producing green hydrogen – an insight from siemens · 2018. 5. 22. · oman solar forum muscat,...
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Producing Green Hydrogen – An Insight from Siemens
Oman Solar ForumMuscat, May 2nd 2018
Claudia Vergueiro MasseiChief Executive OfficerSiemens Oman LLC
siemens.com/silyzer© Siemens AG 2018
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To decarbonize the global economy by 2100, we need to takefurther measures to current renewable energy installations
467415
350304272
22218315012094
+20%
20162007 2011
296
225177
139102
714023159
+47%
20162007 2011
Global Wind Installations (GW)1
Global Solar PV Installations (GW)1
323232323130292929+1.4%
2007 20152011
Global CO2 Emissions (Gt)2
Renewables installation increase…… but CO2 emissions stagnate
Sources: 1) IRENA, Renewable Capacity Statistics 2017; 2) IEA
Renewables integration; Decarbonization of every industry; Changes in legislation
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Utilizing hydrogen could be part of the solution, given its multi-functionality and employability in Industry, Mobility and Energy
Hydrogen for ammoniaproduction, petroleum refinement,metal production, flat glass, etc.
Hydrogen as alternative fuel or asfeedstock for synthetic fuels (e.g.methanol)
Hydrogen blending (gas grid)Remote energy supply/Off-grid
Photovoltaic
Wind power
Industry
Mobility
Energy
Exports for differentapplications
H2 generation
O2H2
Volatile electricitygeneration
Gridintegration Conversion/ storage Applications
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Global H2 supply …
• Main share of production is captive (68%) 1), i.e., hydrogenproduced and consumed in-house for producing otherproducts
• Three main technologies to produce H2:
44 Mio t ofhydrogengloballyin 2016 4)
However, not all hydrogen production methods are carbon-free; infact, about 95% of its current production emits high levels of CO2
~50%
~45%
~5% Electrolysis & others 1)
• Utilize electricity to split water into hydrogenand oxygen
Source: 1) Freedonia; 2) Hydrogen Generators GIA; 3) Navigant; 4) CertifHY
Steam Methane Reforming (SMR) 2)
• Synthesis from steam and natural gas,today most economic method
Coal gasification / partial oxidation• Produced as part of, e.g., chemical
processes in refineries
Electrolysis is a CO2 neutral production method for hydrogen
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… meets global H2 demand
Hydrogen market is divided in three sectors with industrybeing by far largest one
Global H2 supply …
• Main share of production is captive (68%) 1), i.e., hydrogenproduced and consumed in-house for producing otherproducts
• Three main technologies to produce H2:
44 Mio t ofhydrogengloballyin 2016 4)
Moreover, there is a high concentration of industrial uses giventhe immaturity of mobility and energy applications
~50%
~45%
~5%
90%
9%
1%
Electrolysis & others 1)
• Utilize electricity to split water into hydrogenand oxygen
Mobility 3) 4)
• Expected growth by green H2• Penetration of fuel cell vehicles and
synfuels are key drivers
Energy 3) 4)
• Expected growth due to need for storage ofcurtailed renewables
Industry 4)
• Includes chemical, refineries, metalprocessing and others
• Expected growth due to CO2 emissionsregulations
Source: 1) Freedonia; 2) Hydrogen Generators GIA; 3) Navigant; 4) CertifHY
Steam Methane Reforming (SMR) 2)
• Synthesis from steam and natural gas,today most economic method
Coal gasification / partial oxidation• Produced as part of, e.g., chemical
processes in refineries
Electrolysis is a CO2 neutral production method for hydrogen
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O2
H2
• Electrodes are attached on both sides of the protonexchange membrane
• Proton exchange membrane is a polymer electrolyte
• Proton exchange membrane acts as separator toprevent mixing of the gas products and insulates theelectrodes
Electrolysis can be performed through alkaline electrolysers orthrough Proton Exchange Membrane (PEM)
• Electrolyte solution produces mobile ions
• Electrical potential applied across electrodes
• Each electrode attracts ions of opposite charge.Positively charged ions (cations) move to electron-providing (negative) cathode. Negatively charged ions(anions) move to electron-extracting (positive) anode.Electrons flow through the external circuit.
ALKALINE ELECTROLYSER PROTON EXCHANGE MEMBRANE
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Why a Proton Exchange Membrane (PEM) electrolyzer system?
PEM = Proton Exchange Membrane
PEM is responsive and flexible
• Fast start-up /shut-down(direct coupling to renewable)
• Extended dynamic operatingrange (>=10%/second)
• Highest operational flexibility(5% - 100%)
• Black start capability
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Why a Proton Exchange Membrane (PEM) electrolyzer system?
PEM = Proton Exchange Membrane; SMR = Steam Methane Reforming
PEM is clean by nature
• No CO2 emissions – unlike SMR,which emits 8-10 kg CO2 for each kgof hydrogen
• Highest hydrogen purity >99.9%• No aggressive chemical electrolyte
(e.g. KOH in alkaline systems)• Only water, hydrogen and oxygen in
the system
PEM is responsive and flexible
• Fast start-up /shut-down(direct coupling to renewable)
• Extended dynamic operatingrange (>=10%/second)
• Highest operational flexibility(5% - 100%)
• Black start capability
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Why a Proton Exchange Membrane (PEM) electrolyzer system?
PEM is competitive
• Competitive hydrogen price per kgat green electricity prices below4 ct/kWh
• Small footprint (compared toalkaline systems)
• Maintenance-free stack andsignificantly lower OPEX (comparedto alkaline systems)
PEM = Proton Exchange Membrane; SMR = Steam Methane Reforming; OPEX = Operational Expenses
PEM is clean by nature
• No CO2 emissions – unlike SMR,which emits 8-10 kg CO2 for each kgof hydrogen
• Highest hydrogen purity >99.9%• No aggressive chemical electrolyte
(e.g. KOH in alkaline systems)• Only water, hydrogen and oxygen in
the system
PEM is responsive and flexible
• Fast start-up /shut-down(direct coupling to renewable)
• Extended dynamic operatingrange (>=10%/second)
• Highest operational flexibility(5% - 100%)
• Black start capability
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A big concern related to hydrogen regards safety in its handling;however, data shows those are merely negative rumors
Hydrogen is a dangerousgas and very explosive
• Hydrogen is shipped since decades in large amounts by trucks and shipswithout critical incidents
Hydrogen is a very smallmolecule and materialdiffusion/ leaking is acritical issue
Fuel cell cars aredangerous because ofthe explosion potential ofthe compressedhydrogen tank
• Car manufactures undertake exhaustive crash and explosion tests of hydrogen tanksto ensure a top level of safety
• Steel pipes allow a proper handling of up to 1,000 bar without significantdiffusion/ leaking of hydrogen
Mythos Fact
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Different storage technologies suit specific applications –Hydrogen is best for large scale and long term energy storage
1) such as Ammonia, Methanol or others; 2) Compressed Air Energy Storage; 3) Li-Ion, NaS, Lead Acid, etc.
Duration
Hydrogen & derived chemicals1)
Flywheel storage(< 1MW Flywheel, up to 100 MW Turbines)
Supercapacitor
Flow-Batteries Pumped
HydroCAES2)
Min
utes
Seco
nds
Hou
rsW
eeks
1 kWPower
100 kW 1 MW 10 MW 100 MW 1,000 MW
Batteries3)
Day
s
Technology
MechanicalElectrical
Electrochemical
ChemicalThermal
Hydrogen can bestored
cost-effectivelyon a large scale
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Large scale is also relative and different storage techniques canbe employed depending on the desired power capacity
• Volume: 10 – 100 m³• Pressure: 18 – 40 bar• Costs: ~ 20 € / kWh th
• Regions without suitable geological conditions• Austenite steel stable against H2 embrittlement• Costs: ~ 2 € / kWh th
Steel vessels (MWh range) Connected pipeline gas tubes (GWh range) Salt caverns (TWh range)
• Size: 0.5 – 1 Mio m³• Depth: 600 – 2.000 m• Pressure: 60 – 200 bar• Costs: ~ 0.20 € / kWh th
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Silyzer 200: a technical overview of the Siemens megawatt rangeelectrolyzer
20kgHydrogen production perhour
60kWhSpecific energyconsumption for 1 kghydrogen
5MWWorld’s largest operatingPEM electrolyzer system inHamburg, Germany
1.25MWRated stack capacity,peak power 2 MW
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2018 – 2023+
The Silyzer portfolio scales up by factor 10 every 4-5 years, drivenby market demand and co-development with our customers
2011 – 2015
2015 – 2018
>2030
Silyzer 100100 – 300 kW
Lab-scale
Silyzer 300>10 MW class
Sales release April 2018
>1,000 MWFirst investigationsin cooperation withchemical industryNext generation
Silyzer >100 MWUnder development
Silyzer 2001 MW class
Silyzer portfolio roadmap
Reduction of H2 productioncost (€/kg H2)
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The story will not end with the Silyzer 200 and Silyzer 300…… we are aiming at more than 100 MW
Steel Industry
2030
Europe Chemical Industry
India
2050
2025
Canada
Australia
Middle EastSunbelt South America
Energy exportvia Ammonia
FuelsFertilizer
RefineriesStorage Solutions
for Renewables
Mining
Process Industry2020
Favorable conditions forrenewable (cheap electricity)
Legislation and politicalsupporting clean hydrogen
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