or there is too much dust in the hole which blocks the drill bit.
• Core segment wear too fast?Drilling speed is wrong, probably too slow and tool is pushed too hard. The guidance is not precise enough. The material is too hard.
• I’m losing diamond segments?Core bit is running off line. There could be also too much dust creeping between core bit and hole.
SPECIFICATION
Catalog number 3686 90 (220V EU)3687 05 (240V GB)3687 00 (110V GB)
EAN CODE 4002395232505 (220V EU)
4002395232628 (240V GB)
4002395232512 (110V GB)
Availability in PTD EU Version FEB 2004
Volts (AC/DC) 220-240
Watt 1500
No load speed rpm 0 – 1.500 / 0 – 3.000
Speed under load rpm 0 – 890 / 0 – 1.770
Soft percussion impacts 24.000 / 48.000
Spindle Diameter M18
Gear neck mm diameter 57
Weight incl. adapter and add. Handle kg 4,2
Measurement l x b x h mm (with adapter) 450 x 80 x 140
Total weight incl. Packaging
Tools per Euro pallet
STANDART EQUIPMENT:Case, AVS handle, FIXTEC adapter M16 on M18 spindle, SDS Drill bit(GB standard chuck)
ACCESSORIES• FIXTEC absorption system
M30 on M18 spindle. Including Bayonet absorption adapter
Part No. 4932 3991 75
• Pilot Drill adapter for FIXTEC absorption adapter M30 - for 100 mm core bit- for 400 mm core bit- suitable drill 110 x 8 mm
Part No.
4932 3992 21 4932 3991 734932 3070 70
• FIXTEC Chuck for M16 core bits on M18 spindle.
Part No.
4932 3991 74
• FIXTEC Chuck for M16 core bits on r ½“ spindle
Part No.
4932 3992 19
• FIXTEC Chuck M16 for ½“ spindle including adapter for standard chuck. (SW11)
Part No.
4932 3992 20
ACCESSORIES• Pilot drill for M16 chuck
(M18 spindle)- for 60mm core bit drill bit 140 x 8 mm
Part No.
4932 3070 71
• Pilot drill for M16 chuck(1/2” spindle)- for 60 mm core bit drill bit 160 x 8 mm
Part No.
4932 3070 71
• Range M30 Core bits, working length 400 mm. Diameter
32
42
52
68
82
102
112
122
127
132
152
162
399161
399162
399163
399164
399165
399166
399167
399168
399169
399170
399171
399172
ACCESSORIES• Guidance plates for pilot
drill.
32
42
52
68
82
102
112
122
127
132
152
162
Part No. 4932399222
399223
399224
399225
399226
399227
399228
399229
399230
399231
399232
399233
• Antistatic hose Part No.
4932 3736 29
• Core Bits M30 Diameter 68 mm82 mm
Part No. 4932
3992 173992 18
• Core Bits M16 Diameter 68 mm82 mm
Part No. 4932
3719 783719 79
• Small screw• Big screw
4931 6216 954931 6236 82