INTEGRATED FLUID POWER SOLUTIONS

PRODUCT CATALOGUE

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TABLE OF CONTENTS

THE WORLD OF GATES 10

Gates: Your one-stop-shop .................................. 12

Get working better with the Gates Integrated System Approach................................................. 14

Gates: Excellence, innovation and reliability built in ................................................. 16

Safety First - Use Gates to help you .................... 20

Protecting health - a Gates commitment to every customer ................................................ 22

A strong Global Partner ... Yet always available to you .................................. 24

THE WORLD OF HOSE 26

Innovation: PolarFlex® MegaSys® ....................... 28

Hydraulic & Engine hose selection table ............. 30

Industrial hose selection table ............................ 32

Hydraulic hose 34

Constant pressure ......................................... 36EFG6K .................................................................36EFG5K .................................................................37EFG4K .................................................................38EFG3K .................................................................39HD-UHP ..............................................................40M6K .....................................................................41M5K .....................................................................42M4K .....................................................................43M3K .....................................................................44

To EN / SAE standard ..................................... 45CM2T ...................................................................45M2T .....................................................................46CM2TDL-XTF ......................................................47G2 ........................................................................48G1 ........................................................................49TH8 ......................................................................50TH7 ......................................................................51TH7DL .................................................................52G3H .....................................................................53GTH .....................................................................54GMV MegaVac® ...................................................55

Special high / low temperature ..................... 56EFG6KL ...............................................................56

EFG5KL ...............................................................57EFG4KL ...............................................................58M4KH ..................................................................59M4KL ...................................................................60M3KH ..................................................................61G2XH ...................................................................62G2H .....................................................................63G2L ......................................................................64G1H .....................................................................65

Engine hose 66

SCR ................................................................ 68Specifications and range ....................................69

Coolant .......................................................... 70Blue Stripe™ ........................................................70Coolant hose specifications ...............................71

Fuel ............................................................... 724219BG Barricade® GreenShield® .....................724219BF Barricade® GreenShield® .....................734219G ..................................................................74Submersible fuel hose .......................................75Fuel hose specifications.....................................76

Air intake ....................................................... 774171H ..................................................................77Air intake hose specifications ............................78

Hot oil lines ................................................... 79C5CXH .................................................................79MegaTech® .........................................................80Other hose specifications ..................................81

Industrial hose 82

Explanation of the symbols used in this document ............................................ 84

Cleaning hose ................................................ 86Water Blast .........................................................86JetClean™ 2JC.....................................................87JetClean™ 1JC.....................................................88Clean Master™ Pressure Wash ..........................89

Petroleum transfer ....................................... 90Premium™ Fuel Master D ...................................90Premium™ Fuel Master SD ................................91Essential™ Oil Master SD ...................................92Essential™ Oil Master Lite SD ............................93Essential™ Reel Master D ...................................94Essential™ Bunker Master D ..............................95Premium™ Tar Master SD ..................................96

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INTEGRATED FLUID POWER SOLUTIONS

TABLE OF CONTENTS

Steam hose .................................................... 97Premium™ Steam Master ...................................97Premium™ Steam Master Red ...........................98Premium™ Heater Master ..................................99

Acid-chemical ............................................. 100Premium™ Chem Master XLPE SD ..................100Premium™ Chem Master EPDM D ...................101Premium™ Chem Master EPDM SD ................102Premium™ Chem Master UHMWPE SD ...........103Chem Master™ Xtreme™ FEP (125-200) SD .....104Chem Master™ Paint Spray ..............................105

Food & beverage ......................................... 106Premium™ Dairy Master SD .............................106Premium™ Dairy Master Lite SD ......................107Premium™ Washdown Master .........................108Premium™ Milk Master SD ..............................109Premium™ Beverage Master D ........................110

Water & air // Multipurpose ....................... 111Essential™ Water Master D ..............................111Essential™ Water Master SD ............................112GP80 Plus .........................................................113Lock-On Plus ....................................................114Premium™ GP Master ......................................116GP60 ..................................................................117Premium™ Multi Master ...................................118Plant Master™ Xtreme™ 250 .............................119Ag Master™ 200 .................................................120GP40 ..................................................................121Air Master™ Diving Umbilical ...........................122

Material handling ........................................ 123Essential™ Sandblast Master D .......................123Essential™ Cement Master D ...........................124Essential™ Cement Master SD .........................125Essential™ Silo Master D - food .......................126Essential™ Silo Master SD - food .....................127Essential™ Concrete Master D .........................128

Oilfield products .......................................... 129Rotary hose overview........................................129Large diameter MegaSpiral™ hose assemblies ...............................................131

Chemical resistance table ................................. 132

THE WORLD OF COUPLINGS 160

Innovation: iLok™ coupling ................................ 162

Coupling selection table .................................... 164

Couplings for Wire Spiral Hydraulic Hoses 174

GlobalSpiral Maximum ................................ 176BSP FBSPORX ..................................................176BSP FBSPORX45 ..............................................176BSP FBSPORX90 ..............................................176BSP MBSPP ......................................................177JIC 37° FJX ........................................................177JIC 37° FJX45 ....................................................177JIC 37° FJX90 ....................................................178JIC 37° MJ.........................................................178SAE FFORX .......................................................178SAE FFORX45 ....................................................179SAE FFORX90 ....................................................179SAE FL ..............................................................179SAE FL45 ..........................................................180SAE FL90 ..........................................................180SAE FLHCFM ....................................................180SAE FLHCFM45 ................................................181SAE FLHCFM90 ................................................181SAE FLH ............................................................181SAE FLH22 ........................................................182SAE FLH30 ........................................................182SAE FLH45 ........................................................182SAE FLH60 ........................................................183SAE FLH90 ........................................................183FLC ....................................................................184FLC22 ................................................................184FLC30 ................................................................185FLC45 ................................................................185FLC90 ................................................................186DIN 24° FDHORX ..............................................186DIN 24° FDHORX45 ..........................................186DIN 24° FDHORX90 ..........................................187NPTF MP ...........................................................187PLSOR ...............................................................188iLOK™ FILOR .....................................................188iLOK™ MILX .......................................................188PLSOR to iLOK™ ................................................189iCL .....................................................................189

GlobalSpiral ................................................ 190NO-SKIVE FERRULES ......................................190BSP FBSPORX ..................................................191BSP FBSPORX45 ..............................................191

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BSP FBSPORX90 ..............................................192BSP MBSPP ......................................................192JIC 37° FJX ........................................................193JIC 37° FJX45 ....................................................194JIC 37° FJX90S ..................................................194JIC 37° FJX90M .................................................195JIC 37° FJX90L ..................................................195JIC 37° MJ.........................................................196JIS FKX ..............................................................196SAE FFORX .......................................................197SAE FFORX45 ....................................................198SAE FFORX90S .................................................198SAE FFORX90M ................................................199SAE FFORX90L .................................................199SAE MFFOR ......................................................200SAE FL ..............................................................200SAE FL22 ..........................................................201SAE FL30 ..........................................................201SAE FL45 ..........................................................202SAE FL60 ..........................................................202SAE FL67 ..........................................................203SAE FL90S ........................................................203SAE FL90M .......................................................204SAE FL90L ........................................................205SAE FLH ............................................................205SAE FLH22 ........................................................206SAE FLH30 ........................................................206SAE FLH45 ........................................................207SAE FLH60 ........................................................207SAE FLH90S ......................................................208SAE FLH90M .....................................................208SAE FLH90L ......................................................209FLK ....................................................................209FLK45 ................................................................209FLK90 ................................................................210FLC ....................................................................210FLC22 ................................................................211FLC30 ................................................................211FLC45 ................................................................212FLC60 ................................................................212FLC67 ................................................................213FLC90 ................................................................213DIN 24° FDLORX ...............................................214DIN 24° FDLORX45 ...........................................214DIN 24° FDLORX90 ...........................................215DIN 24° MDL .....................................................215DIN 24° FDHORX ..............................................216DIN 24° FDHORX45 ..........................................216DIN 24° FDHORX90 ..........................................217DIN 24° MDH ....................................................217

NPTF MP ...........................................................218UNF MB ............................................................218FG FFGX ............................................................219FG FFGX90 ........................................................219FG MFG .............................................................219FG FPFL ............................................................220FG MPFL ...........................................................220FG MPFL90 .......................................................221KOBELCO MKB .................................................221HLE ...................................................................222HLE 90 ..............................................................222

Couplings for Wire and Textile Braided Hoses 224

GlobalSpiral Plus ........................................ 226NO-SKIVE FERRULES ......................................226BSP FBSPORX ..................................................226BSP FBSPORX45 ..............................................226BSP FBSPORX90 ..............................................227BSP MBSPP ......................................................227JIC 37° FJX ........................................................227JIC 37° FJX45 ....................................................228JIC 37° FJX90 ....................................................228JIC 37° MJ.........................................................228SAE FFORX .......................................................229SAE FL ..............................................................229SAE FL30 ..........................................................229SAE FL45 ..........................................................230SAE FL60 ..........................................................230SAE FL90 ..........................................................230DIN 24° FDLORX ...............................................231DIN 24° FDLORX45 ...........................................231DIN 24° FDLORX90 ...........................................231DIN 24° MDL .....................................................232DIN 24° FDHORX ..............................................232DIN 24° FDHORX45 ..........................................232DIN 24° FDHORX90 ..........................................233NPTF MP ...........................................................233

MegaCrimp® ................................................ 234BSP MBSPT ......................................................234BSP FBSPORX ..................................................235BSP FBSPORX45 ..............................................236BSP FBSPORX90 ..............................................237BSP FBSPORX90BL .........................................238BSP MBSPP ......................................................239BSP MBSPPBKHD ...........................................239BSP FBFFX .......................................................240BSP BSPBJ .......................................................240JIC 37° FJX ........................................................241JIC 37° FJX45 ....................................................242

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INTEGRATED FLUID POWER SOLUTIONS

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JIC 37° FJX90S ..................................................243JIC 37° FJX90M .................................................244JIC 37° FJX90L ..................................................245JIC 37° MJ.........................................................246JIS FJISX............................................................247JIS FKX ..............................................................247SAE FFORX .......................................................248SAE FFORX45 ....................................................249SAE FFORX90S .................................................250SAE FFORX90M ................................................251SAE FFORX90L .................................................252SAE MFFOR ......................................................253SAE 45° FSX ......................................................253SAE 45° FSX45 ..................................................254SAE 45° FSX90 ..................................................254SAE 45° MS .......................................................255SAE 45° MIX ......................................................255SAE 45° MIX45 ..................................................256SAE 45° MIX90 ..................................................256SAE 24° MFA .....................................................257SAE FL ..............................................................257SAE FL22 ..........................................................258SAE FL30 ..........................................................258SAE FL45 ..........................................................259SAE FL60 ..........................................................259SAE FL90 ..........................................................260FLK ....................................................................261FLK45 ................................................................261FLK90 ................................................................261DIN 24° FDLORX ...............................................262DIN 24° FDLORX45 ...........................................263DIN 24° FDLORX90 ...........................................264DIN 24° MDL .....................................................265DIN 24° FDHORX ..............................................266DIN 24° FDHORX45 ..........................................267DIN 24° FDHORX90 ..........................................268DIN 24° MDH ....................................................269METRIC MSP ....................................................269METRIC DBJ .....................................................270NPTF FPX..........................................................271NPTF MP ...........................................................271NPTF MPLN ......................................................272NPTF FP............................................................272NPTF MPX .........................................................273NPTF MPX90 .....................................................273UNF MB ............................................................274UNF MBX ..........................................................274UNF MBX45 ......................................................275UNF MBX90 ......................................................275FG FFGX ............................................................276

FG FFGX45 ........................................................276FG FFGX90 ........................................................277FG MFG .............................................................277PL ......................................................................278AV ......................................................................278POWERWASH FPWX .........................................279POWERWASH PWSP ........................................279MQLH ................................................................280MQLH45 ............................................................280MQLH90 ............................................................281FQLH .................................................................281

Couplings for Wire Spiral Blasting Hoses 282

WaterBlast .................................................. 284SKIVE FERRULES .............................................284BSP FBSPORX ..................................................284DIN 24° FDHORX ..............................................285NPTF MP ...........................................................285

Couplings for Push-On Textile Hoses 286

Lock-on ....................................................... 288BSP FBSPPX .....................................................288BSP FBSPPX90 .................................................288BSP MBSPP ......................................................289JIC 37° FJX ........................................................289DIN 24° / 60° FDLX ...........................................290DIN 24° / 60° FDLX90 .......................................290METRIC MSP ....................................................291METRIC DBJ .....................................................291NPTF MP ...........................................................291

Accessories 292

Flange kits .................................................. 294SAE PA-FL flange kit ........................................294SAE PH-FLH flange kit .....................................294SAE PH-FLH monobloc kit ...............................295

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THE WORLD OF ADAPTORS 296

Innovation: Gates hydraulic adaptors ................ 298

Adaptor selection table ..................................... 300

Explanations ...................................................... 304

BSP adaptors 306

BSP MBSPP-MBSPP EQUAL ...........................308BSP MBSPP-MBSPP UNEQUAL .....................309BSP MBSPP-MBSPWD ....................................310BSP MBSPP-MBSPBKH ..................................311BSP MBSPP-MBSPT ........................................312BSP MBSPP-MB ..............................................313BSP MBSPP-MM ..............................................314BSP MBSPP-MP ...............................................315BSP MBSPP-FBSPPX ......................................316BSP FBSPPX-FBSPPX .....................................317BSP FBSPP-FBSPP .........................................318BSP MBSPP-MBSPP90BL ...............................318BSP MBSPP-FBSPPX45BL ..............................319BSP MBSPP-FBSPPX90BL ..............................319BSP FBSPPX-FBSPPX90BL .............................320BSP MBSPP-FBSPPX90SWT ...........................320BSP FBSPPX-FBSPPX90SWT ..........................321BSP MBSPP-MBSPP-MBSPP .........................321BSP MBSPP-FBSPPX-MBSPP ........................322BSP MBSPP-MBSPP-FBSPPX ........................322BSP FBSPPX-FBSPPX-FBSPPX ......................323BSP MBSPP-FBSPPX-FBSPPX .......................323BSP FBSPPX-FBSPPX-MBSPP .......................324BSP MBSPP-PLUG ...........................................324BSP FBSPPX-CAP ............................................325

JIC adaptors 326

JIC MJ-MMOR ..................................................328JIC MJ-MMAOR90 ............................................328JIC MJ-MMCOR ................................................329JIC MJ-MMACOR90 ..........................................329JIC MJ-MBSPPCOR..........................................330JIC MJ-MBSPWD .............................................331JIC MJ-MBSPACOR90 ......................................332JIC MJ-MBSPACOR45 ......................................333JIC MJ-MJ-MBSPACOR ...................................334JIC MJ-MBSPACOR-MJ ...................................334JIC MJ-MB ........................................................335JIC MJ-MBA90 ..................................................336JIC MJ-MBA45 ..................................................336JIC MJ-MJ-MBA ...............................................337

JIC MJ-MBA-MJ ...............................................337JIC MJ-MJ.........................................................338JIC MJ-MJ90 .....................................................338JIC MJ-MJ-MJ ..................................................339JIC MJ-MJBKHD ..............................................339JIC MJ-MJBKHD90 ..........................................340JIC MJ-MJBKHD45 ..........................................340JIC MJ-FJX90 ....................................................341JIC MJ-FJX45 ....................................................341JIC MJ-MJ-FJX .................................................342JIC MJ-FJX-MJ .................................................342JIC FJX-MBSPCOR ...........................................343JIC MJ-MP ........................................................344JIC MJ-MP90 ....................................................344JIC FJ-CAP ........................................................345JIC MJ-PLUG ....................................................345JIC FJ-NUT........................................................346JIC TS METRIC..................................................346JIC TS IMPERIAL ..............................................347JIC FJX-MJ ........................................................347

QLH adaptors 348

BSP MBSPP-FQLH ...........................................350BSP MBSPPBKHD-FQLH ................................350DIN MMOR-FQLH .............................................351SAE MB-FQLH ..................................................351

THE WORLD OF TUBE FITTINGS 352

Innovation: NanoProtect™ ................................. 354

Tube fittings selection table .............................. 356

Pipe Screw Joints 364

A Male stud couplings ................................. 366A Male stud coupling BSP ................................366A Male stud coupling metric ............................368A Male stud coupling BSP WD .........................369A Male stud coupling metric WD .....................370A Male stud coupling NPT ................................371AP Male stud couplings BSP taper ..................372A Male stud coupling metric O-ring ................373A Male stud coupling UNF/UN O-ring .............374

B Male stud elbows ..................................... 375B Male stud elbow BSP taper ..........................375B Male stud elbow metric taper ......................376B Male stud elbow NPT ....................................377

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INTEGRATED FLUID POWER SOLUTIONS

C Male stud branch tees .............................. 378C Male stud branch tee BSP taper ..................378C Male stud branch tee metric taper ..............379C Male stud branch tee NPT ............................380

D Male stud run tees ................................... 381D Male stud run tee BSP taper ........................381D Male stud run tee metric taper ....................382D Male stud run tee NPT..................................383

E Straight couplings .................................... 384

ER Straight reducing couplings ................... 385

F Equal elbows ............................................ 386

G Equal tees ................................................ 387

GR Tee reducers .......................................... 388

H Equal crosses ........................................... 390

K Straight bulkhead connections ................. 391

L Bulkhead elbow connections .................... 392

N Welding bulkhead connections ................ 393

V Welding bosses......................................... 394

BS Welding elbows ...................................... 395

Couplings 396

Banjo coupling ............................................. 398SBD Banjo coupling ...................................... 398

SBD Banjo coupling BSP ..............................398SBD Banjo coupling metric ..........................399SBD Banjo coupling components BSP ........400SBD Banjo coupling components metric ....401

SB Banjo coupling choke-free ...................... 402SB Banjo coupling choke-free BSP .............402SB Banjo coupling choke-free metric .........403

SBE Banjo coupling high pressure ............... 404SBE Banjo coupling high pressure BSP DKA ....404SBE Banjo coupling high pressure BSP EDE ....405SBE Banjo coupling high pressure BSP KDE ....406SBE Banjo coupling high pressure metric DKA ...407SBE Banjo coupling high pressure metric EDE ...408SBE Banjo coupling high pressure metric KDE ...409

SGE T swiveling screw fitting high pressure ... 410SGE T swiveling screw fitting high pressure BSP DKA ...............................410SGE T swiveling screw fitting high pressure BSP EDE ................................411

SGE T swiveling screw fitting high pressure metric DKA ............................412SGE T swiveling screw fitting high pressure metric EDE ............................413

Adjustable coupling ..................................... 414VB Adjustable elbow .........................................414VC Adjustable branch tee ................................415VD Adjustable barrel tee .................................416VBDKO Adjustable male stud elbow ................417BFDKO Adjustable 45° elbow ..........................418VCDKO Adjustable equal tee ............................419VDDKO Adjustable male stud tee-stud barrel ....420

Standpipe coupling ...................................... 421VA Stud standpipe coupling .......................... 421

VA Stud standpipe coupling BSP..................421VA Stud standpipe coupling metric ..............422VA Stud standpipe coupling NPT .................423

VADKO Stud standpipe adaptor .................... 424VADKO Stud standpipe adaptor BSP ...........424VADKO Stud standpipe adaptor metric ........425VADKO Stud standpipe adaptor NPT ...........426

Straight coupling and reducer ..................... 427EDKO Straight coupling taper ..........................427EDKOR Straight reducer coupling taper .........428

Adjustable locknut coupling ........................ 430BE Adjustable locknut elbow ........................ 430

BE Adjustable locknut elbow metric ...........430BE Adjustable locknut elbow UNF/UN ........431BE Adjustable locknut elbow BSP RR .........432BE Adjustable locknut elbow metric RR......433

BFE Adjustable 45° locknut elbow................ 434BFE Adjustable 45° locknut elbow metric ....434BFE Adjustable 45° locknut elbow UNF/UN ....435BFE Adjustable 45° locknut elbow BSP RR .....436BFE Adjustable 45° locknut elbow metric RR ..437

CE Adjustable locknut branch tee................. 438CE Adjustable locknut branch tee metric .....438CE Adjustable locknut branch tee UNF/UN ....439CE Adjustable locknut branch tee BSP RR ....440CE Adjustable locknut branch tee metric RR ...441

DE Adjustable locknut run tee ...................... 442DE Adjustable locknut run tee metric .........442DE Adjustable locknut run tee UNF/UN ......443DE Adjustable locknut run tee BSP RR .......444DE Adjustable locknut run tee metric RR .....445

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Pipe connections 446

Gauge Couplings ......................................... 448O Gauge coupling BSP .....................................448VODKO Gauge coupling with taper ..................449

Female stud couplings ................................ 450AI Female stud coupling BSP ..........................450AI Female stud coupling metric .......................451

Reducing adaptors ...................................... 452RI Reducing adaptor .........................................452RI Reducing adaptor with captive seal ............453

Reducing connections .................................. 454RL Reducing connection ..................................454RS Reducing connection ..................................455RLDKO Reducing connection with taper .........456RSDKO Reducing connection with taper .........457

Valves 458

Non-return valves with cone ....................... 460Non-return valves – Introduction .....................460RD Non-return valves.......................................461RV Non-return valves BSP ...............................462RV Non-return valves metric ...........................463RZ Non-return valves BSP ...............................464RZ Non-return valves metric ...........................465RF Non-return valves .......................................466RVS Inside parts non-return valves .................466

Ball check valves ......................................... 467ARVA Ball check valves ....................................467ARVV Ball check valves ....................................467

Single Parts 468

Cutting Ring................................................. 470DS Cutting ring .................................................470DSW Cutting ring ..............................................471

Nut .............................................................. 472M Lock nut ........................................................472UES Internal coupling nut ................................473GM Counter nut ................................................473

Plug ............................................................. 474VSCH Blanking plug .........................................474VSCHK Standpipe end plug ..............................475STO Blanking plug ............................................476

Sealing Ring ................................................ 477DKA/DKAD Seal edge ring ....................... 477-478DKI Seal edge ring for gauge coupling ............479WD Captive seal ................................................479TR Sealing ring .................................................480KDE Retaining ring ...........................................481EDE Retaining ring ...........................................482

VSH Support Sleeve ..................................... 483

Welding Nipple-Pipe Screw Joints 484

Welding nipples ........................................... 486SNO Welding nipple with O-ring seal ..............486SNR Welding nipple reducer ............................487

Welding type screw joints ............................ 488SNO-V Welding type screw joint ......................488SNO-A order example screw joint ...................489

Flare Couplings 490

ABO Flare connection parts ......................... 492Flare connection parts .....................................492ABO-A order example screw joint ...................494

Control System 496

CST connect test system with pin lock 400 bar ... 498CST system introduction ..................................498CST connect test system with pin lock ............499CST pressure gauge fitting with pin lock ........499CST test coupling for cutting ring connection E .....500CST test coupling for cutting ring connection S .....501

CSH test coupling with screw lock 630 bar .... 502CSH system introduction .................................502CSH test coupling with screw lock ..................503CSH test coupling for cutting ring connection E .....504CSH test coupling for cutting ring connection S .....505CSH direct gauge adaptor ................................506CSH gauge adaptor ..........................................506CSH reducing fitting .........................................507CSH bulkhead coupling A ................................507CSH bulkhead coupling B ................................507CSH thread type adaptor A ..............................508CSH thread type adaptor B ..............................508CSH welding adaptor ........................................508

CSS test coupling with screw lock 630 bar .....509CSS system introduction ..................................509CSS test coupling with screw lock ...................510

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CSS test coupling for cutting ring connection E ......511CSS test coupling for cutting ring connection S ......512CSS direct gauge adaptor ................................512CSS gauge adaptor ...........................................513CSS reducing fitting .........................................513CSS bulkhead coupling A .................................514CSS bulkhead coupling B .................................514CSS thread type adaptor A ...............................515CSS thread type adaptor B ...............................515CSS welding adaptor ........................................515

CSHK test coupling with screw lock 630 bar .....516CSHK system introduction ...............................516CSHK test coupling with screw lock ................517CSHK test coupling for cutting ring connection E ...518CSHK test coupling for cutting ring connection S ...519

Pressure test kit .......................................... 520

Pressure gauge ........................................... 521CMM pressure gauge .......................................521Adjustable gauge fitting ...................................521

Hose connector ........................................... 522Hose order description ....................................522Hose connector ................................................522

Hose fitting .................................................. 523Hose fitting for control system ..................... 523

Hose fitting type HS ......................................523Hose fitting type 12 .......................................523 Hose fitting type 0 .........................................523Hose fitting type T connect ...........................523Hose fitting type M ........................................524Hose fitting type W ........................................524Hose fitting type N ........................................524Hose fitting type A ........................................525Hose fitting type S.........................................525Hose fitting type S90° ...................................525Hose fitting type K ........................................526Hose fitting type R ........................................526Hose fitting type L .........................................526Hose fitting type G ........................................527Hose fitting type F .........................................527Hose fitting type C ........................................527Hose fitting type J .........................................528Hose fitting type D ........................................528Hose fitting type Q ........................................528Hose fitting type B ........................................529Hose fitting type U ........................................529Hose fitting type UR ......................................529Hose fitting type E ........................................530

Hose fitting type ER ......................................530Hose fitting type P ........................................530Hose fitting type H ........................................531Hose fitting type T .........................................531Hose fitting type V .........................................531

THE WORLD OF ASSEMBLY MACHINERY 532

Innovation: EMB-FS® connection technology .... 534

Cutting Ring Assembly & Flaring Machinery .... 537Opticam 34 Cutting Ring Assembly Machine .....537VM Pre-Assembly Bodies .................................538UP 642 SRA Unipress Cutting Ring Pre-Assembly Machine ....................................539UP/M Unipress Cutting Ring Assembly ...........539UP 3 Unipress Cutting Ring Assembly & Flaring Machine ...............................................540

Tube End Forming & Tube Manipulation Machinery ..................... 541

FS 93 Tube Forming Machine ..........................541Mobilpress PB 642 Tube Bending Machine .....543RBV 6/18 Tube Bending Device ........................544

Cutting machines ........................................ 545Unicut TC 080 Metal Saw .................................545MKX 40 Hose Cutter .........................................546MKX 30 Hose Cutter .........................................547MKX 25 Hose Cutter .........................................548MKX suction unit ..............................................548

Crimping machines ..................................... 549MCX 50 ..............................................................550MCX 30 ..............................................................551MCX 25 ..............................................................552MCX 20 ..............................................................553MC 1001 ............................................................553

Die Selection Matrix ...................................... 554

Accessories ................................................... 556

Ancillaries ................................................... 557Optigrat OG 642 Tube Deburring Machine ......557TC 1036 S Uniclean Tube Rinsing Machine .....557MSX Hose Assembly Marking machine ...........558Push-on tool .....................................................558MegaCrimp® insertion tool ..............................558Hose perforator ................................................559Rotational table ................................................559

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THE WORLD OF GUARDS 560

Innovation: LifeGuard® Line-of-sight sleeving system ................................................. 562

LifeGuard® 4000 ................................................ 564

HG Nylon Sleeve ................................................ 566

Round steel spring guard .................................. 568

Flat armour guard ............................................. 570

Thermoplastic armour guard ............................ 572

ENGINEERING AND TECHNICAL DATA 574

Selecting the correct hose 576

Hydraulic hose assembly and industrial hose selection criteria ..............................................576Hose size selection nomogram .......................578Material to be conveyed ...................................579Hydraulic system pressure drop ......................580

Selecting the correct coupling 582

Coupling selection criteria ...............................582Coupling identification .....................................583Easy identification of metric couplings ...........592Coupling / adaptor thread identification .........593Thread size identification guide .......................594

Hose assembly selection and installation 598

Selecting the correct tube fitting 603

Gates-EMB DS Ring - characteristics .............603Gates-EMB DSW Ring - characteristics ..........603Cutting ring fittings - assembly with VM adaptor ....604Cutting ring couplings - assembly...................606Adjustable couplings with Locknut - assembly ....608Gates-EMB cutting ring type pipe screw joints ....609Stud threads and ports for pipe couplings ......612Tightening torques MA for studs .....................616Pipes - dimensions and characteristics ..........617Table for the application of reinforcing sleeves .....618Port connections and seals for test couplings ......619Test hoses technical data .................................620Reducing couplings - examples .......................620Welding nipple type screw joints - technique .....622Welding nipple type screw joints - assembly ......622Flare coupling DIN 24° - characteristics ........623

Flare coupling DIN 24° - assembly .................624Flare coupling DIN 24° - tube dimension .......626

Conversion tables .............................................. 630

Product index 632

Warning 670

E2/50080

HEADQUARTERS BELGIUM

GATES EUROPE BVBAKorte Keppestraat 21/51

9320 Erembodegem

T (32) 53 76 27 11 / F (32) 53 76 27 93

CZECH REPUBLIC

GATES HYDRAULICS S.R.O.B.P. 37Detmarovická 409/173301 Karviná - Stare MestoT (420) 597 467 611 / F (420) 597 467 612

FRANCE

GATES SERVICE CENTER S.A.S.21 bvd Monge B.P. 1469881 Meyzieu CedexT (33) 4 72 45 12 12 / F (33) 4 72 02 85 24

GERMANYGATES EMBEifeler Maschinenbau GmbHKolumbusstraße 5453881 EuskirchenT (49) 2251 1256 0 / F (49) 2251 1256 400

UNITED KINGDOM

GATES HYDRAULICS5 Alpha DriveEaton SoconSt Neots, CambridgeshirePE19 8JJT (44) 1480 40 23 84 / F (44) 1480 40 23 50

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The manufacturers reserve the right to amend details where necessary. © Gates Corporation 2015 Printed in Belgium - 03/15.

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