product catalogue someflu
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7/22/2019 Product Catalogue Someflu
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01.01 2
T H E C O M P A N Y
TURNOVER 2005 : 9,500,000 EUROS
ANNUAL OUTPUT: 3,700 pumps
Total area : 10,000 m2
Manufacturing area: 4,000 m2
SOMEFLU is specialized for more than 40 years in the
design and the construction of corrosion resistant
centrifugal pumps. The horizontal or vertical pumps
made of stainless steel or plastic materials are intended
for the pumping of all types of chemical liquids
(corrosives, clear, slightly or much loaded with
suspended matters). The flow rate goes from 1 to 1,500
m3/h, with discharge heads from 5 to 110 meters,
obtained with rotating speeds of 1,450 and 2,900 min-1.
The works of SOMEFLU are located near to
Paris on an area of 10,000 m². The most recent
rules of environmental protection and of safetyare respected.
The department APLAST located in « Savoy » is
specialized in moulding of high performance plastic
materials intended for the manufacturing of machined
parts. Its customers encounters principally in the
activities of high technology (electronics, aeronautics,
armaments...). APLAST collaborates very closely
with the pump department of SOMEFLU.
Works in F-93170 BAGNOLET
Plastic works in F-73410 LA BIOLLE
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01.013
DESIGN AND PRODUCTION
The departments of design, manufacturing,assembling and testing dispose of the most
recent technical equipments to guarantee the
users to have at disposal high performing and
reliable pumps with results specially adapted
to the service conditions.
SOMEFLU pumps are delivered accordingly to
the previous enquiries and corresponding to the
specified characteristics of the liquid pumped
(concentration, temperature, viscosity) as well as
to the required performances.
Our experience in the applications of plasticmaterials assures to the clients the very best adapted
solution to his specific problems.
SOMEFLU offers to his customers the most
efficient and economical solutions for industrial
applications. Our sales engineers are permanently
in contact with our clients. The department of
research and development supports them with his
experience in conception, realization and
installation of pumps.
This high competent technical stuff endeavors
always to propose the best possible solution.
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01.01 4
NORMALIZED CHEMICAL PUMPS
Sectional drawing of NP pump
Sectional drawing of NP-M pumpNP diagrams
NP Normalized NFE 44121 – ISO 2856 – ISO 5199 – DIN 24256
WITH MECHANICAL SEAL OR MAGNETIC DRIVE
GENERALITIES
The horizontal, single stage centrifugal pumps of
the NP range are intended for the pumping of
clear or charged corrosive liquids in the most
various industrial applications.
NORMALIZED
The dimensions and characteristics of the NP
pumps correspond to the standards NFE 44121-
DIN 24256-ISO 2858.
Intended for an intensive use under the most
difficult conditions, they correspond to the
requirements of standard ISO 5199.
NP-M WITH MAGNETIC DRIVE
They are distinguished from conventional pumps
by a total tightness due to the magnetic drive
coupling (seal less).
They are in accordance with :
q Machinery directive 98/37/EC annex II A.
q Electromagnetic compatibility directive
89/336/EEC annex I.
q Low voltage directive 73/23/EEC annex II B.
rpm =1450 rpm= 2900
NP
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01.015
CONSTRUCTION ALTERNATES
NPV - HV
These types are intended for the pumping of
fluids heavily charged with abrasive or
suspended solid matters.
The NP-V range is equipped with a volute of the
normalized pump.
The HV range is equipped with a free-flow
impeller allowing higher contents of suspended
matters.
BLOCK-ASSEMBLY PUMPS
Up to a rated power of 15 kW, and accordingly
to the service conditions, all the pumps NP,
NPM, NP-V and HV can be realized as block-assembly pumps.
ATEX CONFORMITY
All the normalized chemical pumps as well as
their construction alternates are Atex
94/9/CE certified.Group II Category 2G,
Group II Category 3G
II 2/3 G c T4. (Others on demand)
HMP (NP)
Sectional drawing of NP-V
Sectional drawing of HV
NP-V diagrams HV diagrams
NP ATEX certified
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01.01 6
CONSTRUCTION DETAILS
Machining of impel ler
made of SOMEDUR
MATERIALS
The hydraulic part is entirely made of thick-walled
plastic material.
There is no metallic part in contact with the pumped liquid.
As a function of the fluids we propose the followingmaterials :
SOMEDUR is a material developed by SOMEFLU for
special applications with corrosive, charged and abrasive
liquids with temperature up to 90° C.
On demand other pump types can be realized in
SOMEDUR.
CARTRIDGE TYPE MECHANICAL SEAL A cartridge type mechanical seal developed by SOMEFLU
ensures the shaft sealing.
This system is independent of the other pump parts and needs no
adjustment.
Depending on the nature of the fluid the cartridge seal can be
executed in the following configurations :
q Rinsing out after standstill of the pump for crystallizing or
charged liquids.q Injection of clean liquid during operation for fluids charged
with abrasive matters. If the process allows it is possible to
use clear water.
q Filling up with grease of the seal chamber to limit the effects
of crystallization if the process does not allow use of water.
q The cartridge can be realized as double-acting seal with
external lubrication if the process requires for dangerous or
charged fluids.
q Polypropylene PP or PP-EL
q Polyethylene PE-HD or PE-EL
q PVCq PVDF or PVDF-EL
q PTFEq SOMEDUR for abrasive liquids
STANDARD SEAL
INJECTION
GREASE FILLING
DOUBLE SEAL
Abrasion Corrosion
.
PTFE
PFA
PVDF
PP
PE-HD 1000
SOMEDUR
CARBON
Cartridge type mechanical seal
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01.017
PPLICATIONS
q Surface treatment and pickling units
q Industrial waste water treatment
q Deodorizing units
q Especially well adapted for gas cleaning unit
q Pumping of all acid or alkaline solutions
q Seawater for aquariums and thalassotherapy
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01.01 8
BLOCK ASSEMBLY RANGE
HMP Horizontal in Plastic
WITH MECHANICAL SEAL OR MAGNETIC DRIVE
GENERALITIES
The single stage horizontal centrifugal pumps of the HMP
range are intended to the pumping of clear or slightly
charged corrosive liquids in various industrial applications.
MATERIALS
The hydraulic part is entirely made of thick-walled
plastic material. Depending on the liquid we propose
the following materials :
q Polypropylene PP or PP-EL
q Polyethylene PE-HD or PE-EL
q PVC
q PVDF or PVDF-EL
q PTFE
CONSTRUCTION DETAILS
The HMP pumps can be equipped with different types
of seals accordingly to the pumped liquid.
We propose :
Single acting mechanical seal
Double acting mechanical seal
MAGNETIC DRIVE for clear liquids. Sectional drawing of HMP-M with magnetic drive
HMP-N/S
HMP-M
Sectional drawing of HMP with mechanical seal
Flow Rate ( m /h )
25/100
1,51 504030201510865432
32/125
50/150
40/150
40/180
32/180
20/75
50
40
30
20
15
8
6
5
10
480605030 402015108654321,51
25/100
32/12550/150
40/150
40/180
32/180
60
7080
HMP-H 32/200
HMP-H 32/250
D i s c h a r g e H e a d ( m )
rpm =1450
rpm = 2900
Flow Rate ( m /h )Flow Rate ( m /h )
HMP diagrams
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01.019
BLOCK ASSEMBLY RANGE
PRIMING TANK
The HMP pumps can be installed with a foot valve on
the suction side. As an alternate they can be equipped
with a priming tank.This type of installation represents an alternate to
vertical pumps.
They can be used for clear or slightly charged liquids.
HMP-A SELF-PRIMING Built on the base of the HMP pumps, the HMP-A pumps
are equipped with an integrated priming tank volute.They are intended for the pumping or clear liquids.
CONNECTIONS
The pumps can be equipped, corresponding to the
requirements, with flanges, threaded connections or
hose connections.
MOTORS
The HMP pumps are equipped with normalized
motors of well-known manufacturers.
ATEX CONFORMITY
All the HMP and ECO pumps are Atex 94/9/CE certified.Group II Category 2G,Group II Category 3G
II 2/3 G c T4. (Others on demand).
Sectional drawing of HMP-A
HMP pump with priming tank
HMP-N zone 2
HMP-A diagram
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01.01 10
BLOCK ASSEMBLY RANGE
ECO Horizontal in Plastic
GENERALITIES
The centrifugal pumps of the ECO range are intended for
the pumping of high corrosive fluids. They are equipped
with mechanical seals meeting the requirements of industry
and advanced technologies.
These pumps complete the HMP range (more than 100.000
pumps in service).
q The new hydraulic design guarantees high
performances.q The coupling between pump and motor allows an
easy dismantling even after several years of operation
in corrosive ambiance.
q Easy maintenance : identical mechanical seal for the
whole range. Fixed positioning without necessity of
adjustment.
MATERIALS
All of the hydraulic parts are made of thick-walled plastic
materials.
Employed materials : Polypropylene PP or PP-EL for ATEX.
The mechanical seal is made of massive silicium carbide.
Flow Rate ( m /h )
32/160
32/125
32/200
50/160
50/200
D i s c h a r g e H e a d ( m )
rpm=1450
100/200
80/200
50/160
32/125
32/160
32/200
rpm=2900
50/200
Flow Rate ( m /h )
ECO
Sectional drawing of ECO
ECO diagrams
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01.0111
BLOCK ASSEMBLY RANGE
PRIMING TANK
The ECO range pumps are horizontal, single stage
block-assembly centrifugal pumps intended to beinstalled with suction head.
When working with suction lift, the pumps are
equipped with a priming tank specially designed
for the most difficult applications.
MOTORS
The ECO pumps are equipped with normalized
(as per CE) motors with rated powers from 2.2 up
to 18.5 kW.
APPLICATIONS
q Surface treatment units
q Waste water treatment
q Especially well adapted for gas cleaning units
q Deodorizing units
q Pumping of all acid or alkaline solutions
q Seawater for aquariums and thalassotherapy
Example of typical installation of
ECO pump with priming tank
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01.01 12
BLOCK ASSEMBLY RANGE
HMI Horizontal STAINLESS STEEL
WITH MECHANICAL SEAL OR MAGNETIC DRIVE
GENERALITIES The single stage horizontal centrifugal pumps of the HMI range
are intended to the pumping of clear or slightly charged corrosive
liquids in various industrial applications.
They fit also particularly well for the pumping of solvents, heat
transfer or cooling liquids with operating temperature
from -70° C up to +180° C.
MATERIALS
The whole hydraulic part is realized in machined
stainless steel. The castings are made by the method
of lost wax casting, which is a guarantee for a high
level quality for the use in most difficult service conditions.
Accordingly to the fluid we propose the following materials.
q STAINLESS STEEL 316 L
q STAINLESS STEEL 904 Lq HASTELLOY
904 L stainless steel fits particularly for sulfuric acid
applications with all concentrations and even in case of
high temperature changes.
HMI-M Magnetic drive
25/120
32/150
32/200
32/250
50/150
32/250
32/200
32/150
50/15025/120
10/75
4020 30108654321,51 15
30
20
15
6
8
10
4
3
5
2
0,5 0,5 2 3 4 5 6 8 10 15 20 30 40 50 601 1,54
5
6
8
10
15
20
30
40
50
60
80
100
20/100 D i s c h a r g e H e a d ( m )
rpm =2900
Flow Rate ( m /h )3
rpm =1450
3Flow Rate ( m /h )
HMI with mechanical seal
HMI-N/S
HMI diagrams
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01.0113
CONSTRUCTION ALTERNATES
CONSTRUCTION DETAILS
The HMI pumps can be equipped with different types of sealing
accordingly to the pumped liquid. We can propose them with :
Single acting mechanical seal
Double acting mechanical seal
MAGNETIC DRIVE for clear liquids
CONNECTIONS The pumps can be equipped, corresponding to the
requirements, with flanges, threaded connections or
hose connections.
MOTORS
The HMI pumps are equipped with normalized motors
of well-known manufacturers.
HMI-X HIGH STATIC PRESSURE HMI-X for applications in closed circuits with static pressures
up to 50 bar. The HMI-X has a volute machined from block and
an axial impeller.
HMI-A SELF-PRIMING Built on the base of the HMI pumps, the HMI-A pumps are equipped
with a volute with integrated priming tank. They are intended for the
pumping of clear liquids.
ECO-I
The ECO-I is an alternate to the normalized pumps ISO 2856- DIN 24256
if you want a reliable and economic pump for flow rates up to 80 m3/h and
pressures up to 6 bar.
ATEX CONFORMITY
All HMI and ECO-I pumps are Atex 94/9/CE certified.Group II Category 2G,
Group II Category 3G
II 2/3 G c T4. (Others on demand).
ECO-I
HMI-DE zone 1 +
lubrication device
HMI-A Self-priming
HMI-X high pressure
HMI-M with Magnetic drive
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01.01 14
ERTICAL PUMPS
PLASTIC and STAINLESS STEEL
GENERALITIES
Built with the hydraulics of the horizontal block-assembly or
normalized pumps. They suit particularly if you will avoid theuse of self-priming pumps or leakages due to the shaft sealing
system. Pumps are equipped with a coupling (VP, VLP-A, VI,
VLI-A…) or not (VCP-M, VLP-M,VCI-M, VLI-M…). Their
rotating speed can reach 2900 rpm.
CONSTRUCTION ALTERNATES
Vertical with shaft lengths up to 2.000 mm.
Vertical with ”CANTILEVER” type bearing up to 1.200 mm.
The vertical “CANTILEVER” type pumps are specially
intended for the pumping of very abrasive corrosive liquids.
Depending on the service conditions they are built as block-
assembly type or with a single or double upper bearing.
MATERIALS
q Polypropylene PP or PP-ELq Polyethylene PE or PE-EL
q PVDF or PVDF-EL
q SOMEDUR for abrasive fluids
q STAINLESS STEEL 316 L
q STAINLESS STEEL 904 L
ATEX CONFORMITY
All the vertical pumps are Atex 94/9/CE certified.Group II Category 2G,
Group II Category 3GII 2/3 G c T4. (Others on demand).
VLI-M VP
21 1,5 3 4 5 6 208 10 15 30 5040 60 20080100 150 300
4
2
3
6
5
8
20
10
15
3040
60
50
70
32/200
40/250
80/200
65/250
80/400
50/160
50/200
50/315
n=1450 min-1
80/315
3Flow Rate Q ( m /h )
Sectional drawing of VCP-M
Sectional drawing of VLI-A
Sectional drawing of V
VP diagrams
VCP-M zone 2
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01.0115
INSTALLATION EXAMPLES AND OTHER PRODUCTS
INSTALLATION EXAMPLES
OTHER PRODUCTS
q Filtration units
q Descaling units
q Accessories for protection and regulation
HMP-A
VP/VP-V
VLP
HMP-N/S with
priming tank
Filtration unit GFP Descaling unit GDP Manometer with
separation membrane
HMP-N/S
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01.01 16
PLASTICS PRODUCTION
Moulding Departement
GENERALITIES APLAST is specialized in moulding by compression of high
performance plastics.
APLAST does not only transform high performance plastics but
is also an expert in the realization of far-reaching projects. Once
machined, the finished products are destined for high technology
areas like electronics, aeronautics or even armament.
Our knowledge of plastic materials, acquired during the last
25 years, can guide you in your projects and applications.
PRINCIPAL ADVANTAGES q Our method of manufacturing (extrusion followed
by compression) ensures the highest possible quality of
the finished parts.
q The last manufacturing operation is a thermal
treatment of the moulded parts in order to eliminate
residual constraints and to maintain in this way thedimensional stability.
q The made-to-measure manufacturing of parts allows
a substantial economy of material and reduces the
machining times.
q The investment in raw material for the realization of
small pieces is reduced as we cater only for the
necessary quantity.
LIST OF THE TRANSFORMED MATERIALS
ECTFE-ETFE-FEP-PCTFE-PFA-PVDF-ABS-PC-PEEK-PEI-PES-PSU-PPO-PPSU-TEEE-TPX
FIELDS OF ACTIVITY
Our customers are present in the following industrial sectors :
Aeronautics Electrical Food Shipbuilding
Automobile Electro-chemics Medical Spacial
Chemical Electronics Optical Surface treatment
Cryogene Environmental Sealing TextileDefence Filtration Semi-conductor
Press
Extrusion - compression
Centrifuge
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01.0117
SEMIFINISHED PRODUCTS
HOLLOW BLANCS
External diameters and thickness available : same as discs.
Internal diameters realized on demand.
BLANCS MOULDED AS PER DRAWING
On demand, as per specification and previous study.
Length
mm
Widths
mm
Thickness
mm
610 195 6 to 60
450 450 6 to 130
510 510 6 to 30
610 510 8 to 40
Ø
mm
Length
mm
Ø
mm
Length
mm
6 610 65 450
8 610 70 450
12 610 75 450
15 610 80 450
25 610 85 450
30 610 90 450
35 610 100 450
38 610 105 450
40 610 110 450
45 610 115 450
50 610 120 450
55 610 125 450
60 610 130 450
Ø
mm
Thickness
mm100 to 220 5 to 120
225 to 260 5 to 160
265 to 335 10 to 160
340 to 425 10 to 200
430 to 550 10 to 200
555 to 700 10 to 90
705 to 950 10 to 150
SHEETS
ROUND RODS
DISCS
Blancs
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01.01 18
TEX CERTIFICATION
ATEX DIRECTIVE - 94/9/CE
GROUP 1Mining industry
GROUP 2Other industries
Category M Category 1 Category 2 Category 3
G D G D G DGas Dust Gas Dust Gas Dust1 2
ZONE 0 ZONE 20 ZONE 1 ZONE 21 ZONE 2 ZONE 22
Very highsecurity level
High securitylevel
Very highsecurity level.
Atex
permanently forlong periods
Very highsecurity level.
Atex
permanently forlong periods
High securitylevel. Atex
occasionally
High securitylevel. Atex
occasionally
Normal securitylevel. Atex
accidentally for
a short period
Normal securitylevel. Atex
accidentally for
a short period
NO ELECTRICAL
MOTORS SOMEFLU PUMPS
Temperature class T1 T2 T3 T4 T5 T6
Maximum surface
temperature
450°C 300°C 200°C 135°C 100°C 85°C
SOMEFLU, in close cooperation with the notified certification
bodies, propose a complete range of pumps made of STAINLESS
STEEL or PLASTIC for installations in zones 1-21-2-22.
Our pumps are delivered with a type examination certificate
guaranteeing that all of them has been approved by an official body
and that they are in accordance in all points with the directive ATEX
94/9/EC.We wish to point out that all the internal and external plastic
components of our pumps are made of electrically conductive materials,
like PP-EL, PE-EL and PVDF-EL.
ATEX CERTIFICATION : INERIS 04 ATEX 3008X
HV ATEX
HPM ATEX
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01.0119
CHOISE OF PIPING
CHOISE OF PIPING DIAMETERS
PRESSURE LOSSES IN PLASTIC PIPES Speed
m/s
Pressure losses
m/m
Internal diameter
mm
Flow rate
m3/h
S u c t i o n :
N D n o r m a l
D i s c h a r g e : N D n o r m a l
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