product general catalogue 2019 - sodickthe "al series" is a state-of-the-art wire-cut edm...

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Product General Catalogue 2019Machine Tool Industrial Machine Food Machine LED Lighting

Vol.3

Beyond Creative Future

Sodick continues to drive towards a new world, aiming for further progress and development.

In response to the various manufacturing needs all over the world, Sodick foresees the trend of the times quickly and accurately, targeting the distant future.

Wings are the new symbol of Sodick towards manufacturing of the future.

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LPM325

New Model

High-speed BuildingMetal 3D Printer　

The "LPM325" is an entry model of the metal

3D printer which performs high-speed 3D mold

machining by melting and solidifying a metal

powder, and reference plane machining on a

molded workpiece by a single machine. The

greatly reduced capacity in the molding cham-

ber and the optimized recovery method of the

fumes generated during laser beam machining,

realized improvement in the molding speed at a

high quality.

Sodick has been developing various new technologies in the ultra-precision ma-chining field for more than 40 years. We will continue to challenge the realization of innovative manufacturing focusing on die-sinker EDMs, wire-cut EDMs, metal 3D printers, high-speed milling centers, and injection molding machines. Beyond Creative Future

Technological Capability for Manufacturing

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AZ275nano

AG200L AP350L(oil)

MS series

Linear Motor Drive Nano-machining Center

eV-LINE Electric Injection Molding Machine MS series

Linear Motor Drive High-speed & High Performance Die-sinker EDM

Linear Motor Drive High Precision Wire-cut EDM

A machining accuracy of a nano-scale is required for

devices which use the characteristics of components for

optical systems and inspection, and the superfine area,

and the manufacturing process of molds which support

production of these components. The "AZ275nano" real-

ized stable superfine and ultra-precision machining on

such a nano-scale at higher speeds, which supports the

next generation nanotechnology.

The electrified "eV-LINE" and new mold clamp-

ing mechanism developed based on the high

accuracy and stable molding by the V-LINE®, re-

alized high cycle molding and energy savings even

further. Sodick's "MS series" is one response to the

high accuracy required for plastic molded products

and the increased complications.

This model has the most up-to-date oil machining

specifications, ensuring absolute reliability when

performing die machining of precision electrical and

electronic components and motor cores.

This model uses ceramic parts including a highly rig-

id gantry structure, an arm suspension structure and

an insulated table, and also employs linear motor

drive to realize high-speed & high response.

This is the largest model in the series. It meets the needs

for high-speed machining of multiple rib-shaped products,

such as bumpers, front grilles and doors for automobiles, in

a large die. By using the latest CAE analysis to carry out the

optimum design, this model can handle additionally large

workpieces while keeping the installation area to a mini-

mum.

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Metal 3D Printer and Production Cell System

LPM325

MR30

High-speed Building Metal 3D Printer

eV-LINE Production Cell System Dedicated for Metal 3D Printer Molds

This is an entry model high-speed molding metal 3D printer equipped with a high-output fiber laser of 500 W.

This model is also equipped with a reference plane machining mechanism for secondary machining of

molded objects.

This mechanism enables positioning of the base plate and molded objects, which allows for efficient use of

existing equipment, such as electric discharge machines and cutting machines.

Molds with built-in 3D cooling piping which completely changes the mold manufacturing of plastic prod-

ucts can be manufactured, which realizes a ground-breaking performance.

This is a dedicated production cell system which demonstrates the capability of the molds with built-in 3D cool-ing piping molded in the metal 3D printer to the utmost.This model consists of a structure integrated with the peripheral devices required for resin molding, based on the injec-tion molding unit of the V-LINE® method.

The 3D cooling piping inside the mold which is a feature

of the molds molded in the metal 3D printer are controlled

by two temperature control circuits. Using the cooling

effect to the utmost realizes a great reduction in the cycle

time and suppresses deformation, which could not be

achieved by a conventional production system.

A unique cassette molding structure has also been ad-

opted. This model also realized an outstanding reduction

in the mold replacement time (about 10 minutes) and

space-savings.

V-LINE® is a registered trademark of Sodick Co., Ltd.

New

MRS unit: Left side of machine, option

Dedicated cassette mold

Special site

250 × 250 × 250 mmMax object size

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The OPM series is a linear motor drive precision metal 3D printer which performs additive manufacturing and

finish machining by a rotary tool in a single machine.

This machine melts and solidifies uniformly placed metal powder by laser beam irradiation, and performs high

precision finish machining by high-speed milling using a rotary tool to realize high quality finish machining

which cannot be acquired by additive manufacturing only.

OPM series

ICF-V

Linear Motor Drive Precision Metal 3D Printer

IoT SupportedFully Automated Injection Molding Production System

ICF-V Scheduler

OPM250L OPM350L

The IoT supported ICF-V is the

"Strongest Small Smart Factory"

for injection molding.

The host PC for a host system

which manages the overall pro-

duction is equipped with an orig-

inal application the "ICF-V Sched-

uler" with automatic creation of

production plans and "visualiza-

tion" of the production status.

The ICF-V is a next generation fully automated injection molding production system

comprised of multiple MR30s and multiple cassette molds for small plastic products.

MRS unit: Right side of machine, option

Dedicated cassette mold

Multiple MR30s

Special site

Special site

OPM250L

250 × 250 × 250 mmMax object size 350 × 350 × 350 mm

OPM350L

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Linear Motor Drive Wire-cut EDM

Wire-cut EDM Lineup

Entry Model

High-speed & High Performance

Model

High Precision Model

Small size Medium size Large size

EXC100L

AP series250/350

AP series450/650

AL seriesP type 400/600

AL seriesG type 400/600

ALN seriesG type 400/600 ALN series

G type 800

ALN seriesQ type 400/600

VL series 400/600

AL seriesG type 800

AQ series750/900/1200/1500

AL seriesP type 800

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NEW

AL

seriesLinear Motor DriveHigh-speed & High Performance Wire-cut EDM

AL400P AL600P AL800P NEW

ALN400G ALN600G ALN800GAL400G AL600G AL800GALN400Q ALN600Q

The "AL series" is a state-of-the-art wire-cut EDM filled with component technology, including linear motor

drive technology and the electric discharge control technology developed by Sodick.

AL800P

Released high precision and large size AL series model

Pitch accuracy: ±1.5 μmXYZ axis travel: 800 x 600 x 250 mm

The electric discharge control technology which adopts the latest devices, unique direct tension servomechanism, and XYUV axes by linear motor drive, realized outstanding performance in both high-speed machining and high pre-cision machining.The high-speed automatic wire threading unit "FJ-AWT" equipped with a wire annealing function demonstrates a high wire threading rate. This unit reduces operation man hours and enables high-speed unmanned operation for long periods.

HAYABUSA WIREThis is Sodick's original alloy electrode wire that is capable of performing high-speed machining and finish machining. The greatly improved machining speed of the 1st cut reduces the machining time. (HAYABUSA WIRE is a registered trademark of Sodick Co., Ltd.)

Tsubame Plus WireThis is Sodick's brass electrode wire that can be used for all applications from rough machining to finish machining. Including HAYABUSA WIRE, it supports the "Wire Recycling System (refer to page 19).”

HAYABUSA WIRENext generation wire electrode for

EDM (High-speed & ecology)

Tsubame Plus WireWire electrodes for EDM

(High accuracy & high wire threading rate)

AL400P/AL400G/ALN400G/ALN400Q

400 × 300 × 250 mmXYZ axis travel 600 × 400 × 350 mm 800 × 600 × 500 mm

AL600P/AL600G/ALN600G/ALN600Q AL800G/ALN800G

Consumables

Water processing

AL600PPitch accuracy: ±1 μm

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VL series

AQ series

Linear Motor DriveHigh-speed Wire-cut EDM

Linear Motor DriveLarge Size & High-speed Wire-cut EDM

VL400Q VL600Q

AQ750L AQ900L AQ1200L AQ1500L

This is an entry model of the linear motor drive wire-cut EDM.This model is standardly equipped with various functions, such as an automatic wire threading unit, corner control, automatic fluid level control, the latest finish machining circuit, and auto-matic programming software, etc. which realizes highly efficient production.

This is a large size model of the linear motor drive Wire-cut EDM.This model realizes the high accuracy and repeatability required for large size components and large size mold machining. The operator friendly op-erating environment, machine structure and automatic programming soft-ware support stable machining for long periods suitable for the machining of large size products.

Water processing

Water processing

VL400Q400 × 300 × 220 mmXYZ axis travel 600 × 400 × 270 mm

VL600Q

AQ750L

750 × 500 × 400 mmXYZ axis travel 900 × 600 × 400 mm 1200 × 800 × 400 mm 1500 × 1000 × 600 mm

AQ900L AQ1200L AQ1500L

Consumables The wire guides which are the key to the accuracy of wire EDMs are entirely processed internally including providing the hole in the diamond.Sodick delivers high quality wire guides based on strict quality control.

Wire Guide for Wire-cut EDM

Diamond Dice Guides

Dice AQ-1U(W)

Double dice guide

Dice G

New Attachment Type Guide

VL400Q

AQ1500L

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NEW

AP series

Linear Motor DriveHigh Precision Wire-cut EDM

All Ceramics Linear Motor DriveHigh Precision Wire-cut EDM

AP250L(oil) AP350L(oil) NEW

AP450L(oil) AP650L(oil)

This is the best selling series which has gained great confidence in the fine and precision ma-chining field, since the oil machining specification wire-cut EDM was released in 1981.

The adoption of the linear motor drive, highly rig-id guides, and unique gantry structure realize high repeatability and ultra-high precision machining in all the machining areas.

This is a World class ultra-high precision Wire-cut EDM.This model uses a gantry column structure as well as a ce-ramic air slider and linear motor drive. It also has a non-con-tact XY axes intersecting table. The product consists of a lightweight highly rigid body, where most of the main parts, such as a table, work stand, arm and etc. are made of inde-pendently developed ceramic.

Oil processing

Oil processing

AP250L (oil) AP350L (oil)

250 × 150 × 120 mm 350 × 350 × 120 mmXYZ axis travel

EXC100L

100 × 120 × 100 mmXYZ axis travel

450 × 300 × 120 mm 650 × 450 × 120 mm

AP450L (oil) AP650L (oil)

EXC100L

This wire consists of piano wire as the core wire with a special zinc coating on the outer circumference. It demonstrates excellent speed in oil machining.

APZ WireZinc coated electrode wire for precision fine high-speed machining

AP350L (oil)

XY axes intersecting table* Differs from a mounted type.

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Linear Motor Drive Die-sinker EDM

Die-sinker EDM Lineup

Entry Model

High-speed & High Performance

Model

High Precision Model

Small size Medium size Large size

AP1L AP30L

AG40LP

AQ series15L / 20L

AG60L

AG80L AG100L

AD35L AD55L

AG40L

AG200L

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Automation SystemAG series + SRC80 (Sodick Robot Compact 80)

AG

seriesLinear Motor DriveHigh-speed & High Performance Die-sinker EDM

AG40LP AG40L AG60L AG80L AG100L AG200L NEW

This is the best selling model of the 3 axis linear motor drive die-sinker EDM.

The high acceleration and highly responsive axis control of the linear motor

drive, and the accurate detection control of the electric discharge phenom-

enon without delay, realizes increased speeds, minimized electrode wear,

and an extensive machining surface quality from satin to mirror surfaces.

This is a fully automated system utilizing robots which automatically

changes electrodes and workpieces.

Starter kits combined with SRC 80 are available for the AG40L/AG40LP/

AG60L.

AG40LP/AG40L

400 × 300 × 270 mmXYZ axis travel 600 × 420 × 370 mm 850 × 520 × 420 mm 1200 × 650 × 500 mm 2000 × 1200 × 800 mm

AG60L AG80L AG100L AG200L

NEW

AG200L

The largest model in the AG series appears

AG40LP

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AP

seriesLinear Motor Drive High-speed & Ultra Precision Die-sinker EDM

AP30L NEW AP1L

This series has been developed for the purpose of im-proving the machining accuracy and productivity of small and miniaturized high precision molds, such as components for electronic equipment, automobiles, digital consumer electronics and etc.Various advanced technologies are concentrated in this machine in order to achieve ultra-high precision machining in the range of 1 µm.

AP30LReceived 61th Best 10 New Products Award

AP1L

200 × 120 × 200 mmXYZ axis travel 300 × 250 × 200 mm

AP30L

NEW

This is the completely changed highest-end model (newly designed main body, tank, electric discharge power supply and NC unit) of the die-sinker EDM.The comprehensive temperature control minimizes the effect from the change of temperature in the installation environment, and the heat generated during high-speed drive which used to be an issue in high precision machining.

Consumables

Electrode materials for high quality die-sinkers are available at reasonable prices.■ Copper tungsten■ Silver tungsten■ Graphite

The factor to determine the quality of an electric discharge machining oil is whether a narrow discharge gap and stable machin-ing can be demonstrated. Sodick's electric discharge machining oil uses a high purity special base oil which can maintain stable characteristics at all times.

Electric discharge machining oil

Vitol 2Machining fluid for precision micro machining

Electrode material for die-sinkerElectrode material for precision micro machining

Full cabin and ATC-16S specification (Option)

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AQ15L

900 / 1500 (+500) × 600 mmXYZ axis travel 1200 × 2000 × 600mm

AQ20L

AD35L


AD55L

AD series

AQ series

Linear Motor Drive High-speed Die-sinker EDM

Linear Motor Drive Large Size Die-sinker EDM

AD35L AD55L

AQ15L AQ20L

This model greatly reduces the machining time with the electric discharge stable machining system "Arc-less Plus," and reduces the overall cost of by reducing the number of electrodes.High quality finished surfaces, realizing a high quality pear-skin or mirror finish can be acquired in a short time by the "SVC circuit," which allows for high quality finish surfaces.

This is a large size machine developed for the purpose of efficiently producing large size molds for automobile parts and large size flat display panels.The highly rigid gantry structure minimizes the effect from the workpiece weight, and demonstrates the high-speed and high accuracy machining performance of the linear motor drive.

Smooth operability and large op-eration area. The narrow magnetic pitch provides sufficient absorp-tion force.

KHM

Various Magnet Chucks

The pallet type provides smooth operability and sufficient absorption force. The thin type is also excellent in usability in large working areas.

Pallet typeThe special slide method provides smooth oper-ation. The improved magnetic force securely fixes cemented carbide material. It can be removed easily when not required.

For cemented carbide

AD35L

AQ20L

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ConsumablesHigh quality and high accuracy pipe elec-trodes manufactured in-house are avail-able at reasonable prices.The core can be removed by adding a slit, etc. to the inside of the pipe.

Pipe electrode

Small Hole Drilling EDM

K3HS

K1BL K3BL

K1CDe-ionized Water Specification Ultra High-speed Small Hole Drilling EDM

Linear Motor Drive Small Hole Drilling EDM

High-speed Small Hole Drilling Machine

This is a small hole drilling EDM with a de-ionized water specification which realizes high quality hole machining at high-speeds by the exclusively devel-oped discharge power supply unit.

The Z-axis is equipped with the independently developed linear motor.This model realized high-speed by the dynamic responsiveness, and great reduction in electrode wear.

This is the best selling machine for small hole machining in consideration of cost perfor-mance. This model supports an extensive range, from prepared holes for wire EDMs to component machining.

XYZ axis travel 300 × 400 × 300 mm 200 × 300 × 300 mm 120 × 150 × 300 mm 300 × 200 × 300 mm

K3HS K1C K1BL K3BL

K1BL

Electron Beam PIKA Finish EBM

PFseries

This electron beam machine reduces the surface rough-ness and improves the surface quality by irradiating the upper surface of the workpiece with an electron beam. This model contributes to the uniformity of the surface finish quality, reduction of working hours, extends the life and improves the quality of the mold by the im-proved surface quality.

PF100S PF300S

PF300S

K3BL

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Machining Center

UH430L


UH650L

XYZ axis travel 300 × 250 × 100 mm

AZ275nano

AZ275nano

UH series


Linear Motor Drive Ultra High-speed Milling Center

UH430L UH650L

This model is equipped with a "counter table mechanism" where the cancellation axis which is driven in an opposite phase than the machining table is mounted on the XY axes.A unique mechanism which negates the fluctuation and reac-tion in the centroid position, suppresses the vibration during the machining process to the utmost, and realizes ultra-preci-sion machining in the nano region.

A rigid and stable cast structure and a highly-rigid main spindle have been adopted for this model, which realizes increased speed of cemented carbide direct milling by a diamond tool, and high quality mirror surface finishing of optical lenses. The latest software utilizing AI (artificial intelligence) tech-nology also enables highly reliable high-speed and highly accurate machining, including accurate estimation of machining times in consideration of the acceleration and deceleration, estimation of machined surface quality, and ideal machining parameter adjustments, etc.

Greatly contributes to global technology development with the unique nanometer drive technologyThis is a unique nanometer drive technology cultivated in machine tools, such as the electric discharge machines and milling machines. The motion controller integrated with the independently developed linear motor and kinematic control which supports these machines, has greatly contributed to global technology development.

Motion

UH650L

- Excellent responsiveness by AC coreless linear motor drive developed in-house- Ultra high-speed spindle with maximum rotation speed of 120,000min-1

- Highly reliable NC unit and motion controller developed and manufactured in-house

New

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Linear Motor DriveDie-sinker EDM



CAD-CAM

CAD-CAM 3D CAD-CAM Mold Design & Manufacturing Support System

DiProSOLID contributes to reductions in lead time through centralized data by 3D solid models from design to machining, and increased efficiency of work in all processes.

CAM for Metal 3D PrinterThe "OS-FLASH” “LS-BEAMS”is a dedicated CAM for metal 3D printer.

Both laser and machining data can be created by inputting CAD data, such as IGES, STEP, Parasolid, etc.(*)

Operating Environment : DiProSOLID Loran and Die-sinker CAM are systems that are added to SolidWorks for operation.

　　　　　 The DiProSOLID Wire-cut CAM is a Parasolid-based system which operates individually.

　　　　　 The logo of SolidWorks® and SolidWorks are registered trademarks of DS SolidWorks Corp. in the U.S.

　　　　　 Parasolid is a registered trademark of Siemens Product Lifecycle Management Software, Inc. in the U.S. and other countries.

　　　　　

OS-FLASH for OPM series

LS-BEAMS for LPM325

3D model

Import

Import

Laser data creation

Laser data creation

Optimization of machining data

*: Laser data only for LS-BEAMS

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Sodick-IoT

S-HARMNY Supports improvement in productivity by analysis, investigation and monitoring (Option)

Ⱚ "S-HARMNY" is an IoT platform for machine tools which can be accessed from smart phones, tablets and PCs etc.

Ⱚ The collected data of the multi monitoring of the machine status and machining rate, consumables and various sensors can be checked in real time. S-HARMNY supports reduction of downtime and improvement in productivity by visualizing and analyzing the data of the machine related to production.

Ⱚ The NC screen can be checked from a remote location.

Ⱚ NC programs can be reserved and executed.

Ⱚ Sodick supports customers remotely with "NC upgrades" and "video calls and chat function", etc.

Ⱚ Can be connected to a machine tool that supports MTConnect or OPC UA, thus enabling the operating condition to be monitored.

S-ViewerThis software inspects each NC unit at a fixed interval to collect data.

The operating condition of the registered NC unit can be centrally managed to improve

the machine operation rate.

SEIKAnet Sodick's network system uses standard network protocols.

NC programs can be transferred between the machine and a PC, or between machines.

LQ e-mailEfficient process monitoring is supported, by transferring error and stop information by e-mail, and by checking the operating conditions from a remote location.

OS-FLASH for OPM series

LS-BEAMS for LPM325

Monitoring・Operating status・Operating time・NC screen of machine

Control・Remote execution of NC programs　

Maintenance・Maintenance screen・Consumables centralized monitoring・Centralized monitoring of each sensor status

Analyze・Comparison of various kinds of data such as operating hours

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エコイオン R システム概略イオン交換樹脂・リサイクルシステム

1 2

3

45

6

World's first(*) recyclable filter developed by

Sodick. The filters for oil specification machine and water specification machines used to be industrial waste. Now, a recycling collection system is available through rental contracts with customers. Sodick contributes to the creation of a recycling-oriented society that is friendly to the global environment. *: Based on Sodick's research

Recyclable filterEco-filter SHF-25R

Eco-ion R arrives at the product center

Used Eco-ion R is cleaned to recover its function

After an order is placed, Eco-ion R with recovered function is shipped to the customer

For replacementIn operation

Replace with new Eco-ion RPrepare used Eco-ion R to be returned

Hand over used Eco-ion R to the specified shipping company

Delivered by the specified ship-ping company

Ion Exchange Resin Eco-ion R

Recycle

Reduce

Reuse

Refill

RentalOriginal R Mark Product

Consumables Recycle System

This service is for replacing wire after being used in a wire-cut EDM with various new consumables as "return products."

This send back service provides replacement and disposal work of the ion

exchange resin of a demineralizer for customers. Sodick developed the first

demineralizer collection system for wire-cut EDMs in the industry, so that it

can be used at a highly activated state at all times.

Sodick will collect the wire of any manufacturer if the main component of the wire is "copper" or "zinc." You can select the product to be replaced using the "weight.com" web site for the wire recycling system.

Replacing used wire with new products provides various merits, such as customer's cost reduction and participation in a recycling-oriented society. There is no registration fee or maintenance cost for this service, and no shipping charge to send the used wire.

Wire Recycling System

Ion Exchange Resin Recovery System Filter Recycle System

Contact Sodick when the replace-ment period is approaching

Customer

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Ceramic Electrostatic Chuck

Absorption method Coulomb force or Johnson Rarbeck force

Table flatness of 3μm or less possible Excellent wear resistance and flatness can be maintained for ce-ramic tables!

Can be used in a vacuum!Can be used in a constant vacuum with ceramics and vacuum resis-tant components! (Requires confirmation of operating conditions)

Excellent insulation resistanceDemonstrates excellent durability by the volume resistivity of the ceramics >1012/Ω・cm!

High Precision CeramicsAir Slide Dual Axis Stage

Low center of gravity and lightweightRealized high motion performance by the low center of gravity structure and weight reduction by the unique mechanism!

Low thermal expansion and lightweightAdopted cordierite of low thermal expansion ceramics for the table and slider. Adopted low thermal expansion metal for the linear mo-tor and magnet preload. Minimizes the displacement of the stage accuracy even during prolonged operation.

Position error: 5nm or less Optimized the stage with the linear motor and linear amplifier manufactured in-house.The concentration of the unique technology realized a position error of 5 nm or less.

Precision Ceramic Measuring Equipment

High accuracy standard tools excellent in flatness, parallelness, and squareness are suitable for maintaining and securing the accuracy of test instruments and various equipment.

The series are products made of alumina ceramics with lightweight and high electric insulation properties, which consist of excellent high strength, wear resistance, and cor-rosion resistance. The manufacturing of precision surface plates and precision measuring tools with high reliability is now possible by consistently producing and controlling the formulation of ma-terials, molding, machining, baking, and grinding to inspection in Japan. The accuracy of the "flatness," "parallelism," and "square-ness" of each product is ensured by the manual polishing of expert craftsman.

Ceramics

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Horizontal Injection Molding Machine

MSseries

mm03

eV-LINE Electric Injection Molding Machine

eV-LINE Electric Injection Molding Machine for Extra Small Products

The MS series is an all electric injection molding machine which enables high cycle molding.This model is equipped with the eV-LINE system integrated with the independently developed servomotor control technology in the drive portion of the plasticization & injection units, and the drive portion of the clamping unit based on the high precision "V-LINE® method" with excellent repeated stability.

The new technology which supports the new operation panel and IoT which provides an intuitive operation environment further improves productivity and realizes an ener-gy saving effect.

This is an eV-LINE electric injection molding machine for molding small

mechanical components.

The unique technology of the parallel linkage type all-electric direct

pressure mold clamping that realizes the tie-bar-less and wide platen, re-

sponds to the needs of a wide range of small components, including gen-

eral purpose mechanical components.

Sodick concentrated on the development of precision injection molding featuring the original V-LINE®, and has practiced impressive stable molding and high quality.This model contributes to the product development of customers who are pursu-ing the development and manufacturing of high-value added products in a wide range of fields, such as precision, electronics, optics, and medical equipment, etc.

MS100 MS200

Special site

MS50 MS100 MS200

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GLseries

TRseries

TR10EH2 / TR20EH3

V-LINE® Injection Molding Machine for High-value Added Products

V-LINE® Injection Molding Machine for Medium Size High-value Added Products

V-LINE® High Cycle Compact Precision Injection Molding Machine

The V-LINE® global standard model contributes to high-value added molding in extensive fields, including precision, electronics, optics and medical instruments. This model is equipped with an electric hybrid di-rect pressure mold clamping system which reproduces an accurate and uniform mold clamping force, which realizes a high molding quality.

This machine is standardly equipped with a newly developed total servo system. The pump driven by an electric servomotor further improves the operat-ing accuracy and energy savings of the mold clamp-ing process and plasticization process.

This machine realizes high yields in thick and deep medium sized mold-

ed products with complicated design shapes targeting automobile me-

chanical components. Adopted wide platens where the internal area of

the tie bars is 30% more than a conventional machine.

This is a new generation V-LINE® high cycle injection molding

machine which demonstrates both state-of-the-art high cy-

cling and stable molding. It greatly improves the yield rate of

small precision molding.

GL60

TR450EH3

TR20EH3

GL30 GL60 GL100 GL150 GL200

TR220EH3 TR300EH3 TR350EH3 TR450EH3


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Horizontal Injection Molding Machine

LSR series

LPseries

HSPseries

This is a V-LINE® injection molding machine for thermosetting resins.

The direct pressure mold clamping mechanism and exclusively designed

V-LINE® supports all thermosetting resins from super-low viscosity to high vis-

cosity. This machine realizes high precision and high quality LIM(*).

*; LIM: Liquid Injection Molding

This is a high response injection molding machine which realizes the industry's best injection acceleration of 15G (when the plunger diameter is P12).This model responds to the requirements of precision molding of small compo-nents where the difficulty level continues increase with outstanding injection per-formance, such as quick acceleration, injection tracking and sharp braking, etc.

This is a high pressure and high-speed model with improved tracking capabili-ty of the injection speed by the new ultra high-speed hydraulic pressure servo system control, and improved responsiveness of the falling injection pressure after V-P switching.This is suitable for molding thin-walled light guide plates for backlights of smart phones, etc.

GL30-LS GL30-LSR GL60-LSR GL100-LSR GL150-LSR

LP10EH2 LP20EH3 GL30-LP GL60-LP

GL60-HSP GL100-HSP GL150-HSP GL200-HSP

V-LINE® Injection Molding Machine for Thermosetting

V-LINE® High Response Injection Molding Machine for High-value Added Products

V-LINE® High Pressure and High-speed Injection Molding Machine for High-value Added Products

GL100-LSR

GL60-LP

LP20EH3

GL100-HSP

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Molding Plant Quality & Production Control System

V-Connect

ALM450

MPseries

The V-Connect is installed in the file server, and is connected to the molding machines online.Various data of the molding machines is displayed on the PC terminals. What's happening on site can be clearly understood, which contributes to improvement in the production efficiency and quality.

This is the world's first(*) high quality injection molding machine for aluminum alloy.

This model solves the issues of conventional die cast manufacturing methods to establish an

innovative manufacturing method which enables replacement of materials to aluminum alloy.*: Based on Sodick's research

Displays molding data Displays the history of errors, operation and condition changes of the molding machine

Collects molding data for quality control

This injection molding machine consists of a structure where the precision molding technology is applied to magne-

sium using Sodick's original Mg-Plus® method. The ground-breaking structure without a melting furnace and holding

furnace greatly expands the excellent quality range of die cast products.

MP300 MP400

V-LINE® Direct Casting Injection Molding Machine for Aluminum Alloy

V-LINE® Injection Molding Machine for Magnesium Alloy

Client PC

VRE Series

Client PC Client PC Client PCClient PC

EHV Series MS Series EH3 SeriesGL Series

MP300

Clearly displayed

V-Connect

Unlimited access connection of client PCs

Up to 20 machines

Collect

V-LINE® is a registered trademark of Sodick Co., Ltd. Mg-Plus® is a registered trademark of Sodick Co., Ltd.

(Option)

•••

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Vertical Injection Molding Machine

EHVseries

VRE series

This is a single-action model of the V-LINE® vertical type injection

molding machine.

This model is equipped with an electric servo motor mechanism

which accurately controls the position during the mold opening/clos-

ing process, and a hydraulic cylinder mechanism which reproduces a

uniform mold clamping force during the mold clamping process.

The adopted unique counter balance mechanism increased the mold

open/close speed by canceling out the weight of the injection plasti-

cization unit and movable platen.

This is a rotary model of the V-LINE® vertical type injection

molding machine which realized high stop position accura-

cy and high-speed by a rotary table drive equipped with an

electric servo.

The outstanding rotation stop control accuracy contributes

to improvement in the molding yield rate of expensive in-

sert products.

TR20EHV TR40EHV TR75EHV

TR20VRE TR40VRE TR75VRE TR100VRE TR150VRE TR200VRE

V-LINE® Single-action Injection Molding Machine

V-LINE® Rotary Type Injection Molding Machine

TR40EHV

TR150VRE

The single-action model "EHV" and rotary model "VRE" are offered as a line-up of the vertical type V-LINE® injection molding machine.These models contribute to the pursuit of further high-value added prod-ucts of customers who perform precision molding in an extensive range of fields, such as electrical, electronics, automobiles and medical instruments.

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LSR series

HC03VRE

This is a V-LINE® injection molding machine for thermoset-

ting resins.

The V-LINE® and direct pressure mold clamping mechanism

only designed for LIM(*), supports all thermosetting resins

from super-low viscosity to high viscosity.

The simple and rational back-flow prevention mechanism

enables stable filling of the measured material into the mold

without back flow, which realizes high precision and high

quality molding.

*; LIM: Liquid Injection Molding

This is a vertical type rotary injection molding machine

with a mold clamping force of 3 tons developed focusing

on high-cycling and downsizing that has never been of-

fered before, which realizes highly efficient production.

This machine responds to advanced molding needs, such

as complicated and various types of small precision parts

due to downsizing and higher functionality of electronic

devices, which supports the molding of small precision

parts.

Single-action Type LS40EHV LS75EHV

Rotary Type LS40VRE LS75VRE

V-LINE® Injection Molding Machine for Thermosetting

V-LINE® Rotary Type High Cycle Compact Injection Molding Machine

LS40EHV


27

Food Machine

Vacuum Extruder

When producing pasta and noodle sheets with a firm texture a screw extruder is used. Drawing a vacuum inside the noodle dough greatly improves the texture. The "Air Locker Type Vacuum Chamber" efficiently draws a vacuum while continuously producing noodles in the completely sealed machine.

Built-in parts "Air Locker Type Vacuum Cham-ber" received 2016 "Super" Monozukuri Inno-vative Components Award and "Machinery Component Award"

"Food Industry Technology Award"Received in Materials, Machines and Systems Division

This system sterilizes the container and rice at the same time in a short

time by moving the rice container in/out continuously through a 140

ºC steam. Since the flavor of the rice is also drawn out to the utmost,

last year's rice becomes as delicious as newly harvested rice. The

system can be extended according to the production quantity.

Sterile Packaged Steamed Rice Production System

Overall equipment line of manufacturing system (Image)

28

CIPAutomatic Boiling Machine

This fully automated machine boils, washes and cools udon, soba and etc. in single serving units. This machine is also equipped with a CIP cleaning system that automatically cleans the inside after production is completed, which eliminates the cleaning work performed by people which used to be a significant burden until now.

(Patent: JP 6433104)

Compound Noodle Pressing Machine

This noodle making machine folds the noodle sheets and reverses the sheets 90 degrees to continuously roll the noodle sheets. Excellent resilient noodle sheets can be produced.


Continuous Noodle Pressing Machine Noodle Slitter

This machine gradually rolls the noodle sheets, and slits the sheets into noodles. The slack between each roll is controlled automatically by a proportional control system. The direct drive without chains and oil bath gear box realize hygienic and easy cleaning. Various types of noodle products, such as udon, Chinese noodles, soba and flat wheat noodles can be produced automatically by changing the cutting blades.

Vacuum Z Blade Kneader

This dough kneading machine consists of a unique structure where the Z-shaped kneading blade which improves the kneading ability is separated on the right and left. The dough can be kneaded uniformly at a low-speed rotation without damaging the dough.

Tray Feeder

This machine demonstrates stable automatic feeding of

container trays in production lines for cooked noodles and box

lunches sold in convenience stores and supermarkets, which

realizes labor savings.


29

LED Lighting

PIKA series LED High Intensity Light Source Projector

LED lighting that can only be offered by Sodick realized by full application of

electrical discharge machine technology that freely controls the electricity.

As for high-output power consumption of 300W (GL3) and 600W (GL6), this model is used as

lighting for high ceilings, such as gymnasiums with ceiling heights of 10 meters.

For Indoor High Ceilings PIKA-GL series PIKA-GL3 PIKA-GL6

PIKA-GL3 PIKA-GL6

Power consumption 300 WLight source total luminous flux 33,000 lm


30

This model leads the industry, as it is widely installed in outdoor sport facilities including the

soccer practice fields of J. League and school grounds.

This product is used extensively in Tier 1 Class facilities, including large size facilities.

Same usage method as before!The use of the latest LED chip realized

a high efficiency of 175 lm/W.40W type: 12 W/2100 lm

Straight Tube Type LED Lamp

For Outdoors

PIKA-8

SL series

Kirameki

PIKA-PRO series

middle

middle / narrow

narrow

super narrow





Clear modelFor high ceilings and warehouses

Higher illumination model

For stores and high ceilings

Cold district modelFor refrigerators and high humidity food product manufacturing sites

Yellow modelFor semiconductor

manufacturing sites

High color rendering model

For printing sites and color inspection sites

Basic modelFor offices, factories

and hospitals

For both Indoors & Outdoors

Product General Catalogue 2019 Vol. 3

Metal 3D Printer



Small Hole Drilling EDM

Electron Beam PIKA Finish EBM



CAD-CAM Software

Sodick-IoT

Consumables

Ceramics

Injection Molding Machine

Food Machine

LED Lighting

http://www.sodick.co.jp

Printed in Japan

3-12-1, Nakamachidai, Tsuzuki-ku, Yokohama, Kanagawa224-8522 JapanTEL: 81-45-942-3111 FAX: 81-45-943-7880

https://www.sodick.co.jp/en/

S2025300.2019.09<01>

Sodick Co., Ltd.

●�The export of Sodick's products and its related technologies (including software applications) is regulated under Japan's Foreign Exchange and Foreign Trade Control Law. In addition, because some of these products may be subject to re-export controls under the Export Administration Regulations (EAR) of the United States; please contact Sodick before offering or exporting these products overseas.

●This catalogue contains a photographic image that has been generated from 3DCG.●Options may be included in the photos or content in this catalogue.●��Due to ongoing research, specifications are subject to change without prior notice.●The contents of this catalogue is current as of September, 2019.●The performances described in this catalogue are based on Sodick's specified environment

and conditions.

product general catalogue 2019 - sodickthe "al series" is a state-of-the-art wire-cut edm...

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