product design (part 4) - engineering student...
TRANSCRIPT
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Product Design (Part 4)
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Engineering Drawing
Chapter 16
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Drawing Standards
• Line conventions and lettering-ANSI/ASME Y14.2M-1992
• Multiview and sectional view drawings-ANSI/ASME Y14.3M-1994
• Pictorial drawing-ANSI/ASME Y14.4M-1989(1994)
• Dimensioning and tolerancing-ANSI/ASME Y14.5M-1994
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Line Types
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Line Types
F 16-1
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Engineering Drawing
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Multiview Projection
F 16-2 Standards
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Projection Symbols
F 16-3 Symbols
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Third Angle Projection
F 16-4 Six principal views
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Primary Auxiliary View
F 16-5 Auxiliary view
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Full Section
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Half Section
This side drawn as exterior view
Imagine this place of
the part removed.
This side drawn in section
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Offset Section
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Offset Section
Do now show bends
in the cutting plane
Cutting plane
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Dimensioning
F 16-8 Basic dimension
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Dimensioning
F 16-9 Reference dimension
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Dimensioning
F 16-10 Types of dimensioning
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Tolerancing
F 16-11 Mating parts (inches)
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Tolerancing
F 16-12 Mating parts (inches)
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Tolerancing
F 16-13 Tolerances (inches)
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System of Fits
• Hole basis: The system of fits where the
minimum hole size is the basic size.
• Shaft basis: The system of fits where the
minimum shaft size is the basic size
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Fit Types
• Clearance: Gap between mating parts
• Interference: No clearance, force required
for assembly
• Transition: Result in either a clearance or an
interference fit
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Types of Fits
• RC-running and sliding fits
• LC-clearance locational fits
• LT-transition locational fits
• LN-interference locational fits
• FN-force and shrink fits
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Hole Basis
Shaft Basis Description
H11/c11
H9/d9
H8/f7
H7/g6
H7/h6
C11/hll
D9/h9
F8/h7
G7/h6
H7/h6
Loose running fit for wide commercial tolerances or
allowances on external members.
Free running fit for running accurate machines and
for accurate location at moderate speeds and journal
pressures.
Close running fit for running on accurate machines
and for accurate location at moderate speeds and
journal pressures.
Sliding fit not intended to run freely, but to move and
turn freely and locate accurately.
Locational clearance fit provides snug fit for locating
stationary parts: but can freely assembled and
disassembled.
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Hole Basis
Shaft Basis Description
H7/n6
H7/p6
H7/s6
H7/u6
N7/h6
P7/h6
P7/h6
U7/h6
Location transition fit for more accurate location
where greater interference is permissible.
Locational interference fit for parts requiring rigidity
and alignment with prime accuracy of location but
without special bore pressure requirements.
Medium drive fit for ordinary steel parts or shrink fits
on light sections, the tightest fit usable with cast iron.
Force fit suitable for parts which can be highly
stressed or for shrink fits where the heavy pressing
forces required are impractical.
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Symbols and Their Definitions as Applied Holes and Shafts
• Basic Size
• HOLE
• Fundamental Deviation
• Basic Size
• SHAFT
• Fundamental Deviation
• Basic Size
• FIT
• Hole Tolerance
• Tolerance Grade
• IT Grade
• Tolerance Grade
• IT Grade
• Fit
• Shaft Tolerance
40 H8
40 H8/f7
40 F7
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Tolerances for Interchangeability
F 16-14 Car knob assembly
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Surface Texture
F 16-15 Criteria
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Surface Symbols
F 16-16 Standard lay Designations
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Surface Symbols
F 16-17 Applications
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Geometric Dimensioning
and Tolerancing
Chapter 17
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F 17-1 ASME Y14.5M-1994
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F 17-2 GD&T Tolerances and Symbols
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F 17-3 Feature control frame
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F 17-4 Flatness
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F 17-5 Surface Straightness
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F 17-6 Axis straightness
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F 17-7 Axis straightness
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F 17-8 Circularity
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F 17-9 Cylindricity
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F 17-10 Parallelism
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F 17-11 Perpendicularity
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F 17-12 Angularity
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F 17-13 Circular runout
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F 17-14 Total runout
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F 17-15 Profile of a line
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F 17-16 Profile of a surface
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F 17-17 Concentricity
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F 17-18 Symmetry
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F 17-19 Tolerance of position
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Computer-Aided Design
Chapter 18
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3D Modeling Methods
• 1. Wire Frame
• 2. Surface Modeling
• 3. Solid Modeling
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Wire Frame
A. Advantages
1. Easiest to construct
2. Infinite number of views possible B. Disadvantages
1. Difficult to visualize complex objects
2. Mass properties cannot be calculated
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Surface Modeling
A. Advantages
1. Better representation of object compared to wire frame
2. Can be used to determine machine tool paths B. Disadvantages
1. Not a complete representation of real object
2. Cannot be sectioned
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Solid Modeling
A. Advantages
1. True 3D object
2. Elimination of ambiguity in viewing model
3. Section cuts can be produced and displayed
4. Mass properties may be calculated B. Disadvantages
1. Software more expensive
2. More memory is required
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Modeling Uses
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Circuit Board Layout
• CAD software designed for printed circuit
boards (PCB) has features unique to that
application.
• Current surface mount technology (SMT)
and the continued miniaturization of
integrated-circuit products makes the
design of most PCBs a complex task
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PCB Design Considerations
• The number of layers in a final board
assembly (single-sided, double sided, and
multilayered)
• The miniaturization of components and
the effect on pin spacing and number of
pins in a conductor
• Conductor routing and board layers
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Design Considerations Contd.
• The frequency of the current in the
different circuits and the resulting
inductance
• Heat dissipation
• The placement of similar types of
components
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Rapid Prototyping Methods
• Stereolithography apparatus (SLA)
• Solid ground curing (SGC)
• Laminated object manufacturing (LOM)
• Fused deposition modeling (FDM)
• Selective laser sintering (SLS)
• Ballistic particle manufacturing (BPM)
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Advantages of Rapid
Prototyping • Produce three dimensional parts within hours
• Create masters and patterns
• Accelerate prototype production
• Achieve major savings in production of soft and hard tooling
• Increase manufacturing capabilities with low volume production runs
• Add impact to marketing concept presentations with hands-on models
• Improve the accuracy of vendor bid response
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Disadvantages of Rapid
Prototyping • Parts typically cannot be used for physical
testing
• Parts have surface finish quality and
tolerance limitations
• Special techniques and materials are
required of some systems
• Equipment is expensive
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Product Design Tools
Chapter 19
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Manufacturing Strategies
•Customer Response
•Entrepreneurial Manufacturing
•Time Based Strategy
•Managing For Speed Product
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Customer Responsive
•Targets quality improvement and customer
service
•Uses short-run manufacturing via the work
cell concept
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Entrepreneurial Manufacturing
•Requires flexible system capable of shifting from one product to another on short notice
•Success is dependent upon a company’s capacity to create new markets for specialized high-value-added products.
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Time Based Strategy
•Organization of process components and standardization
•Length of production run
•Complexity of scheduling procedures
•Favors smaller increments of improvement in new products, but introduces them more often
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Managing for Speed Product
Depends on:
•Organizing product development for speed
•Organizing product manufacturing for speed
•Using miscellaneous techniques for speed
•Using computer-aided technology for speed
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Manufacturing Strategies
All strategies focus on delivering a quality product at a
competitive price simultaneously responding to customer
needs, and striving for continuous improvement.
Entrepreneurial
Manufacturing
Customer
Responsive
Time Based Strategy
Managing For
Speed Product
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Concurrent Engineering Principles
• Understand your customer
• Use product development teams
• Integrate process design
• Involve suppliers and subcontractors early
• Use digital product models
• Integrate CAE, CAD, and CAM tools
• Use quality engineering and reliability techniques
• Create an efficient development approach
• Improve the design process continuously
T 19-1
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F 19-1 Process failure mode and analysis
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Quality Function Deployment
(QFD)
• A strategy/technique of listening to the
“voice of the customer”
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Benefits of Using a Quality Function
Deployment Strategy
• Earlier determination of key product characteristics
• Documentation of actual customers’ needs rather than
decisions based on opinions
• Reduction in product development costs
• Reduction in time required to bring a new product to
market
• Greater customer satisfaction due to lower costs and
improved responsiveness
• Reduction in number of engineering changes across the
product’s life cycle T 19-6
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F 19-2 Four stages of QFD
Quality Function Deployment (QFD)
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F 19-3 House of quality
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F 19-4 QFD matrices
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Group Technology (GT)
• An approach to reduce manufacturing
system information content by identifying
and exploiting the sameness or similarity of
parts based on their geometrical shape
and/or similarities in their production
process.
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Part Families
• Design-oriented: Have similar design
feature, such as geometric shape
• Manufacturing-oriented: Can be based on
any number of different considerations,
such as parts manufactured by the same
plant or same materials
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Methods of Grouping Parts
• Visual inspection
• Production flow analysis (PFA)
• Classification and coding
(Most effective and widely used)
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Two Main Coding Systems
1. Attribute-based (polycodes)
2. Hierarchical-based (monocodes)
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F 19-5 Attribute-based coding
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F 19-6 Hierarchical-based coding