process tracking computerway food systems. plant floor tracking system real time traceability...
TRANSCRIPT
Process Tracking
Computerway Food Systems
• Plant Floor Tracking System
• Real Time Traceability
• Capabilities: receiving, maintaining recipes, batch tracking
Overview
• Receiving control
• ERP & accounting system integration
• Web-based technology
• Improves plant efficiency
• Modular system
Benefits
Process Tracking Hardware
Office-Based Equipment In-Plant Equipment
PC Users
Real-Time
Real-Time
Acco
untin
g or
ERP
Syst
ems
Serv
er
HMI Touch Terminals Printers
RF Scanners
Touchscreen PC’s
Raw Cooler InventoryDry Goods Inventory
Products Received and Inventoried
Moved onto Plant Floor
Plant Floor - P6 HMI’s
How Process Tracking Works
Process #1 Process #2 Process #3 Process #4
Receiving Product
Product Received on ASN to be cross
docked and shipped in R6
Process Tracking creates unique “BLOX” labels for all inbound
products.
Receiving Product with PT
BLOX Examples
A “BLOX” can be any quantity of material used in the manufacturing process.
Liquids
Raw Material (Combos) Raw Material (Cases)
Dry Materials
• Receipt of all inbound products against a Purchase Order
• Real-time record of all inbound products (includes dry goods, raw material and packaging materials)
• Discrepancy reports of expected vs. actual receipts
1. Receiving Module
On screen instructions
User Options
Selected Manifest Information
Product information on Manifest
Manifest number corresponds with a PO
Line Item, Product Code and Description
Quantity Received
Receiving Information
Verify Receipt Information
Print Blox Label
Receiving Report
• Move products in and out of inventory locations
• Real-time inventory reporting
• Age Verification
2. Inventory Module
Inventory Age Report
• Recipe Maintenance
• Batch Scheduling Capabilities
• Data Collection Points
3. Tracking Module
Allocation & Put-In of BLOX
BLOX can be allocated to the “Stations” or “Processes” where they will be used using RF scanners
Data
Materials
Features
• Management Report– Production Planning– Batch Tracker– Yield & Recall
• HMI Features– Messaging