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TRANSCRIPT
crealcocreative aluminium
PRODUCT MANUALMarch 2017
WIN
DO
W (
38
mm
)
CA
SE
ME
NT
38
WISPECOAluminium
A product of
LEGAL DISCLAIMER
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii
CA
SE
ME
NT
8
3W
IND
OW
(38
)
mm
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
crealco
By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.
General Documentation Disclaimer
This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.
All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.
Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.
Great care has been taken to ensure that the information provided is correct.
Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.
Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.
Specifications concerning products and applications
This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.
AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.
All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.
All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.
Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.
The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.
The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.
The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.
Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.
All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco
INDEX
Index ....................................................................... ........................................................................................................ ii
Legal Disclaimer ....................................................................... .................................................................................... 1
CA
SE
ME
NT
8
3W
IND
OW
(38
)
mm
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
General System
Profile Identification ....................................................................... ............................................................................ 3-4
Hardware Components ............................................................................................................................................. 5-6
Butterfly Gasket & Wedge Codes ....................................................................... .......................................................................... 8
Sash Limitation Guides ............................................................................................................................................... 9
Typical Configurations ....................................................................................................................................
Standard Top Hung Window .............................................................................. ................................................................................................................................ 10
Standard Side Hung Window .............................................................................. ................................................................................................................................. 11
Fastening Positions ....................................................................... ............................................................................ 12
Typical Cross Sectional Details ....................................................................................................................................
Double Top Hung Over Fixed .............................................................................. ................................................................................................................................ 13
Side Hung Over Fixed .............................................................................. ................................................................................................................................. 14
Outer Frame Construction ....................................................................... ............................................................................ 15
Sash Frame Construction ............................................................................................................................................. 16
Outer Frame Machining Details ....................................................................................................................................
Equal Leg .............................................................................. ................................................................................................................................ 17
Mullion/Transom Machining Details ....................................................................................................................................
Standard Machining Detail for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 18
Transom with W/Bar Machining Details ....................................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 19
76mm Mullion Machining Detail ....................................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 20
100mm Mullion Machining Detail ....................................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 21
Corner Cleat Assembly Detail ....................................................................................................................................
for Tubular Sash .............................................................................. ................................................................................................................................ 22
Mullion Packer Frame Joint Assembly Detail ............................................................................................................................................. 23
Cross Connector Assembly Detail ............................................................................................................................................. 24
Friction Stay Assembly Detail ............................................................................................................................................. 26
Handle Assembly Detail ............................................................................................................................................. 27
Fixing Lug Preparation Detail ............................................................................................................................................. 25
Bead Cut-Out for Setting Block ............................................................................................................................................. 28
Maintenance of Friction Stay ....................................................................... .......................................................................... 7
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 2 crealco
INDEXC
AS
EM
EN
T
83
WIN
DO
W(3
8)
m
m
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Glazing Procedure .................................................................................................................................... 41-42
Cross-Sectional Details ....................................................................... ............................................................................ 29
Corner Joint Detail ....................................................................................................................................
Option A - Using the Joining Corner .............................................................................. ................................................................................................................................ 30
Option B - Using the Corner Connector .............................................................................. ................................................................................................................................. 31
Machining Detail ....................................................................................................................................
Sash & Locking Bar .............................................................................. ................................................................................................................................ 32
Handle .............................................................................. ................................................................................................................................. 33
Cutting Detail for Bead ....................................................................... ............................................................................ 34
Assembly Detail ....................................................................................................................................
Corner Joint .............................................................................. ................................................................................................................................ 35
Corner Connector .............................................................................. ................................................................................................................................. 36
Locking Angle Detail ....................................................................... ............................................................................ 37
Outer Frame Drainage Detail ....................................................................... ............................................................................ 38
Fitting of Sash Spacer ....................................................................... ............................................................................ 39
Euro Sash
Locking Bar Detail ....................................................................... ............................................................................ 40
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 3
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
crealco
Profile IdentificationCase38 Window Profiles
DIE No. W32070Cas38 Equal LegOuter Frame
DIE No. W55717Cas38Tubular Sash
DIE No. W55718Cas38Mullion/Transom
DIE No. W13408Transom withWeather Bar
DIE No. W56796Cas3854mm Mullion
DIE No. W56797Cas3870mm Mullion
DIE No. W54455Cas38 76mm Mullion
DIE No. W54454Cas38 100mm Mullion
DIE No. W57508Cas38 Sash Euro
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 4
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
crealco
Profile IdentificationCase38 Window Profiles
DIE No. W5269550mmCorner Cleat
DIE No. W30607Fixing Lug
DIE No. W25200Cas 38 Glazing Bead7mm - 8mm
DIE No. W31140Cas38 Angle Bead13mm Gap
DIE No. W30312D/Glazing Bead 25mm
DIE No. W35510Cas38 Bead Euro 13mm Gap
DIE No. W29131Locking Bar
DIE No. W31412Cas38 CompensatingChannel
DIE No. W36022Cas 36 Bead EuroD/G 31mm Gap
DIE No. W36021Cas 36 Bead EuroD/G 31mm
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 5
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Hardware ComponentsRECOMMENDED CASEMENT 38 COMPONENTS
crealco
All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com
LGC-52695-38
38 Caselite Corner Cleat
LGR-CC38
38 Cross Connector (Grey)
LGF-MULTI
Multi Fixing LugAlum 15mm
154 0
3. 0
STF-T600S-304
*Friction Stay
STF-TH500S-304
STF-TH400S-304
STF-TH300R-304
STF-TH200S-304
FSN-GSB
Glazing Block
HPT-CWPHR-BLK
Wedgeless PT Handle
HPT-WLLH-BLK
HPT-ES-WHT
Euro Handle Kit
HPT-ES-BLK
FRC-4810
Dome Rivet
FSC-0809HBP
Handle Screw - Blunt Point8x9 C/S
FSP-0830P-SS
P/Head POSI8x30 S/S Screw
FASTENERS
LGR-CCES
Euro SashCorner Connector
GSL-AL-H602
Y Seal Gasket
GBF-ORG
Butterfly Gasket
4.80
5.0
0
GWG-01GGFP-4850
Finpile GWG-02B
GWG-03R
GWG-04Y
GWG-05P
Wedge Gasket
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 6
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Hardware ComponentsRECOMMENDED CASEMENT 38 COMPONENTS
crealco
All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com
SGD-FM48
Frame Mitre Guide
SGD-FMG520
Alignment Mitre Corner
LGC-J2410N
Joining Corner
HPT-ESS
Euro Sash Spacer
TLP-CJ
Euro Sash Jig
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 7
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
crealco
Maintenance of the Friction Stay
With a minimal amount of care and maintenance your CREALCO CASEMENT windows will staylooking good and performing superbly for manyyears to come - a valuable, long lasting assetgiving continued satisfaction and pride.
Basics of a Friction StayA friction stay is a type of hinge that controls the openingof the window so that it will stay open at the width youdecide to open it to, not closing under its own weight orbeing too difficult to open and close.
Friction Stay MaintenanceAs the name implies, a friction stay needs a level of frictionto operate correctly. Too much friction and the friction stayarms can be bent in operation and the window will be stiffand difficult to open. Too little friction and the window willnot stay at its required level.
Key to the correct sealing of the casement sash is the topalignment guide which maintains the friction stay in the closed and sealed position. If the shape of the guide is altered or flared it can result in poor sealing of the sash aswell as incorrect alignment of the friction stay.
Track MaintenanceEnsure that the track is free from dirt and debris whichcan alter the friction of the hinge. It is best not to addlubricants as this can alter the friction as well as collectmore debris which can cause wear within the track.
Friction AdjustmentThe hinge is factory set and may after continue use become loose. Should this occur using a small flat bladedscrewdriver turn the screw on the friction hinge clockwiseto increase the amount of friction.
The same adjustment should be made to both the hinges on the window. Also should the window be stiff inoperation turn the screw anti-clockwise until the desiredresult is achieved.
Top Alignment GuideThe top alignment guide can flare or distort due to a number of issues. For correct operation it is important tobend the alignment guide back into position.
Side Hung Casement Top Hung Casement
Top Alignment GuideShape Adjustment if required
Friction AdjustmentIncrease or decrease friction
TrackCleaning when required
Correct Shape and Seating forTop Alignment Guide
Straighten the Guide withpliers or suitable tool
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 8
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Butterfly Gasket & Wedge Codes
crealco
WEDGES
BUTTERFLY GASKET
GBF-ORG
CASEMENT 38 WITH W31140 BEAD
2
4 5
2
6
2
6.38
27 6 5 4.62 22.62
8.38
W31140 BEAD
GWG-04Y
Wedge Gasket
GWG-03R
Wedge Gasket
GWG-02B
Wedge Gasket
GWG-01G
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 9 crealco
Sash Limitation Guide
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
The sash limitations of the system are strictly calculated in accordance to AAMSA guidelines and take into account the aluminium specifications as well as the glass used.Please ensure that these are adhered to as any product produced outside of these limitations will not adhere to AAMSA regulations.
1500.00
120
0.0
0
150
0.0
0
700.00
Maximum VentWidthin mm
Top Hung 1500 1200
Maximum VentHeightin mm
W31267Side Hung 700 1500
1500.00
120
0.0
0
150
0.0
0
700.00
Maximum VentWidthin mm
Top Hung 1500 1200
Maximum VentHeightin mm
Euro SashSide Hung 700 1500
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 10 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Standard Top Hung Window
ASINGLE TOP HUNG
BBTOP HUNG
NEXT TO FIXED
CCTOP HUNG NEXT
TO TOP HUNG
BTOP HUNG
OVER FIXED
CTOP HUNG
OVER TOP HUNG
EFIXED OVERTOP HUNG
DDOUBLE TOP HUNG
OVER FIXED
DDFIXED OVERTOP HUNG
OVER FIXED
EETRIPLE TOP HUNG
Typical Configurations
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 11 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Standard Side Hung Window
DTOP HUNG
OVER SIDE HUNG
CFIXED OVERSIDE HUNG
BSIDE HUNGOVER FIXED
ASINGLE SIDE HUNG
CCSIDE HUNG NEXT
TO SIDE HUNG
Typical Configurations
Ma
x. 7
50
Ma
x. 7
50
15
01
50
15
01
50
15
01
50
Max. 750 Max. 750 Max. 750
Ma
x. 7
50
Ma
x. 7
50
150 150 150 150
Ma
x. 7
50
15
0Max. 750 150
15
0150
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 12 crealco
Fastening Positions
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
IMPORTANT: As there are many different methods of fixing the window to thestructure, the illustration below is a general fixation detail. The illustrationdefines the general method and hole fixing. Before installation or machiningof the holes, please ensure that you have checked the required fixing methodwith the appropriated building engineer and that your chosen methods meetstheir specifications
Failure to fix the window to correct building or engineer specifications will result inthe door not meeting the required specifications.
DISCLAIMER: Please note that fixation of the frame to the structure is an element which MUST be specified and certified by an appropriate engineer andis not the responsibility of Wispeco.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 13 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Double Top Hung Over Fixed
SECTION A - ASection not to scale
SHOWING TRANSOM WITH WEATHER BAR OVERLAP
A A
B
B
C C
SECTION C-CSection not to scale
SECTION B-BSection not to scale
Typical Cross-sectional Details
W13267
W24530
W13408
W24970
W13267W24970
W24530
W24970
W24530
W13268
A A
C C
B
B
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 14 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Side Hung Over Fixed
SECTION B-BSection not to scale
Typical Cross-sectional Details
SECTION A - ASection not to scale
SECTION C-CSection not to scale
W13267
W24970
W13268
W24530
W13267W24970
W24530
W24970
W24530
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 15 crealco
Outer Frame Construction
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
System Profiles
ITEM QTY DIE No. DESCRIPTION
W24970 Equal Leg Outer Frame
Hardware
ITEM QTY COMPONENT DESCRIPTION
Woolpile Woolpile
Corner Cleat 38 Corner Cleat
1
1 4 2 4
3 4
2
3
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 16 crealco
Sash Frame Construction
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
System Profiles
ITEM QTY DIE No. DESCRIPTION
W13267 Tubular Sash
Hardware
ITEM QTY COMPONENT DESCRIPTION
Corner Cleat 38 Corner Cleat
Friction Stay Friction Stay
1 4 2 4
3 2
Pop Rivet Dome Rivet4 12
Screw Handle Screw Blunt Point5 4
Handle Euroline PT Handle6 1
1
2
3
45
6
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 17 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Equal Leg
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
Outer Frame Machining Details
W24970
VIEW A
VIEW B
45°
W24970
W24970
W24970
FINISHED SILLLEVEL (OUTSIDE)
FINISHED SILLLEVEL (INSIDE)
VIEW A-ASection not to scale
VIEW B-BSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
4.00
31.50
2.50
18
.40
15
.90
23.00
28.00
59.80
VIEW A
VIEW B
W13268
W24970
VIEW C
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 18 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Standard Machining Detail for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
VIEW A-AMullion/TransomW13268
Mullion/Transom Machining Details
ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME
EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME
VIEW A VIEW B
W13408
W24970
VIEW C
4.00
31.50
2.501
8.4
0
15
.90 30
.70
14.00
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 19 crealco
Transom with W/Bar Machining Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A-ATransom with W/BarW13408
23.00
28.00
59.80
8.33
VIEW B-BSection not to scale
VIEW C-CSection not to scale
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 20 crealco
76mm Mullion Machining Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A-A76mm MullionW54455
VIEW B-BSection not to scale
VIEW C-CSection not to scale
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
23.00
28.00
59.80
4.00
31.50
2.50
18
.40
15
.90
38.00
45
.48
30.60
VIEW A
VIEW B
W54455
W24970
VIEW C
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 21 crealco
100mm Mullion Machining Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW B-BSection not to scale
VIEW C-CSection not to scale
VIEW A-A100mm MullionW54454
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
23.00
28.00
59.80
30.60
4.00
31.50
2.50
18
.40
15
.90
62.00
45
.48
VIEW A
VIEW B
W54454
W24970
VIEW C
W13267
CL24047
VIEW A
40
.00
CL24047
3. 0
4 0
THE CORNER CLEAT HAS BEENSPECIALLY DESIGNED SO THAT THECORNER CAN BE CRIMPED EITHERFROM THE INSIDE WITH A HANDOPERATED CRIMPING MACHINEOR FROM THE OUTSIDE WITH AHYDRAULICALLY OPERATED CRIMPING MACHINE
NOTE: ALL JOINTS MUST BE SEALED WITHSMALL JOINT SEALANT. FINPILEMUST BE FITTED TO SASH ANDCORRESPONDING SURFACES OFFRAME BEFORE CRIMPING (NOTTO AREAS TO BE GLAZED)
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 22 crealco
Corner Cleat Assembly Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
for Tubular Sash
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.
VIEW A-A
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 23 crealco
Mullion Packer Frame Joint
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Assembly Detail
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL JOINT SEALANT. FINPILE MUST BE FITTED PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED INTO FRAME. FINPLIE MUST NOT RUN BEHIND GLAZING BAR AND GAP MUST BE SEALED TO PREVENT WATER INFILTRATION.
FSP-0830P-SS
W13268
W13267
LGR-MP305B
ø 4.8mm HOLES14mm c/c
8x30 P/HEAD POSIS/S ST SCREWFSP-0830P-SS
LGR-CC38
W13268
W13268MULLION ENDS MILLEDTO ENGAGE MULLION
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL JOINT SEALANT. FINPILE MUST BE FITTED PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED INTO FRAME. FINPILE MUST NOT RUN BEHIND GLAZING BAR AND GAP MUST BE SEALED TO PREVENT WATER INFILTRATION.
SHOWING FINPILE MEETINGAND NOT RUNNING TO EDGEOF THE PROFILE
SILICONE SEALANT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
Cross Connector
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Assembly Detail
24
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
Fixing Lug Preparation Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
TWIST IN LUG FITTED TOEQUAL LEG OUTER FRAME
25
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
Friction Stay Assembly Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
INSIDE
FRAME SASH
13.50
THE FRICTION STAY SHOULD ALWAYS BE FITTEDAS FAR FORWARD IN THE FRAME AS POSSIBLE.(AS ILLUSTRATED)THE ARM FIXED TO THE SASH SHOULD BE FITTEDTO ALLOW CORRECT COMPRESSION OF THEFINPILE AND PACKED TO CLEAR GLAZINGBEAD NIB.THE STAYS ARE SECURED WITH 4.8 x 10 DOMEHEAD RIVETS.
STAY CODE
STF-TH200S-304
STF-TH300S-304
STF-TH400S-304
STF-TH500S-304
STF-T600S-304
TO BE USED FOR SASH SIZE
LESS THAN OR EQUAL TO 300mm
BETWEEN 301mm AND 450mm
BETWEEN 451mm AND 600mm
BETWEEN 601mm AND 750mm
GREATER THAN 750mm
26
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
Handle Assembly Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
VIEW A-A
NO 8 x 10 COUNTERSUNK SELF-TAPPINGFLAT END SCREWS
38
.50
10
10
ø 3.5mm
VIEW A
W13267
W13267
38.00
45
.48
27
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
Bead Cut-Out for Setting Block
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
According to Glass Settin
g Block
FSN-GSB
Glass Setting Blocks
Bead must be notched out at position of all glass setting blocks according to the length of the glass setting block used.
28
Double Top Hung Over Fixed
Euro Sash Typical Cross-Sectional Details
A A
B
B
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 29 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
SECTION A - ASection not to scale
SECTION B-BSection not to scale
3.6
45
.85
49
.35
65
.00
61.
45
19.2
0
19.20
61.45
65.00
10.40W35510
W57508W29131W32070
W31140
W32070
W13268
W29131
W13408
W57508W35510
14.00
Option A - Using the Joining Corner
Euro Sash Corner Joint Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 30 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Note:The Y-Seal gasket to be used forboth the fixed frame & sash.
For drilling of holesa jig is available from the stockists
All holes to be silicone sealed All mechanical joints to be silicone sealed
Prior assembling the sash profiles together, ensurethat a locking bar profile is fitted for each friction stay
10.00
W57508
18.0
0
42
.00
1 .0 00
10.0
0
42
.00
45
10.0
010
.00
OPTION A - USING THE JOINING CORNER
Note:No Crimping required.
Option B - Using the Corner Connector
Euro Sash Corner Joint Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 31 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
54
Note:The Y-Seal gasket to be used forboth the fixed frame & sash.
W57508
42
.00
For drilling of holes for the corner connector,using the sash jig, only drill a hole to pop rivetthe corner connector.
All mechanical joints to be silicone sealed
Prior assembling the sash profiles together, ensurethat a locking bar profile is fitted for each friction stay
OPTION B - USING THE CORNER CONNECTOR
Note:No Crimping required.
Sash & Locking Bar
Euro Sash Machining Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 32 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Note:Before assembly of the sash frame, the locking bar needs to be insertedinto the bottom sash profile with the locking pins fitted & holes drilled toreceive the handle pin.
W57508
10.00
8.00
W29131
15.0
0
40
.00
10.00
EQ
.
15.0
09
.00
Before assembly of sash profiles, slide locking bar into the profile for the sash handle, then fitpin through centre hole andfix with screws.
Fit pins before sliding lockingbar into the sash profile
3.00
8.00
EQ
.
EQ
.E
Q.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 33 crealco
Handle
Euro Sash Machining Detail
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
W57508
25
.00
25
.00
5.0
0
5.0
0
25
.00
40.00
All holes to be silicone sealedas well as around the handle
All holes to be silicone sealedas well as around the handle
EQ. EQ.
for Bead
Euro Sash Cutting Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 34 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
W35510
Rebate - 1Rebate - 2
45
Corner Joint
Euro Sash Assembly Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 35 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
All mechanical joints to be silicone sealed
Note:Remember to fit the locking bars for friction staysbefore assembly of sash frame.
Mitre Guide
Joining Corner
Alignment Mitre Corner
Alignment Mitre Corner
Joining Corner
Mitre Guide
W57508
All holes to be silicone sealed
Corner Connector
Euro Sash Assembly Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 36 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
All mechanical joints to be silicone sealed
Note:Remember to fit the locking bars for friction staysbefore assembly of sash frame.
Corner Connector
Alignment Mitre CornerW57508
Alignment Mitre Corner
Joining Corner
Mitre Guide
Mitre Guide
Euro Sash Locking Angle Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 37 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
W32070
Silicone Sealant
25
.00
W32070
Silicone Sealant
W57508
Note:No Y-seal gasket to be fittedfor the bottom sash profile unlessthe building is over 5 stories high.Ensure the Y-seal gasket sits between the drainage cut-out.
20
0.0
0
11.00
180
.00
14.0
0
9.0
0
Euro Sash Outer Frame Drainage Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 38 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
W32070
50
.00
30
.00
Drainage Cut-Out
W13268
Note:The Y-seal gasket to be used forboth the fixed frame & sash.
Drainage Cut-Out
W32070
Drainage Cut-Out
Fitting of Euro Sash Spacer
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 39 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
No. 8x20 Panhead Screw
Euro Sash Spacer
No. 8x20 Panhead Screw
Euro Sash Spacer
Note:To assist the side hung sash in opening & closing squarely, a Euro sashspacer needs to be fitted as shown on each side of the sash 50mmfrom the bottom edge.
Euro Sash Spacer
50
.00
50
.00
Euro Sash Spacer 50.00
50.00
Note:To assist the top hung sash in opening & closing squarely, a Euro sashspacer needs to be fitted as shown on each side of the sash 50mmfrom the bottom edge.
Euro Sash Locking Bar Detail
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 40 crealco
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
200.00
1.001.00
9.0
0
77
.33
45
.48
38.00
38.00
9.0
0
14.0
0
W32070
W57508
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
Glazing Procedure
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
Insert the pull-in vinyl gasket intoglazing beads by sliding orpressing it into the groove (1).Before cutting gasket, ensurethat it has not stretched and cut6mm longer so that corners arein compression at all times.
Position bottom glazing bead inglazing bead rebate (2).
Place glass on glazing blocks (3).
Insert top and then side glazingbeads ensuring that they are in correctly.
Starting from top centre, insertroll in gasket (4) withoutstretching it (5). Stop 150mm fromcorner and partly cut gasket6mm longer than the edge of thevertical bead. Insert gasket atcorner and then roll in remaining150mm. Repeat this on the othersides. Where gasket ends meet,cut gasket 6mm longer. Insertcut ends first and complete.
4
1
2
6mm GLASS
3
3 AND 4mm GLASS
GLAZING BLOCK
NOTCH GASKETAT CORNERS
SEEN FROM THE INSIDETOP
START END
ENSURE GASKETS ARE NOT STRETCHED AT ANY STAGE
5
41
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved
crealco
Glazing Procedure
PRODUCT MANUAL
WINDOW (38mm)CASEMENT 38
GLAZING
1. SELECTION OF GLAZING METHODS
1.1 SETTING AND LOCATION BLOCKS
Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.
Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.
The position of the setting and location blocks is illustrated in Figure 2.
SB over pivot
b) Vertically pivoted (hung off-centre)
a) Fixed Light
SB over pivot
c) Vertically pivoted (hung centrally)
d) Top Hung e) Bottom Hung f) Side Hung or door
g) Horizontally pivoted and reversible
h) Horizontally sliding; 6 blocks to each pane
i) Vertically sliding
FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS
42