processtemplates
DESCRIPTION
ProcessTemplates. ProcessTemplates. All Processes have repeatable events. Batches, Operations, Phases Day, Week, Month Turbine Start-ups Product or Grade Changes Hourly Load Schedules Tests. Measures and Monitors Process Repeatability Uses PI, PI Batch and the PI Module Database. - PowerPoint PPT PresentationTRANSCRIPT
ProcessTemplates
ProcessTemplates
ProcessTemplates
ProcessTemplates
All Processes have repeatable events
Batches, Operations, Phases
Day, Week, Month
Turbine Start-ups
Product or Grade Changes
Hourly Load Schedules
Tests
Measures and Monitors Process Repeatability
Uses PI, PI Batch and the PI Module Database
ProcessTemplates
ProcessTemplate Manager
Client tool to Build Templates and Measure Repeatability
ProcessTemplates
ProcessTemplate Manager
Histogram displays distribution of values relative to Batches
ProcessTemplates
ProcessTemplate Manager
SQC Chart displays process values relative to Batches
ProcessTemplates
ProcessTemplate Manager
Export Templates to PI Module Database
ProcessTemplates
ProcessTemplate Monitor
Monitor Processes against stored Templates
ProcessTemplates
ProcessTemplate Monitor
Create a Monitor to compare Processes against stored Templates
Select Template
ProcessTemplates
ProcessTemplate Monitor
Specify the Unit to Monitor and the Product for which it applies
ProcessTemplates
ProcessTemplate Monitor
Processes that violate a given Template are alarmed with a PI Tag
The “As-Monitored” Templateis optionally stored in PI Tags
ProcessTemplates
ProcessTemplate Add-In
Add-In to ProcessBook that Presents Templates as Data Sets
ProcessTemplates
ProcessTemplate Add-In
Templates are plotted into the future against current operating conditions.
Alarm when processviolates template
ProcessTemplates
ProcessTemplate Add-In
An Active X Server allows Templates to be updated in real time.
Measure Generator Performance with dynamic Load Schedules
ProcessTemplates
ProcessTemplate Add-In
Grade changes can be monitored
ProcessTemplates
New Features
• Sub Batch Support
• Template Groupings
• Time into Template
• RMS
ProcessTemplates
Key Benefits
•Reduce Cycle Times
•Reduce Product Variability
•Identify Process Bottlenecks
•Improve Product Quality
•Raise real-time alarms on non-linear limits
•Notify when events do not conform to schedule
•Increase repeatability of turbine start-ups
•Buy or sell power on the spot market by comparing power generation to Load Schedules
ProcessTemplates
ProcessTemplates
“ProcessTemplate Manager is the most intuitive batch analytical software I have seen...”
Raj Bhadauria, AOC
ProcessTemplates
“PI and PI Batch was used to reduce the cycle times of our batches by 40% and saved $5 million in two years…”
Barry MacGregor, Dow Corning Corporation