product catalogue - gammatecsa.com · regional o˚ces have electronic and mechanical maintenance...

143
Subsidiary of NTP Product Catalogue Issue: 20

Upload: leque

Post on 26-Jun-2018

213 views

Category:

Documents


0 download

TRANSCRIPT

Subsidiary of NTP

Product CatalogueIssue: 20

PM/GSA/SAL-002.01.011.001-REV-

GammaTec was established in 1981 and in 2009 became a subsidiary of the NTP Group of Companies. Initially the Company marketed and sold its specialised range of NDT Products in South Africa until the lifting of political sanctions on the country in 1994. Thereafter GammaTec quickly and successfully made use of the opportunities presented by the NDT Industry and the rest of the world to expand to the complete NDT product o�ering. Currently GammaTec exports to over 70 countries worldwide. GammaTec Head O�ce is situated in Vereeniging, South Africa and has subsidiary o�ces in Dubai and Kuala Lumpur. GammaTec has an interest in an associate company, Oserix, based in Belgium. GammaTec is therefore able to provide a high pro�le “ground �oor” presence in these regions, with key distributors appointed in various other countries.

The Vereeniging o�ce services South Africa, the rest of Africa and surrounding Islands and the Indian Ocean Rim. The Middle East, Baltic and Caspian are handled from the Dubai o�ce. The Kuala Lumpur o�ce handles South East Asia and the Far East. Oserix (Brussels) covers Europe, Canada, United States and Central and South American regions. In Australia, GammaTec and Lectromax (Australia) products and services are represented by GTECH NDT Pty Ltd.

The GammaTec range of Non Destructive Testing Equipment, Accessories and Consumables, stocked, manufactured by GammaTec or supplied on order, include but not limited to the following:

• Acoustic Emission;• Automated Systems (Ultrasonic, Phased Array, Eddy Current, Magnetic Particle, Dye Penetrant);• Coating & Surface Inspection;• Dye Penetrant Inspection;• Eddy Current Inspection;• Magnetic Particle Inspection;• Phased Array Inspection;• Radiographic Inspection (Carestream Industrex Film, X-ray, Gammaray, Radioactive Sources);• Ultrasonic Inspection (Flaw Detectors, Thickness Gauges, Probes) and• Visual Inspection.

GammaTec is the authorised distributor for a number of global players including Carestream (Carestream Industrex Film and Digital CR Systems), Dakota (UT Thickness Gauges), ICM (X-ray), JME (Pipeline Crawlers), NTP (Isotopes), Oserix (Gammaray Projectors and Sources), Phoenix (UT Scanners and Transducers), Physical Acoustics Limited (Acoustics), Sonatest (UT and PA Equipment and Accessories) and Zetec (PA and EC Equipment and Accessories). Head o�ce and the regional o�ces have electronic and mechanical maintenance departments with quali�ed and skilled technicians capable of repairing, maintaining and calibrating the wide range of products sold.

The Group's highly trained National and International Sales and Administrative Sta� allow Customer enquiries and purchases to be quickly and e�ciently executed. Products such as Radioisotopes and sensitive Ultrasonic Flaw Detection equipment are handled with competent ease.

GammaTec NDT Supplies SOC Ltds’ intention is to ensure that a safe work environment is created for all participants involved in the business of NDT, to provide a suitable return on investment for investors, a positive environment for sta� and a commitment with action in ensure all stakeholder and the environment bene�t. GammaTec strives to be the best provider of NDT equipment and services in the industry. Everyone in GammaTec is responsible to ensure the complete satisfaction of customer needs by meeting or exceeding their expectations. The Group goal is 100% customer satisfaction 100% of the time. The Turnkey One-Stop policy that GammaTec o�ers customers makes GammaTec an exciting and interesting organization to partner with and the Group's Motto of “CUSTOMER IS KING” speaks for itself.

Head Office Building, Vision 21 Industrial Park, Steel Road, Peacehaven, Vereeniging, South Africa

Box 264786, Three Rivers, 193 , South Africa

Tel: +27 16 423 7731Fax: +27 16 423 1743

ail: [email protected] Web: www.gammatecsa.com

Gammatec Aseana NDT Supplies Sdn. Bhd.

Lot 36, Ground Floor, Jalan PJS 11/14, Bandar Sunway, 46150 Petaling Jaya, Selangor, Malaysia

Tel: +6 03 5635 9947Fax: +6 03 5635 9847Email: [email protected]: [email protected]: www.gammatecsa.com

Gammatec Middle East Gen. TRdg. LLC.

Tel: +971 4 341 3667Fax: +971 4 341 3668Email: [email protected]

: www.gammatecsa.com

Gammatec Nigeria Ltd

Tel: +23Email: [email protected]: www.gammatecsa.com

Lectromax Australia Pty Ltd Oserix SA

Gammatec NDT Supplies SOC Ltd.

PM/GSA/SAL-002.01.011.001-REV-

Contacts

Email:[email protected] Web: www.lectromax.com.au

Tel: +Fax: +Email:

www.

Agencies

PM/GSA/SAL-002.01.011.001-REV-

Section Inspection Method Equipment1 ACOUSTIC EMISSION TESTIN G (AE) 1 -14

1.1 LEAK DETECTION 1 - 61.2 TECHN OLOGY PACK AGES 7 - 101.3 GEN ERAL AE EQ UIPMEN T 11-142 LIQ UID PEN ETRAN T TESTIN G (PT) 15

2.1 ACCESSORIES 152.2 CON SUMABLES 153 ELECTOMAGN ETIC TESTIN G (ET) 16-33

3.1 EDDY CURREN T 16-203.1.1 Tube Inspection 16-183.1.2 Tank Floor Inspection 193.1.3 Portable Eddy Current Inspection 203.2 MAGN ETIC PARTICLE TESTIN G (MT) 21-333.2.1 BenchUnits&Coils 21-273.2.2 Electromagnetic Equipment 28-303.2.3 Ultraviolet Equipment 30-334 RADIOGRAPHIC TESTIN G (RT) 34-84

4.1 GAMMA RADIOGRAPHY 34-514.1.2 Close Proximity Systems 41-424.1.3 Projector Accessories 43-484.1.4 Isotope Consumables 49-514.2 X-RAY RADIOGRAPHY 52-584.2.1 Portable X-Ray Generator 52-554.2.2 PowerBoxandControlPanels 56-574.2.3 Portable X-Ray Crawler Units 584.3 DIGITAL RADIOGRAPHY 59-624.3.1 Digital Radiography (DR) 594.3.2 Computed Radiography (CR) 60-624.4 RADIATION SAFETY 63-724.5 DARK ROOM 73-824.6 Radiographic Consumables 83-845 ULTRASON IC TESTIN G (UT) 85-121

5.1 PHASED ARRAY 85-895.2 PORTABLE FLAW DETECTORS 90-945.3 THICK N ESS GAUGES 95-1015.4 Ultrasonic Trancducers and Accessories 102-1095.5 BOLT TEN SION MON ITORIN G 1105.6 ULTRASON IC TUBE IN SPECTION 1115.7 ULTRASON IC SCAN N ER 112 - 1255.8 Ultrasonic Accessories 1266 HARDN ESS TESTIN G 127

6.1 EQ UIPMEN T 1276.2 GEN ERAL ACCESSORIES 1287 COATIN G IN SPECTION 129 - 131

7.1 HOLIDAY AN D PIN HOLE DETECTORS 1297.2 COATIN G THICK N ESS GAUGES 130 - 131

8 VISUAL IN SPECTION 132 - 1338.1 VISUAL EQ UIPMEN T 132 - 1339 IN FRARED & THERMAL TESTIN G 134

10 LEAK TESTIN G (LT) 13411 REPAIRS, SERVICE & CALIBRATION 135

M/GSA/SAL-002.01.011.001-REV-

Contents

1

Section 1: Acoustic Emission Testing (AE)

LEAK DETECTION

Features

Model 5110 Hand-held, Single Channel Leak Monitor

T

Ap Applications

2

Valve- Squeak ™Technology Breakthrough in leak Detection

SpecificationsFeatures

Designed for operations and maintenance personnel to perform frequent valve checks in their units, Valve-Squeak is an easy-to-use through-valve loss detection system. Small enough to fit in your pocket, Valve-Squeak isolates leaks of any size and in any valve saving you thousands, if not millions .

• Size (LxWxH): 5.0” x 2.80” x 1.1”• Weight: 0.5 lbs.• Power: 2–AA Alkaline Batteries 1.5V• Battery life: > 4 days continuous operation• Processor: Internal microprocessor • Display: 16 LED's • Operating temp: -22° - 158°F (-30° to 75°C)• Storage temp: -40° - 185°F (-40° to -85°C)

• Locates leaks in valves including PSV, RV, CVand all others

• Used worldwide in refineries, chemical plants andoffshore platforms

• Realizes plant savings ranging from $500,000 to$5,000,000/year when combined with a VPAC/5131leak detection system (even leaks in a small valve can result in significant losses)

• ROI is in the first use• Identifies losses rapidly• Eliminates excessive flaring

PM/GSA/SAL-002.01.011.001-REV-

VPAC™ II IS Intrinsically Safe Through- Valve Loss Control MISTRAS Group has taken the VPAC™ throughvalve loss control instrument to the next level.The VPAC™II IS significantly simplifies assetmaintenance and increases operation safety.Created for use in hazardous environmentssuch as oil, gas and petrochemical plants,power generating plants and offshoreplatforms, the VPAC™II IS is a dedicatedintrinsically safe acoustic leak instrument forthrough valve loss control. Using the sametechnology and sensors as our successfulVPAC™, the VPAC™II IS, for example, candetermine the loss of hydrocarbons to flare inhazardous areas and save millions of dollarsfor the plants.

Starting with basic process informationand type of valve, along with the measuredAverage Signal Level (ASL) from theinstrument, VPAC™II IS uses a proprietaryalgorithm to identify through-valve gas lossesand estimates leak rate.The user interface is simple and intuitive.The instrument is powered by a high capacityrechargeable battery lasting several weekswith typical use. The battery replacement onthis handheld power device is quick and easy,and the unit retains all settings even whenpowered off, so downtime is minimal.

Features

PM/GSA/SAL-002.01.011.001-REV-

Specifications

• Large custom LCD backlit display• Dual frequency range selection• Accepts many types of sensors• Slide-in molded NiMh battery pack• Small, rugged, ergonomic package• Simple, intuitive user interface via a

large button keypad• Bluetooth data transfer

• Size: 4.75” x 1.4” x 7”• Weight:. 1 lb.• Power Source: Nickel Metal Hydride Battery • Pack• Battery Life: 100 Hours• LCD: Transflective LCD on Glass• Backlight: Blue LEDs with diffuser• Wireless Interface Type: Bluetooth Class B• Wireless Interface Range: 50ft• Operating Temperature: -15 -158 F (-20 -55 C)• Storage Temperature: 40 -185 F (-40 - 85 C)

3

Specifications Features

• Size (L x W x H): 150 mm x 65 mm x 35 mm• Weight: 0.35 kg• Power Consumption: <20 ma from loop power

• Operating Temperature: -40° to 70°C• Storage Temperature: -40°to 85°C• Power Requirements: Loop powered, 4-20ma,11.5-30 volt• 4-20ma Output Drive: Corresponds to 0 - 100 dBAE 1-5 volts with 250 ohm termination• Dynamic Range: >87 dBAE (-0.4 - 3240 litres/mingas for 3" (76.2mm) ball valve at 10 bar D.P.)• Sensor: 23 mm diameter x 20.5 mm high, sealed,integral 2m cable,temp. -40° to 125°C• Extreme Temperatures: Waveguide (WG-SCR orWG-WLD) allows operation from cryogenicup to 650°C

The 1278 Subsystem, configured for valve leak detection, provides an on-line alternative to the portable 5131-VPAC, which is used worldwide for loss control in refineries, gas plants and offshore platforms. The 5131-VPAC saves >$1m per annum per unit in losses. Based on >15 years experience with VPAC technology, the most cost-effective strategy for installing VPAC On-line is to target the Emergency Blow-Down Valves (EBDV), hydrogen valves, and C2/C3 control valves leading to flare that are responsible for the majority of losses. ESDV’s may be monitored automatically when closed. Difficult to reach valves, for example those on top of towers that may never be surveyed, are another ideal use. The system works with any loop-powered 24 volt 4-20 ma system, (power is derived from the current loop), and is sup-plied with an intrinsically safe VPAC sensor, ready for direct connection to the plant DCS via any galvanic or zener barrier. When valves do not close properly, or leak for other reasons, the operator knows immediately.

PM/GSA/SAL-002.01.011.001-REV-

Instant response when a valve sticks or leaks, saving the losses that occur between manual surveys. Often a repeat valve operation or adjustment of the limits is all that is needed to re-seat a valve properly. This provides an essential safety function.Reduced need for personnel to conduct manual surveys on critical valves.Critical information on isolation & bypass system effectiveness

1278 VPAC SubsystemIntrinsically Safe On-line Valve Leak Monitoring Subsystem for Oil and Gas

4

32-Channel Micro-II AE SystemMISTRAS TRIPLE 5 AMS™ for HRSG

PM/GSA/SAL-002.01.011.001-REV-

The MISTRAS | TRIPLE 5 Acoustic Monitoring System is used for early tube leak detection on pressurized vessels such as pulverized coal or gas fired power boilers, recovery boil-ers and feedwater heaters.

boiler membrane

alarm outputs

monitoring service

operation

Features

amplifiers

5

Specifications

Features

Acoustic Ranger 5000

Hole and Blockage DetectorThe Acoustic Ranger 5000 device detects holes, blockages, erosion and corrosion in tubes and pipes. The device emits a sound pulse which runs along the inside of the pipe, following it around bends and even complex spirals. It can detect and locate holes, blockages and foreign bodies, along with areas of erosion and corrosion, in up to 600 metres of tubing, at inspection rates of up to 800 tubes an hour. The AR 5000 is the latest version of our acoustic ranging instruments and offers improved portability, integrated control and improved range and detection levels.Blockages caused by the process residue and corrosion product build-up and leaks caused by the material wall thickness reduction can occur in the most unexpected and inaccessible locations without warning.

• Requires only one access point via existing flanges, fittings etc.• Long-range – up to 600m from a single access point with a single trace• Fast application – immediate on-line results• Detection, location and sizing in a single shot• Portable and battery powered, requires only one operator• Unaffected by bends and is equally effective on straight or complex spiral tubing• Inspects any material and tube sizes from 6 to 500mm bore• High sensitivity – blockages and foreign bodies equivalent to 10% and holes of 1%

of the tube cross section are readily detectable in field use and higher sensitivitiesare achievable in controlled environments

PM/GSA/SAL-002.01.011.001-REV- 6

Features Specifications

Portable Non-Intrusive Localized Corrosion Testing SystemPocket CORPAC™

PM/GSA/SAL-002.01.011.001-REV-

The Pocket CORPAC™ combines an industry staple in non-intrusive corrosion testing with the portable convenience made possible by the latest in Acoustic Emission (AE) technology. The Pocket CORPAC™ detects active localized corrosion in a variety of industrial structures and materials before costly and dangerous effects can be seen or felt. Pocket CORPAC™ can tell customers when corrosion is active, what to do to decrease or stop it, and if those solutions are ultimately working. Pocket CORPAC™ detects a variety of localized corrosion mechanisms. Most importantly, it provides the only early-stage detection capability of corrosion effects like micro-cracks, pitting and micro-delamination. Besides the Pocket CORPAC™, no other traditional or advanced non-destructive testing options exist in the field to identify such corrosion effects due to their limited size detectability. In fact without the Pocket CORPAC™,detection of these defects could be done only through destructive testing. At less than a quarter the size of its predecessor and with the latest turn-key software, the Pocket CORPAC™ provides anyone with early localized corrosion detection capabilities – not just AE experts. Since Pocket CORPAC™ uses proprietary algorithms that can differentiate corrosion signals from the background noise produced during normal operation of plant equipment, there is no need for an AE expert to perform tests or take assets offline.

One-of-a-kind early-detection capability, Pocket CORPAC™ is the only nondestructive, on-line method to detect corrosion phenomena in their earliest stages. Less than a quarter of the size of the original CORPAC™, Pocket CORPAC™ was designed with portability and ease-of-use in mind. It builds on the original CORPAC™, which was developed over six years in a partnershipbetween MISTRAS Group, SA (France), the European chemical industry and a French univer-sity, all in conjunction with a European Union Grant. We take full control of the acoustic signal processing and automated corrosion type classifi-cation. The sleek, updated design can be used for many applications where portability is important. With a four-hour battery life and added ability to operate the unit from battery belt or AC power.

• Dimensions: 9.5” H x 3.5” W x 1.4” D(241 mm x 89 mm x 36 mm)

• Weight (with batteries): 2.5 lbs. (1.13 kg)• Display: 3.52” Colour LCD, QVGA portrait mode,

240 pixels W x 320 H transflective withLED backlight

• Display Touchpad: Built-in touchpad on screenfor use with stylus and

on-screen processing• Storage Memory: 28 Mbytes Flash for OS and data

storage• External Interfaces: Compact Flash port, USB 2.0

Port• Power Consumption: Approximately 4 Watts• Power Requirements:

• External DC adapter 12V @ 1A or• Internal 7.2V NiMH battery pack,rechargeable in-situ or with optional Charger

• Battery Life: 4 hours intermittent use• Operating Temp: 23° to 115°F (-5° to 45°C)• Storage Temp: -4° to 140° F (-20° to 60°C)

1.2 TECNOLOGY PACKAGES

7

8

Specifications

• DiSP-24 Hardened, Portable Computer• PCI/DSP-4 Data Acquisition Boards with up to 8

parametric inputs• R15I-AST sSensors with integral 40dB preamp• Parametric Breakout Box and Parametric Sensors• PowerPAC™ Software Package- PowerPAC Data Acquisition and Analysis Software with 2-D & 3-D Location Software Modules- AEwin Post Processing Analysis Software- Database Software with EPRI Cases- PDDMATE Post-processing software• Documentation- EPRI Reports Phases I, II & III- Technical papers- Case Studies• Three Day Classroom Training (theory) and

Start-up Assistance• 10 Days on the Job Training (Field Test)• Consulting Time (Remote and On-site)

DiSP-24 : 24 Channel, Digital AE instrument which includes PAC R15I integral preamp sensors with built-in self diagnostics capability (Auto Sensor Testing) and 30 meter cables. The system comes with a built-in high performance PC controller, RW-CD, keyboard, mouse and video monitor and is shipped in a rugged transport case. This system can be used from the smallest of transformers (typically around 13.8 kV) to the largest GSU transformers (typically around 500 kV). Three current transducers (CT) and 2 resistance theorem devices (RTD) needed for recording parametric signals are also included.PowerPAC™: This is real time AE data acquisition and feature extraction software. It is used in real time test as well as post analysis to remove unwanted data due to such extraneous noise sources as pump operation, fan operation, wind and rain. Along with this is the AE-WIN- POSTutility that is included with this package. Other utilitiesinclude the TBFH software that is used to identify whetherthe AE source is due to either an electrical or thermal fault. This software also includes the 3-dimensional location software to provide real time test as well as post analysis for three dimensional source location of faults detected in either the main tank or the LTC compartment. PowerPAC™Database: A system created to facilitate the management of data generated by testing power transformers with Acoustic Emission. The main components are transformer nameplate and test data. A design number of some characteristics canbe assigned to a transformer. This allows comparison of acoustic activity obtained in identical transformers.

Features

PowerPAC ™ Acoustic Emission Testing Technology Package

PowerPAC™ is an Acoustic Emission (AE) technology package for testing power transformers. An on-line monitoring procedure was developed under an EPRI (Electric Power Research Institute) sponsored and tailored collaboration with Physical Acoustics Corp. (Project I.D. No. 051481). This collaboration refined the package with three phases of program develoment resulting in on-line monitoring of power transformers to detect, locate and assess electrical and thermal faults.AE sensors are installed on the transformer covering both the tank and the LTC compartment (if one is present) along with sensors to monitor pump current, fan current, load current, tank wall tempera-ture and LTC compartment wall temperature collecting data for comparison with the AE data during post test data analysis. In order to observe the effects of a complete load cycle, data is collected over a period of 24 hours. Results are presented showing the location (in 3-D) and types of faults. A grading system is used for each fault and provides an overall evaluation of the transformer for maintenance or operation planning.

PM/GSA/SAL-002.01.011.001-REV-

9

Outdoor AE and Sensor Fusion System

Features Designed to

Sensor Highway™ II

PM/GSA/SAL-002.01.011.001-REV-

The Sensor Highway™ II (SHII) is an Acoustic Emission (AE) monitoring system with up to 16 high-speed channels and 16 standard parametric input channels (expandable to over 100). The system is designed for unattended and remote monitoring use in structural health, process and condition monitoring applications. It is rated for outdoor use and comes equipped in a rugged weatherproof NEMA 4 enclosure.

• Scalable for large channel deployment,allowing for multiple units to be placedstrategically on asset being monitored

• Designed for outdoor environments witha minimum power dissipation and atemperature range of -35 to 70without the need for heaters or airconditioners

• Direct On-Board Terminal Blockconnections and DIN rail mounts forexternal sensor inputs

• Various communication interfaces availablefor data communication & remote controlincluding Ethernet, Wireless, Cellular Modemand Satellite

• Scalable system connecting additional units inthe field and time synchronization optionsbetween remote units

• RS-232/485, 4-20mA, Voltage inputs forsensors

• Monitor effectiveness of repairs/retrofits

• Monitor pre-existing/known activedefects

• Monitor “hidden areas” where visualinspection is difficult or impossible

• Monitor high stressed areas showingflawlike activity

• Wire break monitor on suspensioncable and cable stay bridges

10

Loose Parts Monitoring Equipment (LPME)

Features

PM/GSA/SAL-002.01.011.001-REV-

LPME monitors, detects and evaluates metallic loose parts in reactor systems using transient acoustic signal analysis. Acoustic sensors/accelerometers are permanently located at strate-gic positions on the system being monitored (in direct contact with pipes and vessels), where loose parts are most likely to impact. The sensors detect the impact of any loose parts as they come in contact with the pipe or vessel wall. The sensors detect the mechanical vibration emanating from the point of impact and convert it into an electrical signal that is amplified by the system preamplifier, processed by the Loose Parts Monitor Equipment Data Acquisition System (LPME-DAS) and recorded by the Data Acquisition Computer (DAC). The software (LPME-DAQ) alerts the operator and control room when a loose part is detected, and provides a user-friendly interface for the operator to analyze the transients, differentiate between noise and impact signals and determine location and impact characteristics.

• Digital design gives real time results• Latest digital technology• Seismically tested to NRC standards• Four discrete signal filters prevent false alarms• Multiple alarms and alarm level settings• User-friendly Windows based software• Accurate software location algorithms• Graphical displays of reactors, piping, heat exchangers, etc.• Meets ASME Standard, NRC 1.133• Full documentation for easy OEM integration• Nuclear test sensors and charge amps

PM/GSA/SAL-002.01.011.001-REV-

Specifications

Pocket AE-2™ Portable 2-Channel Acoustic Emission System

The Pocket AE-2 is a high performance, computerised, dual channel Acoustic Emission (AE)system packaged in a rugged, portable handheld unit. It offers all the performance featuresof larger, more expensive AE systems, includingwide bandwidth, speed, AE features, samplingrates, waveform processing capabilities andaudible AE, all in a compact, battery-operatedpackage.The system is an excellent field survey tool,especially in situations where power is not readilyavailable. Equally useful in the laboratory,the system carries out lab tests by utilizing its2-channels of Acoustic Emission and 1 channelparametric input for correlating load or stresswith AE activity.

In addition, linear location and spatial filtering are built-in to provide more versatility.The Pocket AE-2 performs traditional AE featureextraction signal processing as well as advancedwaveform acquisition and processing. Resultsare displayed on an integrated color LCD touch screen (240 x 320 pixels resolution for clearsharp graphics), able to display up to eightgraphs including waveforms, FFTs, histograms,line plots, point plots linear location, and eventdetection. AE data files are saved in DTA filesand can be transferred to your computer viacompact flash cards and/or USB, for full dataanalysis, using our optional AEwin™ software.

• All the standard performance features as in PAC’s PCI based multi-channel AE instruments.• Hand-held portability for quick, efficient testing in the field or laboratory.• PDA type computer using Microsoft™ Windows-CE™ compact OS, familiar and easy to use.• Utilizes PAC standard low cost passive AE low power sensors with an internal AE preamp.• Two AE channels with one high performance 18 bit A/D for each channel, allowing AE data processing at up to 10 MSPS.• 16 bit A/D waveform capture and AE signal processing offers wide system dynamic range without the need for gain controls.• 16 bit A/D parametric input to correlate AE to other process sensors.• Integrated rechargeable battery package lasting 4 hours (continuous) or more.Batteries are easily changed and can be charged outside of the system (with optional charger).• Numerical keyboard with function keys for quick, easy setup and control.• Internal flash memory for storing setups and data files.• Permanent digital record of the test results in standard DTA, PAC data files, compatible with AEwin™ Software for detailed data analysis and data visualization.• Compact Flash card and USB port for data transfer to laptop or desktop PC.

Size: 9.5" H x 3.5" W x 1.4" D(241 mm x 89 mm x 36 mm)Weight: 2.5 lbs. (1.13 kg) - with batteriesDisplay: 3.52” Color LCD, QVGA portrait mode, 240 pixels wide

x 320 high transflective with LED backlightDisplay Input: Built-in touchpad for use with stylus and on-screen

processingMemory: 128 MB Flash for OS and data storageExternal Ports: Compact Flash port, USB 2.0 PortPower Use: Approximately 4 WattsPower: External DC adapter (12 V @ 1A) OR Internal 7.2V NiMH

battery pack, rechargeable in-situ or optional externalcharger

Battery Life: 4 – 6 hours intermittent useOperating Temp: 23° to 115° F (-5° to 45° C)Storage Temp: -4° to 140° F ( -20° to 60° C)Connectors:AE 2 - SMB (Plug) connectorsParametric 1 - SMB (Receptacle) connectorAE Channel Description: Dual channel AE Input using SMB Connector inputs.

Low voltage (5 Volt). Phantom power is availablefor an external low voltage preamplifier or integralpreamplifier sensor

AE Freq. Response: 1.0 kHz to 1.0 MHz +/- 1.5 dBSoftware Selectable Filters: The Pocket AE system comes with multiple digitally

synthesized High and Low Pass filters in addition tosoftware-selectable High Pass analog filters, providingexceptional filtering characteristics for maximum noiserejection and optimal signal to noise ratio.

Digitizing: 18 bit, 20 MSPS ADCDigital Signal Processing: Real time FIR low pass filter. Each extracted feature

processed by a dedicated real-time pipelineprocessor

Features

1.3 GENERAL ACOUSTIC EMISSION EQUIPMENT

11

USB Acoustic Emission (AE) Node

The USB AE Node is a single channel Acoustic Emission (AE) Digital Signal Processor with full AE hit and time based features, including waveforms. Through the USB Connector, the AE Node is easily interfaced to a Notebook or PC running Windows XP™ or Vista™ and Physical Acoustics Corporation (PAC)’s well known AEwin™ or AEwin Lite™. Up to 4 AE Nodes can be controlled by one Notebook or PC. The AE Node can accept single ended or differential sensors amplified by an internal low noise preamplifier. Additionally, PK Series low power integral preamp sensors can be used for long distance connections.

Features Specifications

• Powered and operated through USB Port• Rugged surface mount (SMT) construction• High performance AE at a low cost• 1kHz to 1MHz bandwidth• Selectable analog filters and programmable

digital filter• Waveform and Location Options

• AE Input: 1 Channel per USB node (4 nodes per system)

• Frequency Response: 1.0 kHz to 1.0 MHzAE Digitizing: 18 bit, 20 MSP ADCs

• Parametric Inputs: 1-4 CH , 0-4V, 16 bitsOS: Windows XP or VistaCase Size: L 6” x W 3” x H 2”(152 x 76 x 50mm)

• Weight: 0.8 lbs. (0.36kg)• Power Requirements: USB Powered (5V)

< 100 mA when running

PM/GSA/SAL-002.01.011.001-REV- 12

Multi-channel Acoustic Emission System

.SAMOS™ 32

Features Specifications

.SAMOS™ 48

.SAMOS™ 112

SAMOS™

PM/GSA/SAL-002.01.011.001-REV-

The SAMOS™ 32 AE system is geared for laboratory or industrial use, holding up to 4 PCI-8 cards for up to 32 AE channels of operation. Based on a heavy-duty industrial PC computer chassis, the SAMOS™ 32 has added features for reliable day-to-day operation, including extra cooling, ventila-tion and the latest powerful PC computer. The most economical, high performance AE system available today, the SAMOS™ 32 is ideal for users with tight system budgets.Retaining all the features of a full size AE system, including activity Hit LED’s on the front panel, the system is also designed to utilize our digitally controlled, full-featured, high fidelity audio moni-tor (optional). It measures 17”W (43cm), 17”D (43cm) and 6”H (15.2cm), and weighs 26 lbs (12kg).

SAMOS™ 48 is a portable AE system, equipped with a handle for carrying and an integral key-board built within the hinged front protective cover. Weighing less than 38 pounds with all 48 chan-nels, the SAMOS™ 48 is 21” long x 14” wide x 7.6” tall. Inside this portable enclosure is a powerful PC computer, large hard disk, floppy drive, R/W CD/DVD drive and the standard complement of parallel printer port, serial port, USB and mouse port. Built-in AE features include a digitally con-trolled audio monitor, up to 8 parametrics and AE Hit indicator LED’s. Expansion and communica-tion options include Ethernet LAN option and optional modem for remote control and communica-tions purposes. Both Internet and Intranet software and interfaces are available.

SAMOS™ 112 is a large capacity 112-channel system and represents the industry’s largest number of AE channels in a single enclosure. The system comes equipped with an advanced PC based CPU and all standard peripherals including a LAN connection. Multiple cooling systems make SAMOS™ 112 a rugged multi-channel system especially for demanding applications in harsh environments.

• Compact 32 or 48 or 112 channelsof simultaneous DSP based AEwaveforms and features in real time

• Operate under advanced AEwin™Windows software

• Individual 16-bit A/D's on eachchannel

• PCI Bus for high speed processing• LAN interface included with optional

network and Internet monitoringcapabilities available

• 400 kHz bandwidth• Low power consumption, runs cool• Acousto/Ultrasonic systems

applications• ISO-9001 certified and CE marked

with low noise• LED AE activity and “Super Audio

• Front Panel activity lights providestatus on AE data as well as givingyou a system diagnostic

• All digital, full-featured Audio Monitorbuilt in and ready for “high fidelity”listening (optional).

• Auto Sensor testing (AST) standardwith all PAC systems for easy system/sensor self calibration and interfacecoupling efficiency.

• Software available for the SAMOS™includes the state-of the-art PACwin™Software with 25 years of AcousticEmission application experience behindit, this Suite comprises three indi-

vidual software packages (purchasedseparately).

13

Comprehensive, Versatile & Friendly AE SoftwareAEwin™

PM/GSA/SAL-002.01.011.001-REV-

AEwin™ is a 32-bit MS Windows™ compatible (XP/Vista/Windows7) software for real-time “simulta-neous” Acoustic Emission (AE) feature and waveform processing, display, fast storage and replay. Used for true, real-time operation and control with your MISTRAS AE Systems (DiSP, PCI2, SAMOS, SH II, AE USB Node, Wireless AE Node), the software has full MS Windows™ resources including use of any screen size, printing JPGExport, networking, multi-tasking, and multi-process-ing. AEwin™ also features complete compatibility with MISTRAS’ standard data file format (DTA), allowing you to replay and analyze your previously collected AE files and framework, easily add graphs and additional graph screens and user controllable tool bars including setup icons, acquisition control, line listing, status and statistics.

14

ACCESSORIES

Test Blocks

Product Code DescriptionNCB0059 Aluminium Penetrant Sensitivity Test Block NCB0060 Sherwin PSM-5 Penetrant System Monitor Panel (Polished or Grit)

CONSUMABLES

ARDROX Consumables

PM/GSA/SAL-002.01.011.001-REV-

Product CodeCleanerNCC0031NCC0053NCC0054DeveloperNCD0015NCD0016PenetrantNCP0027NCP0019NCP0032NCP0020NCP0033NCP0034NCP0051

Description

10 x 400mlArdrox 531910 x 400ml Ardrox HF-R / 9RP5 Halogen Fee4 x 5 litres Ardrox HF-R / 9RP5 Halogen Free

10 x 400ml Ardrox HF-D / 9D1B Halogen Fee4 x 5 litres Ardrox HF-D / 9D1B Halogen Fee

10 x 400ml Ardrox 907P Red Water Washable4 x 5 litres Ardrox 907P Red Water Washable10 x 400ml Ardrox 970P24 Water Washable Fluorescent1 x 25 litre Drum Ardrox 970P24 Water Washable Fluorescent10 x 400ml Ardrox HF-P / 996PA Halogen Fee4 x 5 litres Ardrox HF-P / 996PA Halogen Fee1 x 25 litre Drum Ardrox 985P13 Post Emulsifiable Fluorescent

SECTION 2: Liquid Penetrant Testing (PT)

15

System Includes Applications

EDDY CURRENTTube InspectionTX-4400 Eddy Current (Tube Inspection) System

The TesTex, Inc TX-4400 ECT Inspection System is based on the Eddy Current Technique to quickly and accurately inspect non-ferrous metal tubing from the I.D. By using four-frequencies in a simultaneous injection mode, defects such as ID/OD pitting, baffle cutting, erosion, steam impingement, general wall thinning, etc. Can be detected and sized. The system also has differential and absolute responses for each frequency, a built in reference signal to generate an absolute signal without the use of a reference probe, and real-time mixing for suppression of support/baffle plates. The TX-4400 system uses both DSP and FPGA technologies to enhance performance capabilities while maintaining low cost and size. Utilizing easily configured and readily available USB technology, the TX-4400 interfaces to any windows based PC/notebook. All data is archived for analysis and processing as well as for future inspections and trending.

SECTION 3: Electromagnetic Testing (ET)

• Four frequency simultaneous injection• Up to 5 ft/sec. tube inspection rate• PC base software for acquisition/analysis• Dynamic/user selected gain• Real time mixing• USB interface• 1 KHz to 1.2 MHz• User selectable driver output level, 0-9v p-p• Compatibility with bobbin, surface, and magnetic

saturation (permanent or dc) probes• Wide variety of specialized data filters• Automated analysis software (TX-SOLUTION )*• Automated report writing software (AR WIZARD )*• Probe pusher puller (PDP 22 )*• Probe pusher (PD 6k )*• Tube sheet mapping (TX-MAP )

• Condensers• Feed Water Heaters• Coolers• Evaporators• Chillers

PM/GSA/SAL-002.01.011.001-REV-16

System Includes

PM/GSA/SAL-002.01.011.001-REV-

• Real Time 3-D Color Graphic Displays for Data Acquisition and Data Analysis/Display• Inspects Straight Sections and Bends; U-Bends can be inspected with special probes• 300-400 tubes average productivity of one system in a 10 – 12 hour shift• Inspects through scale on the ID or OD• Probe Fill Factor not critical to operations• Numerous Signal Processing Algorithms available for Data Analysis• Windows Based Software• Small, Lightweight, Modular, PC Based Design• 110/220V Operation• Probe sizes range from 0.320 inches (8.1mm) to 6 inches (152mm)• Low Signal to Noise Ratio• Probe lengths of up to 150 feet without signal pre-amplification• System Frequency Range of 5Hz to 30KHz. (lower frequencies are critical for the

inspection of thicker walled Carbon Steel tubing and Air Cooler – Fin/Fans)

Eagle 2000 RFET System The Eagle 2000 uses RFET probes that have eight (8) sensors equally spaced around the probe's circumference (smaller diameters may have four or six sensors).

17

• 1 GHz Processor• 1 GB ram• 16 GB compact flash• Microsoft Windows XP Professional SP3• USB 2.0• Industrial 3 button mouse• 5.6 LCD display with VGA controller• AC or DC opera• 1 GHz Processor

• 8 channels (8 phase, 8 amplitude)• Frequency selection from 5 to 80 Hz• PC based• LFET method (low frequency electromagnetic

technique)• USB interface• Powered from computer USB port• Environmentally sealed connections• Compatible with any TesTex LFET based

scanners• Lightweight and compact

Prodigy 8C boiler tube/pipe scanning system The Prodigy 8C is a one man, multichannel NDT system for scanning most any boilermmtube/pipe from the O.D. It detects and quantifies I.D., O.D., and internal material defects in ferrous materials. The system uses a dry non-contact method based on the principles of Electromagnetic (LFET). It is forgiving to uniform surface scale and tests at a scanning speed of 10 to 15 ft. (3 to 4.5m) per minute. The system is fast, accurate, cost effective, and field proven. This system has its own built-in computer which is conveniently attached to the operator's body. This system can be adapted to many different applications such as testing ligaments, bends, space constricted areas, and small diameter tubing.

Specifications System Includes

18PM/GSA/SAL-002.01.011.001-REV-

Specifications Advantages & Features

19

TesTex – Falcon 2000 Mark II (LFET tank floor scanner) The world's most advanced and compact inspection tool for above ground storage tanks has many new features to enhance inspection capabilities. These improvements are based up TesTex's field experience in testing hundreds of storage tanks, and input from dozens of NDT inspectors from both domestic and international industries. The Falcon 2000 Mark II System is based on the principles of Low Frequency Electromagnetic Technique (LFET).

• PC based / Modular electronics using digitalsignal processing

• Uses a maximum voltage of ± 12V DC inside of tank, meeting required specifications for

tank safety• 32 channels – Falcon Sr.; 16 channels –

Falcon Jr.• Uses scanners that have 16 or 64 pick up

sensors equally spaced to scan flat surfacescovering four inch (102mm) or thirteen inch(330mm) swaths per pass

• Reporting software generates a tube sheetmap for LFET tube inspections and a tank

• Does not use permanent magnets so lightweight(under 30 lbs)

• Requires minimal floor preparation, no cleaning or sandblasting of surface and tests through coatings

• Determines top surface flaws from bottom surfaceflaws

• Continues to show flaw responses even after theunit has stopped moving

• Maximum penetration up to 1.25” (32mm)• Scanning speed of 15 – 20 feet (4.5 – 6m) per

minute• Tests ferrous materials such as carbon steel and

cast iron• Upgradable to test non-ferrous materials such as

stainless steel and aluminium• Real time data display with advanced signal

processing• Wheel assemblies provide easy manoeuvrability

and independent height adjustment• Full coverage over scanned area with no 'dead

space'

Tank Floor Inspection

PM/GSA/SAL-002.01.011.001-REV-

20PM/GSA/SAL-002.01.011.001-REV-

Eddy Current Flaw Detector VD3-71 The VD3-71 Eddy Current Flaw Detector is intended for manual testing with eddy current technique for surface and subsurface defects, such as material discontinuity (cracks, laps, cissings, fine cracks etc.), in the products made from ferromagnetic materials.

It is applied in the following branches of industry: aircraft, railway transport, oil and gas, chemical, power and engineering.

• Possibility of defects detection:• Depth = from 0.1 mm• Opening = from 0.002 mm• Operating frequency: setup range

from 50 Hz to 12 MHz• Generator output voltage (double

amplitude): from 0.5 V to 6 V• Adjusted gain range: 30 dB• Adjusted preamplifier range: 40 dB• Phase signal variation (signal rotation

range from 0° to 360° with a step0.1°, 1°, 10°)

• Samples frequency up to: 6 kHz• Digital filtering, 5 filter types:

• Lowpass• Highpass• Bandpass• Differntial• Averaging

• Storage of a great number of setupsand testing results in the flaw detectormemory

• Advanced capabilities of data analysis dueto the speciality application-dependent software

• Mode of two-way communication with PC USB• Estimate of defect depth and length, and also

LED and sound alarm of the detected flaw• High ergonomics – convenient and small

case, small weight, high-contrast TFT display,assignment of the most frequently used functionsto 'hot keys' of the keyboard, and also the usageof a special leather cover for handy and secureholding of the instrument in a hand

• Large colour high contrast TFT display• Alarm system: 4 three colour LEDs, sound alarm• Possibility of operation in two frequency mode• Possibility of encoder and rotary scanner connection• Possibility of low temperature instrument

implementation

Specifications Features

Portable Eddy Current Inspection

21

Specifications (cont'd) Specifications

The MAGMASTER 5000 is a high quality large capacity magnetic particle crack detector designed to provide the performance necessary to meet the exacting demands for quality control during production and maintenance in the automotive, railroad, marine and general engineering industries. The MAGMASTER 5000 is designed to accept parts crankshafts up to 2750mm long and 1000kg weight as used in heavy off road and stationary engines, as well as many types of locomotive and marine crankshafts and components. The MAGMASTER 5000 complies with ASTM-E1444-05, BS6072, AS1171 and Electrical Safety Standard AS3100. In addition it meets major engine manufacturers specifications for crack testing by the magnetic particle method e.g. Caterpillar, Cummins, etc. A wide range of optional facilities is available to extend the versatility of operation, including off bench testing of parts too large to be accommodated on the machine, e.g. engine blocks, marine propeller shafts, etc.

• Electronic timer controls the period of the

magnetizing shots for consistent repeatability.• Automatic push button electronic AC

demagnetizing.• Electronic solid state switching for

HEAD/COIL, AC/DC mode selection.• Cable takeoff points for special or off bench

testing,e.g. engine blocks.• Pneumatic end clamp system fitted to both

heads for positive electrical contact.• Easy running tailstock for fast traversing and

fitted with pneumatic lock.• Supplied with adjustable roller steadies to

support cylindrical parts from 50 to 200mmdiameter and up to 1000kg.

• 20 liter inspection fluid storage system withefficient jet agitation system suitable for oil orwater based fluids.

• The demag cycle is continuously monitoredby a flashing digit and when the cycle iscomplete, the digit reverts to a steady state.

• Two axis magnetising. Current through part to check for longitudinal or lengthwise cracks, and coil magnetizing to check for radial or transverse cracks.• 5000 AC + 5000 half wave DC peak magnetizing currents. AC to locate surface defects and DC to locate subsurface defects.• Accepts parts up to 2750mm long and 1000kg in weight. 450mm internal diameter 4 turn coil, producing 12,000 peak ampere turns. Optional 550mm coil.• Optional coil transverse system whereby the coil can be moved up to 120mm, lateral to the centre line, for increased magnetizing influence on small diameter parts.• Digital ammeter accurately indicates peak AC + HWDC magnetising currents. Holds current reading on display for 5 seconds and automatically resets.

MAGNETIC PARTICLE TESTING (MT)

Bench Units and CoilsMAGMASTER 5000 Heavy Duty Crack Detector

PM/GSA/SAL-002.01.011.001-REV-

22

Specifications (cont'd) Specifications

MAGMASTER 4500 General Purpose Crack DetectorThe MAGMASTER 4500 is a versatile high quality magnetic particle crack detector designed to meet the demands for critical inspection of parts during overhaul in the aircraft, automotive, and general engineering Industries. Pneumatic clamping heads enables a wide variety of ferrous parts to be tested, including crankshafts, camshafts, cylinder heads, axles, gears, con rods, bolts, pins, and nuts etc. A range of optional equipment is available to extend the versatility and convenience of operation, including off bench testing of parts too large to be accommodated on the machine. The MAGMASTER 4500 complies with International Standards for Magnetic Particle Inspection including ASTM E1444-05, AS1171-1998, BS6072, and Electrical Safety Standard AS3100.

• Australian manufacture backed by over 30years of experience in magnetic particleinspection systems.

• High quality and ruggedly constructed.Stainless steel tank with integrated 20 litrefluid storage sump and pump agitationsystem.

• Reliable plug in electronic control system.• 2 year warranty on electronic modules.• 5 year warranty on the magnetizing

transformer.• Digital ammeter and controls at eye level.• Ammeter holds display on for approx. 4

seconds for ease of verification.• Thermal overload protection. Overload

condition indicated on the display screen.• The rotary position of the current control is

displayed digitally in unit steps 1-100enabling precise setting of any desiredmagnetizing current value up to the ratedmaximum.

• Operator efficiency and work throughputenhanced by ease of operation.

• A range of optional equipment is detailedon reverse.

• Two axis magnetising.Current through partto locate longitudinal or lengthwise cracks,and coil magnetising to locate radial ortransverse cracks.

• Quick changeover from contact heads tocoil. The selected mode is indicated on thecontrol display screen.

• 4500amps AC peak magnetising current.Optional HWDC in addition to AC.Automatic push button AC electronicdemagnetizing

• The demag cycle is continuously monitoredby a flashing digit and when the cycle iscomplete, the digit reverts to a steady state.

• Accepts parts up to 1350mm long and100Kgs in weight on head shelves, and250Kgs when supported on steadies.

• Optional 2000mm capacity. Optional heavyduty heads to support up to 500Kgs onsteadies 350mm internal diameter coil,producing up to 12,000 peak ampere turns.Optional 450mm coil.

PM/GSA/SAL-002.01.011.001-REV-

23

MAGMASTER 3000 Automotive Crack DetectorThe MAGMASTER 3000 is specially designed as a low cost high performance crack detector, for automotive engine reconditioning. All petrol engine and small diesel crankshafts, camshafts, heads, axles etc. can be quickly and thoroughly checked. The MAGMASTER 3000 is ideal for the smaller workshop requiring a quality crack detector with the minimum of capital outlay. In addition, the MAGMASTER 3000 has many applications in general industry requiring a low cost efficient crack detector. The unit is extremely easy to use and requires no special skills to obtain excellent results. Unique swivel mounted magnetising coil allows rotation 45° in either direction, total 90° rotation, to detect cracks running in any direction, lengthwise or radial.

• High quality construction for long servicelife Stainless steel tank.

• Australian manufacture backed by over 30years experience in magnetic particleinspection equipment.

• Reliable electronic control system, with twoyear warranty.

• Unique swivel mounted coil eliminatesnecessity of additional magnetising processof passing current through part.

• Plug in electronic module for quick changeover and minimum downtime.• All electrical controls to IP56 rating.• Operator efficiency and work throughout

enhanced by ease of operation.

• Accepts parts up to 1370mm (54") long,weighing up to 100kgs (225lbs.). Longerparts can be tested in sections.

• High intensity magnetising coil producesup to 10,000 AC peak ampere turns.Magnetising coil is sealed and insulated in

an impact resistant oil proof enclosure.• 350mm (14") I.D. traversing coil can be

parked at left, clear of supports, to alloweasy loading of part from the front oroverhead.

• Simplified electronic control provides aselection of high or low magnetisingintensities to suit any application.

• Magnetising shots are electronically timed, for consistent results.• Automatic push button AC demagnetising

facility.

Specifications (cont'd) Specifications

PM/GSA/SAL-002.01.011.001-REV-

24

Specifications (cont'd) Specifications

MAGMASTER 2000 Small Parts Crack DetectorThe MAGMASTER 2000 is an economically priced compact unit ideal for volume production or batch testing of a wide variety of ferrous components for fatigue or processing defects by the magnetic particle Method. Nuts, bolts, pins, shafts, con rods, gears, camshafts etc. can be quickly and thoroughly tested.Complies with International standards for magnetic particle inspection - ASTM E1444-05, AS1171, BS6072 and Electrical Safety Standard AS3100. A range of optional accessories is available to extend the versatility of the machine's operation, including HWDC magnetising current for the detection of subsurface defects.

• The left-hand head is fitted with an airoperated contact face initiated by a headmounted hand switch and provides a highpressure end clamping action for positiveelectrical contact.

• An air regulator and gauge are fitted tocontrol the clamping pressure.

• A foot switch allows hands free operation• Head contact faces fitted with resilient

multilayer copper gauze pads.• Vee blocks supplied to support and

facilitate rotation of cylindrical parts.• Can be easily removed to provide a large

unobstructed contact face.• Integrated 20 litre inspection fluid storage

system with efficient particle agitation andrecirculation system, suitable for oil orwater based inspection fluids, c/wfluid applicator.

• Supplied with 20 litres high qualityfluorescent inspection fluid.

• Operates from a nominal 240V 50Hzsingle phase supply. Maximumdemand is 18 amps.

• Two axis magnetising. Current through partto check for longitudinal or lengthwisecracks, and coil magnetising to check forradial or transverse cracks.

• 2000 amp AC peak magnetising current.Optional halfwave DC current. Acceptsparts up to 1100mm long and 30kg in weight.

• 250mm internal diameter traversing coil,producing up to 5000 peak ampere turns.

• Continuously variable current controlenabling setting of any required magnetisingcurrent value up to the rated maximum.

• Automatic press button electronic ACdemagnetising.

• Electronic timer automatically controls theperiod of the magnetising current.

• Digital Ammeter accurately indicates themagnetising current.

• Holds reading on display for 4 seconds andauto resets.

PM/GSA/SAL-002.01.011.001-REV-

25

Features

LECTROMAX 5000 Magnetic Particle Inspection SystemThe LECTROMAX 5000 is an extremely versatile, high quality magnetic particle crack detection system, effering excellent performance and reliability. It is designed specifically to meet the exacting demands for quality control during production and maintenance in the aerospace and aeronautical industries. In addition to conforming to the general standards for the testing of critical components with magnetising peak currents up to 5000 amps peak AC, plus halfwave DC, the LECTROMAX 5000 complies with MIL-M-6867C, ASTM E1444-05, BS6072, AS1171, and Australian Electrical Safety Standard AS3100.

• High reliability electronic system, with plug in modules and supported by a 2 year warranty• Advanced & accurate dual digital ammeter system with a programmed microprocessor for accuracy and tracking. The required current can be preselected and displayed on one ammeter, and when a magnetising shot is initiated, the actual current is displayed 7 on the second ammeter and held on display for approx. 5 seconds for ease of verification.• Magnetising shots are verified by an Illuminated indicator.• In addition to decaying AC demagnetisation, special circuitry enables the most difficult part to be demagnetised by residual field cancellation.• High quality and rugged construction with stainless steel catchment tank and fluid reservoir.• A comprehensive range of options and accessories are available to extend the versatility of the system to suit virtually any testing requirement, including capacities to accept parts up to 3000mm long and 500kg in weight, and 6000 amp and 7000 amp power pack upgrades.

PM/GSA/SAL-002.01.011.001-REV-

26

Features

LECTROMAX 100 Series DemagnetisersLECTROMAX 100 Series of demagnetisers include a range of standard demagnetisers in various sizes, voltages and intensities. A range of standard optional accessories is available. In addition, special purpose demagnetisers can be manufactured to suit particular applications, including high intensity air cooled types for continuous or intermittent duty. Continuous duty demagnetisers can be supplied for integrating with conveyor systems. Intermittent duty demagnetisers are fitted with a 60 second timer, which automatically controls the energised period. The timer incorporates a panel mounted digital display, which indicates the elapsed time. All LECTROMAX demagnetisers are conservatively designed for maximum operating efficiency and long life.

PM/GSA/SAL-002.01.011.001-REV-

27

Features

LECTROMAX 150 Series Coil Magnetiser - DemagnetiserThe LECTROMAX 150 Series of portable coil magnetiser-demagnetisers are available in 3 throat sizes, 250mm, 300mm, and 350mm internal diameter. Typical application is for the detection of radial or circumferential surface or near surface defects in general engineering ferrous components, including pipes, axles and transverse defects in fork lift tines etc.

• Part No. 150-25-FB Part No. 150 - 30-FB Part No. 150 - 35-FB• Inside diameter: 250mm 300mm 350mm• Outside diameter: 350mm 400mm 450mm• Width: 110mm 110mm 110mm• Weight (approx.): 15kg 19kg 25kg• Peak ampere turns 6000 5000 5000• Duty Cycle (1 min on, 1 min off) 50% 50% 50%• (Other sizes available to special order).

PM/GSA/SAL-002.01.011.001-REV-

Electromagnetic Equipment

Yokes The Gammatec Electromagnetic yoke features dual coils, which provide maximum lifting power without uncomfortable heating. The acid-proof, impact resistant body ensures ruggedness and has been designed with operator comfort in mind making it easy to hold and operate.

Product Code DescriptionNCY0004 110V - Gammatec MK II Articulating Legs NCY0005 220V - Gammatec MK I Fixed Legs NCY0006 220V - Gammatec MK II Articulating Legs NCY0007 110V - Gammatec MK I Fixed Legs NCY0009 250V - Gammatec MK II Articulating Legs

The new MY-2 is the smallest, lightest hand-held yoke on the market – encapsulation in a rugged rubber housing makes it the most durable too. The MY-2 electromagnetic yoke is a rugged, high performance instrument featuring a powerful AC magnetising field.

Product Code DescriptionNCY0002 220V – Gammatec MY-2 Articulating Legs NCY0011 110V - Gammatec MY-2 Articulating Legs NCY0012 240V - Gammatec MY-2 Articulating Legs NCY0010 42V - Gammatec MK II Articulating Legs

Yoke AccessoriesProduct Code DescriptionNCC0012 Electromagnetic Yoke 12V AC / DC ConverterNCT0249 Electromagnetic Yoke 42V AC TransformerNCI0216 Portable battery powered inverter 12V DC –

220V / AC for MY-2 YokeNCA0014 Rubber Magnetic Particle Powder Applicator NCB0022 Polyethylene Spray Bottle Portapack

The Gammatec Portapack is a portable battery operated DC power supply for use with all AC electromagnetic yokes. Charged batteries in special pouches are carried on a belt worn around the technicians waist. The yoke is plugged into the battery pack allowing the technician to conduct MPI in hazardous areas or where no power supply exists.

Product Code Description NCP0018 Portable battery operated DC supply NCC0114 Portapack Charger

PM/GSA/SAL-002.01.011.001-REV-28

PM/GSA/SAL-002.01.011.001-REV-

Cases Product Code Description NCC0013 Carry Case for PM2000 Permanent Magnet Yoke NCC0038 Carry Case for Gammatec MK I, MK II and MY-2

Electromagnetic Yokes Permanent Magnet Yokes The Gammatec permanent magnet yokes are light weight, ergonomically designed and very powerful.

Product Code Description NCY0008 Gammatec PM2000 Articulating Leg Permanent

Magnet Yoke NCY0003 Gammatec PM2004 Permanent Magnet Yoke with

Cable Spare PartsProduct Code Description NCK0010 PM2000/PM2004 Permanent Magnet Keeper c/w with spare Magnets

and Feet

NCC0167 MY-2 Yoke Power CableNCE0008 MY-2 Yoke Articulating Leg Extension PieceSF0051 MY-2 Articulating Foot Piece

Centrifuge Stand and TubeProduct code Description NCS0027 Gammatec MPI Centrifuge Stand NCT0028 Magnetic Particle Centrifuge - ASTM 100ml, pear shaped Indicators & Calibration BlocksProduct Code DescriptionNCI0002 Castrol Magnetic Flux Type I (Brass) NCI0003 Castrol Magnetic Flux Type II (Silver)NCI0014 ASME Magnetic Particle Field Indicator (Pie Gauge)NCI0016 Berthold Spoon Magnetic Field IndicatorNCB0033 MTU No. 3 MPI Test BlockNCB0061 Ketos Ring Steel Test Block Gaussmeters

Product Code Description NCM0003 FW BELL including ProbeNCM0045 Gaussmeter CYHT201

including Transverse Probe CYPT-T15A

NCP0142 Probe for use with GaussmeterNCI0019 Magnetometer Mod 25 Residual Field Indicator

29

Yoke Test WeightsProduct Code Description NCW0023 18kg MPI Test Weight (with carry case) NCW0024 4.5kg MPI Test Weight (with carry case) Consumables

ARDROX Consumables

Product CodeBagkgroundNCB0012NCB0013NCB0054

NCI0010NCI0011NCI0018NCI0012NCI0013PowderNCP0023

Ultraviolet Equipment

Ultraviolet Lights

Product Code Description NCL0005 Gammatec UV 100 Ultraviolet Light (220V) NCL0015 Gammatec UV 100 Ultraviolet Light (110V) NCL0020 High Flux Ultraviolet LED Torch Kit

Including:365nm LED Torch2 x 3.7V re-chargeable batteries1 x battery chargerCarry Case

Description

10 x 400ml Ardrox 8903W - White4 x 5 litres Ardrox 8903W - White1 x 5 litres Ardrox 8903W - White

10 x 400ml Ardrox 800/3 Black Magnetic4 x 5 litre Ardrox 800/3 Black Magnetic1 x 5 litre Ardrox 800/3 Black Magnetic10 x 400ml Ardrox 8530 Fluorescent Magnetic6 x 500ml Ardrox 8540 Fluorescent MagneticAvailable on request1 x 500g Ardrox 8510 Fluorescent Powder to be mixed withKerosene

Gammatec’s Ultravoilet Light is a rugged, high intensity, low cost black light used for thedetection of low-level fluorecence in Non Destructive Testing Techniques.

PM/GSA/SAL-002.01.011.001-REV- 30

PM/GSA/SAL-002.01.011.001-REV-

Spare Parts Product Code Description SB0047 Spare Bulb for UV 100 lightSL0011 Spare filter lens for UV 100 light No code Replacement module for LED UV Torch

Spectacles

Product Code Description NCS0037 UV Absorbing Spectacles

Ultraviolet Light Meters Product Code Description NCM0017 Goldilux Mod GUV-0L UV Light Meter

(excluding probe) Mod GUV

NCM0023 Goldilux Mod GUVA-1L UV Light Meter with built- in detector

NCM0025 UVe LUX Dual Light Meter

NCM0004 Goldilux Mod GRP-1 “Smart” Radiometer with Microprocessor display (excluding probe)

NCP0029

NCP0109 Goldilux Mod GAP-1 “Smart” Radiometer UVA Probefor use with GRP-1 Microprocessor.

31

Labino® UVG4-HEAD

11 32

FeaturesFeaturesFeaturesFeaturesFeatures Specifications

S pSpeciffications

Labino® Torch Light UVG3

Features

PM/GSA/SAL-002.01.011.001-REV-

The Labino Torch LightUVG3 is a small-sized, lightweight, UV-A LED flashlight designed for quick inspections in “ hard-to-reach” spots and where the amount of visible light from the LED is critical. A high quality white light filter reduces the transmission of white light from the LED and minimizes the reflection from the surface which is illuminated with UV. The lamp measures 15.9 cm long (6.3 inches) and weighs 211 gram (7.4 oz), battery included. The Labino® Torch LightUVG3 produces

0 000 000(15 inches), depending on your choice of Spotlight, Midlight or Floodlight beam. The Labino® Torch LightUVG3 contains one ultraviolet light emitting diode (LED). The LED creates UV light that peaks at 365 nm making it suitable for industrial, leakage and security applications.Full power is reached instantly. The on / off button is positioned in the back of the lamp to prevent accidental activation. At full charge the battery provides up to 3 hours of use. Recharge from a normal outlet or a vehicle, using included chargers. Each kit also includes an extra battery.

• Charger for use from electrical outlet• Charger for use in vehicle via

cigarette lighter connection• Two (2) batteries (1+ 1 extra)• Belt holster• UV Block glasses

0 000Ø 30 mm (total area with a minimum intensity of00

Visible light: < 1 Lux / 0.09 fc

000Ø 100 mm (total area with a minimum intensity of00

Visible light: < 1 Lux / 0.09 fc

000Ø 130 mm (total area with a minimum intensity of00

Visible light: < 1 Lux / 0.09 fc

LEDWave length (peak): 365 nm

33

34

Section 4: Radiographic Testing (RT)

4.1 GAMMA RADIOGRAPHY

4.1.1 Projector EquipmentExertus Dual 120 Isotope Projector

SpecificationsFeatures

35

Specifications Features

Exertus Dual 60 Isotope Projector

Basic Construction Standards ISO 3999:2004 CompliantIsotopes Ir-192 or Se-75 under special formIr-192 half life 73.8 daysSe-75 half life 119.8 daysActivityIr-192 2.22 TBq (60 Ci)Se-75 7.40 TBq (200 Ci)Surface Dose Rate Max. 2mSv/hTotal Weight 18 kg (40 lb)DU Weight 10 kg (22 lb)DimensionsLength 302 mm (11.89’’)Width 124 mm (4.88’’)Height 207 mm (8.15’’)Materials UsedOuter Shell CrNi steelShielding Depleted UraniumLabyrinth Tungsten Heavy AlloyType B(U) RUS / 5898 / B(U)-96T

Automatic Source Assembly Locking Mechanism is triggered by the front of the Source Assembly, thus ensuring that the Projector can only be locked and disconnected with the Source in the Safe Position. Three colour signal indicator system.

PM/GSA/SAL-002.01.011.001-REV-

EXERTUS® DUAL 60 Projector has the ability to accept Ir-192 sources or Selenium 75 sources. This projector incorporates design and safety features that make it flexible and compact. EXERTUS® DUAL 60 incorporates a unique safety feature and a new source channel making it lighter than its competitors. Its Source Assembly Locking Mechanism is triggered by the source holder capsule at the front of the Source Assembly, thereby always assuring the operator that the source has returned to the safe position. EXERTUS® DUAL 60 projector is ISO 3999:2004 compliant.

36

NCC0171NCG0061NCP0175NCP0151

Exertus Dual 60

Exertus Dual 60 Isotope ProjectorDual 60 PigtailExertus and Gammamat SE Guide TubeQuick CouplingExertus Projector Series GO/NO-GO GaugeDual 60 Emergency Shipping PlugExertus series Projector Transport Overpack

NCW0001

NCC0171

NCC0059NCS0119

Reel Type 10m - Exertus and GammamatSeries winding Mechanism2.1m Yellow Guide Tube - Exertus and Gammamat SeriesSource Terminal 65 Ir/Co M18 x 1.5GAM798 Tungsten Directional CollimatorExertus Series 17mm Spanner

NCC0180

Operations Manual

NCT0039

NCT0266

Dual 60/1 Dual 60/2Dual 60/1

CP0009NCP0166NCT0035

CP0013NCP0166

Operations Manual

Dual 120/60 Codes and Packages

PM/GSA/SAL-002.01.011.001-REV-

NCC0180NCG0061NCP0150NCP0151

Exertus Dual 120

Exertus Dual 120 Isotope ProjectorDual 120 PigtailExertus and Gammamat SE Guide TubeQuick CouplingExertus Projector Series GO/NO-GO GaugeDual 120 Emergency Shipping PlugExertus series Projector Transport Overpack

NCW0001

NCT0039

NCT0266NCC0059NCS0119

Exertus Dual 120 standard package Reel Type 10m - Exertus and GammamatSeries winding Mechanism2.1m Yellow Guide Tube - Exertus and Gammamat SeriesSource Terminal 65 Ir/Co M18 x 1.5GAM798 Tungsten Directional CollimatorExertus Series 17mm Spanner

Operations Manual

Dual 120/1 Dual 120/2Exertus Dual 120 standard package (including) Exertus Dual 120 Industrial package (including)

Dual 120/1

Exertus Dual 60 standard package (including) Exertus Dual 60 standard package (including)

Exertus Dual 60 standard package

Operations Manual

37

Exertus Dual 60 standard package (including)

Specifications Features

• Specific for use with Se-75 sources• Smallest and lightest projector• 3 Colour Signal Indicator• Tungsten Shielded -No (Du)• Clip on collimator (Ideal for close proximity radiography)• Extremely user friendly

The Exertus Selen Circa projector range is a new generation of “close proximity" Tungsten shielded gamma radiography projectors which has the ability to accept Selenium 75 sources. This projector offers the latest design that makes it flexible yet compact.

These Projectors can be used for either normal radiography methods or for radiography where close proximity work is needed. The design incorporates a Directional Tungsten Collimator which connects directly to the Projector. This reduces the radiation controlled area significantly and allows operations to continue in the close vicinity.

Safety is an integral part of the Exertus Selen Isotope Projector range – a three colour signal indicator provides the user with a clear visual guide as to the position of the source at all times. Once the source is safe inside the Projector and the Projector is locked (Safe Mode) the signal is green. When the source is inside the Projector, but the Projector isunlocked and the source assembly locking mechanism is ready to be released a yellowsignal indicates. When the source is ready for exposure or outside the projector (Exposure Mode) a red signal indicates.

• Basic Construction Standards: ISO 3999 compliant• Isotopes:

• Se-75 under special form• Se-75 half-life: 119.8 days

• Activity:• Se-75: 1.48 TBq (40 Ci)• Se-75: 2.96 TBq (80 Ci)• Se-75: 3.7 TBq (100 Ci)

• Surface Dose Rate: Max 2 mSv/h• Total weight:

• 8.4 kg (18.5 lb)• 8.8 kg (19.4 lb)• 9 kg (19.84 lb)

•Tungsten weight:• 4.7 kg (10.36 lb)• 5 kg (11 lb)• 5.3kg (11.68 lb)

• Dimensions (L x W X H): 203 x 110 x 191 mm• Removable Collimator Weight: 4.3 kg (9.4 lb)

Exertus Selen 40, 80 and 120 CircaTungsten Shielded Isotope Projectors

PM/GSA/SAL-002.01.011.001-REV-

38

Basic Construction Standards ISO 3999:2000 CompliantIsotopes Se-75 under special formSe-75 Half life 119.8 daysActivitySe-75 Type B - 4.44TBq (120Ci)

Type A - 3.0 TBq (81 Ci)Surface Dose Rate Max. 2mSv/hTotal Weight 7 kg (15.43 lb)DU Weight 2.7 kg (5.95 lb)DU Activity 1.42mCi (52.6 MBq)DimensionsLength 224 mm (8.82’’)Width 100 mm (3.94’’)Height 175 mm (6.89’’)Materials UsedOuter Shell CrNi SteelShielding Depleted UraniumSource Channel Tungsten Heavy AlloyType B(U) RUS / 5373 / B(U)-96T

ExertusRID-Se4P Isotope Projector

Specifications Features

EXERTUS® RID-Se4P Projector has the ability to accept Selenium 75 sources. This projector incorporatesdesign and safety features that make it flexible, compact and lightweight. EXER-TUS®RID-Se4P is ISO 3999:2000 compliant. EXERTUS® RID-Se4P projector also has a unique safety feature not found incompetitive products: the Source Assembly Locking Mechanism is triggered by the front link of the Source Assembly, thereby always assuring the operator that the source has returned to the safe position.

Automatic Source Assembly Locking Mechanism is triggered by the front of the Source Assembly, thus ensuring that the Projector can only be locked and disconnected with Source in the Safe Position,Two colour signal indicator system

PM/GSA/SAL-002.01.011.001-REV-

39

Basic Construction Standards ISO 3999:2000 CompliantIsotopes Se-75 under special formSe-75 Half life 119.8 daysActivitySe-75 Type B - 4.44TBq (120Ci)

Type A - 3.0 TBq (81 Ci)Surface Dose Rate Max. 2mSv/hTotal Weight 7 kg (15.43 lb)DU Weight 2.7 kg (5.95 lb)DU Activity 1.42mCi (52.6 MBq)DimensionsLength 224 mm (8.82’’)Width 100 mm (3.94’’)Height 175 mm (6.89’’)Materials UsedOuter Shell CrNi SteelShielding Depleted UraniumSource Channel Tungsten Heavy AlloyType B(U) RUS / 5373 / B(U)-96T

NCP0151NCG0061

Exertus Selen Circa 80

Exertus Selen Circa 80 Isotope ProjectorClose proximity CollimatorFitting for Guide TubeFitting for ShipmentSR 17 PigtailExertus series Projector Transport OverpackExertus Projector Series GO/NO-GO Gauge

Reel Type 10m - Gammamat Ti/TSI/SE Series2.1m Yellow Guide Tube - Exertus and Gammamat SeriesGAM800 Tungsten Directional Collimator 60°Source Terminal SE M18 x 1.5

Operations Manual Operations Manual

Circa 80/1Circa 80/1

Circa 80 / 120 & Rid Codes and Packages

Exertus Selen Circa 80 standerd package (including) Circa 80/2 Exertus Selen Circa 80 Industrial package (including)

Exertus Selen Circa 80 standerd package

PM/GSA/SAL-002.01.011.001-REV-

NCP0173

Rid Se 4PRid Se 4P/1 Rid Se 4P Isotope Projector Package (including)

SR 17 Pigtail

Exertus and Gammatec SE Guide Tube Quick CouplingNCC0180

Exertus Series Projector Transport Overpack

Emergency Shipping PlugNCP0150

Operations Manual

NCP0151

Rid Se 4P Isotope Projector

NCP0151NCG0061

Exertus Selen Circa 120

Exertus Selen Circa 120 Isotope ProjectorClose proximity CollimatorFitting for Guide TubeFitting for ShipmentSR 17 PigtailExertus series Projector Transport OverpackExertus Projector Series GO/NO-GO Gauge

NCW0001NCT0039

NCC0170NCT0305

Reel Type 10m - Gammamat Ti/TSI/SE Series2.1m Yellow Guide Tube - Exertus and Gammamat SeriesGAM800 Tungsten Directional Collimator 60°Source Terminal SE M18 x 1.5

Operations ManualOperations Manual

Circa 120/1 Exertus Selen Circa 120 standard package (including) Circa 120/2 Exertus Selen Circa 120 Industrial package (including)

Circa 120/1 Exertus Selen Circa 120 standard package

NCP0173

NCP0173

CP0011

NCC0180NCW000NCT0039

NCC0170

NCC0305

NCC0180

CP0012

In order to provide quality control of industrial products, Cobalt-60 is a preferred isotope for the radiography of steel. The Exertus Vox 100 Projector is an integration of all the Exertus Projector lines and has the ability to accept Co-60 sources.

The Exertus Vox 100 Projector integrates an improved source channel based on a new helicoidal design, which makes maintenance easier. It also allows smoother movement of the source assembly inside the device, making it easier for the operator and improving safety.

Safety is an integral part of the design of the Exertus Vox 100 Projector. A three colour signalindicator provides the user with a clear visual guide as to the position of the source at all times. Once the source is safe inside the Projector and the Projector is closed (Safe Mode) the signalis green. When the source is inside the Projector, but the camera is open and ready for exposure a yellow signal indicates. When the source is outside the Projector and in the Exposure Modea red signal indicates.

Specifications Features

Exertus VOX 100 Projector

PM/GSA/SAL-002.01.011.001-REV-

• Helicoidal source channel• 400 Ci option coming• Compact design• Extremely user friendly operation• 3 colour signal safety indicator• Mechanical or electronic windout available

• Isotope: Cobalt-60 under special form• Optimal range of thickness (steel): 70 – 200mm

(2.75 – 7.87”)• Movement of a source along the guide tube:

• Horizontally = up to 8.0m• Vertically = up to 4.0m

• Overall dimensions (max)• Radiation head: 450 x 270 x 320 mm

(11.71 x 10.63 x 12.59”)• Remote control: 850 x 550 x 650 mm

(33.46 x 21.65 x 25.59”)• Weight (max):

• Radiation head: 180 kg (396.83lb)• Electric-powered electromechanical drive:

38kg (83.777lb)• Power supply: 220V, 50Hz• Power (max): 5000W• Certification: B(U)96

40

PM/GSA/SAL-002.01.011.001-REV-

• Safe working area can be reduced to 1m• Highly portable Se.75 Gamma-Ray Projector• Improved radiographic productivity (24 hour production)• Versatile (adaptable for contact and ellipse shots)• Flexible Radiation Shielding Mats• Easy adjustable Ellipse stand

GammaSafe Close Proximity Se-75 Radiographic SystemThe GammaSafe radiographic system, when used in conjunction with a Selenium-75 source isdesigned to reduce 'safe working distance' thus reducing production losses as well as down time.

The basic package consists of: Gammamat SE Projector, Circa 80 or RId Se4P, Close Proximity Collimator, GammaSafe Clamping Jig and Mazel Mats.

• Ellipse Stand• Mazel Guide Tubes and Collimator• Mazel Mats eg:

• Dimensions: 915 x 305 x 9.5 mm• Shielding: Equivalent to (3.3mm) Pb• Weight: 10.8 kg (approx)• Temperature range: -85°C to 200°C

Features

Optional Accessories

4.1.2 Close Proximity Systems

41

PM/GSA/SAL-002.01.011.001-REV-

GammaSafe Codes and Packages

GammaSafe Kits Can be made up to suit clients' requirements with any combination of the following:

Lead Shielding Polyurethane and Tungsten Shielding Silicone Mats available on request.

Standard Package

Code

Rid Se 4P/1

CIRCA 40/80/120

NCC0165

NCM0037

NCE0001

NCM0036

NCE0002

NCM0043

NCE0006

NCT0169

NCC0065

SI0017

NCC0178

NCS0115

NCW0003

NCC0146

Product

Rid SE 4P Standard Package

Standard Package

Close Proximity Collimator

Lead Large Mat - Silicone

Envelope for Large Mat

Lead Primary Beam Mat - Silicone

Envelope for Primary Beam Mat

Lead Elipse Triangle Mat - Silicone

Envelope for Ellipse Triangle Mat

Flexible Tungsten Shielding Guide Tube 750 mm

GAM 827 Tungsten Directional Collimator

Insert for SR 17 S/Holder for Collimator NCC0065

Gammasafe Conact Shot Projector Clamp

CPC Ellipse Stand (Mat support Included)

Reel Type 7.62 m Winder

Carry Case for Gammasafe System

Qty

1

1

3

3

3

3

2

2

1

1

1

1

1

1

1

Qty

1

3

3

3

3

2

2

1

1

1

1

1

1

1

Rid Se4P Circa

1

2

3

6

5

4

7

8

15

12

14

13

11

10

9

16

3

5

4

7

8

14131

2 109

6

42

4.1.3 Projector Accessories

Gammatec Push/Pull Remote Control Winding Mechanism

Gammatec's Push/Pull Remote Control Winding Mechanism is designed for winding out isotopes on all recognized industrial gamma projectors used in gamma radiography inspection.

The units are available in either reel or pistol-grip versions. These are of light-weightconstruction and standard accessories include inner drive cable, outer hoses, gearbox and connector fittings.

To ensure a smooth push/pull operation, the robust and lightweight aluminium gearboxhousing incorporates two dust-proof ball races as well as a 100mm diameter gear with acable pressure spring which provides maximum contact between gear and cable at alltimes.

Specifications Features

Optional Accessories

Winding Mechanisms Equipment

PM/GSA/SAL-002.01.011.001-REV-

• Robust & lightweight• Conforms to ISO 3999-1: 2000 Standard• Compatible with all recognised industrial

gamma projectors

• Pistol grip winding mechanism• Customized outer hose (minimum length

7.62m); inner cable• Fittings for all recognized industrial

gamma projectors

• Weight (incl handle): 2.95 kg• Dimensions (l x w h): 152mm x

136mm x 28mm• Cable entry wrap: 270°• Cable travel: 348 mm per revolution• Gear: designed for Series 40 cable• Material specifications:

• Handle, lid and housing = aluminium• Gear = brass• Bearings = sealed roller bearings• Handle spindle = nylon• Handle pin = tool steel• Guide nipples = stainless steel• Liner = tempered

43

Winding Mechanisim Codes and Packages

Reel Type

Pistol Grip

Pistol Grips and ReelsProduct Code Description NCG0059 Pistol Grip for Gammatec Gearbox NCR0003 Gammatec Winding Mechanism Reel

PM/GSA/SAL-002.01.011.001-REV-

Product CodeNCW0038NCW0003NCW0001NCW0036NCW0002NCW0004NCW0007NCW0005NCW0006NCW0018NCW0025NCW0026NCW0033NCW0034

Length5.0m7.62m10.0m15.0m7.62m10.0m15.0m7.62m10.0m7.62m10.0m15.0m7.62m10.0m

For use with Projector series

EXERTUS Series Projectors andGammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 Projectors

Teletron / Gammavolt / Kowolux Projectors

Spec 2T and Industrial Nuclear Projectors

GAM80 / 120 Projectors

Product CodeNCW0041NCW0011NCW0012NCW0037NCW0009NCW0010NCW0013NCW0014

Length5.0m7.62m10.0m15.0m7.62m10.0m7.62m10.0m

For use with Projector series

EXERTUS and Gammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 Projectors

Teletron / Gammavolt / Kowolux Projectors

44

Drive Cables with Ballpoint

GO-NO-GO GaugesProduct Code DescriptionNCG0004 Sentinel 880 and Industrial Nuclear GO/NO-GO Gauge

NCG0006 Gammamat Mod Ti Series GO/NO-GO Gauge

NCG0010 Teletron / Gammavolt / Kowolux GO/NO-GO Gauge

NCG0061 Exertus and Gammamat Mod Tsi/Se Series GO/NO-GO Gauge

Gearboxes Product code Description

NCG0029 Gammatec MKIV Gearbox for use with Tech/Ops, Sentinel and Industrial Nuclear Drive Hoses – Steel Gear

Product CodeNCC0173NCC0017NCC0030NCC0119NCC0011NCC0049NCC0118NCC0008NCC0007NCC0060NCC0061NCC0081NCC0082

Length5.0m15.2m20.0m30.0m20.0m15.2m30.0m15.2m20.0m20.0m30.0m15.2m20.0m

For use with Prjector series

EXERTUS Series Projectors andGammamat Mod Ti/TSI/SE Series Projectors

Sentinel 880 and Industrial Nuclear Projectors

Teletron / Gammavolt / Kowolux Projectors

Spec 2T Projectors

GAM80 / 120 Projectors

PM/GSA/SAL-002.01.011.001-REV.45

Drive Hoses

Drive Hose Quick CouplingsProduct Code Description NCC0009 EXERTUS Series and Gammamat Mod Ti/Tsi/Se Series

Projectors

NCC0025 Sentinel Mod 880 Projectors

NCC0091 Spec 2T, Industrial Nuclear Projectors

NCC0147 GAM80 Projectors

Guide Tubes

PM/GSA/SAL-002.01.011.001-REV-

Product CodeNCH0023NCH0024NCH0025NCH0041NCH0009NCH0021NCH0040NCH0026NCH0010NCH0004NCH0027

Length5.0m7.62m10.0m15.0m7.62m10.0m15.0m7.62m Drive10.0m Drive7.62m Return10.0m Return

For use with Projector series

EXERTUS Series andGammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 and Industrial Nuclear Projectors

Teletron / Gammavolt / Kowolux Projectorswith Male ConnectorTeletron / Gammavolt / Kowolux Projectorswith Stop Fitting

Product CodeNCT0039NCT0035NCT0017NCT0068NCT0051NCT0032NCT0034NCT0045NCT0018

NCT210

Length2.1m Yellow3m Yellow3m x 3/8” Black7’ (2.1m) x 3/8” Black5m x 3/8” Black7’ (2.1m) Yellow3m (Yellow)3m x 3/8” Black3m x 1/2” Black

7’ (2.1m) Yellow

For use with Projector series

EXERTUS Series and Gammamat TI/Tsi/SeSeries Projectors (exluding Tip and Quick Coupling)

Sentinel 880 and Industrial Nuclear Projectors (Complete)

Teletron / Gammavolt / Kowolux Projectors(excluding Tip and Quick Coupling)Spec 2T Projectors (Complete)

46

Guide Tube Quick Couplings Product Code Description NCC0005 Gammamat Mod Ti/Tsi Series Projectors

NCC0006 Teletron / Gammavolt / Kowolux Projectors

NCC0092 Spec 2T Projectors

NCC0148 GAM80 Projectors

NCC0180 EXERTUS and Gammamat Mod SE Series Projectors

Guide Tube Tips Product Code Description NCT0266 Source Terminal 65 Ir/Co M18 x 1.5

EXERTUS Dual and Gammamat Ti/Tsi Series ProjectorsNCT0305 Source Terminal 45 Se M18 x 1.5

EXERTUS Selen Circa, RID SE 4P, Gammamat SE Series Projectors NCT0001 80mm Teletron / Gammavolt / Kowolux Guide Tube Tip (Aluminium)NCT0040 5/8” Spec 2T Guide Tube Tip (Brass)

Product Code DescriptionNCA0013 Adaptor for use with Sentinel Mod 880 Projectors on Tech/Ops Guide

TubesNCA0025 Adaptor for use with Gammamat Se Tip to Standard Gammamat

Guide Tube - M14x1 Female / M18x1 MaleNCT0033 Transfer Tube 0.5m (Yellow) for use with 6 channel transfer

containers and Emergency Storage PotsNCS0007 Spanner for use with Gammamat Mod Ti/Tsi Series Drive Hose and

Guide Tube Quick Couplings NCS0119 EXERTUS Series 17mm SpannerSN0007 A nipple to connect EXERTUS and Gammamat Guide & Extension

TubesSN0008 A nipple to connect Gammavolt / Teletron / Kowolux Guide & Extension

Tubes

PM/GSA/SAL-002.01.011.001-REV-

Product CodeNCT0003NCT0013NCT0030NCT0017NCT0039NCT0035NCT0041

Length7’ (2.1m) x 3/8” Black3m x 3/8” Black7’ (Yellow)3m x 3/8” Black2.1m Yellow3m Yellow7’ (Yellow)

For use with Projector series

Sentinel 880 and Industrial Nuclear ProjectorsEXERTUS Series and Gammamat TI/Tsi/Se Series Projectors

Spec 2T Projectors

Extension Tubes

47

Projector Accessories

Centering DevicesProduct Code Description NCC0014 100 to 750mm Source Centering Device (Pipespider)NCC0102 350 to 1200mm Source Centering Device (Pipespider) NCC0109 200 to 900mm Source Centering Device (Pipespider)

Collimators

Product Code Description

NCC0059 GAM798 Tungsten Directional Collimator 60°(For use with EXERTUS Dual 120 & Gammamat Ti/Tsi series Projectors)

NCC0065 GAM827 Tungsten Directional Collimator 60° (For use with EXERTUS Dual 120, Gammamat Ti/Tsi Series, Tech/Ops 660, Sentinel 880 & Ir 100 Series)

NCC0066 GAM799 Tungsten Directional Collimator 60° (For use with Tech/Ops 660 Series, Sentinel 880 and Ir 100 Series)

NCC0072 GAM836 Tungsten Collimator with 20° x 360° Panoramic Beam and male fittings to fit Guide Tube Extension (Dia. 42mm x Length 68mm)

NCC0145 GAM846 Tungsten Collimator with 20° x 360° Panoramic Beam and male fittings to fit Guide Tube Extension (Dia. 57mm x Length 90mm)

NCC0164 GammaSafe Collimator 60Ci Se.75 (For use with RID SE 4P & Gammamat SE Projector)

NCC0165 GammaSafe Collimator 120Ci Se.75 (For use with RID SE 4P & Gammamat SE Projector)

NCC0170 GAM800 Tungsten Directional Collimator 60°(For use with Exertus Selen Circa 80 & RID Se 4P & Gammamat SE Projectors)

Collimators for other projector types available on request

PM/GSA/SAL-002.01.011.001-REV- 48

Specifications- Ir.192 Activity & Dimensions

Iridium-192 Radiography SourcesThe primary use of Ir.192 sealed sources is in gamma radiography. In comparison to other sealed sources used in similar applications, the film resolution produced with the use of Ir.192 provides exposure of exceptional quality which is of critical importance in the field ofnon-destructive testing.

Sources manufactured by NTP Radioisotopes SOC Ltd are suitable for most types of radiography projectors. These Ir.192 capsules, made of stainless steel and containing high purity activated iridium, are manufactured according to strict IAEA standards and each source is welded and tested to comply with Special Form certification, also fully accredited by the IAEA in compliance with the requirements of NTP's ISO 9001:2008 certification.

Irradiation of Iridium seeds takes place at various facilities around the world including the Safari 1 Reactor situated at Pelindaba, South Africa. NTP Radioisotopes SOC Ltd assembles Ir.192 Sealed Sources in Special Form capsules in their Hotcell facilities.

The Sources are loaded onto pigtails for all recognised and approved Projector brands and shipped to the customer in the Projector or in specially manufactured transfer containers.

Hot Cells at Isotope Centre

• Sources: high purity Iridium > 99.9%• Capsule: Stainless Steel 316 L• Half-life: 74.0 days• Special fleet of Type B (u) transport containers• Type A + B transport containers meet

the IAEA transport regulations

PM/GSA/SAL-002.01.011.001-REV-

Nominal Activity: Max Active Dimensions:

120 Ci Ø3 mm x 3.0mm100 Ci Ø3 mm x 2.5 mm 80 Ci Ø3 mm x 2.0 mm 70 Ci Ø3 mm x 2.0 mm 60 Ci Ø3 mm x 2.0 mm 50 Ci Ø3 mm x 2.0 mm 40 Ci Ø2 mm x 1.5 mm 30 Ci Ø2 mm x 1.0 mm

4.1.4 Isotope Consumables

49

RADIOACTIVE ISOTOPES IN SINGLE ENCAPSULATED FORM ON

DISPOSABLE PIGTAIL

RADIOACTIVE ISOTOPES IN SINGLE ENCAPSULATED FORM ON

RE-USABLE PIGTAIL

PM/GSA/SAL-002.01.011.001-REV-

Description Dimensions

200Ci Ir-192 3mm x 4mm

140Ci Ir-192 3mm x 3mm

130Ci Ir-192 3mm x 3mm

120Ci Ir-192 3mm x 3mm

110Ci Ir-192 3mm x 2.5mm

100Ci Ir-192 3mm x 2.5mm

95Ci Ir-192 3mm x 2.5mm

90Ci Ir-192 3mm x 2.5mm

85Ci Ir-192 3mm x 2mm

80Ci Ir-192 3mm x 2mm

75Ci Ir-192 3mm x 2mm

70Ci Ir-192 3mm x 2mm

65Ci Ir-192 3mm x 2mm

60Ci Ir-192 3mm x 2mm

55Ci Ir-192 3mm x 2mm

50Ci Ir-192 3mm x 2mm

45Ci Ir-192 3mm x 2mm

40Ci Ir-192 2mm x 1.5mm

35Ci Ir-192 2mm x 1.5mm

30Ci Ir-192 2mm x 1mm

25Ci Ir-192

20Ci Ir-192

2mm x 1mm

2mm x 1mm

200Ci Ir-192 3mm x 4mm

130Ci Ir-192 3mm x 3mm

120Ci Ir-192 3mm x 3mm

110Ci Ir-192 3mm x 3mm

100Ci Ir-192 3mm x 2.5mm

90Ci Ir-192 3mm x 2.5mm

95Ci Ir-192 3mm x 2mm

85Ci Ir-192 3mm x 2mm

80Ci Ir-192 3mm x 2mm

75Ci Ir-192 3mm x 2mm

70Ci Ir-192 3mm x 2mm

65Ci Ir-192 3mm x 2mm

60Ci Ir-192 3mm x 2mm

55Ci Ir-192 3mm x 2mm

50Ci Ir-192 3mm x 2mm

45Ci Ir-192 3mm x 2mm

40Ci Ir-192 2mm x 1.5mm

35Ci Ir-192 2mm x 1.5mm

30Ci Ir-192 2mm x 1mm

25Ci Ir-192 2mm x 1mm

20Ci Ir-192 2mm x 1mm

Description Dimensions

RADIOACTIVE ISOTOPES IN DOUBLE ENCAPSUALTED FORM ON

DISPOSABLE PIGTAIL

RADIOACTIVE ISOTOPES IN SINGLE ENCAPSUALTED FORM FOR USE AS

PILOT SOURCES FOR CRAWLERS

Description

120Ci Ir-192

100Ci Ir-192

80Ci Ir-192

70Ci Ir-192

60Ci Ir-192

50Ci Ir-192

40Ci Ir-192

30Ci Ir-192 2mm x 1mm

3mm x 3mm

3mm x 2.5mm

3mm x 2mm

3mm x 2mm

2mm x 2.5mm

2mm x 2mm

2mm x 1.5mm

Dimensions

20mCi Cs-137

30mCi Cs-137

50mCi Cs-137

80mCi Cs-137

100mCi Cs-137

10mCi Co-60

20mCi Co-60

4.5 x 6mm x7 Capsule

4.5 x 6mm x7 Capsule

4.5 x 6mm x7 Capsule

4.5 x 6mm x7 Capsule

4.5 x 6mm x7 Capsule

4.5 x 6mm Capsule

4.5 x 6 mm Capsule

Description Dimensions

50

RADIOACTIVE SELENIUM ISOTOPES IN DOUBLE ENCAPSULATED FORM

PM/GSA/SAL-002.01.011.001-REV-

Activity Type Dimensions

Capsule Type

Used in Projector

Exertus Circa RidSe4P

Capsule Type

Used in Projector Dual 120

Capsule Type

Used in Projector Sentinel

880

5Ci Se 75 1.0 x 1.0 Sentinel / Exertus 17 16 GS10Ci Se 75 2.0 x 2.0 Sentinel / Exertus 17 16 GS15Ci Se 75 2.0 x 2.0 Sentinel / Exertus 17 16 GS20Ci Se 75 2.0 x 2.0 Sentinel / Exertus 17 16 GS25Ci Se 75 2.0 x 2.0 Sentinel / Exertus 17 16 GS30Ci Se 75 2.0 x 2.0 Sentinel / Exertus 17 16 GS35Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS40Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS45Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS50Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS55Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS60Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS65Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS70Ci Se 75 2.5 x 2.5 Sentinel / Exertus 17 16 GS75Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS80Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS85Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS90Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS95Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS

100Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS105Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS110Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS115Ci Se 75 3.0 x 3.0 Sentinel / Exertus 17 16 GS

51

DIRECTIONAL UNITSPORTABLE X-RAY GENERATOR

1

1

1

1

1

1

1

1

1

1

1

1

1 1

Specifications

X-Ray Units

52

PANORAMIC UNITSPORTABLE X-RAY GENERATOR

1 1 1 1 1 1 1 1 1

Specifications

53

Features

• 12 kg tube head• Ø 140 x 715 mm length• 0.8 mm Be window• 900 W anode dissipation• 10 to 200 kV range• 1 to 10 mA range• 1 kV and 0.1 mA steps• 100% duty cycle at 30°C• Forced air cooled• Gas insulated• V-shaped hand rings• Laser pointer• Shutter & diaphragms• 7.9 kg Control unit• 90 to 264 VAC Mains• 6 A at 220 VAC

PM/GSA/SAL-002.01.011.001-REV-

CP200DSITEXThe SITEX CP200D has been designed to revolutionize the handling and the performances of portable x-ray sets.Despite our having halved the weight of common 200 kV X-Ray tubes available on the market, the SITEX CP200D contains a shutter, a laser pointer, a beryllium and aluminium filters and two integrated diaphragms (customized sizes available on request).Without compromising ICM’ s robustness and reliability, the small size and light weight of the SITEX CP200D will radically change the way that you perform your RT inspections in the future, impacting positively in terms of both quality and return on investment (ROI).

Specifications

Technical specificationsOutput kilovolt rangeTube milliamps rangeMaximum anode power dissipationTube current at 200 kVTube current and kilovolt stabilityDuty cycle at 30°C ambient temperatureSteel penetration at maximum kV and power (* )Total weight (excluding hand rings)Overall dimensions (excluding hand rings)Leakage dose at 1 m at full outputDimension of optical focal spotMaximum useful angle of X-ray directional beamTube inherent filtrationWeather protectionWorking temperature rangeStorage temperature rangeStandard length of interconnecting cable (extendable)Maximum interconnecting cables extension - 20 m in lengthConnectors & sockets systems CAN N ON MIL-DTL 26482 Series IConstant power modeAxial or radial positions switchable socketBuilt-in fail-safe ‘ X-ray energized’ warning red flashing lightOn board real-time clock ensuring a full automatic warm-upBuilt-in carrousel featuring two diaphragms, shutter and laser pointer

8 mm Pb shutter, laser pointer, 0.8 mm Be filter,3 mm Alu filter, 10 x 48 cm diaphragm

CP200D10 to 2001 to 109004.5< 0.5%1004212Ø 140 x 7152.03.0 (~ 1.5 IEC 336)60 x 40 elliptical0,8IP65-30 to + 60-40 to + 7020100 (5x20m)Cadmium plated Aluminumyesyesyesyes

future, impacting positively in terms of both quality and return on investment (ROI).SITEX CP200D will radically change the way that you perform your RT inspections in the future, impacting positively in terms of both quality and return on investment (ROI).future, impacting positively in terms of both quality and return on investment (ROI).

54

8 mm Pb shutter, laser pointer, 0.8 mm Be filter,3 mm Alu filter, 10 x 48 cm diaphragm

CONSTANT POTENTIAL VS PULSED X-RAY GENERATOR

In both systems, the X-ray generation is based on the “Bremmstrahlung” emission. Electrons are emitted from the cathode and accelerated by the electrical field existing between the anode and the cathode. When they strike the anode, theyare suddenly decelerated. This induces the X-ray emission called “Bremmstrahlung”.The main differences are the way to supply the X-ray tube and to emitelectrons. In the case of pulsed sources, repetitive high voltage pulses are applied to the tube. The very high flow of electrons is emitted from a pin by field effect. As the instantaneous current is very high, the pin is progressively degraded. During the lifetime of the generator, as the pin shape is modified, the dose rate is evolving.The repeatability of the dose is limited during the lifetime. Moreover, the cumulated X-ray emission time is very limited: only few seconds (each pulse is around 50 ns long). In this case the voltage applied on the tubeis not selectable.

CP120B & CP160B PORTABLE X-RAY GENERATOR

Over recent years, there have been major advances in imaging technology: CMOS silicon active pixel sensors, CCD capture devices and high speed film-based systems (such as F8 + RCF screens). Combine these with the ultra lightweight, mains power-independent CP120B and CP160B as the source of X-rays and the result is a totally new concept for NDT and SECURITY applications.Greater penetrating power and almost incredibly low and compact size are achieved by the advanced 100 kHz resonant mode high voltage transformer. This delivers a constant DC output that easily outperforms contemporary 150 kV and 200 kV cold cathode pulsed X-ray generators. Depending on the detector used, CP120B and CP160B will image through steel plates up to 10 mm and 21 mm thick with a very short exposure time.The CP120B and CP160B can also be run continuously for several minutes without cooling interruptions, a major improvement on the “few seconds” possible with pulsed, cold cathode X-ray units.

Specifications

160 kV - 0.5 mA

emitted from a pin by field effect. As the instantaneous current is very high, the pin is progressively degraded. During the lifetime of the generator, as the pin shape is modified, the dose rate is evolving.The repeatability of the dose is limited during the lifetime. Moreover, the cumulated X-ray emission time is very limited: only few seconds (each pulse is around 50 ns long). In this case the voltage applied on the tube

L-002.01.011.001-REV- 55

Specifications

Power box SITEX

1

FeaturesFeatures

56

Features

1

SITEX SCU286 STANDARD CONTROL UNIT

Features SpecificationsSpecifications

57

Specifications

PORTABLE X-RAY GENERATOR SITEX & SITEXSAll SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6-insulated high-volt-age generator. As maximum advantages are derived from this ideal configuration, for one and the same thickness, the volume of lead required for standard radiation protection is considerably reduced.Consequently, the reduced weight that is achieved makes it possible for further investments to be made in the quality and general improvement of the level of performance (robustness, cooling, accessories etc).We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators available to the market.

Output voltage rangeOutput voltage selection stepTube current rangeTube current range at full outputTube current selection stepRadiation geometryMaximum useful angle of X-ray beamDimension of optical focal spotInherent filtrationCarrousel of internal diaphragms Working cycle at 40°C ambient temp.Operating temperature rangeStorage temperature rangeSF6 insulation pressure at 20°CCooling fan supply voltageWeatherproof levelPenetration into steel at max power(FFD= 700mm/Film D7pb/D= 1.5/T= 20 min)Penetration into steel at max power(Dia= 6“ / D7 / D= 2.0 / T= 10s)Penetration into steel at max power(Dia= 18“ / D7 / D= 2.0 / T= 1min)Guard ringsPosition of interconnection socketN umber of telescopic centring device (FFD= 700mm)Max. leakage dose at 1m according to DIN at full outputMicrocontroller HT measurement circuit (kV and mA)Overall dimensionsTotal weight without guard rings

UN ITSkVkVmAmAmA-(°)mmmm-%°C°Ckg/cm2VDC-mm Femm Femm Fe

-choice-mSv/h-mmkg

C180250 to 18011 to 320.1Pan. Orthog.360 x (2x20)Ø 4x0.5Equiv. 3.5 (Al)no50-25 to + 70-40 to + 805.048IP65-1111

noFree Axial-2.5yesØ 124 x 5809.5

C225470 to 22511 to 740.1Pan. Orthog.360 x (2x20)Ø 5x 0.82.5 (Al) + 0.4 (N i)no100-25 to + 70-40 to + 805.024IP6539--

noAxial/Radial-10yesØ 248 x 69728

C250470 to 25011 to 53.60.1Pan. Orthog.360 x (2x20)Ø 5x 0.82.5 (Al) + 0.4 (N i)no100-25 to + 70-40 to + 805.024IP6546--

noAxial/Radial-10yesØ 248 x 69728

C300390 to 30011 to 530.1Pan. Orthog.360 x (2x20)Ø 5 x 0.82.5 (Al) + 0.4 (N i)no100-25 to + 70-40 to + 805.024IP6554--

noAxial/Radial-10yesØ 248 x 75732

C320390 to 32011 to 52.80.1Pan. Orthog.360 x (2x20)Ø 5 x 0.82.5 (Al) +0.4 (N i)no100-25 to + 70-40 to + 805.024IP6558--

noAxial/Radial-10yesØ 248 x 75732

C3603120 to 36011 to 52.50.1Pan. Orthog.360 x (2x20)Ø 6 x 1.02.5 (Al) +0.4 (N i)no60-25 to + 70-40 to + 805.024IP6569--

noAxial/Ra-dial-10yesØ 280 x 87548

XS-C200370 to 20011 to 440.1Pan. Orthog.360 x (2x20)Ø 5 x 0.82.5 (Al) +0.4 (N i)no100-25 to + 70-40 to + 805.024IP6530--

noAxial-2.5yesØ 180 x 84419

XS-C225370 to 22511 to 440.1Pan. Orthog.360 x (2x20)Ø 5 x 0.82.5 (Al) +0.4 (N i)no100-25 to + 70-40 to + 805.024IP6537--

noAxial-10yesØ 180 x 84419

XS-C250370 to 25011 to 43.60.1Pan. Orthog.360 x (2x20)Ø 5 x 0.82.5 (Al) +0.4 (N i)no100-25 to + 70-40 to + 805.024IP6543--

noAxial-10yesØ 180 x 84419

Specifications

CRAWLER UNITS

quality and general improvement of the level of performance (robustness, cooling, accessories etc).We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators available to the market.

the volume of lead required for standard radiation protection is considerably reduced.Consequently, the reduced weight that is achieved makes it possible for further investments to be made in the quality and general improvement of the level of performance (robustness, cooling, accessories etc).We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators available to the market.

Consequently, the reduced weight that is achieved makes it possible for further investments to be made in the quality and general improvement of the level of performance (robustness, cooling, accessories etc).We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators available to the market.We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators available to the market.

PM/GSA/SAL-002.01.011.001-REV-58

4.4.1 Digital Radiography (DR)Medex DR

Complete portable X-ray DR solution for NDT inspection.

A digital radiograph is stored and displayed on a PC, rather than a radiographic film. The advantage of this is that the image can be processed, enhanced and communicated much faster than a conventional film. The 'flat-panel' similar to a digital camera, converts the X-ray quanta directly into charge. The flat panel is positioned in the same place as the film and is connected directly to a PC.

Digital radiography typically requires lower values of kV and smaller exposure times. The disadvantage is poorer resolution compared with fine-grain film. However, the technology is improving with time. Digital radiography is normally used to inspect castings and pipe-welds.

PM/GSA/SAL-002.01.011.001-REV-

• Portability: X-ray images anywhere• Large area: Active area of 40 x 40 cm for

big objects• Quick setup: X-ray images at anytime• Digital:

• Direct results• Post processing• Tiff & Jpg format• Easy archive and reporting• No more consumables (films and

chemistry) and dark room needed• Image quality: High resolution and high

contrast (14 bit)• Large kV range: Possibility to X-ray a large

range of different objects and materials,from light materials such as paper up to 70mm of Fe

• Thin: Possibility to slide the Flat Panelbetween 2 objects

• Fluoroscopy: Real time X-ray videos forperfect image adjustment

• Flexibility: Works with any kind of X-raygenerator

Various NDT Applications:• Aviation• Automotive• Off shore• Power Generation• Refineries

• Active area: 40 x 40 cm• Grey scale: 14 bit• Total dimensions: 500 x 560 x 22 mm• Weight: 9 kg• KV limit: from 20 kV up to

19 MeV

Specifications

Features Applications

4.4 Digital Radiography

59

60

S p SpecifficationsFeatures

The HPX-1 CR has the capability to handle long plates, short plates, rigid cassettes and flexible plates - all in a single system. With industry leading image resolution, the HPX-1 delivers weld-quality images, consistently and dependably, as well as full dynamic range and sensitivity for all other applications.The system comes fully pre-configured and ready to operate after only a few simple connections. The powerful, easy-to-learn software and intuitive interface minimizes training time; CR operators will be up and running fast. A simplified work flow improves productivity with enhanced annotation capabilities, automatic file naming and a double file save capability (both Industrex and DICON DE formats). The HPX-1 is also transportable, durable, and designed to perform in the harshest of N DT environments.

• Widest range of plate sizes in the industry• Widest dynamic range• Subdued or room light capabilities• Halogen “ Smart” erase• Meets product safety standards• Software that makes your job easier• Positive pressure in cabinet• Integrated brushes and seals• Exceptional durability• Vibration absorbent rubber feet• Handles• Dust cover• Optional rugged travel cases• User serviceability

4.3.2 Computed Radiography (CR) Carestream

Industrex HPX - 1 Digital CR System

PM/GSA/SAL-002.01.011.001-REV-

• Rigid Cassette and Phosphor Plate Readerwith integrated eraser

• Dimensions (h x w h x d): 44.5 x 58.4 x 66 cm• Weight: 54.4 kg (120 lb) or less• Phosphor plates supported:

70 mm to 14 inch (35 cm) width, 8 inch (20 cm) to 60 inch (152 cm) length

• Multiple plate simultaneous feed up to14 inch (35 cm) width

• Rigid plates supported:10 inch (25.4 cm) to 14 inch (35 cm) width, 8 inch (20 cm) to 17 inch (43 cm) length

• Scan rate: 35 to 135 seconds per 14 x 17 in /35 x 43 cm plate depending on resolution setting

• Erase rate, Automatic High Intensity: 0.2–2.0 in (0.5 – 5 cm) per second

• Also included: IN DUSTREX Digital ViewingSoftware

PM/GSA/SAL-002.01.011.001-REV-

Carestream Industrex HPX - Pro Digital CR System

Speci�cations

Feed Mechanism Internal horizontal roller pairsConnectivity EthernetNetwork DICOM and DICONDE compliantAir Flow: Filtered, positive air flow in scanner for temperature controlScanning Optics Located above imaging area eliminating gravity driven particulatesErase LED erase lamps for high efficiency and low power consumptionMaintenance User serviceable wear partsCalibration Fully factory calibrated and ready to operateSpecial Resolution 25 micron, 50 micron & 100 micronSoftware INDUSTREX (installed and tested prior to shipping) Windows 7 Ultimate 64 bitFilter Carestream’s EDGE image filter offers users a choice of display filters while never

modifying the original source image. Image can be sharpened or enhanced with gray scale equalization.

Monitor Laptop, 3MP (color) or 5MP (monochrome)Chassis Rigid aluminum construction with vibration damping feetPower 100-240 VAC (Automatic Level Sensing)Battery 24 volt standard tool batterBattery Life 4 hour standby/45 minutes active scanning and erasingWarranty 1 year parts and laborInstallation Ships complete and can be quickly and easily installed on-site by customerDimensions 16in (41cm) x 13in (33cm) x 12in (31cm).Weight 35 lbs (16 kg).

The HPX-PRO CR system is built for high image quality, improved productivity and extreme portability. This next-generation system is a lightweight, portable CR imaging solution that is quick to deploy and rapidly produces high-quality images utilizing a new singlepass scan/erase protocol. The HPX-PRO’s software incorporates a new user interface designed to get you set-up and imaging fast, with batch mode capability to keep in pace with extreme process conditions likepipeline imaging. The new software tools also provide quick image analysis and customized reporting for generating unique customer reports in seconds. From hardware to software, to deep in the field and instant image sharing, the HPX-PRO is a complete system, designed to improve productivity.

61

DR and CR Accessories

Product Code Description

Systems1008986 HPX-1 system with 5MP monochrome monitor1008911 HPX-1 system with 3MP colour monitor1008952 HPX-1 system with Laptop

Monitors1008762 5MP monochrome monitor1816933 3MP colour monitor

View Stations1009075 PC, Industrex software, 5MP monochrome monitor1009026 PC, Industrex software, 3MP monochrome monitor1009042 Laptop

Accessories Cassettes8582619 14x17 inch, with copper filter1889344 14x17 inch, without copper filter1914316 10x12 inch, with copper filter1735083 10x12 inch, without copper filter1543826 8x10 inch, with copper filter1779461 8x10 inch, without copper filter8423600 Cassette tool

Digital Plates

Product Code101229310122771008796100880410142658454977

DescriptionINDEX HPX-1 reader Transport Case INDEX HPX-1 View station Transport Case Carrier for small or irregular shaped plates HPX-1 Diagnostic tool kitCarestream Industrex HPX-1 Feed Tray Carestream Screen Cleaner

GP18807231017524188597985204541355478864034417443901008564890820414327721124460

HR849161511785651597921177557618486881174424842515983605211434257-8082596

XL101268110125821012616101263210126401012574101267310126651012590- 1012657

Cm13x1810x2410x4020x2518x4325x3030x4035x4335x9135x13035x152

Inch5x74x9.54x168x107x1710x1212x1614x1714x3614x5114x60

PM/GSA/SAL-002.01.011.001-REV- 62

4.5 Radiation Safety

Equipment

Personal monitoring

Alarms Product Code DescriptionNCA0022 SM-4 Personal Radiation Alarm

Dosimeters Product Code DescriptionNCD0003 Arrow-Tech Mod 138 Quartz Fibre Pocket Dosimeter

Range 0 – 200mR

NCD0034 SE International Sentry EPD Dosimeter

NCB0062 SE International Sentry Protective Boot

NCR0009 SE International Sentry Reader SoftwareThe Sentry is a Personal Alarming Dosimeter and Rate Meter that measures gamma and x-rayradiation and provides dose rate monitoring in asmall rugged package. The Sentry works with theSentry Software, which can assist in trackingexposure to generate incident reconstruction and analysis.

NCD0040 Rados RAD60 Electronic personal Dosimeter

Dosimeter Charger Product Code Description NCC0149 Model DCA 909 Pocket Dosimeter charger

PM/GSA/SAL-002.01.011.001-REV- 63

Radiation Activated Audiovisual AlarmsProduct Code Description NCA0012 Gamma ERA99-A Environmental Radiation Alarm

The ERA99-A is a robust, portable unit designed to give a visible and audible indication of environmental radiation.In the event of radiation, the unit will automatically switchto a red flashing beacon and give an audible tone inexcess of 100 db. Various flashing beacon and audible tone versions are available. Provision is also made for driving up to five slave units.

Product Code Description NCS0045 Gamma ERA99-A Environmental Radiation Alarm –

Slave Unit. Similar in appearance to the ERA99-A the Slave Unit has only a single Red beacon. The SlaveUnit is connected to the ERA99-A by a 10m long cable.

Portable Warning Equipment Product Code Description NCL0007 Hazard YELLOW Flashing Light - Battery operatedNCL0013 Hazard RED Flashing Light - Battery OperatedNCL0016 Radiographers Personal Flashing Warning Light - Battery Operated

NCL0018 Amber Warning Light with Stand

Radiation Area Survey MetersProduct Code DescriptionNCM0035 GAMRAD 2006. 4 ranges 0-1000,0-100,0-10, 0-1.

Readings in mR/hr and µSv/hr. Including calibration certificate

NCM0046 Inspector + Digital Radiation Survey and Contamination Meter NCM0058 Inspector + Xtreme Digital Radiation Survey and

Contamination Meter

Other Survey Meters available on request

PM/GSA/SAL-002.01.011.001-REV-5

excess of 100 db. Various flashing beacon and audible tone versions are available. Provision is also made for

Gamma ERA99-A Environmental Radiation Alarm –Slave Unit. Similar in appearance to the ERA99-A the Slave Unit has only a single Red beacon. The SlaveUnit is connected to the ERA99-A by a 10m long cable.

64

Isotope Emergency Storage Pots

Product Code Description NCP0084 Lead Shielding – Two Channel Emergency Storage Pot for

use with Sentinel 880 pigtails Capacity 2 x 100Ci Ir.192 isotopes (Weight 93kg)

NCP0086 Lead Shielding – One Channel Emergency Storage Pot for use with Sentinel 880 pigtails Capacity 1 x 30Ci Ir.192 isotope (Weight 28kg)

NCP0083 Lead Shielding – Single Cavity Emergency Storage Pot Used for emergency storage of severed Guide Tube with isotope inside

NCP0102 Lead Shielding – Two Channel Emergency Storage Pot for use with Gammamat Ti/TSI pigtailsCapacity 2 x 100Ci Ir.192 isotopes (Weight 93kg)

NCP0138 Lead Shielding – One Channel Emergency Storage Pot for use with Gammamat Ti/TSI/SE pigtailsCapacity 1 x 30Ci Ir.192 isotope (Weight 28kg)

NCP0134 Lead Shielding – Six Channel Storage Pot for use with Sentinel 880 pigtails – Temporary storage of depleted Ir.192or Se.75 sources (Weight 93kg)

NCP0135 Lead Shielding – Six Channel Storage Pot for use with Gammamat Ti/Tsi/Se pigtails – Temporary storage of depleted Ir.192 or Se.75 sources (Weight 93kg)

NCF0022 Optional Funnel attachment to fit One and Two Channel Emergency Storage Pots for fast pigtail insertion

Lead Shot

Product Code DescriptionNCS0060 Lead Shot (2mm) - 2kg bags

NCS0028 Lead Shot (2mm) - 5kg bags

Product Code Description NCS0031 Lead sheet to suit customer requirements

PM/GSA/SAL-002.01.011.001-REV-5

Lead Sheet

65

Radiation Warning Signs

Flags Product Code Description NCF0003 195 x 280mm Triangular PVC Black on Yellow with rope

channel. Magenta Trefoil. (English / Arabic)

NCF0018 195 x 280mm Triangular PVC Black on Yellow with rope channel. (English)

Signs Product Code Description NCS0016 Metal - 400 x 500mm “DANGER RADIATION” - “In case of

Emergency…” - Black on Yellow (English)

NCS0059 Metal - 400 x 500mm “DANGER RADIATION” - “KEEP OUT” Black on Yellow with Mauve Trefoil (English / Arabic)

NCS0114 Metal - 400 x 500mm “DANGER RADIATION” - “KEEP OUT”Black on Yellow (English)

NCS0058 Metal - 320 x 400mm “DANGER RADIATION” - “In case of Emergency…” - Black on Yellow (English)

NCS0061 Metal - 320 x 400mm “DANGER RADIATION AREA” Black on Yellow with Mauve Trefoil (English /Arabic)

NCS0080 Magnetic - 250 x 250mm “RADIOACTIVE 7”PVC Black on White and Yellow (English)

Barrier Tape Product Code Description NCT0015 Barrier Tape - 90mm x 75m Roll Heavy duty PVC Black on

Yellow - Anti twist (English)

NCT0136 Barrier Tape - 90m x 75m Roll Heavy duty PVC Blackand Magenta on Yellow - Anti twist (English/Arabic)

PM/GSA/SAL-002.01.011.001-REV- 66

Isotope Handling TongsProduct Code Description NCT0057 1.0m Long (Special request) NCT0004 1.5m Long NCT0029 2.0m Long NCT0117 3.0m Long (Special request)

Protective Wear

Product Code DescriptionNCA0010 Single Sided X-Ray Protective Lead Apron - .25mm PbNCA0011 Double Sided X-Ray Protective Lead Apron - .25mm PbNCA0016 Single Sided X-Ray Protective Lead Apron - .35mm PbNCA0017 Double Sided X-Ray Protective Lead Apron - .35mm PbNCA0018 Single Sided X-Ray Protective Lead Apron -.50mm PbNCA0019 Double Sided X-Ray Protective Lead Apron - .50mm Pb

Collars Product Code Description NCC0077 Lead Lined (Thyroid) .50mm Pb

Gloves Product Code Description NCG0028 Lead Lined Protective Gloves

Shield

Product Code DescriptionNCS0104 X-ray Protective Gonad Shield (Set of 3) - .50mm Pb

Spectacles

Product Code Description NCS0098 Lead Lined Glasses

PM/GSA/SAL-002.01.011.001-REV-

Aprons

67

Installed Radiation Warning Systems

GAMMAGATE Isotope Storage Facility Safety and Intrusion System

The GammaGate is a compact alarm system for the protection of assets and personnel. Ithas been designed for use in NDT Isotope Storage Facilities but may be used in any area where entry monitoring and personnel detection is required.

System: The system comprises of a Main Control Unit with an ERA99-A, integrated PIR Motion Detector (optionally remote cabled), Magnetic Door Sensor, Entry Alarm Klaxon, Red and Amber flashing light and an in built analogue type radiation survey meter. This main unit needs to be installed inside the enclosure. This system is supplied with a supporting slave unit outside the enclosure and the slave unit comprises of a Klaxon Alarm along with red and amber flashing light.

Operation: Upon opening the entry door to the storage enclosure the klaxon will sound and the amber flashing lights will switch 'ON' both on the main unit and the slave unit. The klaxon will cease once the door has been closed. However, the amber warning light will continue to flash as long as there are personnel moving in the enclosure. The flashing alarm will cease 5 seconds after all personnel have evacuated. In the event of radiation detection the unit will automatically switch to a Red flashing beacon and give an 110db continuous audible alarm tone.

.

Features Applications

PM/GSA/SAL-002.01.011.001-REV-

• Motion Detection:• Detection Method: Pyroelectric• Detection Range: 0 - 15m• Azimuth: 90 Degrees• Detection Speed: 0.3 – 3.0 m/s• Operating Temp: -30 º to + 70ºC

• Entry Alarm Klaxon:• Tone: 2 Tone Audible• Alarm: 110db• Operating Temp.: -30 º to + 70ºC

• Door Entry Sensor:• Detection Method: Magnetic Sensor• Sensitivity: 5mm displacement

• Dimensions:• Control Box: 250w x 200h x 100d• Motion Detector: 70w x 120h x 50d• Klaxon: 180w x 120h x 100d• Warning light: 120d x 200h

• Power:• Power Supply: 240v AC 50hZ• Power Standby: 10w• Power Max: 180w• Operating Voltage: 12vdc• Battery : 12vdc 7amp• Charger: 150ma AC/DC conv.

68

General Radiography Accessories

Lead Marker BoxesProduct code Description NCB0004 32 Compartment PVC

Technicians Toolboxes Product code Description NCB0003 48cm High Impact Plastic

Exposure CalculatorsProduct Code Description NCC0064 CDC Gamma Radiation Exposure (Slide Rule Type)NCC0071 Mobi-Calc Gamma Radiography Exposure Time Calculator

(on java application phones)-Calc

Magnets Product code Description NCM0001 Eclipse 815 Horseshoe – Pull 37kg (max)NCM0002 Eclipse 816 Horseshoe – Pull 47kg (max)NCM0010 Eclipse 813 Horseshoe – Pull 12kg (max)NCM0022 Eclipse 812 Horseshoe – Pull 9.0kg (max)

Lead Markers Arrows (Sharp)Product code Description NCA0003 6mm NCA0004 9mm NCA0005 12mm

Letters A - Z (Sharp)Product code Description NCL0002 6mm NCL0003 9mm NCL0004 12mm

Letters A- Z (Flat)Product code DescriptionNCL0012 6mm

Numbers 0 - 9 (Sharp)Product code Description NCN0001 6mm NCN0002 9mm NCN0003 12mm

Marker GunProduct code Description NCG0013 Film Marker Gun NCT0137 White Lead Foil Tape for use with Film Marker Gun

PM/GSA/SAL-002.01.011.001-REV- 69

Penetrameters

EN 462-1 Wire Penetrameters

ASTM E 747 Wire Penetrameters

Product Code Description (50mm) NCP0008 1 Fe EN NCP0012 6 Fe EN NCP0015 10 Fe EN NCP0076 13 Fe EN

NCP0007 1 Cu EN NCP0010 6 Cu EN NCP0014 10 Cu EN NCP0077 13 Cu EN

NCP0009 1 AL EN NCP0011 6 AL EN NCP0013 10 AL EN NCP0078 13 AL EN

NCP0139 6 Ti EN NCP0140 10 Ti EN NCP0141 13 Ti EN

Product Code Description (25mm) NCP0106 6 Fe EN NCP0107 10 Fe EN

Product Code Description (10mm) NCP0136 13 Al EN

Material Group 01 = Titanium 02 = Aluminium 03 = Magnesium 1 = Steel 2 = Aluminium Bronze 3 = Inconel 4 = Copper

Product Code Description (50mm) NCP0114 Set 01A NCP0115 Set 01B NCP0116 Set 01C NCP0117 Set 01D

NCP0099 Set 02A NCP0100 Set 02B NCP0101 Set 02C NCP0113 Set 02D

NCP0118 Set 03A NCP0119 Set 03B NCP0120 Set 03C NCP0121 Set 03D

Product Code Description (50mm) NCP0068 Set 1A NCP0069 Set 1B NCP0070 Set 1CNCP0071 Set 1D

NCP0122 Set 2A NCP0123 Set 2B NCP0124 Set 2C NCP0125 Set 2D

NCP0126 Set 3A NCP0127 Set 3B NCP0128 Set 3C NCP0129 Set 3D

NCP0130 Set 4A NCP0131 Set 4B NCP0132 Set 4C NCP0133 Set 4D

Material Thickness RangeA = 6.40 - 12.7mm B = 9.50 - 63.5mm C = 50.8 - 254.0mm D = 203.2 - 508.0mm

Material Thickness Range 1 = 40.0 - 160.0mm 6 = 12.5 - 50.00mm 10 = 5.00 - 20.00mm 13 = 2.50 - 10.00mm

PM/GSA/SAL-002.01.011.001-REV- 70

ASTM E 1025 Plate Penetrameters

TapesAdhesive Tape Product Code Description NCT0019 24mm x 40m Roll Masking Tape (36 per box) NCT0200 Black Light Proof Tape

Lead Marker Tape

5cm SPACING 10cm SPACING Product Code Description Product Code Description NCT0168 0.5m NCT0113 1.0m NCT0007 1.0m NCT0008 2.0m NCT0176 1.5m NCT0009 3.0m NCT0056 2.0m NCT0212 4.0m NCT0103 3.0m NCT0010 5.0m NCT0012 4.0m NCT0011 10.0m NCT0104 5.0m NCT0005 12.0m NCT0025 6.0m NCT0167 15.0m NCT0111 10.0m NCT0201 20.0m NCT0112 15.0m NCT0202 25.0m NCT0185 20.0m

This table shows the most popular sizes. Other sizes are available on request.

The “ID” number is the actual thickness of the penetrameter in thousands of an inch (thou). To establish the correct “ID” for the item being tested divide the item thickness (in inches) by 50 (for 2T Level), e.g. 10mm/25.4 = 0.3937”/50 = 0.00787” (7.8 thou). So an ID 7 penetrameter is suitablefor this application.

PM/GSA/SAL-002.01.011.001-REV-

Product Code DescriptionNCP0035 ID 5 (6.35mm)NCP0036 ID 7 (8.84mm)NCP0037 ID 10 (12.70mm)NCP0038 ID 12 (15.87mm)NCP0039 ID 15 (19.05mm)NCP0040 ID 17 (21.59mm)NCP0041 ID 20 (25.40mm)NCP0042 ID 25 (31.75mm)NCP0043 ID 30 (38.10mm)NCP0044 ID 35 (44.45mm)NCP0045 ID 40 (50.80mm)NCP0046 ID 45 (57.15mm)NCP0047 ID 50 (63.50mm)

71

Measuring TapeProduct Code DescriptionNCT0026 3m Stanley Measuring Tape

StandsProduct Code DescriptionNCS0057 Gammatec Magnet Stand for Tank RadiographyNCS0097 Magnet Stand

StopwatchesProduct CodeNCW0019

Description Radiographer s Stop Watch

Radiography ConsumablesProduct Code DescriptionNCM0013 Pentel 100W - White Broad Tip Permanent - Sulphur FreeNCC0085 Wax Crayons

PM/GSA/SAL-002.01.011.001-REV-

Carestream Industrex M37 Processor

The tabletop IN DUSTREX M37 is ideal for automatic processing in mid-volume facilities. While compact, it offers the output you need and the excellent image quality and reliability you demand.

The processor ensures totally automatic film handling and supports nine programmable-controlled processing channels that allows for flexibility in your day-to-day N DT film production.

• Ease of operation with 9 programmable- controlled processing channels• Economical medium-range processor with

capacity of 27 sheets/hour (35 x 43 cm) inthe recommended processing cycle

• Compact design for smaller labs orenvironments

• Comes with a table stand as standard• Filtered developer solution that reduce film

artifacts• Intermediate rinse rack bath system• Can be used in stand-alone darkroom or

through-the-wall installations• Automatic film-in detection utilising a pulsed

infrared sensor bar• Automatic chemical replenishment system

for developer and fixer• Automatic heating for developer and fixer• Automatic anti-oxidation and anti- crystallisation cycles• Separate drainage for developer, fixer and

wash chemicals• Automatic cleaning cycle

• Developer: 6.2 L (including developer filtersystem) and got developer tank recirculationpump

• Dryer range: Adjustable in a range 18°C -60°C

• Dryer type: Warm air• Electrical power: 200 – 240 VAC; 50 – 60

Hz, Single phase, 13A, 2.0kW• Film types: Rolls / cut sheets of N DT x-ray

films• Film sheets per hour: 27 sheets/hour @

110 seconds recommended developmenttime (22cm/min)

• Film thickness: 0.10 – 0.18mm• Material length: 10cm minimum• Material width: 7.5 – 37cm• Fixer: 5.7 L and got fixer tank recirculation

pump• Weight: Empty = 113kg, with solution = 134kg• Cycle time (dry to dry): 1.6 – 11 min (7

mins @ recommended development time)• Intake speed: 9.5 – 14 cm/min• Time in Developer: Range = 25 – 170 sec

(22cm/min @ 110 secs recommendeddeveloper time)

PM/GSA/SAL-002.01.011.001-REV-

Specifications Features

73

Specifications Advantages & Features

COMPACT ™ 2 NDTThe COMPACT™ 2 NDT is an x-ray film processors especially optimized for the development of industrial films. By applying appropriate films and chemicals designated for industrial applications, it ensures size independent optimum image quality. As the high end processor, COMPACT™ 2 NDT features highly advanced infrared film detection by using four sensors for exact conformance of the replenishment, large tank capacity and the individual controllability of all processing parameters.High product reliability is given due to the fact that only excellent quality components are installed in the machines combined with the one-piece base. All of the x-ray processors are supplied with a complete set of accessories, such as e.g. light protection cover, replenishment containers and connecting hoses.A micro-sensor measures the film size which enables an intelligent and economically efficient replenishment depending on the processed film size. Consequently, the processors save chemicals and supply images of continuously high quality. In addition, the integrated save mode in stand-by operation decreases you water and power consumption.

• Highly advanced infrared film detection• 4 sensors for exact conformance for tank

replenishment• Large tank capacity• All processing parameters can be individually controlled• Economic• High product reliability• Complete set of accessories

• Film format: min 10 x 10 cm (4”x 4”), max c )

· Film type: Sheet films• Process time: 2 – 10 min (120 – 600 sec)• Developer temperature: 26 - 40°C (79 -

104°F)• Dryer temperature: 35 - 70°C (95 - 158°F)• Film detection: 4 sensors (infrared)• Replenishment rates: 150 – 3000 ml/m2

(ml per 10 square feet)• Programme memory: 5 programmes• Dimensions (L/F.W): 97 x 68 x 127 cm

(38 x 26¾ x 50”)• Weight (Empty/Filled):

• 91/129 kg (200/284lb) with closed base• 77/115 kg (170/254lb) with open base

• Electrical connections: 208 – 240 V; 10 –14A; 50/60 HZ

PM/GSA/SAL-002.01.011.001-REV- 74

Gammatec Mobile Darkrooms

Gammatec supplies completely self-contained mobile darkrooms with office and viewing facilities.

Mobile darkrooms are fitted into weather-tight refurbished shipping containers which are branded to customer requirements. The darkrooms are supplied ready to use requiring only electrical and water connection. The containers fully comply with shipping regulations.Darkrooms and viewing / office facilities are built to a standard floor plan which can be adjusted to suit customer requirements.

• 4 Compartment stainless steel processing tank• Gammatec automatic film dryer• Gammatec cabinet dryer• Safelights• Table-top timer• Thermometer• Hanger drying brackets• Gammatec film viewer• Densitometer• Carestream density step wedge• Worktops, cabinets, desk, chair and storage facilities• Air conditioner• Extractor fans• External power coupling point, interior power points and lighting

Features

PM/GSA/SAL-002.01.011.001-REV- 75

DARKROOM

Densitometers

Lightweight, easy to use portable Densitometers for measuring the transmission density ofx-ray film. These units have been designed for use in on-site mobile darkrooms,laboratories and offices.

Product Code DescriptionNCD0030 Gammatec Mod GD-1A Pencil Type Digital Film

DensitometerProgrammable State-of-the-Art electronics

Zero Button Backlit display for easy reading “Hold” feature for density readings

NCD0021 Gammatec Mod GD-2 Digital Film DensitometerProgrammable State-of-the-Art electronicsZero Button

Backlit display for easy reading “Hold” feature for density readings

Film Dryers

Product Code NCD0035

Gammatec Mod GD-1A Pencil Type Digital Film

Programmable State-of-the-Art electronics

Gammatec Mod GD-2 Digital Film DensitometerGammatec Mod GD-2 Digital Film DensitometerProgrammable State-of-the-Art electronicsGammatec Mod GD-2 Digital Film Densitometer

PM/GSA/SAL-002.01.011.001-REV-

Specifications

Features

Low noise, Warm air drying with over-temp protection Low Maintenance precision gear drive - no worm drive used Staggered „minimum contact“ roller system ensures safe, clean and dry x-ray film production. Lightweight and compact for easy handling Low power requirements, low operating costs.

Max Film Width: 36cm/14inchMin Film Length: 10cm/4inchTankbody PA: Wash 3,4 LitreDryer Temperature: approx 50°CWater replenishment: automatic bottle feedCapacity at cycle time in-feed speedfrom: 212 sec. 15 cm/minto: 70 sec. 45 cm/min(adjustable in 5cm/min steps)Electr. Power Supply: 230V,N, 50/60 Hz, 1200WWater Supply: by supplied water bottle

Colenta INDX 37 NDT DryerAutomatic NDT Industrial X-Ray Film Dryer

Low power requirements, low operating costs.

76

Product Code DescriptionNCC0105 Manual Film Drying Cabinet Size 100cm x 60cm x

60cm including Heater Fan, Thermostat and Timer(capacity ±40 hangers)

NCC0141 Manual Film Drying Cabinet Size 100cm x 100cm x 60cm including Heater Fan, Thermostat and Timer (capacity ±80 hangers)

Flash Identification

Product Code Description NCF0020 Film Identification Flasher Unit – 25 x 75mm aperture

NCF0021 Film Identification Flasher Unit – 25 x 150mm aperture

White Light Meters

Product Code Description NCM0024 Goldilux Mod GAL-3L White Light Meter

(excluding probe)-

NCM0030 Goldilux Mod GAL-2H White Light Meter

(with built-in detector) High Range-

NCM0031 Goldilux Mod GAL-2L White Light Meter

(with built-in detector) Low Range-

NCM0004 Goldilux Mod GRP-1 “Smart” Radiometer with

Microprocessor display (excluding probe)Goldilux Mod GALP-1 Probe for use with GAL-3L White Light Meter

-

NCP0028

NCP0110 Goldilux Mod GLP-1 “Smart” Radiometer White LightProbe for use with GRP-1 Microprocessor

Processors

Product Code Description NCP0079 AFP Mini NDT Film Processor

The AFP MINI – NDT Processor is a full feature compact industrial X-ray Processor which meets all the needs of the modern NDT Department. The unit features a 14” feed width.

Includes:

7 Gallon tanks Connector HoseStarter spare parts kit

PM/GSA/SAL-002.01.011.001-REV-77

Accessories Safelights

Product Code DescriptionNCL0009 8” x 10” Pyramid Type including 15W Bayonet Bulb

and Filter lens – 220V

Film Developing Tanks

Product Code DescriptionNCT0006 Fibreglass - 50 litre Single Compartment Tank with Lid

NCT0140 Fibreglass – 5 compartment Tank with Lid and Stand

NCT0020 Grey PVC – 4 compartment Tank with Lid and Stand

NCT0052 Grey PVC – 5 compartment Tank with Lid and Stand

NCT0154 Grey PVC - 25 litre Single Compartment Tank with Lid

NCT0155 Grey PVC - 50 litre Single Compartment Tank with Lid

NCT0088 Stainless Steel - 4 compartment Tank with Lid and Stand

NCT0089 Stainless Steel - 5 compartment Tank with Lid and Stand

NCT0138 Stainless Steel - 25 litre Single Compartment Tank with Lid

NCT0139 Stainless Steel - 50 litre Single Compartment Tank with Lid

Thermometers

Product code Description NCT0119 Floating Plastic Spirit Type

Timers

Product code Description NCT0014 Darkroom Table Top Timer with Alarm - Battery operated

PM/GSA/SAL-002.01.011.001-REV- 78

Viewers

Gammatec Industrial Film Viewers provide accurate viewing of gamma and x-rayradiographs for on-line mobile darkrooms, laboratories and offices. To view the films, theoperator simply switches the unit on, places the film on the 100 x 400 mm illuminated screen and performs the task required by the procedure.

Masks of various sizes are available on request.

Product Code Description

NCV0016 Gammatec LED Viewer

Product Code Description

NCV0005 Gammatec Industrial Wall Mounted Viewer • Bulbs: Compact Fluorescent• Screen Size: 350 x 430mm• Viewing Density: 3.8D• Dimmer Module: Yes• Fan: Yes• Body: Aluminium Casing • Power: 220V

• Screen Size: 100 x 400mm• Viewing Density: 4.5D• Dimmer Module: Yes• Foot Switch: Yes• Fan: Yes• Body: High Impact PVC • Power: 220V

PM/GSA/SAL-002.01.011.001-REV-5 79

Other models available on request

Gammatec LED Viewer Screen Size: 100 x 400mm

Viewing Density: 4.5D Dimmer Switch: Yes

Foot Switch: Yes Fan: Yes Body: High Impact PVC

Power: 220V

Other Equipment

Product code Description NCP0052 Film Chemical Mixing paddle - Perspex

NCS0019 Film squeegee

NCH0019 1kW x 300mm Long – Poker Type Chemical Tank Immersion Heater c/w Thermostat, Thermostat Pocket and Pilot Light

NCB0024 25 Compartment Cardboard Rollpack Film Storage (410 x 410 x 100mm Deep)

NCR0005 750mm long S/Steel Film Processing Spiral Rod

Silver Recovery

Product Code DescriptionNCR0004 Silver Recovery Unit - 10 litre tank - 600 litre plating capacity -

complete with replacement cell.

Accessories

Product Code Description NCS0036 Carestream Calibrated Film Density strip for

Densitometer Calibration

NCG0012 Film Cutting Guillotine

NCP0080 China graph Pencils

Film Archiving

Product Code Description NCK0015 Carestream Thiosulfate Test Kit

PM/GSA/SAL-002.01.011.001-REV- 80

Film Cassettes

Rollpack Film Spirals

DOUBLE PVC

Product code Description NCC0063 50 x 400mm (25 pair / pack) NCC0140 60 x 400mm (25 pair / pack) NCC0133 70 x 200mm (25 pair / pack) NCC0132 70 x 400mm (25 pair / pack) NCC0046 75 x 400mm (25 pair / pack) NCC0058 100 x 100mm (25 pair / pack) NCC0057 100 x 200mm (25 pair / pack) NCC0075 100 x 240mm (25 pair / pack) NCC0029 100 x 400mm (25 pair / pack) NCC0074 100 x 480mm (25 pair / pack) NCC0078 150 x 400mm (25 pair / pack) NCC0036 165 x 345mm (25 pair / pack) NCC0028 180 x 430mm (10 pair / pack) NCC0062 300 x 400mm (10 pair / pack) NCC0027 350 x 430mm ( 5 pair / pack)

SINGLE PVC

Product Code Description NCC0018 70 x 150mm (25 per / pack) NCC0022 70 x 200mm (25 per / pack) NCC0023 70 x 240mm (25 per / pack) NCC0024 70 x 300mm (25 per / pack) NCC0125 70 x 400mm (25 per / pack) NCC0026 70 x 480mm (25 per / pack) NCC0003 100 x 140mm (25 per / pack) NCC0004 100 x 150mm (25 per / pack) NCC0124 100 x 160mm (25 per / pack) NCC0015 100 x 200mm (25 per / pack) NCC0107 100 x 240mm (25 per / pack) NCC0016 100 x 300mm (25 per / pack) NCC0067 100 x 400mm (25 per / pack) NCC0113 100 x 480mm (25 per / pack) NCC0120 150 x 200mm (25 per / pack) NCC0121 150 x 400mm (25 per / pack) NCC0137 175 x 430mm (25 per / pack) NCC0143 180 x 430mm (10 per / pack) NCC0122 200 x 300mm (25 per / pack) NCC0123 300 x 400mm (10 per / pack) NCC0115 350 x 430mm ( 5 per / pack)

RIGID CASSETTES

Product Code Description NCC0150 18 x 24cm Aluminium NCC0151 24 x 30cm Aluminium NCC0152 30 x 40cm Aluminium NCC0153 35 x 35cm Aluminium NCC0154 35 x 43cm Aluminium

OTHER SINGLE PVC

Product Code Description NCC0068 100 x 200mm (Yellow) (25 p/pk) NCC0106 100 x 240mm (Yellow) (25 p/pk) NCC0108 100 x 480mm (Yellow) (25 p/pk) NCC0131 70 x 25m Roll (Yellow)

Product code DescriptionNCS0001 Stainless Steel - 70mm x3m NCS0002 Stainless Steel - 70mm x 5m NCS0064 Stainless Steel - 100mm x 3m NCS0011 Stainless Steel - 100mm x 5m

NCR0005 750mm S/S Rollpack Spiral Processing Rod

PM/GSA/SAL-002.01.011.001-REV- 81

Film Hangers - Stainless Steel

Lead Intensifying Screens

Hanger Clips

Product code DescriptionNCC0037 Bar Film Hanger ClipNCC0089 Bottom Weight Clip for Bar

Hanger

Product code DescriptionNCH0012 60 x 240mm Triple ChannelNCH0013 60 x 400mm Triple ChannelNCH0034 70 x 400mm Triple ChannelNCH0016 100 x 200mm Triple ChannelNCH0022 100 x 240mm Triple ChannelNCH0029 100 x 400mm Triple ChannelNCH0031 100 x 480mm Triple ChannelNCH0033 150 x 400mm Double ChannelNCH0035 180 x 430mm Double ChannelNCH0037 300 x 400mm Single ChannelNCH0008 350 x 430mm Single Channel

PM/GSA/SAL-002.01.011.001-REV-

Standard 0.10mm

Description

100 x 200 (25 pair / pack)100 x 240 (25 pair / pack)100 x 400 (25 pair / pack)100 x 480 (25 pair / pack)

130 x 180 (25 pair / pack)180 x 240 (10 pair / pack)180 x 400 (10 pair / pack)180 x 430 (10 pair / pack)

300 x 400 ( 5 pair / pack)350 x 430 ( 5 pair / pack)

100 x 100 (25 pair / pack)

114 x 127 (25 pair / pack)

203 x 254 (25 pair / pack)

50 x 400 (25 pair / pack)

100 x 100 (25 pair / pack)

Standard 0.125mmDescription70 x 200 (25 pair / pack)70 x 400 (25 pair / pack)

100 x 160 (25 pair / pack)100 x 200 (25 pair / pack

100 x 240 (25 pair / pack)100 x 400 (25 pair / pack)100 x 360 (25 pair / pack)100 x 480 (25 pair / pack)130 x 180 (25 pair / pack)150 x 400 (25 pair / pack)180 x 240 (10 pair / pack)180 x 430 (10 pair / pack)300 x 400 ( 5 pair / pack)350 x 430 ( 5 pair / pack)

Standard 0.20mm

Description100 x 200 (25 pair / pack)100 x 400 (25 pair / pack)

Standard 0.30mm

Description100 x 240 (5 pair / pack)100 x 400 (5 pair / pack) 180 x 430 (5 pair / pack)350 x 430 (5 pair / pack)

82

83

Consumables – Film (Packaging)NIF – Non Interleaved Film (all sizes in centimetres)

PB Contactpak - Vacuum packed Film

Film-6043178Film-6095558

Film-6095954Film-6095616Film-5269618Film-5229760Film-6095715Film-5229786Film-1447655Film-6095707Film-6549471

Film-6041289 Film-5244454Film-6095756

Film-6095632Film-5269592Film-5235874Film-6095640Film-5240148Film-5235890Film-6549455

Film-6095806Film-5251996

HS800 10 x 20 (100 Sheets per Box)HS800 35 x 43 Nif (100 Sheets per Box)

AA400 9 x 12 Nif (100 Sheets per Box)AA400 10 x 20 Nif (100 Sheets per Box)AA400 10 x 24 Nif (100 Sheets per Box) AA400 10 x 40 Nif (100 Sheets per Box) AA400 10 x 48 Nif (100 Sheets per Box) AA400 15 x 40 Nif (100 Sheets per Box) AA400 18 x 43 Nif (100 Sheets per Box) AA400 30 x 40 Nif (100 Sheets per box) AA400 35 x 43 Nif (100 Sheets per Box)

T200 10 x 20 Nif (100 Sheets per Box) T200 10 x 40 Nif (100 Sheets per Box)T200 10 x 48 Nif (100 Sheets per Box)

MX125 10 x 20 Nif (100 Sheets per Box)MX125 10 x 24 Nif (100 Sheets per Box)MX125 10 x 40 Nif (100 Sheets per Box)MX125 10 x 48 Nif (100 Sheets per Box)MX125 15 x 40 Nif (100 Sheets per Box)MX125 18 x 43 Nif (100 Sheets per Box)MX125 35 x 43 Nif (100 Sheets per Box)

M100 10 x 20 Nif (100 Sheets per Box)M100 10 x 40 Nif (100 Sheets per Box)

Film-5230099Film-5230115Film-5230123Film-5230149Film-5230180Film-5057740

Film-5256870Film-5244140Film-5244157

Film-5241112Film-5241138Film-5238142Film-5241153Film-5238159Film-5053749

Film-5259072Film-5259080Film-5259098

AA400 10 x 20 PB Contactpak (50 Sheets per Box)AA400 10 x 24 PB Contactpak (50 Sheets per Box)AA400 10 x 40 PB Contactpak (50 Sheets per Box)AA400 10 x 48 PB Contactpak (50 Sheets per Box)AA400 30 x 40 PB Contactpak (50 Sheets per Box)AA400 35 x 43 PB Contactpak (50 Sheets per Box)

T200 10 x 20 PB Contactpak (50 Sheets per Box)T200 10 x 24 PB Contactpak (50 Sheets per Box)T200 10 x 40 PB Contactpak (50 Sheets per Box)

MX125 10 x 20 PB Contactpak (50 Sheets per Box)MX125 10 x 24 PB Contactpak (50 Sheets per Box)

MX125 10 x 40 PB Contactpak (50 Sheets per Box)MX125 10 x 48 PB Contactpak (50 Sheets per Box)MX125 30 x 40 PB Contactpak (50 Sheets per Box)MX125 35 x 43 PB Contactpak (50 Sheets per Box)

M100 10 x 20 PB Contactpak (50 Sheets per Box)M100 10 x 40 PB Contactpak (50 Sheets per Box)M100 10 x 48 PB Contactpak (50 Sheets per Box)

PM/GSA/SAL-002.01.011.001-REV-5

84PM/GSA/SAL-002.01.011.001-REV-5

Lead Pack RollsFilm-5230206Film-5230214Film-5230222

Film-5054788Film-5244629

Film-5240957Film-5235924Film-5240965

AA400 60mm x 100M LPKRLAA400 70mm x 100M LPKRLAA400 100mm x 100M LPKRL

T200 70mm x 100M LPKRLT200 100mm x 100M LPKRL

MX125 60mm x 100M LPKRLMX125 70mm x 100M LPKRL

MX125 100mm x 100M LPKRL

Nif Bulk Rolls

Pre-Exposed Control Strips 6 x 24

Film-5230263Film-5234398

Film-5058961Film-5278270

Wipes-5280094Strip-5261326Film-8823155

AA400 70 x 150 NIF RLAA400 100 x 150 NIF RL

MX125 70 x 150 Nif Bulk RollMX125 100 x 150 NIF RL

Carestream Wipes

Personal Monitoring Film Type II (150 per packet)

Carestream Processing Chemicals

Develop-5155924 INDX Manual/ Auto DeveloperFixer-5159082 Carestream Industrex Lo Fixer

Carestream Digital Imaging Plates

Plate-1017524Plate-1885979Plate-1008564

Plate-1178565Plate-1597921Plate-1174424Plate-8425159Plate-8360521

GP - General PurposeGP Imaging Plate 10 x 24cmGP Imaging Plate 10 x 40cmGP Imaging Plate 35 x 43cm

HR - High ResolutionHR Imaging Plate 10 x 24cmHR Imaging Plate 10 x 40cmHR Imaging Plate 25 x 30cmHR Imaging Plate 30 x 40cmHR Imaging Plate 35 x 43cm

PM/GSA/SAL-002.01.011.001-REV-

Superior Digital Technology

New VEO +5.1 Phased ArrayThe new VEO+ Phased Array Instrument incorporates the 3 core principles of the Sonatest brand, Simplicity, Capability and Reliability and retains the best features of the established VEO line. The New VEO+ is designed to meet the needs of today and tomorrow, making the VEO+ a smart and future proof asset for your business. Key design elements considered in the the development of the VEO+ are user and performance focussed. Based on a superior and innovative digital technology, four available PA con�gurations (16:64PR, 32:64PR, 16:128PR or 32:128PR), are o�ered as software options. Upgrade ability in the �eld when needed!

These performances come from an impressive 32 channel PA beamformer providing exceptional SNR, enhanced digital signal processing and the legendary Sonatest ActiveEdge® pulser technology. Thanks to its Linux® 64-bit operating system and its fast 128GB SSD memory capacity, data file size is not a concern for VEO+. Data compression is yet another feaure allowing one to record huge amounts of information in more manageable data file sizes.

The VEO+ electronic & software is powered by a new architecture o�ering superior data throughput and unsurpassedcomputational capacity to deliver fast and accurate results in the most demanding conditions.It allows inspectors to easily create high resolution volumetric scans and record very precise data sets with exceptional measurement precision.

SECTION 5: Ultrasonic Testing (UT)Simplicity Capability Reliability | |

Complete Remote Control

Training &Presentation

Files Transfer

Ethernet128GB VGA USB

Connectivity

Wi-Fi

85

86

Features and Specifications

General Phased Array (32:128PR) UT-TOFD(2PR)Multiscan Quantity Pulsers / ReceiversGain RangeSampling Frequency(processing 16 Bits)System BandwidthMax Pulse Rate FrequencyPulse VoltageFocussing ModeS-Scan ResolutionL-Scan ResolutionMax PA Beams (focal laws)Measurement tools

Up to 6 scans32:128PR80dB125MHz @ 12 bits(processing 16 Bits)0.2 to 23 Mhz50 000 Hz100-50V ActiveEdge©Constant : Depth, Pup to 0.1°1 element or double resolutionUp to 1024 beamsEXTRACTION BOX, 4 gates/A-Scan, TCG, DAC, Split-DAC

Up to 2 scans (UT & TOFD)2PR (4 connectors)100dB50/100/200MHz @ 10 bits

0.2 to 18 Mhz20 000 Hz400 -100V ActiveEdge©N/aN/aN/aN/a4 gates/A-Scan, TCG, DGS/Split-DGS, DAC/Split-DAC

Max Points per A-ScanData Storage & File SizeOperating SystemAnalysis Software (PC)Remote Control Software (PC) Onboard Scan Plan ToolsOnboard Reporting ToolsOnboard PDF ReaderIntegrated Online HelpCalibration Standards

Up to 8192 points per A-Scan (sub-sampling available) 128 Gb SSD & no file size limit64 bits Linux® OS / Powered by Intel® CPU Core UTStudio® for Windows® 7-8-10 & Linux® OSUTLink® for Windows® 7-8-10 OS Onboard 3D live renderingPDF auto-report, Export data to CSV file, Save screen capture Ability to load and read any PDF documentsACTIVE help genius for parameter optimisation procedures, reports ISO18563 (EN16392) & EN12668

PA & UT ConnectorsInstrument DisplayEncoder Ports GPIO Port (TTL) Communication PortsRemote Display Ports Data Transfer Ports

1 IPEX 128 channels10.4” wide LED-backlit LCD, enhanced sunlight readable 1024 x 600 2 axes : Scan, Index or Clicker (LEMO 1)Start, Stop, Index, Reset, Alarm (s), Trig… (LEMO 1)WiFi 802.11n, Ethernet Gigabits & 3 master USB2 WiFi, Ethernet or VGAWiFi, Ethernet or USB

4 LEMO 1 or 4 BNC User Interface & Ports

-10°C to 40°C (14°F to 104°F) storage -20°C to 60°C (-4°F to 140°F) 6.6h (hot swapable batteries)AC 110V/240V @ 50Hz/60Hz115 x 220 x 335 mm (4.52 x 8.66 x 13.19 in)4.54 kg (10 lb) no battery, 460 g (1 lb)/battery)Designed for : IP66, MIL-STD-810G

Operating time, Enclosure & EnvironmentalOperating TemperatureOperating TimePower InputUnit DimensionsWeightEnvironmental Rating

cations

Civil & Construction

Mining

Transport

Oil & Gas

Aerospace

Welding

Smart Portable Phased Array Solution RethinkYour Standard| |

Sonatest VEO+ Multiscan Solution & Superior Digital Technology

Simplicity Capability Reliability | |

The prisma is the latest product from Sonatest’s technician focussed product development and research. An advanced ultrasonic flaw detector offering the technician an extremely comprehensive tool for test and measurement, which can be upgraded to include TOFD and Phased Array capability. An upgrade can be carried out wherever you are, there is no need to return the instrument, eliminating any downtime.Simple controls, superior performance, advanced features and a rugged enclosure deliver simplicity, capability and reliability to the technician’s finger tips.

Sonatest Prisma Ultrasonic PA, TOFD + UT Flaw Detector

Speci�cations

Configuration 2 UT ChannelsTest Mode Pulse-Echo, Transmit/Receive and TOFDTransducer Socket LEMO 1 or BNCPulse Voltage -100 V to -450 V (in steps of 10 V)Pulser Pulse width adjustable from Spike to 2000ns

(2.5ns resolution)PRF 3 Hz to 5 kHzPulse Shape Negative Square Wave (with ActiveEdge)Pulse Width Adjustable: 25ns to 2000ns (2.5 ns resolution)Edge Time

Synchronisation Encoder or free-running (time based)Focus Delay Range n/a

PM/GSA/SAL-002.01.011.001-REV-5

Simplicity Capability Reliability | |

87

The prisma is the latest product from Sonatest’ s technician focussed product development and research. An advanced ultrasonic flaw detector offering the technician an extremely comprehensive tool for test and measurement, which can be upgraded to include TOFD and Phased Array capability. An upgrade can be carried out wherever you are, there is no need to return the instrument, eliminating any downtime.Simple controls, superior performance, advanced features and a rugged enclosure deliver simplicity, capability and reliability to the technician’ s finger tips.

Sonatest Prisma Ultrasonic PA, TOFD + UT Flaw Detector

Speci�cations

Configuration 2 UT ChannelsTest Mode Pulse-Echo, Transmit/Receive and TOFDTransducer Socket LEMO 1 or BN CPulse Voltage -100 V to -450 V (in steps of 10 V)Pulser Pulse width adjustable from Spike to 2000ns

(2.5ns resolution)PRF 3 Hz to 5 kHzPulse Shape N egative Square Wave (with ActiveEdge)Pulse Width Adjustable: 25ns to 2000ns (2.5 ns resolution)Edge Time 0 00

Synchronisation Encoder or free-running (time based)Focus Delay Range n/a

0 00

PM/GSA/SAL-002.01.011.001-REV-5

Simplicity Capability Reliability | |

87

PM/GSA/SAL-002.01.011.001-REV-

Since it’ s launch, TOPAZ® has set a new standard for portable PhasedArray unit performance. The new TOPAZ32 redefines productivity, making it a smart investment.TOPAZ32 delivers speed and onboard processing power to allow for larger onboard datafiles, faster analysis and special new tools. Plus, TOPAZ® now supports 2D dual matrix probes.

TOPAZ 32FULLY INTEGRATED PHASED ARRAY UT DEVICE WITH MULTI-TOUCH SCREEN

Specifications Features

2D matrix arraysUltraVision Calculator now supports 2D matrix arrayprobes without using any external software. Unlockthe power of matrix array probes with TOPAZ32 tools.Complex Inspections have never been easier.

Compound scanningSectorial and linear scanning combine to increase thecovered inspection area while reducing scanning time.– Run it with a touch– Portability– Ultra-bright multi-touch display– Connectivity– Faster Processing Time– No air intake

Phased Array channels 32/128 P or 32/128 PRUT Channels 2 P/E or 2 P&CAmplitude Resolution 16 bitsAutomated Probe Detection YesDynamic Depth Focusing (DDF) YesTime Reversal Yes * Embedded Hard Drive 120 GB SSD

* Not a standard feature in TOPAZ32

ZPA-IUT-TOPAZ-32/128PR-x64-KITFully integrated portable Phased Array systemfeaturing up to 32 active channels on up to 128element probes. This instrument can use the same32 transmitters and receivers or can be operated in PR mode using up to 32 channels as transmittersand 32 other receivers for advanced inspections.Phased Array probes are connected on a solid ZeroInsertion Force secured connector, whereas 4 Lemo00 connectors can be used simultaneously for pulseecho or TOFD inspections.

ZPA-IUT-TOPAZ-32/128P-x64-KITFully integrated portable Phased Array system featuring up to 32 active channels on up to128 element probes for enhanced inspectioncapabilities. Phased Array probes are connectedon a solid Zero Insertion Force secured connector,whereas 4 Lemo 00 connectors can be usedsimultaneously for pulse echo or TOFD inspections.

ZPA-IUT-TOPAZ-32/128PR-x64-TR-KITFully integrated potable Phased Array systemfeaturing up to 32 active channels on up to 128element probes. This instrument can use the same32 transmitters and receivers or can be operatedin PR mode using up to 32 channels as trasnmittersand 32 other receivers for advanced inspections.Phased Array probes are connected on a solid ZeroInsertion Force secured connector, whereas 4 Lemo00 connetors can be used simultaneously for pulseecho or TOFD inspections. Onboard Time Reversalfunction capability.

featuring up to 32 active channels on up to 128element probes. This instrument can use the same32 transmitters and receivers or can be operated in PR mode using up to 32 channels as transmittersand 32 other receivers for advanced inspections.Phased Array probes are connected on a solid ZeroInsertion Force secured connector, whereas 4 Lemo00 connectors can be used simultaneously for pulse

88

SpecificationsFeatures

• UltraVision Touch software embedded.TOPAZ16 includes UltraVision Touch software onboard.Leverage one single software platform acrossthe entire family of UT products.Benefit from powerful features including:

- Embedded advanced focal law calculator with visual feedback

- Onboard volumetric merge and measurement tools Interactive help onboard the instrument

- Remote control capability with UltraVision Touch

• Multi-probe and multi-group support.With the 16/128 version, weld inspetions are easyby simply adding a probe splitter accessory.The 16/64 version o�ers multi-group support (one probe type at a time).

• 10.4” high resolution multi-touch display.TOPAZ16 features a very wide, highly responsive multi-touchscreen that o�ers the best resolution in its class.

• Inspection applications

- Weld inspection combining multiple PA & TOFD probes

- Corrosion mapping in 2D using Paintbrush

- Encoded or manual inspections

- Aerospace and composite testing

- Inspection of complex components and more

Multi-Touch Display 10.4 in. -1024 x 728 pixelsPhased Array Channels 16/128 or 16/64UT Channels 1 P/E or 1 P/C#Focal Laws 256Maximum Data File Size 300 MB 16/64 700 MB 16/128Embedded Hard Drive 128 GB SSD

®

®

TOPAZ 16BEST IN CLASS INTEGRATED 16 CHANNEL PHASED ARRAY UT DEVICE

89

Simplicity Capability Reliability | |

• Conventional UT / TOFD (Mono element channels)

5.2 PORTABLE FLAW DETECTORSSonatest SITESCAN D SeriesThe new Sitescan range, D-10 and D-20 models, continues the Sitescan tradition of being highly reliable, technician focussed flaw detectors.

The Sitescan delivers high performance and advanced features ensuring it is easy and quick to use. The acknowledged ease of use of previous generation Sitescans has been enhanced with the menu navigation scroll-wheel, providing easy access to functions. The menu structure has been designed to guide the user through their task with operation quickly becoming second nature.

The Sitescan D-10 uses a broad band amplifier compatible with a wide range of transducers whilst the D-20 model uses several narrow bands for improved performance. The “analogue feel” from the high quality broadband amplifier shows all the detail required to identify defect types such as holes or cracks, and sufficient resolution for identifying small signals. Typical applications are weld inspection, corrosion testing, small castings, forgings and delamination checking.

SpecificationsFeatures

PM/GSA/SAL-002.01.011.001-REV-5

• Lightweight Ergonomics• AVG Navigation – innovative rotary control for

fast, single handed menu selection and settingchanges

• Direct Access Keys• User Buttons – can be assigned directly to menu

items or actions• High Visibility Display – colour transflective TFT

display• Robust and adaptable• SDMS Lite (Data Management Software)• Flaw Sizing (DGS / AVG, AWS, API) Optional• DAC• Advanced Thickness Logging• B-Scan• Active Peak• Configurable Menu System

• Test range: 5mm (0.2”) up to 5000mm (200”)in steel. Variable in sequence 10mm or 1mm

• Velocity: 1000 – 9999m/s• Probe zero: 0 to 999.999 µs• Delay: 0 – 5000m to steel velocity in 0.05

steps (0 – 200 in 0.002 in steps)• Gain: 0 to 110 dB in 0.5, 1, 2, 6, 10, 14 and

20dB steps• Test modes: Pulse echo and transmit / receive• Gate: Start & width adjustable over full range

Amplitude 0 – 100%, 0.5% steps visual andaudible alarms.

• Positive triggering• Display: Colour transflective TFT• Display area: 116.16 x 87.2mm (4.57 x 3.43”)• A-Scan Area: 610 x 400 pixels, max sunlight

viewable

90

Simplicity Capability Reliability | |

Test Range

Velocity

Test Modes

P.R.F

Frequency Range

Display

Gates

Pulser

AGC

DAC

AWS

API

TCG

AVG/DGS

Auto Cal

A-Scan Memory

Panel Memory

Thickness logging

Warranty

Masterscan 350 M

P.E & T.R

5 - 5000 Hz

Colour TFT

800 Waveforms

2 Years

2 fully independent gates

Yes

Yes

Yes

Yes

Yes

Yes

Yes

100 CalibrationStores

8000 readings storedin block/location

100 - 350 V Squarewave pulser

Narrow bands:0.5Mhz, 1Mhz,

2.25Mhz, 5Mhz,10Mhzm, 15 Mhz

0-1mm up to 20 000mm

256 - 16000 m/s

Masterscan 380 M

P.E & T.R

Colour TFT

800 Waveforms

2 Years

2 fully independent gates

Yes

YesYes

Yes

Yes

Yes

Yes

100 CalibrationStores

8000 readings storedin block/location

100 - 450 V Squarewave pulser

Narrow bands:0.5Mhz, 1Mhz,

2.25Mhz, 5Mhz,10Mhzm, 15 Mhz

0-1mm up to 20 000mm

256 - 16000 m/s

5 - 5000 Hz

Sitescan 150 S

P.E & T.R

Colour TFT

No

800 Waveforms

2 Years

Yes

Yes

Yes

Yes

Yes

Yes

2 fully independent gates

100 CalibrationStores

8000 readings storedin block/location

200 Volt peakamplitude

Broadband 1 -10 Mhz

0-5mm up to 10 000mm

1000-9999m/s

35 - 1000 Hz

Sitescan 123 W

P.E & T.R

Colour TFT

No

No

No

No

No

No

No

No

2 Years

Yes

2 fully independent gates

100 CalibrationStores

200 Volt peakamplitude

Broadband 1 -10 Mhz

0-5mm up to 10 000mm

1000-9999m/s

35 - 1000 Hz

D-10 +

P.E & T.R

Colour TFT

Yes (Optional)

Yes (Optional)

Yes (Optional)

Yes (Optional)

No

5 000 A-Scans

1 year

Yes (Optional)

Yes

100 CalibrationStores

100 000 thicknessreading

200 Volt peakamplitude

independent gate,gate 2 optional

Broadband 1 -10 Mhz

0-5mm up to 5 000mm

1000-9999m/s

35 - 500 Hz

P.E & T.R

35 - 500 Hz

Colour TFT

Yes

1 Year

Yes (Optional)

Yes (Optional)

Yes (Optional)

Yes (Optional)

Yes (Optional)

Yes (Optional)

5 000 A-Scans

0-5mm up to 5 000mm

independent gate,gate 2 optional

100 CalibrationStores

8000 readings storedin block/location

200 Volt peakamplitude

Broadband 1 -10 Mhz

1000-9999m/s

D-20 + Sitescan 250 S

P.E & T.R

35 - 1000 Hz

Colour TFT

800 Waveforms

2 Years

2 fully independent gates

Yes

Yes

Yes

Yes

Yes

Yes

100 CalibrationStores

8000 readings storedin block/location

200 Volt peakamplitude

Broadband 1 -10 Mhz

0-5mm up to 10 000mm

1000-9999m/s

Yes

PM/GSA/SAL-002.01.011.001-REV-5 91

Additional tuned low frequency pre-amp with Dryscan

option. PM/GSA/SAL-002.01.011.001-REV-5

MASTERSCAN Series D-70 & 700M

The Sonatest heritage in product design and Masterscan name has alwaysassured the technician of robust instrument construction combined withexceptional performance. The Masterscan series carries the baton of all thesedesirable features, but now, thanks to innovative internal redesign, new featurescan be added and upgrades performed in the working environment,reducing downtime and increasing working flexibility. High levels of near surfaceresolution, penetrating power (450V pulser - square and spike) and excellentsignal to noise ratio are key functions in the Masterscan range. Typicalapplications are Weld Fabrication, Corrosion Detection, Composite Inspection,Bond Testing, Forgings & Castings, Power Generation (including EMATS) andgeneral UT inspection.

Speci�cations

Test Range 0-1mm(0.05in) up to 0-20,000 mm(800 in.)in steel at 5930m/s (19455f/s)Velocity 256 - 16000 m/s continuously variable.

Delay 0-20,000m (800in) in steel at 5930m/s.Gain 0 to 110dB adjustable in 0.1, 0.5, 1, 2, 6,14 and 20dB steps. Test Modes Pulse echo and transmit/receive.Single Crystal, Double Crystal and Pitch-Catch.Damping 50 and 400 Ohm damping selectable.Pulser 100-450V -ve spike and square wave. Pulse Width from 30nS to 2500nS.Rise/Fall times <5nS into 50R load. Tuneable.Active Edge TM Unique Active Edge Mode for improved near-surface resolution.P.R.F Adjustable 5Hz to 5kHz. External sync also available.Screen Update Rate 60HzRectification RF, Full wave, +ve half-wave and -ve half-wave. Frequency Range 8 selectable filter bands.i) 100kHz - 500kHz ii) 200kHz - 800kHziii) 0.4MHz - 1.6MHz iv) 1.4MHz - 3MHzv) 3MHz - 8MHz vi) 7MHz - 15MHzvii) 9MHz - 21MHz viii) 1.6 MHz - 22 MHz (Wideband)

Simplicity Capability Reliability | |

92

PM/GSA/SAL-002.01.011.001-REV-5

SITESCAN SERIES 500S & D-50

The Sonatest heritage in product design and Sitescan name has always assured the technician of robust instrument construction combined with exceptional performance. The Sitescan series carries the baton of all these desirable features, but now, thanks to innovative internal redesign, new features can be added and upgrades performed in the working environment, reducing downtime and increasing working flexibility. High levels of near surface resolution, penetrating power and excellent signal to noise ratio arekey functions in the Sitescan range. Typical applications are Weld Fabrication, Corrosion Detection, Forgings & Castings and general UT inspection.

Speci�cations

Test Range 0-5mm(0.25in)up to 0-10,000mm (400 in.) in steel at 5930m/s (19455f/s)Velocity 1000 - 10,000 m/s continuously variable.

Delay 0-10,000m (400in) in steel at 5930m/s (19455f/s) Gain 0 to 110dB adjustable in 0.5, 1, 2, 6,10, 14 and 20dB stepsTest Modes Pulse echo and transmit/receivePulser 200V fixed. 50nS square waveRise/Fall times <5nS into 50R loadDamping 50 and 400 Ohm damping selectableActive Edge TM Unique Active Edge Mode for improved near-surface resolutionP.R.F Adjustable 5Hz to 1kHz. External sync also available Screen Update Rate 60HzRectification RF, Full wave, +ve half-wave and -ve half-waveFrequency Range 1.0MHz to 14MHzSystem Linearity Vertical = 0.5% Full Screen Height (FSH) Horizontal +-0.2% Trace Full Screen Width (FSW)Reject (Selectable) Up to 80% Linear reject(removes baseline noise without affecting indication ampli-tude) or up to 50% Suppressive reject(increase zero offset and reduces amplitude of all echoes) LED Warning when activeUnits Metric (mm), Imperial (in)Display Colour Transflective VGA (640 x 480) TFT Displayarea: 116.16 x 87.2 mm (4.57 x 3.43 in)A-Scan Area: 400 x 510 pixels (normal), 460 x 620 (FS) Colours: 9 colour options with variable brightness

Simplicity Capability Reliability | |

93

PM/GSA/SAL-002.01.011.001-REV-5

Simplicity Capability Reliability | |

94

5.3 THICKNESS GAUGESDakota Thickness Gauge - DFX-7 Series

The DFX-7 Series has the best of both worlds: Flaw detector and Thickness gauge.The Flaw detector mode includes ,DAC,AWS,TCGand DGS modes .The Thickness mode includes large data storage, temperature compensation and probe recognition.

• Flaw Detector:• Sizing toolkits: DAC, AWS, TCG, DGS• Exceptional visibility in sunlight (AMOLED)

colour VGA display (320 x 240 pixels)• P.R.F. – 8 to 333 Hz, adjustable• Screen refresh rate: adjustable 60 & 120 Hz• Detection: Z-Cross, Flank & Peak• Thickness Gauge:• Automatic: probe zero, probe recognition and

temperature compensation• Measurement: variety of modes to address a

number of applications• Large data storage with multiple formats:

Alpha numeric grid and sequential w/autoidentifier

• Up to 12 hours of battery life using 3 AA cells• Windows PC interface software included

• Size (W x H x D): 63.5 x 165 x 31.5 mm(2.5 x 6.5 x 1.24”)

• Weight: 14 ounces (0.397 kgs), with batteries• Case: extruded aluminium body with nickel

plated aluminium end caps (gasket sealed)• Display: ¼ VGA AMOLED colour display

(320 x 240 pixels). Viewable area 1.7 x 2.27 in(43.2 x 57.6 mm). 16 colour palette, multiplecolour options and variable brightness

• Screen refresh rate: selectable 60 or 120 Hz• Display views: Flaw Detector: Full wave,

± rectified or RF. Thickness Gauge: Digits,± rectified, RF or B-Scan

• Timing: precision 25 MHz TCXO with singleshot 100 MHz 8 bit ultra low power digitiser

• Measurement gates: two independent gates (Flaw) and three gates (thickness). Start &

width adjustable over full range. Amplitude5 – 95%, 1% steps. Positive or negativetriggering for each gate with audible andvisual alarms

• Operating temperature: -10° to 60°C(14 to 140F)

• Environmental: meets IP65 requirements

Specifications Features

PM/GSA/SAL-002.01.011.001-REV-595

Dakota Thickness Gauge - CMX Series Material & Coating thickness gauges all in one , including time based B-Scan feature for cross section material scans

The CMX Series is powered by a 100MHz DSP platform using FPGA technology. There are two channels, Dual pulsers and receivers, with a pulse repetition rate of up to 140Hz.

With a display update rate of 25 times per second and adjustable gain settings – vlow, low, med, hi, vhi. It also has automatic gain control (AGC), time corrected gain (TCG) and massive data storage (32 Megabit of non-volatile RAM).

• Measurement modes: Pulse-Echo, Pulse-Echo w/coating, Pulse-Echo w/temperaturecompensation, Echo-Echo & coating only

• Automatic: probe zero, probe recognitionand temperature compensation

• Stores up to 64 custom setups for specificapplications

• High Speed Scan of up to 40 readingsper second

• Audible / visual alarm with hi and lo limitsettings

• Built-in differential mode for QC inspections• Time based B-Scan feature for cross section

material scans• Data storage formats: Alpha numeric grid and

sequential w/auto identifier• Windows PC Software included• 2 year limited warranty

• Size (W x H x D): 63.5 x 165 x 31.5 mm(2.5 x 6.5 x 1.24”)

• Weight: 13.5 ounces (with batteries)• Keyboard: membrane switch pad with

2 tactile keys• Operating temperature: -10° to 60°C

(14 to 140F)• Case: extruded aluminium body with

nickel-plated aluminium end caps(gasket sealed)

• Data output: Bi-directional RS232serial port. Windows ® PC interfacesoftware

4x 1.8in (62 x 45.7mm). EL backlit \(on/off/auto)

PM/GSA/SAL-002.01.011.001

Specifications Features

96

Dakota Thickness Gauges

ProductCode

NCG0060

NCG0026

NCG0042

NCG0037

NCG0039

NCG0040

NCG0035

NCG0038

NCP0089

NCG0048

NCG0049

Range

0.63 - 500mm

0.63 - 500mm

-

-

0.63 - 500mm2.54 -

25.4mm

0.63 - 500mm2.54 -

25.4mm

0.15 - 25.4mm

0.15 - 25.4mm

0.63 - 254mm

0.63 - 508mm

0.63 - 508mm

Gauge

MX-1

MX-3

MX-5

MX-5DL

MMX-6

MMX-6DL

Px7

PX7-DL

MVX

CMX

CMX-DL

Reso-lution

0.01mm

0.01mm

-

-

-

0.01mm

0.01mm

0.01mm

0.01mm

0.01mm

0.01mm

VelocityRange

1250-10 000

m/s

1250-10 000

m/s

-

-

-

1250-10 000

m/s

1250-10 000

m/s

1250-10 000

m/s

1250-9 999m/s

1250-13 995

m/s

1250-13 995

m/s

MeasuringMode

Interface toEcho

Interface toEcho

-

-

Interface toEcho &

Echo to Echo

Interface toEcho &

Echo to Echo

Interface toEcho &

Echo to Echo

Interface toEcho &

Echo to Echo

Pulse to Echo & Echo to

Echo

Pulse to Echo & Echo to Echo& Echo to Echo& Coating only

mode

Pulse to Echo & Echo to Echo& Echo to Echo& Coating only

mode

Diffe-rentialMode

NO

NO

YES

-

-

YES

YES

YES

-

-

-

DisplayViews

Digital read out

Digital read out

Digital read out

Digital read out

Digital read out

Digital read out

Digital read out

Digital read out

Digital read outA & B-Scan

Digital read out

& B-Scan &Digital coatings

thickness

Digital read out & B-Scan &

Digital coatingsthickness

DataLog-ging

YES

NO

-

YES

-

YES

NO

YES

YES

NO

YES

AlarmMode

NO

NO

YES

-

-

YES

YES

YES

YES

YES

YES

ScanMode

NO

YES

-

-

-

YES

YES

YES

YES

YES

YES

DataOutput

NO

NO

YES

-

-

YES

YES

YES

YES

YES

YES

PM/GSA/SAL-002.01.011.00197

Huatec Thickness Gauge T3300

This Thickness Gauge is capable of performing measurements on a wide range of material, including plastic, ceramics, composites, epoxies, glass and other ultrasonic wave conductive materials.

Transducer models are available for special application, including for coarse grain materialand high temperature applications.

PM/GSA/SAL-002.01.011.001

Model Measuring Range Lower limit Description

N02 2 22 3.0 - 300.0mm (in steel) 20 For thick, highly attenuating or highly scattering materials

N05 5 10 ¢ 20 x 3.0mm Normal measurement

N05/90° 5 10 ¢ 20 x 3.0mm Normal measurement

N07 7 6 ¢ 15 x 2mm For thin pipe or small curvaturepipe wall thickness measurement

T5 5 14 30 For high temperature measurement (up to 300°C)

1.2 - 230.0mm (in steel)

1.2 - 230.0mm (in steel)

0.75 - 80.0mm (in steel)

3.0 - 200.0mm (in steel)

DiamMm

FreqMhz

SpecificationsFeatures

Optional Probe

• Display: 4.5 digits LCD with EL backlight• Measuring range: 0.75 ~ 300mm (in steel)• Sound velocity range: 1000 ~ 9999m/s• Resolution: 0.1 / 0.01mm• Accuracy: ± (0.5% Thickness + 0.04) mm,

depends on materials and conditions• Units: Metric / Imperial unit selectable• Four measurements readings per second for

single point measurement, and ten per secondfor Scan Mode

• Memory for up to 20 files (up to 99 values foreach file) of stored values

• Power source: Two AA size, 1.5 olt alkalinebatteries. 100 hours typical operating time (ELbacklight off)

• Communication: RS232 serial port• Outline dimensions: 150 x 74 x 32mm• Weight: 45g

• Two-Point calibration function• Two work modes: Single point mode and

Scan mode• Coupling status indicator showing the coupling

status• Optional software to process the memory data

on the PC• Optional thermal mini-printer to print the

measure data via RS232 port

98

99

ConsumablesCouplants

Product DescriptionCodeNCT0021NCT0038

Single Element for PX series gaugesDual Element for MX series gauges – Potted side

NCT0042NCT0043NCT0022NCT0027NCT0031NCT0037

Dual Element for MX series gauges – Potted side Dual Element for MX series gauges – Potted side Dual Element for MX series gauges – Potted side Dual Element for MX series gauges – Potted side Dual Element for MX series gauges – Potted side Dual Element for MX series gauges – Potted side

NCT0050NCT0253NCT0254NCT0255NCT0256

Dakota 15mHz x ¼”Dakota 2.25mHz x ¼”Dakota 5mHz x 3/16”Dakota 5mHz x ¼”Dakota 7.5mHz x 3/16”Dakota 7.5mHz x ¼”Dakota 10mHz x 3/16”Dakota 10mHz x ¼”Dakota 2.25mHz x ¼”Dakota 5mHz x 3/16”Dakota 5mHz x ¼”Dakota 7.5mHz x ¼”Dakota 10mHz x ¼”

Dual Element for MX series gauges – Microdot side Dual Element for MX series gauges – Microdot side DualElement for MX series gauges – Microdot side Dual Element for MX series gauges – Microdot side DualElement for MX series gauges – Microdot side

NCT0250NCT0257NCT0232NCT0233

Dakota 5mHz x ¼” Dakota 5mHz x ¼” Dakota 5mHz x ¼” Dakota 5mHz x ¼”

NCT0251 Dakota 10mHz x 3/16”

Dual Element High Damped for MX series gauges – PottedDual Element High Damped for MX series gauges – Microdot DualElement High Temp (190ºC) for MX series gauges – Potted DualElement High Temp (190ºC) for MX series gauges – Microdot Single Element Delay Line Pencil for CMX series gauges

NCT0298NCT0301NCT0303

Huatec No2 Huatec No5 Huatec No7

Dual Element Transducer Dual Element Transducer Dual Element Transducer

NCT0302NCT0304

Huatec No5/90°Huatec T5

2mHz 10mm 5mHz 10mm 7mHz 6mm 5mHz 10mm 5mHz 12mm

Single Element TransducerDual Element Transducer – High Temperature

Product Code

NCC0021NCC0079NCC0111NCC0162

Description

1 x 5litre (Low Temp) High Temp (200ml Tube)0.5 litre (Low Temp)Wallpaper Paste (Polycell / Alcolin)

Thickness Gauge Transducers

PM/GSA/SAL-002.01.011.001

5.4 ULTRASONIC TRANSDUCERS AND ACCESSORIES

Sonatest Transducers

Longitudinal Beam

Single Crystal (Low Damped)Product Code Description

SLC 2-10 (2mHz 10mm Dia)NCT0063NCT0070NCT0064NCT0071

SLC 2-20 (2mHz 20mm Dia) SLC 4-10 (4mHz 10mm Dia) SLC 4-20 (4mHz 20mm Dia)

Single Crystal (Protective Membrane)Product Code DescriptionNCT0093 SLF 1-25 (1mHz 25mm Dia)NCT0102 SLF 2-10 (2mHz 10mm Dia)NCT0069 SLF 2-20 (2mHz 20mm Dia)NCT0094 SLF 2-25 (2mHz 25mm Dia)NCT0079 SLF 4-10 (4mHz 10mm Dia)NCT0146 SLF 4-15 (4mHz 15mm Dia)NCT0055 SLF 4-20 (4mHz 20mm Dia)NCT0096 SLF 4-25 (4mHz 25mm Dia)NCT0073 SLF 5-10 (5mHz 10mm Dia)NCT0109 SLF 5-20 (5mHz 20mm Dia)

Single Crystal (High Damped)Product Code DescriptionNCT0131 SLG 2-10 (2mHz 10mm Dia)NCT0148 SLG 4-10 (4mHz 10mm Dia)NCT0218 SLG 5-10 (5mHz 10mm Dia)NCT0090 SLH 2-10 (2mHz 10mm Dia)NCT0130 SLH 2-15 (2mHz 15mm Dia)NCT0161 SLH 4-10 (4mHz 10mm Dia)NCT0091 SLH 5-10 (5mHz 10mm Dia)NCT0191 SLH 5-25 (5mHz 25mm Dia)

Single Crystal (Ceramic Face)Product Code Description

SLM 2-10 (2mHz 10mm Dia)SLM 2-25 (2mHz 25mm Dia) SLM 4-10 (4mhz 10mm Dia) SLM 5-20 (5mHz 20mm Dia) SLM 5-25 (5mHz 25mm Dia)

NCT0053NCT0188NCT0152NCT0087NCT0189 NCT0149 SLM 10-10 (10mHz 10mm Dia)

Twin Crystal (Medium Damped)Product Code DescriptionNCC0058 D 5-5 Twin Compression

with integral cableNCT0086 CD 2-10 (2mHz 10mm Dia)NCT0313 CD 4-10 (4mHz 10mm Dia)NCT0065 CD 5-10 (5mHz 10mm Dia)NCT0153 CD 5-20 (5mHz 20mm Dia)

Twin Crystal (Protective Membrane)Product Code DescriptionNCT0099 CDF 1-25 (1mHz 25mm Dia)NCT0100 CDF 2-10 (2mHz 10mm Dia)NCT0084 CDF 4-20 (4mHz 20mm Dia)NCT0101 CDF 5-10 (5mHz 10mm Dia)NCT0110 CDF 5-20 (5mHz 20mm Dia)NCT0092 CDF 5-25 (5mHz 25mm Dia)

Twin Crystal (Gemini Series)Product Code DescriptionNCT0147 GEM 2-10 (2mHz 10mm Dia)NCT0151 GEM 5-10 (5mHz 10mm Dia)

PM/GSA/SAL-002.01.011.001 100

Angle Beam

Sirius Range

Small Single Angle

Medium Single Angle Large Single Angle

Hard Faced Single Compression

Twin Compression

Single Crystal (Miniature)

Single Crystal (Medium Damped)

Single Crystal (Large)

Single Crystal (High Temperature)

Twin Crystal (Medium Damped)

PM/GSA/SAL-002.01.011.001

Product Code DescriptionNCT0046 SA 2-45 (2mHz 45 Deg)

SA 2-60 (2mHz 60 Deg)SA 2-70 (2mHz 70 Deg)SA 5-45 (5mHz 45 Deg)SA 5-60 (5mHz 60 Deg)SA 5-70 (5mHz 70 Deg)

NCT0048NCT0049NCT0106NCT0107NCT0108

Product Code DescriptionNCT0164 SAO 2-45 (2mHz 45 Deg)

SAO 2-60 (2mHz 60 Deg)SAO 2-70 (2mHz 70 Deg)SAO 4-45 (4mHz 45 Deg)SAO 4-60 (4mHz 60 Deg)SAO 4-70 (4mHz 70 Deg)

NCT0165NCT0166NCT0132NCT0133NCT0134

Product CodeDescriptionNCT0162 HSA 4-45 (4mHz 45 Deg)

HSA 4-60 (4mHz 60 Deg)HSA 4-70 (4mHz 70 Deg)

NCT0158NCT0163

Product Code DescriptionNCT0160 LSA 2-45 (2mHz 45 Deg)

LSA 4-45 (4mHz 45 Deg)LSA 4-60 (4mHz 60 Deg)LSA 4-70 (4mHz 70 Deg)

NCT0159NCT0145NCT0314

Single Crystal (Orion Series)Product Code DescriptionNCT0097 Orion 2-35 (2mHz 35 Deg)

Orion 2-45 (2mHz 45 Deg)Orion 2-60 (2mHz 60 Deg)Orion 2-70 (2mHz 70 Deg)Orion 4-45 (4mHz 45 Deg)Orion 4-60 (4mHz 60 Deg)Orion 4-70 (4mHz 70 Deg)

NCT0081NCT0082NCT0083NCT0144NCT0143NCT0142

Product Code DescriptionNCT0126 CDA 2-45 (2mHz 45 Deg)

CDA 2-60 (2mHz 60 Deg)CDA 2-70 (2mHz 70 Deg)CDA 5-45 (5MHz 45 Deg)CDA 5-60 (5mHz 60 Deg)CDA 5-70 (5mhz 70 Deg)

NCT0127NCT0066NCT0085NCT0157NCT0156

Product Code DescriptionNCT0267 SMA 2-45 (2mHz 45 Deg)

SMA 2-60 (2mHz 60 D-eg)SMA 2-70 (2mHz 70 Deg)SMA 4-38 (4mHz 38 Deg)SMA 4-45 (4mHz 45 Deg)SMA 4-60 (4mHz 60 Deg)SMA 4-70 (4mHz 70 Deg)

NCT0268NCT0269NCT0318NCT0270NCT0271NCT0272

Product Code DescriptionNCT0286 SHM 2-10 (2mHz 10mm)

SHM 4-10 (4mHz 10mm)LHM 2-24 (2mHz 24mm)LHM 4-24 (4mHz 24mm)

NCT0288NCT0287NCT0289

Product Code DescriptionNCT0273 MMA 2-45 (2mHz 45deg)

MMA 2-60 (2mHz 60deg)MMA 2-70 (2mHz 70deg)MMA 4-45 (4mHz 45deg)MMA 4-60 (4mHz 60deg)MMA 4-70 (4mHz 70deg)

NCT0274NCT0275NCT0276NCT0278NCT0279

Product Code DescriptionNCT0280 LMA 2-45 (2mHz 45deg)

LMA 2-60 (2mHz 60deg)LMA 2-70 (2mHz 70deg)LMA 4-45 (4mHz 45deg)LMA 4-60 (4mHz 60deg)LMA 4-70 (4mHz 70deg)

NCT0281NCT0282NCT0283NCT0284NCT0285

Product Code DescriptionNCT0295 THM 2-10 (2mHz 10mm Dia)

THM 4-10 (4mHz 10mm Dia)THM 2-24 (2mHz 24mm Dia)THM 4-24 (4mHz 24mm Dia)

NCT0296NCT0299NCT0300

101

Phoenix Transducers

Angle Beam Longitudinal Beam

SINGLE CRYSTALProduct Code DescriptionNCT0180 SC 1-20 (1mHz 20mm Dia)NCT0195 SC 2-20 (2mHz 20mm Dia)NCT0179 SC 2.5-10 (2.5mHz 10mm Dia)NCT0177 SC 4-10 (4mHz 10mm Dia)NCT0178 SC 4-20 (4mHz 20mm Dia)NCT0222 SC 5-10 (5mHz 10mm Dia)

TWIN CRYSTALProduct Code DescriptionNCT0323 TC 1-20 C1mHz 20mm Dia)NCT0181 TC 2.5-10 (2.5mHz 10mmDia)NCT0182 TC 2.5-20 (2.5mHz 20mm Dia)NCT0208 TC 4-10 (4mHz 10mm Dia)NCT0209 TC 4-20 (4mHz 20mm Dia)NCT0322 TC 5-5 (5mHz 5mm Dia)NCT0223 TC 5-10 (5mHz 10mm Dia) TWIN CRYSTAL – HIGH TEMPERATUREProduct Code DescriptionNCT0306 HTC 5-10 (5mHz 10mm Dia)

SINGLE CRYSTALProduct Code DescriptionNCT0225 LSW 2-45 (2mHz 45 Deg)NCT0226 LSW 2-60 (2mHz 60 Deg)NCT0227 LSW 2-70 (2mHz 70 Deg)NCT0262 LSW 4-38 (4mHz 38 Deg)NCT0263 LSW 4-45 (4mHz 45 Deg)NCT0264 LSW 4-60 (4mHz 60 Deg)NCT0265 LSW 4-70 (4mHz 70 Deg)

NCT0170 SSW 2-38 (2mHz 38 Deg)NCT0196 SSW 2-45 (2mHz 45 Deg)NCT0197 SSW 2-60 (2mHz 60 Deg)NCT0198 SSW 2-70 (2mHz 70 Deg)NCT0205 SSW 4-45 (4mHz 45 Deg)NCT0206 SSW 4-60 (4mHz 60 Deg)NCT0207 SSW 4-70 (4mHz 70 Deg)

NCT0172 GSW 2-38 (2mHz 38 Deg)NCT0173 GSW 2-45 (2mHz 45 Deg)NCT0174 GSW 2-60 (2mHz 60 Deg)NCT0175 GSW 2-70 (2mHz 70 Deg)NCT0171 GSW 4-39 (4mHz 38 Deg)NCT0192 GSW 4-45 (4mHz 45 Deg)NCT0193 GSW 4-60 (4mHz 60 Deg)NCT0194 GSW 4-70 (4mHz 70 Deg)

TWIN CRYSTALProduct Code DescriptionNCT0235 TSW 2-45 (2mHz 45 Deg)NCT0236 TSW 2-60 (2mHz 60 Deg)NCT0237 TSW 2-70 (2mHz 70 Deg)NCT0183 TSW 4-45 (4mHz 45 Deg)NCT0184 TSW 4-60 (4mHz 60 Deg)NCT0186 TSW 4-70 (4mHz 70 Deg)

TWIN CRYSTAL – HIGH TEMPERATUREProduct Code DescriptionNCT0309 HSSW 4-38 (4mHz 38 Deg)NCT0310 HSSW 4-45 (4mHz 45 Deg)NCT0311 HSSW 4-60 (4mHz 60 Deg)NCT0312 HSSW 4-70 (4mHz 70 Deg)

PM/GSA/SAL-002.01.011.001 102

Shear Wave Transducers

Product code Item Description

TRANSDU-NCT0170 TRANSDU-NCT0171 TRANSDU-NCT0172 TRANSDU-NCT0173 TRANSDU-NCT0174 TRANSDU-NCT0175 TRANSDU-NCT0192 TRANSDU-NCT0193 TRANSDU-NCT0194 TRANSDU-NCT0196 TRANSDU-NCT0197 TRANSDU-NCT0198 TRANSDU-NCT0205 TRANSDU-NCT0206 TRANSDU-NCT0207 TRANSDU-NCT0225 TRANSDU-NCT0226 TRANSDU-NCT0227

TRANSDU-NCT0263 TRANSDU-NCT0264 TRANSDU-NCT0265 TRANSDU-NCT0337 TRANSDU-NCT0338 TRANSDU-NCT0339 TRANSDU-NCT0399 TRANSDU-NCT0400 TRANSDU-NCT0401 TRANSDU-NCT0402 TRANSDU-NCT0403 TRANSDU-NCT0404 TRANSDU-NCT0515 TRANSDU-NCT0569

Phoenix SSW 5 - 45 Single Angle Phoenix SSW 5 - 60 Single Angle Phoenix SSW 5 - 70 Single Angle

Phoenix LSW 4 - 45 Single Angle Phoenix LSW 4 - 60 Single Angle Phoenix LSW 4 - 70 Single Angle

Phoenix SSW 2-38 (8-9) Single Angle Phoenix GSW 4-38 (8-9) Single Angle Phoenix GSW 2-38 (8-9) Single Angle PhoenixGSW 2 - 45 (8 x 9) Single Angle PhoenixGSW 2 - 60 (8 x 9) Single Angle PhoenixGSW 2 - 70 (8 x 9) Single Angle PhoenixGSW 4 - 45 (8 x 9) Single Angle PhoenixGSW 4 - 60 (8 x 9) Single Angle PhoenixGSW 4 - 70 (8 x 9) Single Angle PhoenixSSW 2 - 45 Single Angle Phoenix SSW 2 - 60 Single Angle Phoenix SSW 2 - 70 Single Angle Phoenix SSW 4 - 45 Single Angle Phoenix SSW 4 - 60 Single Angle Phoenix SSW 4 - 70 Single Angle Phoenix LSW 2 - 45 Single Angle Phoenix LSW 2 - 60 Single Angle Phoenix LSW 2 - 70 Single Angle

Phoenix SAC 4-45 - 10mm Single Angle Phoenix SAC 4-60 - 10mm Single Angle Phoenix SAC 4-70 - 10mm Single Angle Phoenix SAC 2-45 - 10mm Single Angle Phoenix SAC 2-60 - 10mm Single Angle Phoenix SAC 2-70 - 10mm Single Angle Phoenix LSW 2 - 38 Single Angle Phoenix SSW 4-38 (8-9) Single Angle

Product code Item Description

TRANSDU-NCT0310 TRANSDU-NCT0311 TRANSDU-NCT0312 TRANSDU-NCT0516 TRANSDU-NCT0517

TRANSDU-NCT0309 Phoenix HSSW 4-38 High Temp Single AnglePhoenix HSSW 4-45 High Temp Single AnglePhoenix HSSW 4-60 High Temp Single Angle Phoenix HSSW 4-70 High Temp Single Angle Phoenix HSSW 2 - 70 Single Angle High Temp Phoenix HSSW 2 - 60 Single Angle High Temp

TRANSDU-NCT0518 Phoenix HSSW 2 - 45 Single Angle High Temp

Single Angle Transducers

Single Angle High Temp Transducers

PM/GSA/SAL-002.01.011.001 103

Product code Item Description

Phoenix SC 4 - 10 Single Compression Phoenix SC 4 - 20 Single Compression Phoenix SC 2.5 - 10 Single Compression

Single Compression

Phoenix SC 5 - 10 Phoenix SC 5 - 20 Single Compression

Single Compression

Phoenix SC 1 - 20 Phoenix SC 2 - 20 Single Compression

TRANSDU-NCT0177 TRANSDU-NCT0178 TRANSDU-NCT0179 TRANSDU-NCT0180 TRANSDU-NCT0195 TRANSDU-NCT0222 TRANSDU-NCT0224 TRANSDU-NCT0371 Phoenix SC5-5 Single Compression (Subvis Connector Only)

TRANSDU-NCT0184 TRANSDU-NCT0186 TRANSDU-NCT0235 TRANSDU-NCT0236 TRANSDU-NCT0237

TRANSDU-NCT0183 Phoenix TSW 4 - 45 Twin AnglePhoenix TSW 4 - 60 Twin AnglePhoenix TSW 4 - 70 Twin AnglePhoenix TSW 2 - 45 Twin Angle Phoenix TSW 2 - 60 Twin Angle Phoenix TSW 2 - 70 Twin Angle

TRANSDU-NCT0182 TRANSDU-NCT0208 TRANSDU-NCT0209 TRANSDU-NCT0223 TRANSDU-NCT0322 TRANSDU-NCT0323

TRANSDU-NCT0181 Phoenix TC 2.5 - 10 Twin CompressionPhoenix TC 2 - 20 Twin CompressionPhoenixTC 4 - 10 Twin Compression Phoenix TC 4 - 20 Twin CompressionPhoenix TC 5 -10 Twin CompressionPhoenix TC 5 - 5 Twin Compression Phoenix TC 1 - 20 Twin Compression

Single Compression Transducers

Twin Compression Transducers

Product code Item Description

Twin Angle Transducers

Product code Item Description

TRANSDU-NCT0499 TRANSDU-NCT0504 TRANSDU-NCT0505 TRANSDU-NCT0520

TRANSDU-NCT0306 Phoenix HTC 5-10 High Temp Twin Comp TRANSDU-NCT0372 Phoenix HTC 4-10 High Temp Twin Comp

Phoenix SSHTC 5/10 High Temp Twin CompPhoenix SSHTC 4/20 High Temp Twin Comp Phoenix SSHTC 4/10 High Temp Twin Comp Phoenix HTC 2.5-10 High Temp Twin Comp

High Temp Twin Compression Transducers

Product code Item Description

PM/GSA/SAL-002.01.011.001104

TRANSDU-NCT0350 TRANSDU-NCT0351 TRANSDU-NCT0352 TRANSDU-NCT0353 TRANSDU-NCT0354 TRANSDU-NCT0355 TRANSDU-NCT0356 TRANSDU-NCT0357 TRANSDU-NCT0358 TRANSDU-NCT0359

Phoenix UT 4MHz 45 Degree 25mmPhoenix UT 4MHz 45 Degree 19mmPhoenix UT 4MHz 45 Degree 17.5 - 18mm Phoenix UT 4MHz 45 Degree 20-21mm Phoenix UT 4MHz 45 Degree 27.5mm Phoenix UT 4MHz 45 Degree 25mm Twin Phoenix UT 4MHz 45 Degree 19mm Twin Phoenix UT 4MHz 45 Degree 17.5-18mm Twin Phoenix UT 4MHz 45 Degree 20-21mm Twin Phoenix UT 4MHz 45 Degree 27.5mm Twin

U Phased Array Transducers

Product code Item Description

TRANSDU-NCT0260 TRANSDU-NCT0261 TRANSDU-NCT0315 TRANSDU-NCT0316 TRANSDU-NCT0342 TRANSDU-NCT0343 TRANSDU-NCT0344 TRANSDU-NCT0345 TRANSDU-NCT0346 TRANSDU-NCT0347 TRANSDU-NCT0348 TRANSDU-NCT0349 TRANSDU-NCT0373 TRANSDU-NCT0374 TRANSDU-NCT0375 TRANSDU-NCT0376 TRANSDU-NCT0377 TRANSDU-NCT0378 TRANSDU-NCT0507 TRANSDU-NCT0559 TRANSDU-NCT0560

Phoenix 4mHz 20mm Flat Faced transducer Phoenix Twin Crystal SSTC 4MHz 6mm - Subvis Phoenix Twin Crystal SSTC 5MHz 10mm - Lemo

Phoenix SMS 7.5-45 SM SC SW Phoenix SMS 7.5-60 SM SC SW Phoenix SMS 7.5-70 SM SC SW

Phoenix SMS 5-45 SM SC SW Phoenix SMS 5-60 SM SC SW Phoenix SMS 5-70 SM SC SW

Phoenix 100-1khZ ET 17mm Transducer Phoenix 100-1khZ ET 18mm Transducer Phoenix 100-1khZ ET 20mm Transducer Phoenix 100-1khZ ET 24mm Transducer

Phoenix 100-500khZ ET 18mm Transducer Phoenix 100-500khZ ET 20mm Transducer Phoenix 100-500khZ ET 24mm Transducer

Phoenix Phased Array Transducer Phoenix de-mountable TOFD Transducer Phoenix CW 4-13 Creep WavePhoenix CW 2-13 Creep WavePhoenix 100-500khZ ET 17mm Transducer

Special Transducers

Product code Item Description

PM/GSA/SAL-002.01.011.001 105

WrapIt

WrapIt is a conformable probe designed for the inspection of radii and curved surfaces. At the centre is a truly flexible ultrasonic phased array transducer that operates on both concave and convex surfaces.Surrounding the array is a two-part rubber enclosure that is set to a nominal curvature. The rubber housing is adaptable and functionally it confines the flexibility in order to protect the array from potential damage by being over-flexed. The array can be easily interchanged between rubber housings to scan different radii. Every housing is suitable for inspecting a range of radii without any mechanical adjustment required.Attached to the WrapIt is a wheel encoder positioned to run on the radius so it is clear of panel cut outs and gaps. The high resolution encoder is waterproof and spring loaded onto the part giving a stable and reliable operation.WrapIt incorporates low friction plastic skids to provide stability and a smooth scanning motion. Within WrapIt, between the array transducer and the component, is a flexible rubber delay line. This is accompanied by couplant irrigation channels that feed water to the front face of the probe providing consistent continuous coupling of the ultrasound.

• Flexible array transducer for use onconcave or convex radii

• Rubber housing set to nominal geometry,limits the variation for protection againstaccidental damage

• Waterproof encoder (33 steps/mm)• Frequency 1—10MHz• Number of elements 8, 16, 32, 64, 128• Element pitch 0.3—2mm• Minimum bend radius is dependent upon

the frequency and size(e.g. 5MHz, 1mmpitch achieves ±R15mm; 10MHz, 0.3mm

pitch achieves ±R3mm)

Features Specifications

• Conforms to the shape of the component or inspectionsurface

• Simple inspection setup as probe is always normalto the surface

• No adjustment needed when scanning a changingradius

• Cost effective for multiple geometries as a singletransducer can be used in several housings

• Compatible with standard phased array instruments

PM/GSA/SAL-002.01.011.001-REV-5

• 1 x Bracelet scanner for use on 0.5" – 4" NPS• 1 x Low profile phased array probe• 1 x Sealed encoder with 2.5m cable• 1 x Flat wedge• 10 x Contoured irrigated wedges for use on 0.5" – 4" NPS• Irrigation tubing and accessories• Protective carry case

106

Flex Transducers

Flex transducers are thin, compliant ultrasonic probes that can conform to curved surfaces using fingertip pressure. This enables them to be used on non-flat components to provide improved ultra-sound transmission compared to standard hard faced transducers. Made of a thin but durable piezo-electric material that is soft enough to bend, Flex transducers can be shaped to suit curved geometry. By using a soft backing layer, the flexibility of the crystal is retained. The Flex series are available as single element (FFSC), dual element (FFTC), composite single element (CFFSC), and composite dual element (CFFTC) formats. Standard Flex transducers are 5MHz or 10MHz at sizes of Ø6mm, Ø10mm or Ø20mm diameter. Flex transducers are ideal for inspecting radius areas of composites and accessing complex geometries in metals, such as weld cap areas or castings. They can be used with any standard ultrasonic instrument.

BenefitsFeatures

• Manufactured from flexible piezoelectric material• Bandwidth: >70%• Available in single element and dual element

formats• Frequencies: from 1MHz – 10MHz• Diameters: from Ø3mm – Ø20mm• Height: 3mm (approximately)• Microdot connection

• Conformable to curved and rough surfaces• Ideal for inspecting complex geometry• Low profile; can perform inspections in difficult to

access areas• Broadband response provides exceptional signal

quality, especially at low frequencies• Particularly suited for use on composite materials

within Aerospace sector• Compatible with any conventional ultrasonic

instrument

PM/GSA/SAL-002.01.011.001 107

• Three 1.5V alkaline or 1.2V NiCad AA cells• Weight: 13.5 ounces (with batteries)• Memory: 16 megabit non-volatile ram.

Transducer• Resolution: ± .00001 inches (0.0001 mm)• Velocity range: .0492 to .3936 in/ms (1250

to 9999 meters/sec)• Fixed, Single and two point zero calibration

options

Features

• Effectively monitors bolts during periodicshutdowns over the service life of the fastener

• Visually compare the unloaded to the loadedwaveform

• Measurement quantities: Time (nanoseconds),Elongation, Load, Stress and Percent Strain

• Display options: RF, Rectified, Large Digits withLimits Bar

• Display Resolution: 1/8” VGA 240 x 160 pixels• Stores 8000 readings and waveforms in

multiple groups• Built-in linear regression or vector for

optimizing load measurements• Hi / Lo alarm tolerance limits work in

conjunction with the data port and externalpump shut-off device

• Operating Temperatures: 14”F to 140”F(-10C to 60C)

Specifications

5.5 BOLT TENSION MONITORING

Product Code DescriptionNCG0047 Dakota Mini-Max Bolt Tension GaugeNCT0228 Dakota 2.25mHz x .5” Magnetic Single Element TransducerNCT0229 Dakota 5mHz x .5” Magnetic Single Element Transducer NCP0108 Dakota Mini-Max Temperature Sensor

Dakota Bolt Tension Monitor – MINI-MAX

The MINI-MAX Ultrasonic Bolt Tension Monitor defines thestate of the art in the measurement of the actual elongationproduced by tightening a threaded fastener. MINI-MAX canmeasure the elongation very accurately in fasteners of virtuallyany material from 1/2 inch to 4 feet in length. The measurement is achieved by determining the change in thetransit time, of an ultrasonic shock wave along the length ofthe fastener as the fastener is tightened by any method.The on-board microcomputer automatically interprets the timemeasurement to display the time (nanoseconds), elongtion,load, stress, or % strain from stretching the fastener. Throughthe use of high speed digital signal processing and automateddiagnostics, the MINI-MAX minimizes the requirement forextensive operator training. With built in data recordation andreporting through an Rs232 interface, the MINI-MAX offersan easy to use and reliable solution to the most difficult boltingproblem.

Specifications Features

PM/GSA/SAL-002.01.011.001-REV-108

5.6 ULTRASONIC TUBE INSPECTION TesTex Helix XT - IRISThe Helix-XT is an ultrasonic based system for inspecting ferrous and nonferrous tubes from the inside. It is based on the Internal Rotating Inspection System (IRIS), which can be applied on almost any material.

With the Helix-XT, accurate thickness measurements can be taken at any location along the tube, so small changes in thickness are measurable and the exact location of pitting and corrosion can be determined.

The system uses an immersion pulse echo technique in which a stream of water is used to spin a turbine containing the transducer. The turbine rotates a mirror, set at 45 degrees, to reflect the ultrasonic pulses radially into the tube wall.

Reflections from the inner and outer walls of the tube follow the same path back to the transducer. The time interval between the first echo – the inner wall – and the second echo – the outer tube wall – measures the tube's wall thickness.

One hundred percent of the tube is inspected through a helical path, which is created when the transducer head traverses through the tube.

• User friendly setup panel and UT boardcontrol interface

• Data is acquisition software records A, B andC scans and take up to 719 readings per revolution

• Full colour data viewer software illustrates Band C scans

• Inspects tubes up to 30 meters (99 feet) in lengthwith diameters from 0.350 inch (8.9 mm) to3.5 inches (88.9 mm)

• Includes submersible, stainless steel pumpwith filter, and water flow adjusts up to 10gallons per minute (GPM)

Features

PM/GSA/SAL-002.01.011.001-REV- 109

Benefits Features

• Holds up to 6 probes• Simultaneous PA + TOFD inspection• Probes independeltuy sprung and

gimballed• Probes can be positioned to any PCS• Operates in any orientation• Pipe diameters from 4”O/D to flat• Integrated couplant and probe manifold• Scanning arm adjustable up to 250mm• Servo constant speed control• Laser or chain guide option• IP66 rated• ASME code compliant• Local motion control using MCPA 2-2 or

via PC Link software package• PC Link allows choice of scan patterns,

movement parameters, acceleration andspeeds

• Can accommodate any manufacturersprobes or wedges

• Mounting rails for ancillary equipment e.g.TOFD pre-amp

• Phased Array, Corrosion Mappingand TOFD assessment

• Two axes for raster scan inspection• Cost effective dual axis inspection• Strong magnetic wheels allow for use

on painted surfaces• For use with any instrument or motor

controller• High speed inspection

(up to 50 mm / sec)• Compact (227 x 198 x 126 mm) and

lightweight (5 kg)• Quick release probe adjustment• Manual toggle switch enables quick

setups

5.7 ULTRASONIC SCANNERSPHOENIX MagScan Dual Axis Motorised ScannerOne of Phoenix's best selling scanners, the MagScan can be used on everything from flat plate to pipes as small as 4” O/D. It is the ideal tool for Corrosion Mapping as the dual-axis function allows for inspections such as raster scanning, also for testing pipe to elbow welds for inspections where TOFD, Pulse-Echo or Phased Array is being used to replace radiography. The MagScan is fully encoded and holds up to 6 ultrasonic probes. Options available include the use of a chain guide, peristaltic pump and motor controller.

PM/GSA/SAL-002.01.011.001-REV- 110

C-Clamp EncoderVersatile Waterproof Wheel Encoder

Features Specifications

• Clamp width: Max opening 55mm• Encoder wheel diameter: 39mm• Encoder Resolution: 33 steps/mm• Waterproof: IP68 rated (immersion up to

1m)• Adjustable encoder spring-loaded• Can be positioned at 0° & 90° (for B & D

scans)• Termination options available for any

manufacturer's instrumentation

The C-Clamp Encoder is a universal accessory for single axis inspections requiring no tools for setup and operation. The two clamping arms adjust up to 55mm separation to fit around a broad range of ultrasonic transducers and phased array wedges. The C-Clamp Encoder arms can be quickly adjusted to the transducer or wedge width and then locked and clamped with thumbscrews. The waterproof wheel encoder is then fitted either behind or alongside the clamp dependent upon the inspection needs. The encoder is spring loaded onto the surface with the spring tension adjustable via the attachment thumb screw.

• Simple: Economical solution that requires no tools to setup

• Precise: High resolution encoded scans for single axisapplications

• Versatile: Fully adjustable for any transducer or wedgeup to 55mm wide

• Strong clamp mechanism ensures no lateral movementof encoder when scanning

• Encoder is offset from the inspection area to reduce therisk of the wheel skidding on couplant

• Waterproof• Adjustable spring loading guarantees encoder always

stays in contact with inspection surface• Compact design allows use in areas with limited access• Can be used with any instrumentation

PM/GSA/SAL-002.01.011.001-REV-

• Cost effective• Ideal for position related A, B, D and echo dynamic scan data collection• Fully adjustable probe centre separation (PCS) from 28mm to 160mm• Fast inspection• Permanent record when used with suitable flaw detector• Durable construction• Quick release tandem probe attachment via gimballed holders• Compatible with full range of wedges and transducers, including Piezo-composite• Applicable to pipework, pressure vessels storage tanks and structural components• The system can operate with any multi-channel flaw detection system

111

Portable C-Scan Mapping System

Tracer

Tracer is a versatile freehand scanning system that calculates and outputs accurate X-Y positional data for C-scan inspections without the constraints of a scanning frame. Tracer is ideally suited to operate with linear array probes to provide a fast, simple and flexible portable C-scan inspection kit. Tracer comprises two wire encoders both linked to the probe being scanned. The output from the encoders passes to an interface unit which then calculates and provides the X-Y encoder values for your instrumentation. The encoders can be mounted anywhere close to the inspection site permitting set up on or near to the component, or around obstructions. They come with three snap fit mounting options for different surfaces: vacuum cup, magnet and clamp. The mounts can be used to fix the encoders upright, on their side or even inverted. The wire encoders are then attached to a c-clamp which is able to grip any probe or wedge up to 55mm wide. Tracer can be used on an inspection area of up to 2m x 2m from a single position. It is also possible to set up an inspection area at any angle relative to the location of the encoders. This enables C-scan inspec-tion in difficult to access areas. Tracer does not lose position when the probe is lifted off the surface and then replaced, therefore maximum scan coverage is achieved up to and around obstructions. Tracer can be connected to any instrument capable of recording two axes of encoder information. It is powered through the encoder 5V supply and requires no other power source.

• Inspection resolution: 5 steps / mm• Inspection area: 2m x 2m• Inspection Speed: Up to 500mm/s in any direction• Probe width: Up to 55mm• Mounting separation: 0.2m to 2m• Inspection Orientation: Any, user defined during calibration• Mounting options:

Magnetic (4" OD to flat on ferritic material)Vacuum cup (4" OD to flat on smooth surface)Clamp (up to 40mm between parallel surfaces)

• Mounting orientation: Any - inverted, horizontal, vertical• Termination: Any manufacturer’s compatible instrumentation

Features

PM/GSA/SAL-002.01.011.001-REV- 112

MagManCircumferential and Longitudinal Weld Scanner

MagMan allows for inspections of both circumferential and longitudinal pipe welds with a simpleadjustment. It is ideal for inspections using phased array, TOFD and pulse-echo separately or combined.This versatile magnetic scanner was designed specifically for manual operation.Compact yet robust, the MagMan can carry from one to 12 ultrasonic probes and is capable notonly of scanning flat plate welds, but can also be used for the inspection of pipes down to 1.5" OD (circumferential) and 9" OD (longitudinal).The MagMan is designed to work with any flaw detection system and can be supplied with a guide chain and laser guide for accurate positioning.The MagMan can be used with any manufacturer’s probes and wedges.

BenefitsFeatures

• Holds up to a maximum of 12 probes• Probes independently sprung and gimballed• Independent suspension on all 4 magnetic

wheels for uneven surfaces• Compact (350mm x 325mm) and lightweight

aluminium frame (3kg)• Accurate tracking via guide chain and laser

guide• Operates in any orientation and from 1.5” OD

through to flat plate• Waterproof, spring-loaded wheel encoder• Frame incorporates two measurement

rules for accurate probe separation

• Longitudinal and circumferential pipe weldinspection

• Can be used for phased array, TOFD andpulse-echo inspections

• Robust construction for site conditions• Phased array cradles allow stable scanning• Can be customised for bespoke applications• Chain guide provides accurate alignment to the weld• Removeable handles for lower profile• Ideal for pipe-work, pressure vessels and storage

tanks• Quick release adjustment throughout• Operates with any flaw detector• Can be used with any manufacturers probes and

wedges

PM/GSA/SAL-002.01.011.001-REV-113

MagScanDual Axis Motorised Scanner

MagScan is a compact magnetic dual axis motorised scanner and the ideal tool for corrosionmapping. It can be used on flat plate and pipes as small as 4" O/D. MagScan can hold up to sixultrasonic probes and is also suitable for phased array and TOFD inspections. MagScan is the ideal tool for corrosion mapping. The dual axis function allows for inspections such as raster scanning and for testing pipe to elbow welds, and any flat or curved surfaces. MagScan is fully encoded and offers a range of stroke lengths. Local motion control for the MagScan is via PC Link software package. PC Link allows a choice of scan patterns, movement parameters, acceleration and speed settings. Other options available for the MagScan include the use of a chain guide and peristalitic pump.

Features

• Phased Array, Corrosion Mapping andTOFD assessment

• Simultaneous phased array and TOFDinspection

• High speed weld inspection (up to40mm/sec)

• Inspects pipe diameters from 4”O/Dup to flat

• Two axes for raster scan inspection• Operates in any orientation• Servo constant speed control• Compact (227mm x 198mm x 126mm)

and lightweight (5kg)• Holds up to 6 probes• Quick release probe adjustment• Probes independently sprung and

gimballed• Probes can be positioned to any PCS• Integrated couplant and probe

manifold• Strong magnetic wheels allow for use

on painted surfaces• Scanning arm adjustable up to 250mm• Mounting rails for ancillary equipment

e.g. TOFD pre-amp• Local motion control via PC Link

software package• IP66 rated• ASME code compliant• For use with any manufacturers

probes or wedges and instrumentationor motor controller

PM/GSA/SAL-002.01.011.001-REV-

114

MultiMagCompact Magnetic Wheeled Manual Scanner

MultiMag can be used on pipes ranging from 3" OD up to flat plate and can be configured for inspecting pipe to pipe or pipe to elbow circumferential welds, as well as single sided inspections of pipe to fitting welds. With large magnetic wheels that provide a stableplatform the MultiMag has a smooth rolling motion. The frame includes angular adjustment to enable the scanner to be used on small diameter pipes. The wheels can be positioned anywhere along the scanning frame to give the flexibility to configure the scanner to suit the inspection geometry. MultiMag can hold up to four transducers; phased array, TOFD or pulse echo, arranged as two pairs on either side of the weld. The transducers are mounted to spring-loaded tool-posts that push the transducers onto the test surface with a constant force providing a stable positioning system. The transducers can easily be re-positioned, relative to the weld, and fixed in place with a thumb screw. The tool-posts incorporate gim-bals in two directions to ensure the transducers stay in contact and accommodate surface variations. Low-profile tool-posts are also available when surface clearance is restricted. Compatible with any multi-channel flaw detection system, MultiMag includes a spring-loaded wheel encoder that is wired to suit any manufacturer’s instrumentation. Optional accessories include a guide chain to maintain scanner alignment and direction or a laser guide to track a weld line by eye.

• Operates in any orientation from 3"OD up to flat plate

• Pivoting arms to optimize probecontact

• Can support up to 4 probes• Wheel brackets tilt to assist with

misaligned welds• Tool-posts are independently sprung

and gimballed• Quick release handles allow easy

movement of wheels, tool-post andencoder positions

• Angular adjustable frame for use onsmall diameter pipes

• Robust modular construction forpracticality on site

• Large PCS version available• For use with any manufacturers

instrumentation

Features

PM/GSA/SAL-002.01.011.001-REV- 114

SwipeManual X-Y Scanner

Swipe from Phoenix ISL is a two axis manually operated X-Y scanner. It enables quick C-Scaninspection of flat or curved components with unlimited travel in one direction. It is suitablefor inspection with ultrasonic phased array, conventional pulse-echo or eddy current techniques.The Swipe scanner is fully encoded on both axes and can be configured to operate with any probe and wedge combination. The innovative design allows the swipe arm to be changed to suitthe coverage needed from 400mm up to 800mm. The wheels allow unlimited scanning in the rolling direction. The scanner incorporates a quick-release brake to ensure stability whilst performing a scan. Also included is a three button junction box that can be configured to start, pause and save scans providing the user with more control without the need to leave the scanner.

• Interchangeable swipe arms available from 400mm up to800mm

• Dual axis encoding• Unlimited scan length (rolling axis)• Quick release brake locks rolling axis to maintain position

during swipe scan• Three button junction box to start, pause and save scans• Quick release handles• For use on ferritic and non-ferritic material

Features

PM/GSA/SAL-002.01.011.001-REV- 115

TOFD CaliperCompact single axis scanner

This pocket-sized, manually-operated scanner allows for quick and easy TOFD inspection ofwelds of any material. The TOFD Caliper is ideal for inspecting small or difficult to access areas and can be used for welds of any orientation on 3" pipes up to flat plate. A compact, lightweight, user friendly scanner, the TOFD Caliper is the perfect tool to provide a quick and simple, manual weld inspection. It is very easy to set up with the probe separation being adjusted from a single thumb screw. The TOFD Caliper operates in any orientation and is suitable for inspecting welds on pipework, pressure vessels, storage tanks and structural components. The TOFD Caliper holds a single pair of transducers with the wedges very easily clipped into the arms. Interchanging a wedge takes seconds. It is compatible with the full range of wedges and TOFD transducers. Wedges can be plastic, brass, or stainless steel and are available at 45°, 60° and 70° as standard. The TOFD Caliper can operate with any encoded TOFD instrument. It includes a wheel encoder wired to suit any manufacturer’s instrumentation. The TOFD Caliper is often used as the most suitable training tool for TOFD inspectors due to its simplicity, reliability and quick wedge interchange.

Features

• Waterproof wheel encoder• Fully adjustable probe centre

(PCS) from 28mm to 160mm• Quick release tandem probe attachment

via gimballed holders• Operates in any orientation and on

surface from flat down to 75mm O/D• ‘Plug in and go’ design• Accurate tracking by virtue of ‘easy

steer’ motion• For use with any manufacturer’s

instrumentation

Benefits

• Cost effective• Ideal for position related A, B, D and echo dynamic

scan data collection• Fully adjustable probe centre separation (PCS) from

28mm to 160mm• Fast inspection• Permanent record when used with suitable flaw

detector• Durable construction• Quick release tandem probe attachment via gimballed

holders• Compatible with full range of wedges and transducers,

including Piezo-composite• Applicable to pipework, pressure vessels storage tanks

and structural components• The system can operate with any multi-channel flaw

detection system

PM/GSA/SAL-002.01.011.001-REV-

separation

116

MapMan - OHManual Corrosion Mapping Scanner

The MapMan - OH scanner is a two axis manual X-Y scanner designed for use with the Olympus HydroFORM probe. MapMan is fully encoded on both axes and has the ability to inspect pipes from 4” OD through to flat on any material.The unique free moving arm allows for inspection up to a maximum stroke of 550mm. MapMan has sets of magnetic wheels which give the scanner rigidity and stability when performing an inspection. This enables data to be collected in a simple, fast and cost efficient manner by eliminating the need to re-scan areas.The scanner design incorporates an overlap feature that can guarantee 100% coverage of the component. An additional feature of the scanner allows the operator to use the MapMan on non-ferritic material simply by removing the magnetic wheels and replacing with a belt at either end of the arm, available from 4" OD up to 48" OD. The MapMan is part of a family of Phoenix manual and automated scanners and is designed to operate with any multi-channel flaw detection system.

• Fast, simple and cost effective corrosion mapping• For use on pipes, tanks and vessels• Dual axis encoding• Magnetic wheels for stability• Increment rail to enable rapid accurate positioning of HydroFORM• For use on components from 4” OD through to flat

Features

PM/GSA/SAL-002.01.011.001-REV- 117

Features Benefits

PHOENIX Mini Magman Magnetic Scanner

This low-profile magnetic wheeled scanner is highly versatile and can be adapted for use with Phased Array, TOFD and Pulse Echo techniques. A smaller version of the Magman, one of Phoenix's best selling scanners; the Mini Magman can be used on everything from flat plate to pipes as small as 3” outside diameter. It is the ideal tool for testing pipe to elbow welds and for inspections where TOFD, Pulse Echo or Phased Array is being used to replace radiography.

The Mini Magman is fully encoded and holds up to four ultrasonic probes. It offers various options to the technician, including the use of a chain guide, belt attachment and non-magnetic wheels.

The Magman is designed to operate with any multichannel flaw detection system and is part of a family of manual and automatic scanners.

• Holds up to 4 probes• Probes independently sprung and

gimballed• Accurate tracking• Operates in any orientation on flat

plate through to 3”O/D pipe• Positional encoder output• By changing the wheels it becomes

track mounted for non-magnetic surfaces• Can be supplied with TOFD, Phased Array

and Pulse Echo probes and wedgesinclusive of gimballing and couplant feeds

• Ideal for Phased Array, TOFD andPulse Echo applications

• Rapid, cost-effective inspections• Robust modular construction for

practicality on site• Compact and lightweight (3 kg)• Ideal for pipe work, pressure vessels

and storage tanks• Operate on internal pipe surfaces• Self-supporting on work piece• Easy probe adjustment• Production of A, B and D scans

PM/GSA/SAL-002.01.011.001-REV- 118

Features Benefits

PHOENIX SWIPE Manual X – Y ScannerSWIPE from Phoenix ISL is a two axis manually operated X-Y scanner. It enables quick C-Scan inspection of flat or curved components with unlimited travel in one direction. It is suitable for inspection with ultrasonic phased array, conventional pulse-echo or eddy current techniques.

The SWIPE scanner is fully encoded on both axis and can be configured to operate with any probe and wedge combination. The innovative design allows the swipe arm to be changed to suit the coverage needed from 400mm up to 800mm. The wheels allow unlimited scanning in the rolling direction. The scanner incorporates a quick-release brake to ensure stability whilst performing a scan. Also included is a three button junction box that can be configured to start, pause and save scans providing the user with more control without the need to leave the scanner. The SWIPE scanner is part of a range of Phoenix scanners and is designed to operate with any flaw detection system.

• Interchangeable swipe arms availablefrom 400 mm up to 800 mm

• Dual axis encoding• Unlimited scan length (rolling axis)• Quick release brake locks rolling axis to

maintain position during swipe scan• Three button junction box to start, pause

and save scans• Quick release handles• For use on ferritic and non-ferritic material

Weight: Max 5 kg depending on configuration• Encoder resolution:

X = 10 steps/mm Y = 1000 steps/mm

• Encoder connection: Any

• User-friendly scanner, allows for quick,effective setups

• Operates on any material (magneticwheels available)

• Operates in any orientation• Can be used with any manufacturers

probes, wedges and instrumentation• Typical SWIPE Scanner Kit Incl• SWIPE scanner frame and 400 mm arm• 1 x brake handle• 1 x cable management and three button

junction box• 1 x 4mm PA toolpost to hold PA / Pulse-

Echo wedge• 2 x encoders with 5m cable• Irrigation tubing and accessories• Protective carry case

PM/GSA/SAL-002.01.011.001-REV- 119

Features

PHOENIX BRACELET Small Bore Manual Weld ScannerThe Phoenix manual BRACELET scanner is a low profile (13mm clearance envelope) small bore pipe scanner for use with phased array. It has the ability to inspect standard pipes ranging from 0.5”to 4”NPS. The scanner is compatible with industry standard small bore phased array probes and flaw detectors.

The BRACELET can operate either with a single phased array probe for pipe-to-fitting or with the extended bracket can be configured for dual sided inspections.

The clamping arrangement and rubber wheels provide the BRACELET with excellent axial grip to prevent unwanted slipping. The miniature splash proof wheel encoder provides 38 quad counts / mm around the circumferential axis.

• Pipe diameters ranging from 0.5”to 4”NPS• Has a clearance envelope of 13mm• Option of either single or dual probe

inspection techniques• Rubber wheels provide smooth

circumferential movement around the pipe• Probes and wedges are easily inter- changeable• Miniature splash-proof encoder provides

38 quad counts/mm• Compatible with various phased array

probes and flaw detectors from leadingsuppliers

PM/GSA/SAL-002.01.011.001-REV- 120

SpecificationsFeatures

BraceletSmall Bore Weld Scanner

• For phased array or TOFD inspections• Scans pipes ranging from 0.5" to 8" NPS• Single or dual probe options• Rubber wheels provide smooth

circumferential movement around pipe• Probes and wedges are easily inter-changeable• Miniature sealed encoder provides 42 steps/mm• Compatible with industry standard phased array

probes and flaw detectors

The Bracelet scanner is a low profile, small bore pipe scanner for use with ultrasonic phased array or TOFD probes. It can be configured to inspect pipes ranging from 0.5” to 8” nominal pipe size (NPS).The innovative design allows for speedy set ups between this range. The scanner is compatible with a range of industrial standard small phased array probes and instruments. The Bracelet can hold either one probe for single–sided inspection or be linked with a second probe for dual-sided inspections. The scanner comprises a series of links to make a flexible chain which wraps around the pipe and a strap secures the Bracelet to the pipe once the axial position is established. The ultrasonic probe and profiled wedge are fixed to one end of the Bracelet in an adjustable clasp. To scan, the Bracelet is rotated 360° around the pipe with the rubber tyres providing excellent axial grip to prevent any unwanted slippage. The miniature encoder unit is attached to the opposing end of the Bracelet with the encoder wheel running around the pipe surface collecting data from the circumferential axis.

• 1 x Bracelet scanner for use on 0.5" – 4" NPS• 1 x Low profile phased array probe• 1 x Sealed encoder with 2.5m cable• 1 x Flat wedge• 10 x Contoured irrigated wedges for use on

0.5" – 4" NPS• Irrigation tubing and accessories• Protective carry case

PM/GSA/SAL-002.01.011.001-REV-121

WRENWeld Root Erosion Scanner

This hand held, single axis scanner is ideal for TOFD inspection of welds of any material. The WREN can be operated using one hand so is particularly operator-friendly for site use, especially in areas with difficult access. It has a compact frame for accurately positioning transducers for TOFD inspec-tion of welds available in two lengths: the WREN 4 is 100mm and the WREN 8 is 200mm. The scan-ner provides a sturdy, accurate frame giving high quality, reliable inspection data. The WREN oper-ates in any orientation on surfaces from 2" pipe up to flat plate, suitable for inspecting welds on pipe-work, pressure vessels, storage tanks and structural components. The WREN holds a single pair of transducers with the wedges attached to the scanner using spring-loaded gimballing pins.The attachment of the wedges allows some compliance between the two TOFD transducers permitting inspection on mismatched or irregular welds. The WREN is compatible with the full range of wedges and TOFD transducers. Wedges can be plastic, brass, or stainless steel and are available at 45°, 60° and 70° as standard. Minimal contact area wedges are also available for inspection in difficult to access areas and for minimising the transducer separation for specific inspections. The WREN can operate with any encoded TOFD instrument. It includes a wheel encoder wired to suit any manufacturer's instrumentation.

Features

• TOFD scanner for weld root erosion orgeneral TOFD inspection

• 100mm or 200mm long TOFD scanningframe

• Can be operated using one hand• Ideal for site use in areas with minimum

access• Waterproof wheel encoder

PM/GSA/SAL-002.01.011.001-REV-122

5.8 Ultrasonic Accessories

Calibration and Test BlocksProduct Code DescriptionNCB0006 A2 (V1) 25mm SteelNCB0066 A2 (V1) 25mm Stainless SteelNCB0007 A4 (V2) 12.5mm Steel+NCB0067 A4 (V2) 12.5mm Stainless SteelNCB0008 A4 (V2) 20mm SteelNCB0068 A4 (V2) 20mm Stainless SteelNCB0009 A5 - 50 x 75 x 305mm “Beam” Calibration-NCB0010 A6 - 25 x 50 x 150mm-NCB0011 A7 - 74 Radius x 75mm-NCB0037 Steel Step wedge - 10 Steps (1-10mm)NCB0064 Stainless Steel Step wedge - 10 Steps (1-10mm)NCB0055 Steel Steo wedge - 10 Steps (2-20mm)NCB0065 Stainless Steel Step wedge - 10 Steps (2-20mm)NCB0056 ASME (19mm) BasicNCB0057 IOW DAC Block - 50mm (1.5mm Hole)NCB0063 AWS Resolution Calibration (RC)

(All blocks supplied with protective carry cases)

Ultrasonic Probe Cables

1.5m long Single Cables 1.5m long Twin CablesProduct Code Description Product Code DescriptionNCC0033 Lemo 1 / Lemo 1 NCC0094 Lemo 1 / Lemo 1NCC0041 Lemo 1 / Lemo 00 NCC0045 Lemo 1 / Lemo 00NCC0042 Lemo 1 / Subvis NCC0032 Lemo 1 / SubvisNCC0035 Lemo 1 / Microdot NCC0095 Lemo 1 / MicrodotNCC0093 Lemo 00 / Lemo 00 NCC0039 Lemo 00 / SubvisNCC0043 BNC / Lemo 00 NCC0097 BNC / Lemo 00NCC0044 BNC / Subvis NCC0048 BNC / SubvisNCC0069 BNC / Microdot NCC0099 BNC / MicrodotNCC0101 BNC / Lemo 1 NCC0047 BNC / Lemo 1

NCC0098 BNC / BNCNCC0096 Microdot / Lemo 00 NCC0040 Microdot / Lemo 00

(Other cable / connector combinations made to order)

PM/GSA/SAL-002.01.011.001-REV- 123

6.1 EQUIPMENT Product code DescriptionNCT0023 POLDI Impact Hardness Tester.

HBC Poldi type Impact Hardness Tester complete with 2 x Test Bars and JC10 MicroscopeAdditional test bars and material hardness available.

NCT0213 Huatec RHL50 portable digital hardness testerThe RHL50 is a state of the art hand held Leeb hardness tester. Hardness is measured as the quotient of the tungsten carbide impact body's rebound velocity over its impact velocity. Hardness values are automatically converted to Brinell, Rockwell, Vickers and Shore.

IncludesProbe (impact device D) and cableHardness test blockCarry caseBatteryOperators manualCalibration certificate

NCT0248 Sonohard SH-21-E2 UT Hardness TesterThe Handy Hardness Tester (SONOHARD®) model SH-21 (E) differs completely from traditional hardness testers from a viewpoint that instead of measuring the size of the indentation in the test sample using a microscope, it employs a diamond indenter equipped with a vibrating rod that presses on the test surface at a fixed force and then measures its hardness by applying ultrasonic vibrations.

Includes:Motorised probeHardness Test Block (HRC55)Probe Cable - 1.5mAC Adaptor - 100V to 240VBattery ChargerLi-Ion Rechargeable BatteryCarry Case

SECTION 6: Hardness Testing

PM/GSA/SAL-002.01.011.001-REV- 124

125

6.2 GENERAL ACCESSORIES

Product code DescriptionNCB0049 Hardness Test Calibration Block (Leeb value)

NCB0074 Hardness Tester Impact Device Probe ‘C’ NCP0072 Hardness Tester Impact Device Probe ‘D’ NCB0019 Ball for Hardness Tester Impact Device ‘D’

NCB0021 Impact Body for Hardness Tester

NCB0001 HBC Poldi type Hardness Tester Bar (12.5 x 12.5mm)

NCB0002 Telebrineller Hardness Tester Bar (14.2 x 14.2mm)NCB0039 Telebrineller Hardness Tester Ball NCC0168 Hardness Tester Probe Cable

PM/GSA/SAL-002.01.011.001-REV-

126

Holiday DetectorsProduct Code Description NCD0006 Gatronic Holiday Detector

SPECIFICATION:Test voltages – 5, 10, 15, 20, 25 kV standard,variations on requestPulse frequency - 30 Hz nominalPower supply - 12 V 3.8AH. Lead Acid Batteryfor 12 hours continuous operationDimensions - 260 x 230 x 90mmWeight - 3.0kg (Instrument) 0.9kg (Probe handle)

COMPOSITION:Standard package comprises of:Base instrumentProbe handel and 1500mm lead300mm Brush probe10m Earth leadBattery

Pinhole Detectors

Product Code DescriptionNCD0004 Gatronic Pinhole Detector

SPECIFICATION:Output voltage – Variable 0 – 100VDC – 5%Sensitivity – 150,000 ohms/voltPower supply – 12V 3.6 AH. Lead Acid Battery for 12 hours continuous operationDimensions – 260 x 230 x 90mmWeight – 3.0kg (Instrument)

COMPOSITION:Standard package comprises of:Base instrumentProbe handle and 1500mm lead10m Earth leadCharger unit and Earphones

SECTION 7: Coating Inspection

PM/GSA/SAL-002.01.011.001-REV-

127

Coating Thickness GaugesFerrous and Non–Ferrous modes Product Code DescriptionNCG0054 Huatec Coating Thickness Gauge TG8825FNFunction: TG-8825F (ferrous substrate) TG-8825N (non ferrous substrate) TG-8825F (2 in 1, F &NF type)Measuring principle: magnetic induction & eddy current

0um/500um /1000um/2000um in built probe (integrated probe)Resolution: 0.1 um (under 100um) 1um (over 100um)

±3umProbe type recognition: Manual (For TG-8825FN)Measurement mode: singleData output: RS232C interface (optional)Power supply: 4x1.5V AAA(UM-4)battery2 Shutdown models: manual / automaticDimension: 131x65x28mm

NCG0056 Huatec Coating Thickness Gauge TG8826FNWith separate probe(s)Function: TG-8826F (ferrous substrate) TG-8826N (non ferrous substrate) TG-8826FN (2 in 1, F & NF type)Operating principle: magnetic induction/eddy current (F/NF)Measuring range:0-1250um/0-50miResolution: 0.1/1Accuracy: ±1-3%n or ±2.5umMin. measuring area: 6mmMin. sample thickness: 0.3mmBattery indicator: low battery indicatorMetric/ imperial: convertiblePower supply: 4x1.5V AAA(UM-4)batteryAuto power off

℉ 90%RHDimensions: 126x65x27mmWeight: 81g(not including battery)Optional accessories: other range 0-200um to 15000um

PM/GSA/SAL-002.01.011.001-REV-

128

Coating Thickness Gauges

Product Code Description NCG0002 Elcometer Model 456

For precise measurement of coatings, the new Elcometer 456 heralds radical new advances in both design and performance. Ergonomic styling for the ultimate in hand-held comfort. Full, menu driven, graphics display for ease of use. Greater than 60 readings per minute for fast results. Enhanced memory capability for data storage. Unrivalled accuracy and repeatability for the ultimate hand-held performance. Integral and plug-in probe options for total versatility plus a choice of three models and a host of other carefully developed benefits that really do place the future of coating thickness measurement in the palm of your hand.

Probe Specifications Ferrous (F) Non-Ferrous (NDual (FNF)

Gammatec carries the full range of Elcometer inspection and measurement instruments.

Coating Inspection Equipment

Surface preparation Adhesion Surface Profile Comparators Mechanical Adhesion Testers Keane-Tator Surface Profile Comparators- Hydraulic Adhesion Testers Thickness Gauges Cross Hatch Cutters Testex Tape Cross Hatch Templates Pipe Pit Gauges Universal Paint Inspection GaugesSurface Pit Gauges

Climate Monitoring GlossDigital Thermometers “Novo Gloss” Gloss MetersHygrometers “Micro-Gloss” Gloss MetersMagnetic Thermometers “Novo Curve” Gloss MetersDew-pomt CalculatorsDew Meters Inspectors AccessoriesInspection Mirrors Publications

Safety Torches Wet Film and Power Wet Film Combs Abrasion Powder Film Combs Taber Abrasers Paint Inspection Gauges Taber Shear / Scratch Testers

Product Code Description NCK0018 Elcometer Coating Inspection Kit

Site inspection requires a range of portable testing equipment. In order to make these products easily available and transportable, Elcometer have developed a range of Coating Inspection Kits. All gauges are conveniently stored in a hard plastic protective carrying case and are supplied with full operating instructions.

PM/GSA/SAL-002.01.011.001-REV-

129

ISUAL EQUIPMENT

Gammatec BorescopeA professional borescope designed for professionals. Photograph and record rapidly and accurately, even with gloves on. All tasks can be finished quickly and efficiently. In addition, the skidproof, antishock, ergonomic design allows greater mobility and best enhanced images.

A full range of fibre, endo and borescopes available on request.

SECTION 8: Visual Inspection (VT)

• Portable – one can probe with palm size MGSanytime at anyplace. No longer any need todrag around the luggage-size borescope

• 3.5 “Extra wide and clear TFT monitor,protected by oil and scratch resistanttempered glass

• Video output (TV Out) function can transfervideo images to a television, to facilitatediscussion and communication

• Multifunction keys• High capacity battery. It can work and record

for 4 hours continuously after being chargedfor 2 hours. The 512 MB memory card canalso hold 14630 photos. Furthermore, one canmanage and mail these photos as a workingreport on a desktop computer after they'retransferred through a USB cable

• CMOS Image Sensor• Tip (insertion tube) diameter: 5.5mm• Insertion tube length: 1M ~ 30M• Frame rate: ~ 30 fps• S/N ratio: 42dB• Exposure: Automatic• White balance: Fix• Field of view (FOV): 67°• Depth of Field (DOF): 1.5 ~ 10cm• Light source: 4 white LED• Power: DC5V• Display: 3.5”TFT LCD monitor 320° 240 pixels• Interface: Mini USB 1.1 / AV out / AV in /• Battery: rechargeable Li-Polymer (3.7V)

Specifications Features

PM/GSA/SAL-002.01.011.001-REV-

130

ACCESSORIES

Magnifiers

Product code Description NCM0005 Illuminated M80

Mirrors

Product Code Description NCM0006 Elcometer Mod 131-2A Illuminated Inspection

Mirror with Flexible StemTelescopic Inspection MirrorFlexible Inspection Mirror with lightMaglite Waterproof Torch

NCM0015 NCM0016 NCT0115

Industrial Fibrescopes

Product Code Description NCM0047 Scope Mirror for use with MIGS NCM0048 Scope Magnet for use with MIGS

8.2 WELDING INSPECTION

Welding Gauges

Product Code Description NCG0023 Misalignment Hi-Lo Gauge- NCG0022 Weld Profile Gauge (Steel Pin) NCG0021 Cambridge Weld Gauge NCG0015 Pipe Pit Gauge NCK0017 GAL Briefcase Welding Inspectors Tool Kit

A full range of welding and visual inspection aids available from Gammatec

GAL Briefcase Welding Inspectors Tool Kit including:

V-WAC Gage*Fillet WeldWTPS GageBridge CamSingle Purpose*6" Starrett Scale*Telescoping MirrorMicrometer w/ Ball*Hi-Lo GageSkew-T Fillet Weld w/ CalcAWS Type Gauge*ADJ Fillet Weld*Magnifier

PM/GSA/SAL-002.01.011.001-REV-

131

EQUIPMENT

Thermometers

Product Code Description NCT0036 Major Tech Digital Thermometer NCT0059 Elcometer Mod 113 Surface Temperature Magnetic

CONSUMABLES Tempsticks

Product Code Description NCC0070 Temp Stick Temperature Indicator

VACUUM TESTINGProduct Code DescriptionNCB0025 Flat Vacuum BoxNCB0026 Inside Corner Vacuum BoxNCB0027 Outside Corner Vacuum Box

The Gammatec range of Vacuum Boxes is rugged yet lightweight and designed to meet your needs for Flat and Lap joints as well as Inside and Outside corner joints.

Our shockproof Vacuum Boxes are built from lightweight Acrylic which can be fabricated for special applications. The tough rubber gasket is designed to provide a maximum seal.

The Boxes are supplied standard with a quality, calibrated, Stainless Steel Gauge as well as quality valves and vacuum generators.Standard box sizes are:

Flat and Lap Joint Boxes L750 x W250mm

Corner Boxes L450 x W100mm

Other box sizes manufactured on request

SECTION 9: Infrared & Thermal Testing

SECTION 10: Leak Testing (LT)

PM/GSA/SAL-002.01.011.001-REV-

Gammatec has fully equipped Mechanical and Electronic Workshops with highly trained staff for the repair, service and calibration of your equipment.

Our Electronic Workshops provide the following Services:-

Our Mechanical Workshops provide the following services:

We manufacture the following:

Section 11: Repairs, Services & Calibration

PM/GSA/SAL-002.01.011.001-REV-

Service, Repair and Calibration of:• Ultrasonic Flaw Detectors• Ultrasonic Thickness Gauges• X-Ray Units• Radiation survey Meters• Densitometers• Ultraviolet Lights• Ultraviolet Light Meters• Acoustic Emission Equipment• Automatic Film Dryers• Automatic Film Processors• Electromagnetic Yokes• Magnetic Particle Bench Units• Paint Thickness Gauges• Eddy Current Equipment

Refurbishment, Repair and Service of:• Push / Pull Winding Mechanisms• Gamma Projectors (limited)• Guide Tubes• Collimators• Emergency Isotope Storage Pots• Pipe Centering Devices• Special Fittings and Adapters.

• Push / Pull Winding Mechanisms• Guide Tubes• Collimators• Emergency Isotope Storage Pots• Pipe Centering Devices• Special Fittings and Adapters• Electromagnetic Yokes• Permanent Magnet Yokes• Radiographic Film Viewers• Densitometers• Radiation Survey Meters• Environmental Radiation Alarms• Ultraviolet Lights• Ultrasonic Couplant

132

Code Of Ethics Statement

The GammaTec NDT Supplies SOC Ltd policy statement on Code of Ethics is signed by the Chairman of the Board and the Managing Director.

As we carry out GammaTec’s mandate, it is conceivable that the Board members, executive management, all other levels of management, staff and contractors, will from time to time come across situations in which their integrity, honesty and accountability may be put to the test.

A frame of reference, based on agreed organisational values is therefore required to describe our standards and ethical behaviour when dealing with our stakeholders.

The King Report refers to a company’s code of ethics as the principles, norms and standards it promotes for the guidance and conduct of its activities, internal relations and interactions with external stakeholders. In this regard, companies are expected to instil a culture of conduct based on generally accepted standards of behaviour.

This Code of Ethics, which is applicable to the above-mentioned groups, should be used as a frame of reference to shape our behaviour and thus ensure that we behave consistently in accordance with agreed behavioural standards.

In an endeavour to address unacceptable behaviour, particularly fraud and corruption in an objective and transparent manner, and to protect those who may wish to bring this to manage-ment’s attention, we have enlisted the services of a firm of independent experts to manage our (Necsa) hotline service. Individuals are free to contact the GammaTec Toll free hotline number 0800 212 367.

Pieter LouwChairman: GammaTec NDT Supplies SOC Ltd Board of Directors

Ralph DaviesManaging Director: GammaTec NDT Supplies SOC Ltd

PM/GSA/SAL-002.01.011.001-REV- 133

Fraud Preventation Policy Overview

PM/GSA/SAL-002.01.011.001-REV-

What is Fraud? Fraud is the crime of obtaining money, other assets or benefits for personal gain by deliberate deception, dishonesty or unethical behaviour. It normally results in the draining of tangible and/or intangible value from an entity. Tangible examples include cash and other physical assets, while intangible examples comprise intellectual property, image and brand. This list is not a comprehensive list as there are many devious means of committing fraud.

GammaTec's Approach to Fraud The direct responsibility of management at all levels is to implement systems and controls to prevent and detect fraud and corruption, and this forms the departure point of the plan.

Corporate Culture and Code of Ethics The King Report refers to a company's code of ethics as the principles, norms and standards it promotes for guidance and conduct of its activities, internal relations and interactions with external generally accepted standards of behaviour.

Measures to reduce the probability of fraud A proactive approach to create an environment that promotes honest and open corporate staff behaviour must be followed. Management at all levels, with the Audit and Risk as the oversight function, must ensure that the following measures are in place:

i) effective controls to safeguard the assets and intellectual property of the Corporation. Responsibilities must be unambiguously assigned to effect these and other controls, to prevent and manage the incidence of fraud.

ii) statutory and internal audits focused on likely areas of fraud, to be performed to test fraud probability reduction measures (internal controls).

iii) pre-screening of staff.iv) annual disclosure of interests by staff.v) encouragement of personnel to speak out when they have concerns.

vi) the training of all employees on fraud awareness and to whom suspected fraud should be reported. Material for training should include the contents of this Fraud Prevention Plan.

Reporting Reporting of fraud can be done to the following hot-line:

GammaTec NDT Supplies SOC Ltd Hot-line: 0800 212 367

Reaction and Investigating GammaTec will maintain a policy of zero tolerance towards fraud and, without exception, react quickly to all suspected incidents of fraud. Well established and streamlined investigation procedures must be followed to minimize exposure to losses and these should be consistent at all levels of employment in the organization.

134

Occupational Health, Safety and Environmental Policy

PM/GSA/SAL-002.01.011.001-REV-

It is the policy of GammaTec NDT Supplies SOC Ltd to establish and maintain a safe working environment in compliance with the Occupational Health and Safety Act, (85 of 1993) as Amendment Act No. 181 of 1993, using hazard identification and risk management strategies, so as to prevent personal injury, ill health or property damage and to safeguard the environment.

The Occupational Health, Safety and Environmental policy is thus directed towards achieving the following objectives:

Taking full account of health, safety and environmental considerations in all planning, decision making and execution of processes.

Support research and development on Occupational Safety, Health and Environmental issues, encourage worker participation in the management and performance of business and our approach in solving challenges facing our organisation.

Ensure the safe use, handling, storage, disposal and transportation ofequipment, substances and waste generated through company activities.

Provide the necessary information, instruction, training and supervision in order to enable all employees to identify hazards and contribute positively towards occupational health, safety and environmental risks management at work.

Ensure that appropriate safety instructions, advice and guidance are given tocontractors and visitors to the premises.

We should all strive to maintain a safe and healthy workplace. Every employee is responsible for carrying out his work in a safe and healthy manager for himself and for his fellow workers.

Copies of this policy shall be made available to all employees and displayed at all main locations.

It shall be brought to the attention of all employees, contractors and visitors and be made available to any other interested party.

_____________________

Managing Director Ralph Davies

135

Oserix Gammatec NDT SuppliesSOC Ltd

Lectromax Gammatec Nigeria1

Gammatec Middle East Gammatec AseanaGen. Trdg. LLC

FIND US ON EARTH

PM/GSA/SAL-002.01.011.001-REV-