process expert system 4

Process Expert System 4.3Selection Guide

INTRODUCTION

PROCESS EXPERT SYSTEM KEY FEATURES

ARCHITECTURESOVERVIEW

PROCESS EXPERT SYSTEM

CONFIGURATION: EXAMPLES

UPDATING PES FROM V4.2 TO V4.3

TABLE OF CONTENTS

PROCESS EXPERT SYSTEM LIBRARIES

MANAGING LICENSES

HARDWARE REQUIREMENTS

TO RUN PROCESS EXPERT SYSTEM

ORDERING PROCESS EXPERT

SYSTEM

INDUSTRIAL PC FOR PROCESS EXPERT

SYSTEM

SERVICE SUPPORT ASSOCIATED WITH PROCESS EXPERT

SYSTEM

AUTOMATION PLATFORMS

SELECTION GUIDE

LIST OF REFERENCES

©2017 Schneider Electric. All Rights Reserved.

Schneider Electric Industries SAS

Head Office35, rue Joseph Monier - CS 30323F92506 Rueil-Malmaison CedexFRANCEwww.schneider-electric.com

Table of Contents

Introduction 7

1.1 Description 7

1.2 Process Expert System is a key pillar of the EcoStruxure Platform 7

1.3 Process Expert System Overview 8

Process Expert System Key Features 9

2.1 Engineering 9

2.2 Operation and Maintenance 10

2.3 Process Expert System capabilities in some key numbers 12

Architectures Overview 13

3.1 System Presentation 13 3.1.1 System deployed on site 13 3.1.2 Licensing for Process Expert System infrastructure deployed on site 14 3.1.2 .1 Non-redundant Configuration: how to define the licenses to be ordered 15 3.1.2 .2 Redundant Configuration: how to define the licenses to be ordered 17 3.1.3 System deployed on site: very small "all-in-one" configuration 19 3.1.4 Engineering 20 3.1.5 Process Expert System for Educational entities 23 3.1.6 Promotion 23 3.1.7 Licensing Windows embedded in the virtual machines 24 3.1.7 .1 Installation rules for the virtual machines in a Process Expert System configuration 24 3.1.7 .2 Licensing Windows in the virtual machines 26

Process Expert System Configuration: Examples 27

4.1 Example 1 27 4.1.1 Configuration without redundancy of Operation Servers 27 4.1.2 Configuration with redundancy of Operation Servers 29 4.1.3 Installation and licensing the virtual machines 30

4.2 Example 2 31 4.2.1 Configuration without redundancy of Operation Servers 31 4.2.2 Configuration with redundancy of Operation Servers 33

4.2.3 Installation and licensing the virtual machines 34

4.3 Example 3 35 4.3.1 Large configuration with many servers and clients 35 4.3.2 Installation and licensing the virtual machines 38

4.4 Example 4 39 4.4.1 Extension of an existing application 39 4.4.2 Installation and licensing the virtual machines 41

Updating PES from V4.2 to V4.3 42

5.1 Overview 42

5.2 How to select the update part numbers? 42

List of References 43

6.1 List of References 43

Process Expert System Libraries 45

7.1 Introduction 45

7.2 Global templates libraries 46 7.2.1 Four main categories of templates 46 7.2.2 Configuration to edit and create instances of templates 49

7.3 Advanced Process Control Library 49 7.3.1 Presentation 49 7.3.2 Reference 51

7.4 Energy Management Library 51 7.4.1 Presentation 51 7.4.2 Reference 53

7.5 Mining, Metals and Minerals Library 53 7.5.1 Presentation 53 7.5.2 Reference 55

7.6 Cement Library 55 7.6.1 Presentation 55 7.6.2 Reference 56

7.7 Mining Library 56 7.7.1 Presentation 56 7.7.2 Reference 57

7.8 Liquid Food Library 57 7.8.1 Presentation 57 7.8.2 Reference 59

7.9 Water and Waste Water Library 597.9.1 Presentation 59 7.9.2 Reference 60

Table of Contents

Managing Licenses 61

8.1 Activation of a license 61

8.2 Management of licenses with the Software Licensing Portal 61

Hardware requirements to run Process Expert System 63

Service Support associated with Process Expert System 65

10.1 Introduction 65

10.2 Service Support definition 66

10.3 Contents of the Support Services 67

10.4 Support fees calculation 68

10.4.1 Table of units (quantity) for each license 69 10.4.2 List of references for Support Service 70 10.4.3 Quote the Support fees - example 70

Ordering Process Expert System 71

11.1 Software licenses 71

11.2 Ordering physical products 72

11.3 Ordering the Support for PES 72

Industrial PC for Process Expert System 73

12.1 Introduction 73

12.2 Offer description 74 12.2.1 Selection guide of Magelis Rack PC 74

Automation Platforms selection guide 75

13.1 Overview 75

13.2 Modicon M580 automation platform 75 13.2.1 General presentation 75 13.2.2 Architectures 81 13.2.2.1 Overview 81 13.2.2.2 Examples of architectures 82 13.2.2.3 I/O architectures 85 13.2.3 Modicon M580 processors 87 13.2.4 Communication, integrated ports and modules 89

13.3 Modicon Quantum automation platform 92 13.3.1 Architectures 92 13.3.2 Modicon Quantum processors 95 13.3.3 Power supply modules 97 13.3.4 Discrete I/O modules: DC inputs 99

13.3.5 Discrete I/O modules: AC inputs 101 13.3.6 Discrete I/O modules: DC and relay outputs 103 13.3.7 Discrete I/O modules: AC outputs 105 13.3.8 Analog I/O modules: Current/voltage, temperature probe, thermocouple inputs 109 13.3.9 Analog I/O modules: Current/voltage outputs, mixed I/O 111

13.3.10 Counter and special-purpose modules 113 13.3.11 Networks and buses 115 13.3.12 EtherNet/IP and Modbus/TCP: Module communication capability and performance 119

13.4 Modicon M340 automation platform 121 13.4.1 Architectures 121 13.4.2 Modicon M340 processors 123 13.4.3 Communication, integrated ports and modules 125

13.5 Modicon X80 I/O platform 129 13.5.1 Overview 129 13.5.2 Power supply modules 130 13.5.3 Product compatibility according to the network architecture 131 13.5.4 Discrete I/O modules: Input modules 135

13.5.5 Discrete I/O modules: Input modules and mixed I/O modules 137 13.5.6 Discrete I/O modules: Output modules 139 13.5.7 Analog I/O modules: Input modules 141 13.5.8 Analog I/O modules: Output modules and mixed I/O modules 143 13.5.9 HART analog I/O modules 145 13.5.10 Communication, integrated ports and modules 147

13.6 Modicon STB distributed I/O solution 149

13.7 Profibus Remote Master 150

13.8 Connection Interfaces 151 13.8.1 Modicon Telefast ABE7 pre-wired system discrete input and/or output sub-bases 151 13.8.2 Modicon Telefast ABE7 pre-wired system discrete input and output sub-bases 153 13.8.3 Modicon Telefast ABE7 pre-wired system analog and application-specific sub-bases 155

13.9 List of unsupported modules in PES architectures 157

13.9.1 M580 automation platform 157

13.9.2 Quantum automation platform 157

13.9.3 M340 automation platform 158

Table of Figures

Figure 1: Positioning of PES within the EcoStruxure architecture 8

Figure 2: The Object Model based on facets that give several point of view 9

Figure 3: Navigation using the Application Manager to speed up diagnostics 11

Figure 4: PES infrastructure deployed on site 14

Figure 5: Non-redundant configuration: PES licenses deployed on site 15

Figure 6: Redundant configuration: PES licenses deployed on site 17

Figure 7: Very small configuration: PES Mini 19

Figure 8: Examples of engineering configurations with a "Team"license 20

Figure 9: PES for Educational entities 23

Figure 10: Installation of virtual machines in PES infrastructure 25

Figure 11: Example 1 - PES configuration without redundancy of Operation Servers 28

Figure 12: Example 1 - PES configuration with redundancy of Operation Servers 29

Figure 13: Example 1 - Location of the virtual machines in PES configuration 31

Figure 14: Example 2 - PES configuration without redundancy of Operation Servers 32

Figure 15: Example 2 - PES configuration with redundancy of Operation Servers 33


Figure 17: Example 3 - PES large configuration with many servers and clients 36


Figure 19: Example 4 - PES before extension 39

Figure 20: Example 4 - PES after extension 40


Figure 22: PES General Purpose and Market/Application Libraries 45

Figure 23: GPL Library: signal processing / calculation 47

Table of Figures

Figure 24: GPL Library: process control 47

Figure 25: GPL Library: device control management / controller diagnostics 48

Figure 26: GPL Library: automation and generic devices 48

Figure 27: GPL Library: power and misc. devices 49

Figure 28: APC Library: example of use in a glass furnace 51

Figure 29: MM Library: route management 54

Figure 30: Mining Library: example of wet grinding mill 57

Figure 31: LFL Library: example of use (transfer in tanks) 58

Figure 32: Water Library: example of use (pumping station) 60

Figure 33: Software Licensing Portal on schneider-electric.com 62

Figure 34: Policy applicable to the software licenses 62

Figure 35: Maintenance and Support Services overview 65

Figure 36: Escalation process to manage customer requests 67

Figure 37: Access and services from the Support Portal 68

Figure 38: Ordering process for the PES licenses 71

Figure 39: The rack PC is located in the plant control room 73

Introduction

1.1 DescriptionProcess Expert System (PES) is the innovative process automation system from Schneider Electric. It brings together the best of the PLC/SCADA and DCS worlds to meet the demands of today’s production facilities while delivering on growing energy management requirements.

• PES offers integrated energy management features to deliver superior value throughout the lifecycle of a plant• PES also offered advanced process control and preventive maintenance capability to address to the growingdemandforimprovedoperationalefficiencyandsustainabilityintoday’smarket.• Thetightintegrationofthesystemensuresefficiencyfromdesignengineeringthroughtooperation– engineerscandeveloptheconfigurationfasterandmoreaccurately,operatorswillhavealldataattheir fingertipsforbetterinsightsandprocessoptimization,andmaintenanceteamscandiagnoseandsolve problems faster to reduce downtime• PEShelpsourcustomersmaketherightdecisionattherighttime,leadingtoincreaseduptimeforthe wholeplant,andamoreproductiveenterprise

1.2 Process Expert System is a key pillar of the EcoStruxure Platform

EcoStruxture Platform is Schneider Electric’s collaborative and integrated automation architecture for industrialandinfrastructureapplications.ItbringstogetherourTelemetry,PLC/SCADAandDCSofferingswithcompletelifecycleservicestohelpmakeyouroperationsmoreefficient.Frominitialdesigntomodernization,EcoStruxurePlatformtransparentlyconnectscontrol,operationandenterpriselevelsofyourbusiness.Alsocontributingtoyourenergyefficiencygoals,EcoStruxurePlatformhelpsyoumeasure,analyzeandimprovetheenergyconsumptionofyourprocesssoyoucanproduceefficientlywithminimumwaste,effortandcost.

EcoStruxurePlantisbuiltonanEthernetnetwork–it’sopenandflexiblearchitectureandnetworktopologiesoffertransparentaccesstotheinformationyouneed,fromtheplantflooruptotheenterpriselevel.Inaddition,itisakeybuildingblockofSchneiderElectric’scomprehensiveenergymanagementportfolio,EcoStruxure,andcomplementarytooursoftwaresuites.

AsoneofthethreepillarsoftheEcoStruxurePlatform,PESsharesthesekeyvalues.

Figure 1 shows an overview of an automation system. All elements that are located inside the dotted line arepartofPES.PEScoverstheneedsofanautomationsystemfromthefielddevicesallthewayuptothecontrolroom.Inaddition,PESisopensoothercomponentscanbeaddedtoti–eitherasdevices,othercontrollersorITlevelapplicationslikebatch,MES,historianorassetmanagement.


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Introduction

1.3 Process Expert System Overview

PESisbasedonthreekeyelements,allofwhicharedeliveredwithinasingleenvironmentthatintegratesallitskeyengineeringandoperationfunctionalities:

1. A system-wide, Ethernet based energy-aware architecture–transparentandstandardized Ethernettechnologyensuresconnectivity,flexibility,scalabilityandperformance

2. A powerful and scalable controller platform–PESsupportsarangeofcontrollerstomeet differentprocessneeds:thecontrollerplatformsaremodular,scalableandredundant,withtheabilityto addorremovehardwareonline.Inaddition,theysupportafullrangeofinputandoutputmodules,along withdedicatedcommunicationandfieldbusmodules,regulatorycontrol,sequencing,motorcontrol,power devices and instrumentation.

3. Integrated functionalities in a single environment–PESintegratesfunctionalitiesto efficientlymanageaprocessanditsenergyuseinasingleenvironmentforengineering,operationand maintenance.Thisincludesasingle,object-orienteddatabasetoengineerandmaintainsystemsmore quicklyandeasily,apowerfuloperationsandnavigationenvironmentforreal-timemonitoringandcontrol oftheplant,includingalarms,eventsandtrenddata,andstandardinterfaceswithhistorian,MESand other business systems for fast and easy information exchange.

Figure 1: Positioning of PES within the EcoStruxure Platform

Process Expert System Key Features

2.1 Engineering

PESimprovesefficiencythroughouttheengineeringphaseofaplant,acceleratingstart-upandminimizingprojectriskwithfivekeyfeatures:

1. Intuitive and modern user interface–PESembedsallthesoftwaretoolsneededtodesignaprocessapplication:• TheLibraryManagercontainsextensiveobjecttemplatesorganizedintolibraries• TheApplicationManagerdescribestheequivalentplanthierarchy• TheTopologyManagerdescribestheoveralltopologyofthesystem• TheProjectManagerdefinestheprojectthatrunsinthetopology

2.All-in-oneconfiguration–PESoffersanall-in-oneconfigurationfunctionality,allowingfastersystemdesignfromasinglepointofdataentry.ViatheApplicationManager,areplicationoftheapplicationcanbeseenasitisinreallife,usinganymodel,theISA88orISA95standards,oranyothermodelofchoice.Inaddition,thedesigncanbebasedonahierarchicalorganizationaccordingtotheP&IDdefinition,allowingeasierevolutionofthe installation.

3. Object model approach–anobjectiscomposedofdifferentfacetsthatcontaininternalinformationaboutthesoftwareparticipant.Thesefacetsofferdifferentpointsofviewofthesameobject.Interfacesallowconnectionsbetweenobjectinstances,enablingcollaborationbetweenthesoftwareparticipantsembeddedinPES,evenwhiletheyremainde-coupled.

Figure 2: The Object Model based on facets that give several point of view

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Figure 2shows(withtheexampleofapump)theconceptofobjectmodelling.Severalpointsofviewarerepresentedthroughthefacets:controlandthecommandofthepumpatthebottom,monitoringofthepumpthroughagraphicdisplayandfaceplateontop,andotherinformationsuchasalarms,datahistory,userguidesandsoon.Whenaninstanceofanobjectiscreated,allfacetsarecreatedaswell,alongwithallthelinksbetweenthosefacets.

4. Sustainable engineering–PESremainsadaptabletodifferentbusinessneedsateverystageoftheapplicationlifecycle.Theoriginaldesignoftheprocessapplicationcanbeadjustedatanytime,andthesystemwillexecutethemodificationsbypropagatingtherequiredchangesacrosstheplant.Modificationsofanobjectfacetcanbeappliedtoallobjectsortotheselectedinstancesonly.Systemlibrariessupportversioning,andthesystemalwaysverifiesanydiscrepancybetweentheobjectmodelanditsinstances.

5. Standard and reusable application data –PESincludesasetofobjectlibrariesthathelpkick-startthedesignprocess.Theready-to-uselibrariescanbemodifiedtoaddressspecificpreferences.Optionallibrariesfocusspecificallyonapplicationsfordifferentsegments,withembeddedexpertiselikeenergymanagementfunctionalitiestohelpwiththereductionofenergywasteatthesourceofoverconsumption.

2.2 Operation and Maintenance

PESprovidesaconsistentcontrolandoperationalinterfacewithareal-timeviewoftheprocess.ThesystemdeliversoperatorsallthedatatheyneedtomaketimelyandaccuratedecisionsandallthestandardDCSfunctionalitiesareavailableinthePESoperatorinterface,including:

1. Trending–trendsareaseamlesscombinationofreal-timeandhistoricaldata.Whenusersviewatrendpagetheycanmonitorthecurrentactivityasithappensandsimplyscrollbackthroughtimetoviewthetrendhistory. The distributed trending system handles a large number of variables without compromising system performanceordataintegrity.Operatorscanchoosefromaselectionofpre-configuredtrendpagesthatprovidecleardatarepresentationwithcustomizableviewsforquickandsimpletrendanalysis.

2. Advanced alarms and events–thePESalarmsystemisfastandreliable,providingdetailedinformationaboutthestatusoftheplant.Alarmsaredisplayedondedicatedalarmpages,withthemostrecentalarmsvisibleatalltimesinthealarmbanneroneverypage.Workinginconjunctionwiththecontroller,alarmsaretimestampedwithprecision.

3. From any operator station, monitor the process and identify the root cause of any disturbance–fromanyanimatedsymbolonthedisplaytheobjectfaceplatescanbedirectlyopened.Eachfaceplateprovidesthebasicobjectinformation(alsoindicatedbythestatusiconontheobject)alongwithawealthofotherdata,suchasmonitoringparameters,interlocks,alarmsandothers.Thisadvanceddiagnostic is performed through the Runtime Navigation Services.


Figure 3: Navigation using the Application Manager to speed up diagnostics

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2.3 Process Expert System capabilities in some key numbers

PES offers the capabilitiestoengineerandmonitorprocesseshavingthefollowingcharacteristics:• Engineering from one to ten engineering stations • Designofapplicationswith20000objectinstances,withoneobjectinstancemanagingacontrolmodule

• Configureatopologywith50controllerswithlocalandremoteracks;eachcontrollercanmanagedeviceson variousnetworksandfieldbusses(EthernetModbus/TCP,ModbusSerial,Profibus)

• Monitoringoftheprocessfrom20stationnodes

Architectures Overview

3.1 System Presentation

3.1.1 System deployed on site

ThePESarchitectureisfullyflexibleanditsinfrastructurecanbedeployedononesinglemachinethathostsalltheneededfunctions,oronasetofmultiplemachines.Thischoicewillbebasedmainlyonthesizeoftheproject,itstopologyandtheexpectedperformanceoftheapplication.ThefunctionsneededtoexecuteaPESprojectare:

1. PES System Server–thisserverhoststheglobaldatabaseandcentralizesandsynchronizesalltheinformationthroughoutthesysteminfrastructure.Theengineeringsoftwaretoconfigure,monitor,diagnoseandmaintain the deployed application is also embedded on the System Server. The engineering software suites areembeddedonavirtualmachine,whichisinstalledwiththePESSystemServer.ThereisonlyoneSystemServerforanyPESconfiguration.

2. PES Engineering Clients–theseclientshousealltheeditorsthatareneededtoconfigureandbuildtheproject.Oneengineeringclientcanbelocatedonthesameworkstationasthesystemserver,oronanotherworkstation.Itispossibletodistributeseveralengineeringclientsacrossworkstations,enablingengineerstoworkconcurrentlyondifferentapplicationsorevenonthesameapplicationlocatedonthesystemserver. 3. PES Operation Servers–theseserversofferasetofservicessuchasI/Oservers,alarmsservers,trendserversandreportservers.AminimumofoneOperationServerisrequiredwhendeployingaPESconfiguration.In order to improve the scalability and the performance of PES the Operation Servers can be split into several machines that can be stand alone or redundant. Each operation server embeds a local PES Operation Client. Inaddition,itispossibletosetuparedundantconfigurationofthePESOperationServerstoensurethemonitoring of the automation system at any time.

4. PES Operation Clients–thenumberofOperationClientsneededdependsonfromwheretheControlSystemApplicationismonitored,andhowmanyclientstationsarerequired.Therearetwotypesofoperationclients–theControlClientenablesmodificationstobemadelikesetpoints;theViewOnlyclientdoesn’tallowanykindofmodificationtobemadetotherunningsystem.BoththeControlandViewOnlyClientscanbeusedremotelyasWebClients.Inaddition,eachOperatorServerembedsalocalOperationClient,whichcanrunexclusivelyontheserver.PESOperationClientsisembeddedwithtwomainfunctionalities:supervisionservices and advanced diagnostics through the Runtime Navigation Services.

AllthesemachinesareinterconnectedthroughtheEthernetNetworkarchitecture(refertothefigure 4). To getaccesstothecontrollersfromtheEngineeringClient,theclientmustbeconnectedtothecontrolnetworkorgetaccessfromthesupervisionnetworktothecontrolnetworkthrougharouter.Toavoidconnectingalltheworkstationsonthesamenetwork,whichmayaffecttheresponsetime,thechoiceofkeepingtwoseparatenetworksistaken,withroutingcapabilitiesbetweennetworks.Forthisreason,allfiguresrepresentingarchitecturesincludearouterbetweenthenetworks.


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Figure 4: PES infrastructure deployed on site

3.1.2 Licensing for Process Expert System infrastructure deployed on site

All the software components that are described above require licenses to run permanently on site. Theselicensesarenotsystemsizedependent.ThescalabilityoftheinfrastructureismanagedthroughtheApplication License where one Application License is required for the overall PES infrastructure deployed on site. Managementoflicensesisdonebyoneormoreafloatinglicensemanagers,whichcanbelocatedonanymachine.Inmostcases,thelicenseserverislocatedonthesameworkstationasthePESSystemServerforanonredundantconfiguration,butanalternativeistoinstallitonadedicatedmachine.InthecaseofredundantOperationServers,thelicensesandtheOperationClientlicensesmustbeinstalledontheserverstoensuretheavailabilityofoneOperationServerandOperationClientatanytime,andtoavoidasinglepointoffailure. PESusesvirtualizationtechnologiestoprovidesomeofitsfunctionsandfeatures.However,fromauserperspective,thisiscompletedtransparently.DependingonthePESinfrastructure,oneormorevirtualmachinesneedtobeinstalledwithPESsoftwarecomponents.Thelocationontheworkstationsandthelicensingofthevirtual machines are covered in a later section within this chapter.


3.1.2 .1 Non-redundant Configuration: how to define the licenses to be ordered

Figure 5: Non-redundant configuration: PES licenses deployed on site

1.OnePESServerlicenseismandatory.OnlyoneisrequiredinaPESconfiguration.Itincludestheengineeringclientlicense.Theclientcanbeinstalledonthesameworkstationorremotelyonanothermachine.Licensetobeordered:EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC

2.Anoptionalextensionwithadditionalengineeringclientslicenses.Threepossibilitiesoflicenses,dependingonthenumberofseats(clients)tobeaddedintheconfiguration.Licensetobeordered:EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC EUSCLTCZZGPEZZ SW PE ENG CLIENT GROUP LIC EUSCLTCZZGPEZZSWPEENGCLIENTTEAMLIC

3. One PES Operation Server license is mandatory. Each Operation Server includes a local Operation Client license.DependingonthesystemsizeandtopologythesystemmayhavemorethanoneOperationServer.Licensetobeordered:EUSOPECZZSPEZZ SW PE OPER SERVER LIC

4. At least one PES Operation Client license is mandatory. The client embedded with the Operation Server licensecanbeused.Otherwise,addatleastonelicense,plusthenumberofotherlicensesrequiredforthe


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clientsinstalledthroughoutthesysteminfrastructure.Twokindsoflicensesareavailable:ControlClientorViewOnlyClient.BothcanbeusedasWebClients.ThePESOperationClientlicenseenablesthesupervisionservices and the Runtime Navigation Services.Licensestobeordered:EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC EUSVCCCZZSPEZZ SW PE VIEW CLIENT LIC

5.OneApplicationLicensemustbeorderedforthewholeconfiguration.Fivesizesareavailable,dependingontheautomationsystemsize.Thesizeisdefinedaccordingtothemaximumnumberofobjectinstancesthatcanbe included within the system.Possiblelicensestobeordered(oneofthesepossibilities):500 instances EUSAPPCZTSPEZZ SWPEAPPLLICEXTRASMALL1250 instances EUSAPPCZSSPEZZ SWPEAPPLLICSMALL3000 instances EUSAPPCZMSPEZZ SWPEAPPLLICMEDIUM7500 instances EUS APPCZLSPEZZ SW PE APPL LIC LARGE>7500 instances EUSAPPCZXSPEZZ SW PE APPL LIC EXTRA LARGE

Itispossibletoupgradetheapplicationlicenseinordertoincreasethenumberofobjectinstances.Possiblelicensestobeordered:500 to 1250 instances EUSAPPGZASPEZZSW PE UPG XS TO S APP LIC1250 to 3000 instances EUSAPPGZESPEZZSWPEUPGSTOMAPPLIC3000 to 7500 instances EUSAPPGZHSPEZZSWPEUPGMTOLAPPLIC7500 to >7500 instances EUSAPPGZKSPEZZSW PE UPG L TO XL APP LIC

Morethanonelicensemaybenecessarytoupgradetoalargersystem.Forexample:toupgradefrom500instancesto3000instances,twolicensesmustbeordered:EUSAPPGZASPEZZ SW PE UPG XS TO S APP LICEUSAPPGZESPEZZSWPEUPGSTOMAPPLIC


1.OnePESServerlicenseismandatory.OnlyoneisrequiredinaPESconfiguration.Itincludestheengineeringclientlicense.Theclientcanbeinstalledonthesameworkstationorremotelyonanothermachine.RedundancyofthePESSystemServerisnotpossibleandinthecaseofSystemServerfailure,engineeringandadvanceddiagnosticservicesinoperation(likenavigationwithinthecontrolsystem)arenotpossible,however,operationfromthesupervisionsystemwillremainavailable.Licensetobeordered:EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC

2.Anoptionalextensionwithadditionalengineeringclientslicenses.Threepossibilitiesoflicenses,dependingonthenumberofseats(clients)tobeaddedintheconfiguration.Licensetobeordered:EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC EUSCLTCZZGPEZZ SW PE ENG CLIENT GROUP LIC EUSCLTCZZTPEZZSWPEENGCLIENTTEAMLIC

3. One PES Operation Server license is mandatory. Each Operation Server includes a local Operation Client license.DependingonthesizeandtopologyofthesystemitmayhavemorethanoneOperationServer.Forredundancy,thenumberofPESOperationServersmustbedoubled.Licensetobeordered:EUSOPECZZSPEZZ SW PE OPER SERVER LIC

3.1.2 .2 Redundant Configuration: how to define the licenses to be ordered

Figure 6: Redundant configuration: PES licenses deployed on site


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4. At least one PES Operation Client license is mandatory. The client embedded with the Operation Server licensecanbeused.Otherwise,addatleastonelicense,plusthenumberofotherlicensesrequiredforthe clients installed on the system infrastructure. All Operation Client licenses enable access to the runtime navigationservices.TomaintaincontroloftheautomationsystemwhenanOperationServerfails,itisrequiredto double the Operation Client licenses to ensure each Operation Client recovers a license from the Operation Serverthatisavailablewhentheotherfails.ForeachOperationClientlicense,itisrecommendedtoorderacorresponding Redundant Operation Client license and install them on a secondary server.Twokindsoflicensesareavailable:ControlClientorViewOnlyclient.BothcanbeusedasWebClients.Licensestobeordered:EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC EUSVCCCZZSPEZZ SW PE VIEW CLIENT LIC EUSLRCCZZSPEZZ SW PE REDUNDANT CTRL CLIENT LIC EUSVRCCZZSPEZZ SW PE REDUNDANT VIEW CLIENT LIC Note:SamepartnumbersneedtobeorderedforWebClients.ButWebClientsdon’tallowaccesstotheruntime navigation services.

5.OneApplicationlicensemustbeorderedforthewholeconfiguration.Fivesizesareavailable,dependingontheautomationsystemsize.Thesizeisdefinedaccordingtothemaximumnumberofobjectinstancesthatcanbe included within the system.Possiblelicensestobeordered(oneofthesepossibilities):500 instances EUSAPPCZTSPEZZ SWPEAPPLLICEXTRASMALL1250 instances EUSAPPCZSSPEZZ SWPEAPPLLICSMALL3000 instances EUSAPPCZMSPEZZ SWPEAPPLLICMEDIUM7500 instances EUS APPCZLSPEZZ SW PE APPL LIC LARGE>7500 instances EUSAPPCZXSPEZZ SW PE APPL LIC EXTRA LARGE

Itispossibletoupgradetheapplicationlicenseinordertoincreasethenumberofobjectinstances.Possiblelicensestobeordered:500 to 1250 instances EUSAPPGZASPEZZ SW PE UPG XS TO S APP LIC1250 to 3000 instances EUSAPPGZESPEZZ SWPEUPGSTOMAPPLIC3000 to 7500 instances EUSAPPGZHSPEZZ SWPEUPGMTOLAPPLIC7500 to >7500 instances EUSAPPGZKSPEZZ SW PE UPG L TO XL APP LIC

Morethanonelicensemaybenecessarytoupgradetoalargersystem.Forexample,toupgradefrom500instancesto3000instances,twopartsmustbeordered:EUSAPPGZASPEZZ SW PE UPG XS TO S APP LICEUSAPPGZESPEZZSWPEUPGSTOMAPPLIC


3.1.3 System deployed on site: very small "all-in-one" configuration

Forverysmallautomationsystemswhichdon’trequireredundancy,an“all-in-one”licensecalledPESMinienablesallthesoftwarecomponentstobeinstalledonasinglemachineatacosteffectiveprice.Thisalternativehassomeparameterswhichinclude:

1.Thecontrolsystemdoesn’trequiremorethan200objectinstances;howeverthesystemcanbeupgradedto500objectinstancesatamaximum

2.TheSystemServer,theOperationServerandtheOperationClientareinstalledonthesameworkstation

3.TheconfigurationcannotbeextendedtoasecondOperationServersoaredundantoperationconfigurationisnotsupportedbyPESMini

4. The number of Operation Clients can be extended with additional licenses Licensetobeordered:EUSMINCZTSPEZZ SWPEMINICONFWITH200OBJINSTLIC

ToaddOperationClients,usethefollowinglicenses:Licensestobeordered:EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC EUSVCCCZZSPEZZ SW PE VIEW CLIENT LIC

ItispossibletoupgradePESMinitoamaximumof500objectinstances.ThelimitationsmentionedaboveremainthesamewhenupgradingPESMini.Licensetobeordered:EUSMINGZASPEZZ SWPEUPGMINITO500OBJINSTLIC

Figure 7: Very small configuration: PES Mini


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3.1.4 Engineering

DependingonthestatusofthedesigneroftheProcessExpertSystemproject,therearefourpossibilitiesfor thelicenseoftheengineeringconfiguration:

1.WhenthePESprojectisexecutedbySchneiderElectricstaff,SchneiderElectricownsthelicenseanditisnottransferabletotheenduser.Inthiscasetherearethreepartnumbers,dependingonthenumberofusers.AMultipleUserslicense(e.g:“Group”licenseforthreeusers)includestherightstorunPESonmanycomputersthataredefinedforthislicense(e.g:runningPESonthreecomputers).Variousconfigurationsareavailabletofittheuserneeds:fromasinglesystemserverwithmanyengineeringclientstomanystandalonesystemsincluding a system server and one engineering client only. The picture below gives some examples of possible configurationswitha“Team”license(10seats).

A“Team”licenseisembeddedwith10licenserightsfortheSystemServerand10licenserightsfortheengineeringclients.Manyconfigurationscanbesetup;theruleisnottoexceedthenumberofsystemserverlicenses and the number of engineering client licenses allowed by the part number. There is a possibility to add additional Engineering clients (to be ordered separately).Thefeaturesandbenefitsofthislicenseare:

• All engineering services to design the control system (editors from Unity Pro) and the supervision (graphic builderofVijeoCitect)andthecontrollersimulatorareembedded

• Applicationlicensewithunlimitednumberofobjectinstancestodesignanysizeproject

• 1 x Operation Server (one local control client embedded)

• Possibility to run seven Control Clients/View Only clients connected to the Operation Server with access to the runtime navigation services from 4 clients.

Figure 8: Examples of engineering configurations with a "Team"license


• Runtimeservices(supervision)arelimitedtoeightcontinuoushours;andarere-launchable• Permanent licensing

Each part includes all the required services to engineer and test the design and it includes an Application licensewithanunlimitednumberofprocessobjectstoenablethedesignofanysizeofcontrolsystem.Licensestobeordered:EUSBASCZZSPEZZ SW PE ENG ASC SINGLE LIC (single user) EUSBASCZZGPEZZ SW PE ENG ASC GROUP LIC (3 users) EUSBASCZZTPEZZSWPEENGASCTEAMLIC(10users)

2.ForprojectexecutionbyaSystemIntegratorwhojoinedtheSchneiderElectricAlliancePartnerProgram,aone year license is available. This license is not transferable to the end user. The partner must have already joinedtheprogramandhecanoptionallyaccesstothePlantStuxurePESofferwithanadditionalfee.Thereisonepartnumberincludingthelicensefora“Group”ofusers(seats).EachseatincludesoneSystemServer,oneengineeringclientandanapplicationlicensewithunlimitednumberofobjectinstancestoenablethedesignanysizeofcontrolsystem.Variousconfigurationsareavailabletofittheuserneeds:fromasinglesystemserver with 3 engineering clients to 3 standalone systems including a system server and one engineering client. Thefeaturesandbenefitsofthislicenseare:




• PossibilitytoruntwoControlClients+twoViewOnlyclientsconnectedtotheOperationServer,withruntime navigation services from any client.

• Runtimeservices(supervision)arelimitedtoeightcontinuoushours;andarere-launchable

• One year license reserved for a System Integrator who is part of the SI Alliance Partner Program This part includes all the required services to engineer and test the design. It includes an Application license withanunlimitednumberofprocessobjectstoenablethedesignofanysizecontrolsystem.Licensetobeordered:EUSBALCZZGXEZZ SW PE ENG ALL GROUP LIC (3 users)

3.ForprojectexecutionbyaSystemIntegratorwhohasnotjoinedtheSchneiderElectricAlliancePartnerProgram,theSIhasthepossibilitytoorderoneofthethreepartnumbers,dependingonthenumberofusersthatarededicatedforthisuse.AMultipleUserslicense(e.g:“Group”licenseforthreeusers)includestherightstorunPESonmanycomputersthataredefinedforthislicense(e.g:runningPESonthreecomputers).Variousconfigurationsareavailabletofittheuserneeds:fromasinglesystemserverwithmanyengineeringclientstomany standalone systems including a system server and one engineering client only. Thefeaturesandbenefitsofthislicenseare:




• Possibility to run seven Control Clients/View Only clients connected to the Operation Server with access to the runtime navigation services from 4 clients.


• Permanent licensing


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Each part includes all the required services to engineer and test the design and it includes an Application licensewithanunlimitednumberofprocessobjectstoenablethedesignofanysizeofcontrolsystem.Licensestobeordered:EUSSISCZZSPEZZ SW PE ENG SYS INT SINGLE LIC (1 user) EUSSISCZZGPEZZ SW PE ENG SYS INT GROUP LIC (3 users) EUSSISCZZTPEZZSWPEENGSYSINTTEAMLIC(10users)

4.Forothercases,thecoreconfigurationisbasedonasectionofthePESconfigurationdescribedabove–thePESSystemServer,PESApplicationLicenseandPESOperationServerwillbeusedtodesigntheproject.Thisconfigurationistransferabletotheenduserandcanbepartofthedeployedconfigurationonsite.Thefeaturesandbenefitsofthislicenseare:


• MaximumnumberofobjectinstancesisdefinedbytheApplicationlicensethatisordered;therearefivesizes Licensetobeordered: EUSBEUCZZSPEZZ SW PE ENG SINGLE LICPossiblelicensestobeordered(oneofthesepossibilities):500 instances EUSAPPCZTSPEZZ SWPEAPPLLICEXTRASMALL1250 instances EUSAPPCZSSPEZZSWPEAPPLLICSMALL3000 instances EUSAPPCZMSPEZZSWPEAPPLLICMEDIUM7500 instances EUS APPCZLSPEZZ SW PE APPL LIC LARGE>7500 instances EUSAPPCZXSPEZZ SW PE APPL LIC EXTRA LARGE

Tobeabletotestthesystemdesignusingthesupervisionsystemtheconfigurationaboveneedstobeenhanced.ItispossibletorunthesupervisionsystemwithoutthePESOperationServerlicenseforonly15minutes so to obtain permanent runtime services provided by the supervision system an Operation Server license minimum must be added. This license enables a local Control Client on the server.Licensetobeordered:EUSOPECZZSPEZZ SW PE OPER SERVER LIC

Thisconfigurationcanbereusedforthedeployedconfigurationonsite.Itmaybeenhancedwithothersoftwarecomponents,dependingontheautomationsystemrequirements–refertochapter3.1.1.

PESMinicanbeusedforprojectengineeringwithinitslimitationof200objects.Licensetobeordered:EUSMINZTSPEZZ SWPEMINICONFWITH200OBJINSTLIC

ExceptforPESMini,alltheengineeringconfigurationscanbeextendedwithadditionalengineeringclientlicenses.Threepossibilitiesoflicenses,dependingonthenumberofseats(clients)tobeaddedintheconfiguration.Licensestobeordered:EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC EUSCLTCZZGPEZZ SW PE ENG CLIENT GROUP LIC EUSCLTCZZTPEZZSWPEENGCLIENTTEAMLIC


3.1.5 Process Expert System for Educational entities

This license is dedicatedtoEducationalentities(professionalschools,universities,...)tomanagecoursesforprofessorsandstudents.Theconfigurationisbasedonasingleserverandamaximumoftenengineeringclientsconnectedtothisserver.Thisconfigurationallowsthecreationofprojectswithatotalamountof3000processobjectinstances.This license cannot be sold or transferred to system integrators or end users even for training purposes.

Inaddition,thislicenseenablestheruntimeserviceswith8hoursofcontinuoususe(relaunchable)forasupervisoryconfigurationof:

• 5Operationservers

• 10 Control clients / view only clients

• Access to Runtime Navigation Services from 10 control clients maximum

Licensetobeordered:EUSBASEZMSPEZZ SW PE EDUC ENG SINGLE LIC

3.1.6 Promotion

ForpromotionofPESbySchneiderElectricstaff,ademosoftwarelicenseisavailable.Thislicenseisnottransferable to anyone outside of Schneider Electric. This license is dedicated to demonstrations and must not beusedforcustomerprojectdesign.Inadditionitfeatures:


Figure 9: PES for Educational entities


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• Applicationlicensewiththenumberofobjectinstanceslimitedto500


• PossibilitytorunsevenControlClients/View-OnlyClientsconnectedtotheOperationServerwithaccessto the runtime navigation services from 1 client


• Permanent license

Licensetobeordered:EUSSSVZZSPEZZ SW PE SALES LICENSE (single user)

3.1.7 Licensing Windows embedded in the virtual machines

3.1.7 .1 Installation rules for the virtual machines in a Process Expert System configuration

Each PESconfigurationembedsatleastonevirtualmachine,whichrunsthesoftwareparticipantsrequiredtodesignthecontrolsystem.Duringoperation,itenablesadvanceddiagnosticsthroughtheruntimenavigationservices.Thevariousconfigurationsthatarepossibleforadistributedsystemleadtorequireoneormorevirtualmachines:

• All-inoneconfigurationrequiresonlyonevirtualmachine.

• Distributedconfigurationsacrossseveralmachinesrequirethenumberofvirtualmachinesaccordingtothe followingrules: >EachEngineeringClientneedsavirtualmachinerunningontheworkstation >NeitherOperationServer,norOperationClientrequiresanyvirtualmachineonitsworkstation >WhenaworkstationembedsanEngineeringClientplusanOperationClient,onevirtualmachinemustbe installedontheworkstation.Thisvirtualmachineisusedforengineeringandruntimenavigationservicesfrom the local Operation Client > The runtime navigation services issued from one Operation Client uses an instance of a virtual machine whentheuserwantstoaccesstothecontrollerprogramcontextuallyon-line.ExceptforOperationClients runningonthesamemachineasanEngineeringclient,thesystemserverrequiresavirtualmachine.Only one virtual machine is installed on the system server with several instances of the virtual machine that can run in parallel. ThevirtualmachineembedsaMicrosoftWindowsoperatingsystem.Eachoperationclientthatusesthe service of an instance of the virtual machine requires a license. The number of licenses required for the virtual machine depends on the number of simultaneous access to the virtual machine from the operation clientsrunningonoperationworkstations,meaningthatseveralinstancesarerunningatthesametime.To getthesimultaneousaccessfromalltheoperationclientsatthesametime,alicensefortheVMisrequired foralltheoperationclients.Intheory,alloperationclientsmayneedanaccesstothevirtualmachineto accesstothecontrollerprogramon-line.However,onlyoneaccessfor4operationclientswillbesufficientin most applications.

The drawings in this document show the difference between the virtual machine (only one per machine) and the number of licences required to run the advanced diagnostics.

Show the virtual machine installed on the computer

Identifies a license to enable Windows operating system in the virtual machine


Figure 10 showsanexampleofthelocationofthevirtualmachinesinaPESconfiguration,accordingtotherulesdefinedabove.

Inthisexample,threeworkstationsareembeddedwithanEngineeringClient,soavirtualmachinehastobe installed on all of them and must be licensed. The system server requires a virtual machine to launch the advanced diagnostics through the runtime navigation services from the Operation Clients. One license is required as a minimum on the server to enable the navigation within the controller program from one operation client.Inthecaseofmultipleclientsaccessingacontroller,additionallicensesaccordingtothenumberofsimultaneousaccessmustbeadded(maximumsixinthatcase,consideringthateachOperationServerisembedded with an Operation Client and the Operation Client installed on the same machine as the Engineering Clientusesthelocalvirtualmachine).Inanominalusageofthisconfiguration,twolicensesforthevirtualmachinewillbesufficientforthesixoperationclients.

Figure 10: Installation of virtual machines in PES infrastructure


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3.1.7 .2 Licensing Windows in the virtual machines

EachvirtualmachineisembeddedwithMicrosoftWindows7Proastheoperatingsystem.Eachvirtualmachinerequires a license. A trial period without a license is available. Tocoverthelicensingofvirtualmachine,Microsoftrecommendssubscribingthe“SoftwareAssurance”,withWindowsProassoftwareincludedinthecontract.Theuserhastoorderthenumberof“CALVDA”thatisrequiredforhisconfiguration.SoftwareAssuranceincludesthemaintenanceservice.Thissolutiongenerallysuitsmedium/largecompaniesthathavealreadycontractedwithMicrosoftforvarioussoftwareandthelicensesrequiredfortheVMscanbeaddedintheirvolumecontract.

MicrosoftproposesanalternativetosubscribetoacontractcalledMPSA(MicrosoftProductsandServicesAgreement),whichenablessubscriptiontoforasetof“CALVDA”forWindowsPro.

Process Expert System Configuration: Examples

Throughfourexamples,thischapterprovidestheinformationtodefineaPESconfigurationintermsoftopologyandliststherequiredpartnumbersthatneedtobeordered.Foreachconfiguration,thelocationofthevirtualmachines is described. Also the associated number of Windows licences for the virtual machines is mentioned.Note:Foroneexample,manyotherconfigurationsarepossibletolocatethesoftwarepiecesandthesoftwarelicenses.Thelocationoflicensesisguidedbythreemainrules:

1. All software licenses related to engineering are stored on the system server

2.Toavoidasinglepointoffailure,softwarelicensesforoperation(serverandclients)arelocatedononeoperationserver,whichisonanothermachinethanthesystemserver.

3.Incaseofredundantconfigurationforsupervision,thelicensesaredistributedinordertoensuretheavailability of the primary or secondary server(s) and client(s) at any time.

4.1 Example 1

4.1.1 Configuration without redundancy of Operation Servers

This example is an automation system with

• 400objectinstances

• Adedicatedstationforthesystemserverandaremoteengineeringclientonanotherworkstation

• TwoworkstationssetupasOperationClientstomonitortheprocess

• Oneservertocollectprocessdata;withthesamemachineusedasanOperationClient

• No supervision redundancy

Fourworkstationsareusedinthisconfiguration

• Workstation1–dedicatedforthePESSystemServer

• Workstation2–dedicatedforoperationsandembedstheserverandoneOperationClient

• Workstation3–dedicatedasanoperatorworkstationasitembedsoneOperationClient


• Workstation5–dedicatedasanEngineeringClientthatwillbeusedformaintenanceoftheautomationsystem

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Figure 11: Example 1 - PES configuration without redundancy of Operation Servers

Licenses installedontheworkstations• Workstation11 x EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC1 x EUSAPPCZTSPEZZ SWPEAPPLLICEXTRASMALL(500objectinstances)

• Workstation21 x EUSOPECZZSPEZZ SW PE OPER SERVER LIC (embeds one client)2 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC

• Workstation3Nolicenseinstalled;theOperationClientgetsitslicensefromtheOperationServer

• Workstation4Nolicenseinstalled;theOperationClientgetsitslicensefromtheOperationServer

• Workstation5 Nolicenseinstalled;theEngineeringClientgetsitslicensefromtheSystemServer

Note:iftheOperationClientmustbelocatedonanothermachinethanthemachinehostingtheOperationServer,anotherOperationClientlicensemustbeorderedandinthiscasethisadditionallicenseshouldbeinstalledonWorkstation2.


4.1.2 Configuration with redundancy of Operation Servers



• Adedicatedstationforthesystemserverandaremoteengineeringclientonanotherworkstation


• Oneserverwithredundancytocollectprocessdata;withthesamemachineusedasanOperationClient

Fiveworkstationsareusedinthisconfiguration


• Workstation2–dedicatedforoperationsasitembedstheprimaryserverandoneOperationClient

• Workstation3–dedicatedforoperationsasitembedsthesecondaryserverandoneOperationClient



• Workstation6–dedicatedasanEngineeringClientthatwillbeusedformaintenanceoftheautomationsystem

Figure 12: Example 1 - PES configuration with redundancy of Operation Servers

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Licensesinstalledontheworkstations

• Workstation11 x EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC1 x EUSAPPCZTSPEZZ SWPEAPPLLICEXTRASMALL(500objectinstances)

• Workstation2:1 x EUSOPECZZSPEZZ SW PE OPER SERVER LIC (primary server with client)2 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC

• Workstation31 x EUSOPECZZSPEZZ SW PE OPER SERVER LIC (secondary server with client)2 x EUSLRCCZZSPEZZ SW PE REDUNDANT CTRL CLIENT LIC

• Workstation4Nolicenseinstalled;theOperationClientgetsitslicensefromtheOperationServersonworkstations2or3(Primary or Secondary)

• Workstation5Nolicenseinstalled;theOperationClientgetsitslicensefromtheOperationServersonworkstations2or3(Primary or Secondary)

• Workstation6Nolicenseinstalled;theEngineeringClientgetsitslicensefromtheSystemServer

Note:iftheconfigurationrequiresOperationClientsinsteadoftheOperationClientsontheOperationServer,then four additional Operation Client licenses must be ordered. They must be distributed on the primary and the secondaryOperationServers:2 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC2 x EUSLRCCZZSPEZZ SW PE REDUNDANT CTRL CLIENT LIC

2 x EUSLCCCZZSPEZZmustbeinstalledonWorkstation2and2xEUSLRCCZZSPEZZmustbeinstalledonWorkstation3.

4.1.3 Installation and licensing the virtual machines

Asvirtualmachinesarenotinstalledeitheronoperationserversoroperationclients,thelocationofthevirtualmachines is the same in both cases. Twovirtualmachinesarerequiredforthisconfiguration:• x1ontheworkstationembeddingtheEngineeringClient• x1 on the System Server Minimumtwolicenses(CALVDA)arerequiredtoenableWindowstobeembeddedinthevirtualmachines,which can be extended with two other rights for the system server that will enable 3 concurrent accesses to the virtual machine for runtime navigation services.


Figure 13: Example 1 - Location of the virtual machines in PES configuration

4.2 Example 2

4.2.1 Configuration without redundancy of Operation Servers



• Two distributed areas with access for two operators only in each area

• Eacharearequiresalocalengineeringclienttomaintaintheprocess.Oneworkstationineachareaisshared for engineering and operation.

• Monitoringfromfourlocations


• Twoserverstocollectprocessdata;witheachmachineusedasanOperationClient

• No supervision redundancy

Fiveworkstationsareusedinthisconfiguration

• Workstation1–dedicatedasaPESSystemServer

• Workstation2–dedicatedforoperationsasitembedsServer_1andoneOperationClient

• Workstation3–dedicatedforoperationsasitembedsServer_2andoneOperationClient

• Workstation4–dedicatedasanengineeringandoperatorworkstationasitembedsoneEngineeringClient and one Operation Client

• Workstation5–dedicatedasanengineeringandoperatorworkstationasitembedsoneEngineeringClient and one Operation Client

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Licensesinstalledontheworkstations• Workstation11 x EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC1 x EUSAPPCZSSPEZZ SWPEAPPLLICSMALL(1250objectinstances)1 x EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC

• Workstation21 x EUSOPECZZSPEZZ SW PE OPER SERVER LIC (each embeds one client)1 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC

• Workstation31 x EUSOPECZZSPEZZ SW PE OPER SERVER LIC (each embeds one client)

1 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC

• Workstation4NolicenseinstalledastheEngineeringclientgetitslicensefromthesystemserveronWorkstation1andtheOperationClientgetsitslicensefromtheOperationServeronworkstation2

• Workstation5NolicenseinstalledastheEngineeringclientgetitslicensefromthesystemserveronWorkstation1andtheOperationClientgetsitslicensefromtheOperationServeronworkstation3.

Note:iftheconfigurationrequiresremoteOperationClientsinsteadofthelocalOperationClientsontheOperationServers,twootherOperationClientlicensesmustbeorderedandinthiscasethisadditionallicenseshouldbeinstalledonWorkstation2andWorkstation3.

Figure 14: Example 2 - PES configuration without redundancy of Operation Servers


4.2.2 Configuration with redundancy of Operation Servers

Thisexampleisanautomationsystemwith:


• Two distributed areas with access for two operators only in each area

• Eacharearequiresalocalengineeringclienttomaintaintheprocess.Oneworkstationineachareaisshared for engineering and operation.

• Monitoringfromfourlocations


• Redundancy of the supervision

• Tworedundantserverstocollectprocessdata;eachusedasanOperationClient

Sevenworkstationsareusedinthisconfiguration


• Workstation2–dedicatedforoperationsasitembedsPrimaryServer_1andoneOperationClient

• Workstation3–dedicatedforoperationsasitembedsPrimaryServer_2andoneOperationClient

• Workstation4–dedicatedforoperationsasitembedsSecondaryServer_1andoneclient

• Workstation5–dedicatedforoperationsasitembedsSecondaryServer_2andoneclient

• Workstation6–dedicatedasengineeringandanoperatorworkstationasitembedsoneEngineeringClient and one Operation Client

• Workstation7–dedicatedasengineeringandanoperatorworkstationasitembedsoneEngineeringClient and one Operation Client

Figure 15: Example 2 - PES configuration with redundancy of Operation Servers

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• Workstation11 x EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC1 x EUSAPPCZSSPEZZSWPEAPPLLICSMALL(1250objectinstances)1x EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC

• Workstation21 x EUSOPECZZSPEZZSWPEOPERSERVERLIC(primaryserver_1withclient)1 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC

• Workstation31 x EUSOPECZZSPEZZSWPEOPERSERVERLIC(primaryserver_2withclient)1 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC

• Workstation41 x EUSOPECZZSPEZZ SWPEOPERSERVERLIC(secondaryserver_1withclient)1 x EUSLRCCZZSPEZZ SW PE REDUNDANT CTRL CLIENT LIC

• Workstation51 x EUSOPECZZSPEZZSWPEOPERSERVERLIC(secondaryserver_2withclient)1 x EUSLRCCZZSPEZZ SW PE REDUNDANT CTRL CLIENT LIC

• Workstation6NolicenseinstalledastheEngineeringclientgetitslicensefromthesystemserveronWorkstation1andtheOperationClientgetsitslicensefromtheOperationServersonworkstations2or4.

• Workstation7NolicenseinstalledastheEngineeringclientgetitslicensefromthesystemserveronWorkstation1andtheOperationClientgetsitslicensefromtheOperationServersonworkstations3or5.

Note:iftheconfigurationrequiresremoteOperationClientsinsteadofthelocalOperationClientsontheOperationservers,thenfouradditionalOperationClientlicensesmustbeordered.TheymustbeinstalledontheprimaryserversonWorkstations2&3andtheredundantlicensesonWorkstations4&5.2 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC2 x EUSLRCCZZSPEZZ SW PE REDUNDANT CTRL CLIENT LIC


AsvirtualmachinesarenotinstalledeitheronOperationServersoronOperationClients,thelocationofthevirtual machines is the same in both cases. Threevirtualmachinesarerequiredforthisconfiguration:• x2ontheworkstationembeddinganEngineeringClient+anOperationClient• x1 on the System ServerMinimumthreelicenses(CALVDA)arerequiredtoenableWindowstobeembeddedinthevirtualmachines,which can be extended with another right for the System Server to enable up to open 4 concurrent access to the virtualmachine(WhenanOperationClientisinstalledwithanEngineeringclient,thelocalVMisusedfortheruntime navigation services).



4.3 Example 3

4.3.1 Large configuration with many servers and clients

This example is an automation system distributed in 3 areas with


• Maintenanceoftheautomationsystemispossiblefromthe3areas.Tooptimizethenumberofworkstations, two Engineering clients are grouped with two Operation Clients and the last one is located on the system server.

• Monitoringoftheprocessfrom11workstationsdistributedinthe3areas

• FiveworkstationssetupasOperationClientstomonitortheprocessinthecontrolroom;twoofthemarealso embedded with an Engineering client.

• TwoadditionalworkstationswhichareremoteandusedasWebClients,withViewOnlyfeatures

• Fourserverstocollectprocessdata;witheachmachineusedasanOperationClient

• No redundancy of the Operation Servers

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Twelveworkstationsareusedinthisconfiguration

• Workstation1–dedicatedasthePESSystemServerandEngineeringclientandwillbeusedfor maintenance of the automation system

• Workstation2–dedicatedforoperationsasitisembeddedwithServer_1andoneclient




• Workstation6–dedicatedasanoperatorworkstationinarea1asitisembeddedwithoneOperationClient



• Workstation9–dedicatedasanengineeringandoperatorworkstationinarea2asitisembeddedwithone Engineering Client and one Operation Client

• Workstation10–dedicatedasanengineeringandoperatorworkstationinarea3asitisembeddedwithone Engineering Client and one Operation Client

• Workstation11–dedicatedasaremoteoperatorworkstationasitisembeddedwithoneOperationClient (View Only)

• Workstation12–dedicatedasaremoteoperatorworkstationasitisembeddedwithoneOperationClient (View Only)

Figure 17: Example 3 - PES large configuration with many servers and clients



• Workstation11 x EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC1 x EUSAPPCZLSPEZZ SWPEAPPLLICLARGE(7500objectinstances)2 x EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC





• Workstation6Nolicenseinstalled;theOperationClientgetsitslicensefromtheOperationServeronworkstation2



• Workstation9Nolicenseinstalled;theEngineeringclientgetitslicensefromthesystemserveronWorkstation1andtheOperationClientgetsitslicensefromtheOperationServeronworkstation4

• Workstation10Nolicenseinstalled;theEngineeringclientgetitslicensefromthesystemserveronWorkstation1andtheOperationClientgetsitslicensefromtheOperationServeronworkstation5

• Workstation111 x EUSVCCCZZSPEZZ SW PE VIEW CLIENT LIC

• Workstation121 x EUSVCCCZZSPEZZ SW PE VIEW CLIENT LIC

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Threevirtualmachinesarerequiredforthisconfiguration:• x1onthesystemserver,tobeusedfromthelocalengineeringClient• x2ontheworkstationembeddinganEngineeringClient+anOperationClient

Minimumthreelicenses(CALVDA)arerequiredtoenableWindowstobeembeddedinthevirtualmachines,whichcanbeextendedwithfiveotherrightsfortheSystemServertoenableuptoopen4concurrentaccesstothevirtualmachine(whenanOperationclientisinstalledwithanEngineeringclient,thelocalVMisusedfortheruntime navigation services).


Figure 19: Example 4 - PES before extension

4.4 Example 4

4.4.1 Extension of an existing application

In thisexampleaPESconfigurationhasalreadybeendeployedonsite.Theparametersofthisexampleautomationsystemare:


• One area with access for two operators only in this area

• Thearearequiresalocalengineeringclienttomaintaintheprocess.Oneworkstationissharedfor engineering and operation

• OneworkstationinstalledasanOperationServertocollectprocessdata;andalsousedasanOperation Client

The following list of licenses has been deployed on site• Workstation11 x EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC1 x EUSAPPCZSSPEZZ SWPEAPPLLICSMALL(1250objectinstances)1 x EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC


• Workstation3Nolicenseinstalled;theEngineeringClientgetitslicensefromthesystemserveronWorkstation1andtheOperationClientgetsitslicensefromtheOperationServeronworkstation2

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ThePlantManagernowneedstoextendtheautomationsystemintoanotherarea,whichleadstotheadditionofmanyobjectinstancesandalsoanOperationClientinthecontrolroomtocontrolthisnewarea.Inaddition,it must be possible to maintain the automation system through an engineering client from this area. The number ofobjectinstancesisnow1500.

Toachievethisupgradetherearethreeadditionallicensesneeded:1 x EUSAPPGZESPEZZSWPEUPGSTOMAPPLIC(toupgradefrom1250to3000objectinstances)1 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC1 x EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC

Note:UpgradingtheapplicationlicensewillmeanthisexamplenowhastheequivalentoftheMediumApplication license. To enable this upgrade the user has to return the Small Application license and upgrade it to theMediumApplicationlicenseusingtheSoftwareLicensingWebPortal.

These licenses are deployed on site as follows

• Workstation1

1 x EUSBEUCZZSPEZZ SW PE ENG SINGLE LIC1 x EUSAPPCZSMPEZZ SWPEAPPLLICMEDIUM(3000objectinstances)1 x EUSCLTCZZSPEZZ SW PE ENG CLIENT SINGLE LIC• Workstation21 x EUSOPECZZSPEZZ SW PE OPER SERVER LIC (embeds one client)2 x EUSLCCCZZSPEZZ SW PE CTRL CLIENT LIC



Figure 20: Example 4 - PES after extension



Beforetheextension,twovirtualmachineswererequiredforthisconfiguration:• x1ontheSystemServer,tobeusedfromthelocalEngineeringClient• x1ontheworkstation3embeddinganEngineeringClient+anOperationClientTwo licenses (CAL VDA) are required to enable Windows to be embedded in the virtual machines.

Aftertheextension,threevirtualmachinesarerequiredforthisconfiguration.Tobeadded:• x1ontheworkstation4embeddingtheadditionalEngineeringClient+anOperationClientThree licenses (CAL VDA) in total are required to enable Windows to be embedded in the virtual machines.


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Updating PES from V4.2 to V4.3

5.1 Overview

PES version V4.3 requires an update of the licenses that are installed on site to run this new version. Two possibilitiesareofferedtogetthelicenseupdates:1.TheCustomerhascontractedaservice,whichincludessoftwareupdate(GoldorGoldPlusservice).Inthatcase,hecanupdatethelicensesthatareattachedtothisservicecontractwithoutadditionalfee.Hecanproceed through the license generator that is hosted in the PES Support Web portal. Refer to the corresponding chapter for details about the service offer. 2.TheCustomerhasnotcontractedaservicethatincludesupdates(Silverservice),orhedidn’tcontractanyservice. A set of part numbers enables him to update each license installed on site. All licenses must be updated onaPESconfiguration.

5.2 How to select the update part numbers?

Thetablebelowgivesthecorrespondencebetweenthepartforlicensesandthepartfortheupdates:

License V4.2 Update to V4.3 to be ordered

EUSMINCZTSPEZZ

EUSMINCZTSPEZZ +

EUSMINGZASPEZZ

EUSBEUCZZSPEZZ

EUSCLTCZZSPEZZ

EUSCLTCZZGPEZZ

EUSCLTCZZTPEZZ

EUSAPPCZTSPEZZ

EUSAPPCZSSPEZZ

EUSAPPCZMSPEZZ

EUSAPPCZLSPEZZ

EUSAPPCZXSPEZZ

EUSOPECZZSPEZZ

EUSLCCCZZSPEZZ

EUSLRCCZZSPEZZ

EUSVCCCZZSPEZZ

EUSVRCCZZSPEZZ

EUSSISCZZSPEZZ

EUSSISCZZGPEZZ

EUSSISCZZTPEZZ

EUSMINDZTSPEZZ

EUSMINDZSSPEZZ

EUSBEUDZZSPEZZ

EUSCLTDZZSPEZZ

EUSCLTDZZGPEZZ

EUSCLTDZZTPEZZ

EUSAPPDZTSPEZZ

EUSAPPDZSSPEZZ

EUSAPPDZMSPEZZ

EUSAPPDZLSPEZZ

EUSAPPDZXSPEZZ

EUSOPEDZZSPEZZ

EUSLCCDZZSPEZZ

EUSLRCDZZSPEZZ

EUSVCCDZZSPEZZ

EUSVRCDZZSPEZZ

EUSSISDZZSPEZZ

EUSSISDZZGPEZZ

EUSSISDZZTPEZZ

Inthespecificcaseoforderinganupdateoranupgrade,itisnecessarytoprovidetheactivation ID of the license that needs to be updated.Withthisinformation,anewcodewillbe sent that will enable the user to update the existinglicense:Step1:thecustomerprovidestheactivationIDof the license he wants to update. The license activationIDmustbefilled-inwhenplacingtheorder.Step2:AnewactivationIDissenttothecustomer (email) when the order is processed. Step3:throughthelicensemanagerinstalledonthecomputer,thecustomeropenstheupdatemenu.HewillbeaskedtoentertheactivationID he received by email. The licensing system updates the original license for V4.3.

Update orders cannot be grouped and must be managed as individual orders. It is imperative to not mix activation IDs in the same order.

Note:thisorderingprocessisusedalsotoorder upgrade licenses. Ordering updates and upgradesfollowsthesameworkflowasnewlicenses.Refertothechapter“OrderingPES”.

List of References

6.1 List of References

ProcessExpertSystemMINI

EUSMINZTSPEZZ SWPEMINICONFWITH200OBJINSTLIC

EUSMINGZASPEZZ SWPEUPGMINITO500OBJINSTLIC

Process Expert System for End Users

EUSBEUCZZSPEZZ SWPEENGSINGLELIC

EUSCLTCZZSPEZZ SWPEENGCLIENTSINGLELIC

EUSCLTCZZGPEZZ SWPEENGCLIENTGROUPLIC

EUSCLTCZZTPEZZ SWPEENGCLIENTTEAMLIC

EUSAPPCZTSPEZZ SWPEAPPLLICEXTRASMALL

EUSAPPCZSSPEZZ SWPEAPPLLICSMALL

EUSAPPCZMSPEZZ SWPEAPPLLICMEDIUM

EUSAPPCZLSPEZZ SWPEAPPLLICLARGE

EUSAPPCZXSPEZZ SWPEAPPLLICEXTRALARGE

EUSOPECZZSPEZZ SWPEOPERSERVERLIC

EUSLCCCZZSPEZZ SWPECTRLCLIENTLIC

EUSVCCCZZSPEZZ SWPEVIEWCLIENTLIC

EUSLRCCZZSPEZZ SWPEREDUNDANTCTRLCLIENTLIC

EUSVRCCZZSPEZZ SWPEREDUNDANTVIEWCLIENTLIC

EUSAPPGZASPEZZ SWPEUPGXSTOSAPPLIC

EUSAPPGZESPEZZ SWPEUPGSTOMAPPLIC

EUSAPPGZHSPEZZ SWPEUPGMTOLAPPLIC

EUSAPPGZKSPEZZ SWPEUPGLTOXLAPPLIC

Upgrading a license leads to a delivery for the same version as the original one.

Process Expert System Engineering for ASC

EUSBASCZZSPEZZ SWPEENGASCSINGLELIC

EUSBASCZZGPEZZ SWPEENGASCGROUPLIC

EUSBASCZZTPEZZ SWPEENGASCTEAMLIC

Process Expert System Engineering for System Integrators

EUSSISCZZSPEZZ SWPEENGSYSINTSINGLELIC(1user)

EUSSISCZZGPEZZ SWPEENGSYSINTGROUPLIC(3users)

EUSSISCZZTPEZZ SWPEENGSYSINTTEAMLIC(10users)

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Process Expert System Engineering for Alliance Partners

(asanoptionforSIswhojoinedtheSchneiderElectricAlliancePartnerProgram)

EUSBALCZZGXEZZ SWPEENGALLGROUPLIC

Process Expert System for Educational entities

EUSBASEZMSPEZZ SWPEEDUCENGSINGLELIC

Process Expert System for demonstration (Sales)

EUSSSVZZSPEZZ SWPESALESLICENSE

License updates from former version to V4.3

EUSMINDZTSPEZZ UPDATESWPEMINI200OBJLIC

EUSMINDZSSPEZZ UPDATESWPEMINI500OBJLIC

EUSBEUDZZSPEZZ UPDATESWPEENGSINGLELIC

EUSCLTDZZSPEZZ UPDATESWPEENGCLIENTSINGLELIC

EUSCLTDZZGPEZZ UPDATESWPEENGCLIENTGROUPLIC

EUSCLTDZZTPEZZ UPDATESWPEENGCLIENTTEAMLIC

EUSAPPDZTSPEZZ UPDATESWPEAPPLLICEXTRASMALL

EUSAPPDZSSPEZZ UPDATESWPEAPPLLICSMALL

EUSAPPDZMSPEZZ UPDATESWPEAPPLLICMEDIUM

EUSAPPDZLSPEZZ UPDATESWPEAPPLLICLARGE

EUSAPPDZXSPEZZ UPDATESWPEAPPLLICEXTRALARGE

EUSOPEDZZSPEZZ UPDATESWPEOPERSERVERLIC

EUSLCCDZZSPEZZ UPDATESWPECTRLCLIENTLIC

EUSLRCDZZSPEZZ UPDATESWPEREDUNDANTCTRLCLIENTLIC

EUSVCCDZZSPEZZ UPDATESWPEVIEWCLIENTLIC

EUSVRCDZZSPEZZ UPDATESWPEREDUNDANTVIEWCLIENTLIC

EUSSISDZZSPEZZ UPDATESWPEENGSYSINTSINGLELIC

EUSSISDZZGPEZZ UPDATESWPEENGSYSINTGROUPLIC

EUSSISDZZTPEZZ UPDATESWPEENGSYSINTTEAMLIC

The software is downloadable from the Schneider Electric portal (no hardware media supplied). Registration is required to access to the website (www.pes.schneider-electric.com).

www.pes.schneider-electric.com

Process Expert System Libraries

7.1 Introduction

ProcessExpertSystemprovidesresources:• Thathavebeenpre-configuredandtestedbySchneiderElectric.• Thatwerespecificallydesignedforautomatingalargevarietyofprocesses.The control resources for the Control and monitoring resources for Operator Interface provide the commonly required functions to facilitate the development of the DCS application.

StruxureWarePEincludesglobaltemplatesorganizedthroughtheFoundationandGeneralPurposelibraries.OptionallibrariestoaddressspecificneedsinmarketsandapplicationscanbeinstalledasoptionsontopofStruxureWare PE.Figure 22showsanoverviewoftheGeneralPurposeandoptionallibrariesavailablewithPESV4.3:

ThesystemprovidesControlfunctionblocks(DFB)atthecontrollevel,anddynamicrepresentations(Genies)atthesupervisionlevel.Inaddition,readyto-usefaceplates(implementedthroughwindowswithSuperGenies syntax) enable the users to get the status and interact with the process at the monitoring level.Toautomateandsimplifytheimplementationofautomationsystems,projectdesignerscanusetheseresourcestogetherformassivecodegenerationandforthesynchronizationofcontrolandsupervision.

Figure 22: PES General Purpose and Market/Application Libraries

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7.2 Global templates libraries

Globaltemplatesincludetwolibraries:• Foundationlibrary,whichincludeselementaryobjecttemplates.Generally,thesetemplatesarenotusedas singletemplates,butcombinedwithothersascompositeswithmorevalue-addedfeatures.Thislibraryis requiredtodesignhome-madetemplates.

• GeneralPurposelibrary(GPL),whichembedscompositetemplatescorrespondingtoaprocessfeature,asa controlmodule.AutomationsystemsaredesignedwithobjecttemplatesfromtheGPL,andobjectsmayalsobe usedfromtheoptionallibrariesandhome-madetemplates

TheGeneralPurposeLibraryisorganizedincategoriesaccordingtotheirpurpose.

7.2.1 Four main categories of templates1. Process templates• Signal conditioning and processing• On/off device control• Analog device control• Process control• Sequential control• Auxiliary functions

2. Devices• Circuitbreakers• Digital protective relays• Motorcontrolandstarters• Power monitoring devices• Progressive starters• Variable speed drives

3. Communication• EthernetModbusTCP• Modbusserial

4. Diagnostics• ModiconM340CPU• ModiconQuantumCPU• ModiconM580CPU

Figure 23givesanoverviewoftheseobjecttemplates.MostofthemembedgraphicalrepresentationsastherecouldbemanyrepresentationsofthesameobjectthatcanbeusedintheOperatorInterface.Someexamplesaregiven as follows.


Figure 23: GPL Library: signal processing / calculation

Figure 24: GPL Library: process control

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Figure 25: GPL Library: device control management / controller diagnostics

Figure 26: GPL Library: automation and generic devices


Figure 27: GPL Library: power and misc. devices

7.2.2 Configuration to edit and create instances of templatesEvenifitisrecommendedtominimizethedevelopmenttimetousepre-definedtemplate,anyconfigurationofPESforengineeringenablesthedesignoftemplates.Thisdesigncanbedonefromscratch,orfollowingacopyofanexistingtemplateoftheGPLlibraryanditscustomizationtofulfilltheprojectrequirements.Refertotheparagraph“Engineering”todiscoverthesoftwarelicensesenablingtheengineering.

7.3 Advanced Process Control Library

7.3.1 Presentation

AdvancedProcessControlLibraryconsistsof18functionsblocksformonitoringandcontrollingcomplexprocesses in the plant.

TheAPCLibraryforthePESofferincludes:• APC Standard Library• PCR Library• IMCLibrary

The APC Standard Library includes the following functions:

PID Block-StandardPIDfunctionwiththeabilitymanagethecompleteloopfromasingleplace.Datafromtransmitterandpositioner(value,statusandmode)areseamlessintheloopandusedforcalculations.Upstreamobjectinformationtransferstothedownstreamobjects.

Enhanced PID Block-ThisisanenhancedandcompletedPIDblockwithfeedforwardgainfordisturbancecompensation and override function by copying the actuator current status (RCPY). Auto tuning functionality is embeddedinthisblock.

Analog Acquisition Block-Analoginputwithsignalfiltering,squarerootextractionandprocessanalyst.

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Analog Positioner Block-Analogoutputwithabilitytoloopbacktheoutputdata(value,statusandmode)withupstreamobjecttodownstreamobjectsinformationtransferfeature.

De-multiplexer Block-Auxiliaryblock;transferssinglecontroloutputto4positioners.Upstreamobjecttodownstreamobjectsinformationtransferfeature.

Choice Block-Auxiliaryblock;select1of4inputsignalsbyPLClogicandmanual.Selectionisbump-less.Priority management is also possible.

Set Point Block-Auxiliaryblock,usedtocreateafilteredsetpointwithupstreamobjecttodownstreamobjectsinformationtransferfeature.

Ratio Block-Auxiliaryblock;ratiocontrolfunctionwithfiltering,trackingmodeandalarmdetection.Generallyusedincascademode,itsupportsaloopbackfromtheconnectedactuators.Errormodeormanualmodeoperationofactuatorsisusedinratiocontrol&PIDcalculationstopreventsaturation.

Split Block-Auxiliaryblock;splitrangefunctionwithtransformsananaloginputvalueinto2analogoutputsusingthecoordinatevalues,andchecksforthresholdoverruns.Thevaluesandstatusofthedownstreamactuatorsareusedtoinitializetheloopandtopreventintegralsaturation.

Selection Block-Auxiliaryblock;thisblockisusedtoselectoneof3transmittersignalsbasedonlogicaldecisions,wherestatusoftheanalogoutputisloopedbackandmanagesdifferentmodes.Itchecksforthreshold overruns.

Vote Block-Auxiliaryblock;thisobjectisusedtocalculateameanvalueof3processvariables.Adeviationalarm occurs if the deviation between 1 input and the 2 others is greater than the set limit.

Wrapper Block–Auxiliaryblock;thisblockisusedforusing/linkingtheanalogactuatorsofotherlibraries(e.g.GeneralPurposeLibrary,WaterLibraryetc.)withAPClibraryblockswithoutlosingtheAPClibrary’skeyfeatureofupstreamobjectstatustransfertothedownstreamobject(i.e.back-in/back-outfeature).

The model based predictive control library includes the following functions:

AP_PSF1 Block-Predictivecontrollerfor1stordersimpleprocess.(Model:Km,Tm&Dm):simple,andconvenient for long time delays.

AP_PIF1 Block-Predictivecontrollerfor1storderintegrativeprocess.

AP_PZTR Block-Zonecontrolwithnon-lineartimeresponse.Thisblockisusedforautomaticallychangingtheclosed-looptime-responsewhentheprocessvariable(PV)isinsideoroutsideazone.

The internal model based control library includes the following functions:

AP_MSF1 Block-Internalmodelbasedcontrollerfor1stordersimpleprocesses.Itidentifiesafirstordersystem with pure delay (the transfer function of the process and the transfer function of closed loop (controller + process)).ThecontrollerAP_MSF1allowsastaticgainunitandaccelerationofthetimeconstantbyafactor'n’,where n is the gain speed.

AP_MIF1 Block-Internalmodelbasedcontrollerfor1storderintegrativeprocess.

AP_MRAMP Block-Anintelligentrampmanagementblock.ItisusedwithIMCcontrollersandallowsboththeAP_MSF1blockandAPMIF1blocktofollowaparallelpathtorampthesetpointandtojoinandfollowitprecisely.Trackingareferencetrajectory,andinparticularasetpointrampisnecessaryinmanyapplications.


7.3.2 Reference

License tobeordered:EUSAPCCZMSPEZZSWPEAPCLibrary-Std+Model

Note:themaximumnumberofobjectinstancesallowedwiththeapplicationlicenseofaPESsystemconfigurationincludesthenumberofinstancescreatedwithlibrary.OnlyoneAdvancedProcessControlLibrarylicenseisrequiredforthePESprojectdeployedonsite.

7.4 Energy Management Library

7.4.1 Presentation

The EnergyManagementLibraryoffersmonitoringandmeasurementofelectricalandnon–electricalprocessobjects.IttakesintoaccountWAGES(Water,Air,Gas,ElectricityandSteam)inputs.Theseblocksarecapableofprovidingaggregatedenergyateachlevel,bygivinginformationtousersabouttheenergyconsumptiondata.TheEnergyMeasurementLibraryofferslibraryblockswhichconvertprocessmeasurementvalues(flows,temperature,pressure,current,voltage)intoenergymeasurementvalues(kW/kWh).ThesevaluesareformattedtocomplywiththeODVAenergyobjectstandards.Theenergymeasurementlibraryalsoallowstheseblockstobeaddedandsubtracted,providinganapproximateenergymeasurementforhigherlevelswithintheprocess hierarchy. This enables the energy consumption and the process to be compared to alarm conditions and for energy to be monitored constantly but only alarmed when issues occur. The energy measurement libraries act as enablers for both the energy performance architectures used by Schneider Electric to perform overall energy management and also the energy performance services which provide Schneider Electric’s expertise to customers as a service.

Figure 28: APC Library: example of use in a glass furnace

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The Energy Management library contains following functions:

Aggregator-itaggregatestheenergyvaluesfromtheenergyobjectsconnectedtothisobject.Itprovidestheinstantaneous energy and the total energy in local units.

Gas–itcalculatestheenergyproduced/consumedbygasfuel.

Electric–itcalculatestheenergyproduced/consumedbyanelectricalcircuit.Itisabletocalculateenergyforsinglephaseandthree-phasecircuits.

Boiler–itcalculatestheamountofenergythatisconsumedtoproducesuperheatedsteamfromwater.

Aircomp-itcalculatestheratiosofpressureandvolumeflowratetoenergyconsumption.Thesevaluesarekeyperformanceindicators(KPIs)oftheaircompressorandgiveanindicationofitsefficiency.

Liquid-itcalculatestheenergyproduced/consumedbyliquidfuel.

CO2-itcalculatestheCO2equivalentinkgforanamountofenergy.

ProcessEnergy-itcomparestheactualenergywiththemodelledprocessenergytemplateforaparticularproduction period. This function can determine if the plant/area/section is consuming more or less energy than planned.

ProcessEnergyAdv–itcomparestheactualenergywiththemodelledprocessenergyadvancedtemplatefor a particular production period. This function can determine if the plant/area/section is consuming more or less energy than planned during this period.

Solid–itcalculatestheenergyproduced/consumedbysolidfuel.


The Energy Management library includes the following services:

A standard way of communicating energy data• Energylibraryiscapableofprovidingenergydatainstandardizedform(kwh)whichcanbeaccessedacross the platform from device level. It is capable of providing energy equivalent information even in local units to users.

The energy consumption information at each level• Thecalculatedenergyvaluescanbeaggregatedatupperlevels,bygivinguserinformationabouttotal energyconsumptionatvariouslevelsinaplant.Withthisvalueinformation,userswouldabletotake appropriate action based on the total consumed energy.

Theenergydataforelectricalandnonelectricalenergyobjects• Thelibrarysupportsmeasurementofenergyconsumptionforelectricalenergy,gasconsumptionandvirtual measurement of energy. This can help the user in implementing a measurement solution for both electrical and non electrical plant components.

Energy monitoring• Dataobtainedfromtheenergylibraryhelpsuserstoknowthetotalenergyconsumptionoftheplantand thereforeanalyseandmonitorthekeyareas.

A data representation aligned to ODVA standards• Energy information displayed by the library is in line with ODVA data format.

Asetofenergyblocksforparametermeasurement• Energylibraryhasalsonon-energyrelatedblocksformeasurementofCO2emissions,pressure,andvolume flowconsumption.

7.4.2 Reference

Licensetobeordered:EUSEMLCZSSPEZZ SWPE Energy library Note:themaximumnumberofobjectinstancesallowedwiththeapplicationlicenseofaPESsystemconfigurationincludesthenumberofinstancescreatedwithlibrary.OnlyoneEnergyManagementLibrarylicenseisrequiredforthePESprojectdeployedonsite.

7.5 Mining, Metals and Minerals Library

7.5.1 Presentation

TheMiningMetals&MineralslibraryoffersallthecommonfunctionsrequiredbymostoftheMMMsegmentindustries.

ThislibrarycanbeenhancedwiththeCementandMiningLibraries,whichofferadditionalobjectsspecifictothissegment’s applications.

The MMM library includes the following services:

GroupManagement• A set of functions used in a process circuit are combined to form a group. The various functions or Control modules(motors,actuators,etc…)inagroupareadministeredandcontrolledgloballyasasingleentity(the group).Forexample,thetransportationofmaterialfrompiletohopperisdonebyusingmanyconveyorsand itinvolvesmanyactuators,motors,sensors.

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• Ability to group equipment• Managestart,stopofagroup,withasinglemanagementofinterlocks• Alarmmanagementofagroup:firstdevicefailurealarming,alarminhibitionandalarmandwarningmasking

RouteManagement• Differentsetsofdevicesthatbelongtosameoperationalgroup,performingsimilarfunctionalityandthat aremutuallyexclusivearecalled“routes”.Forexample,thetransportationofdifferentgradeofcementtosilos involving different sets of equipment (motors/actuators) • Managementoftherouting:selectionbetweenroutesandtocontrolthestartandstopofdevicesona selected route• Possibilitytomanage5routeswithaninstanceoftheobjectinthelibrary• Duringinitialization,thepre-defineddefaultrouteisselected.Later,theroutecanbeselectedbytheoperator fromHMIpopuporbyprocesslogicinthecontrollers.

Bagfilter• Bagfilterisacustombuiltsequencerblockforsupervisionandcontrolofthebagfilterpurgingoperation.This blocksupports18bags(18outputstosolenoidvalves).Thisblocksupportstheautomodeofoperation.

Beltconveyor• Thebeltconveyorobjectisthecustomizedmanagementofamotorwith1direction1speed,specificallyused forconveyorbeltsthatincludeinoperableconditionslikebeltswayandpullchord.Inaddition,italsochecks theprocessfeedback,suchaszerospeedswitches,beltrunningempty.Thisblocksupports3modesof operation:Auto,Manual,andLocal.

Inadditiontotheseprocessobjects,thelibraryincludes:• Asetofobjectsforequipmentcontrol:digital/analogsensorsandactuators,andseveralkindsofmotors.• Genericobjectswhichareusefulinprocessapplications:Totaliser,RatioControl,PID,andSchedulerfor energy

Figure 29: MM Library: route management


7.5.2 Reference

License to be ordered:EUSMMMCZMSPEZZMMMLibraryforPESNote:themaximumnumberofobjectinstancesallowedwiththeapplicationlicenseofaPESsystemconfigurationincludesthenumberofinstancescreatedwithlibrary.OnlyoneMMMLibrarylicenseisrequiredforthePESprojectdeployedonsite.

7.6 Cement Library

7.6.1 Presentation

TheCementlibraryoffersspecificfunctionsthatarecommonlyrequiredincementplants.Cementworksareprocess applications that require a huge amount of energy and produce combustion gas from burners. In addition,equipmentisrunninginadustyenvironmentandsoitneedstobemonitoredcarefullytoensureitsavailability.TheCementlibrarycontributestobetterefficiencyoftheseprocessesthanksto:• Theenergyefficiencybymanagingmultifuelcontrol• Supervisionandcontrolofthegaswithagasanalyzeroperation• Girthgearlubricationcontrolwithmonitoringandwarningofthelubricationoiltanklevels

The Cement Library includes the following services:MultiFuelController• Control the ratio of ingredients of a continuous process• Designedtoincreasetheenergyefficiencybyincreasingthesecondaryfuelthroughput• Possibilitytocontrolupto6fuels:6setpointsaremanagedforindividualactuatorsandtomaintainaratio between6differentfuels.• SinglesetpointentrybyoperatorinGJ/htoincreasetheeaseofoperation• Monitoringoftheprocessfeedbackvaluecontinuously• Bump-lesstransferandunaffectedbyOnlinestart/stopofactuatorsThemainapplicationistomanageaKilnBurnerFuelRatio.

GasAnalyzer• Supervision and control of the gas analyser• Supports8analysertypes• Supports4gasparameters(O2,CO,NOx,SOx)• Processes the input parameters and holds the value during PurgingMainapplications:KilninletGas,PreHeaterOutletGas…

Girth Gear Lubrication control• Lubrication Valve status monitoring• Lubricationnozzlepositionstatus• Monitoringandwarningsforlubricatoroillevelintank,AirPressure,GreaseFlow,LinedifferentialPressure

TheMiningMetals&Minerals(MMM)libraryisalsodeliveredwiththeCementlibrary.TheMMMLibraryprovidesthreecategoriesoffunctionalservices:• Equipment Control• Asetofobjectsforequipmentcontrol• Genericobjectswhichareusefulinprocessapplications

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7.6.2 Reference

Licensetobeordered:EUSCEMCZMSPEZZ Cement Library for PES Note:themaximumnumberofobjectinstancesallowedwiththeapplicationlicenseofaPESsystemconfigurationincludesthenumberofinstancescreatedwithlibrary.OnlyoneCementLibrarylicenseisrequiredforthePESprojectdeployedonsite.

7.7 Mining Library

7.7.1 Presentation

TheMininglibraryoffersspecificfunctionsthatarecommonlyrequiredinminingplants.Itreducesengineering&deploymenttimewithtestedandvalidatedfunctionsfororerouting,separation,grindinganddryingprocesses.TheMininglibraryleveragestheoperationalefficiencywithfunctionsdesignedtoefficientlyoperateconveyors,hydrocyclones,thickeners,grindingmillsanddryers.Itprovidesoperationalanddiagnosticdatawithadvancedalarm monitoring to better manage the process.

The Mining library includes the following services:

Belt Conveyor–Thisfunctionblockisusedtocontrolthesolidfeedflowontheconveyorbeltbymaintainingthespeedofthebeltconveyormotor.Itmonitorsthespeed,thetotalmassflow,thematerialheightandmaterialweightonthebelt.Ittotalizesthematerialflowonthebelt.

Wet Grinding Mill–Thisfunctionblockisusedtocontrolthewetgrindingprocessusingatubulartypemill(Ballmill,AGmill,andSAGmill).TheaimoftheWetGrindingMillblockistomaximizethegrindingtoaspecifiedproductsize.

HydroCyclone-Thisfunctionblockisusedtocontroltheprocessofclassificationorseparationofcoarseandfineparticles.Itcanbeusedforasinglehydrocyclonetocontroltheseparationprocessorforahydrocyclonebanktocontroltheseparationinaseriesofcyclones.Itmonitorsthemassbalance.

Thickener-Thisfunctionblockisusedtocontrolsedimentationseparationofsolidandliquidmixtureinminingindustry.Thecontrolobjectiveistomaintaintheoverflowclarity(lowsolidcontentisrequired)andtheunderflowconcentration(highsolidcontentisrequired)atpredefinedsetpoints.

Rotary Dryer-Thisfunctionblockisusedtocontrolthedryingprocessusingarotarydryer.Rotarydrumdryersareused,notonlyinmining,butalsoinavastrangeofdryingapplicationsacrossanumberofindustries.Theblockcontrolsthemoisturecontentinapre-determineddesiredrangeandmaximizesthroughput.Also,thetemperature of the exhaust gas is controlled when it is used as a feed in another process.

Spiral -Thisfunctionblockisusedtocontroltheprocessofclassificationorseparationofcoarseandfineparticles in a vertical spiral concentrator. It monitors the input and output densities. It calculates the differential massflow,theinputmassflowandtheoutputmassflow

PID Advanced Block–Thisfunctionblockisusedtohaveaproportional,integral,andderivativecontrolover an actuator to maintain a process value close to a given target.

Two Loop PID Control Block–Thisfunctionblockisagenericcontrolblock.ItcanbeusedwhentwoPIDsarerequired,eitherinindividualcontrolorincascadedcontrol.

Four Loop PID Control Block–Thisfunctionblockisagenericcontrolblock.ItcanbeusedwhenfourPIDsarerequired,eitherinindividualcontrolorintwocascadedcontrolloops.


TheMiningMetals&Minerals(MMM)libraryisalsodeliveredwiththeMininglibrary.TheMMMLibraryprovidesthreecategoriesoffunctionalservices:

• Equipment Control

• Asetofobjectsforequipmentcontrol

• Genericobjectswhichare useful in process applications

7.7.2 Reference

Licensetobeordered:EUSMNGCZMSPEZZMiningLibraryforPESNote:themaximumnumberofobjectinstancesallowedwiththeapplicationlicenseofaPESsystemconfigurationincludesthenumberofinstancescreatedwiththelibrary.OnlyoneMiningLibrarylicenseisrequiredforthePESprojectdeployedonsite

7.8 Liquid Food Library

7.8.1 Presentation

TheLiquidFoodLibrary(LFL)providesasetofobjects,whicharedesignedtoperformdevicefunctionsonspecializeddevicesusedintheFoodandBeverageindustryandprocessfunctionstooperatetheprocessoperationsintheplant.TheseobjectshelptodesignautomationsystemstocomplywiththeISAS88batchprocessengineeringmodel.LiquidFoodLibraryobjectscanbecombinedwiththeGeneralPurposeLibrarytodesignaliquidfoodapplicationsolution.Thisassociationprovidesacosteffectiveandhighvalue-addprocessautomation solution for liquid food producers. Thelibraryincludestwosetsofobjects:thedeviceobjectsandtheprocessmonitoring/controlobjects

Figure 30: Mining Library: example of wet grinding mill

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The liquid food library contains following device objects:

VLVCTL-2-way,3-way,4-wayOn-OffValvePneumaticLoadManager.

PLGCTL-LeakageChamberSeatLiftingActuator

VLV1PLGCTL-3-waymixproofvalvewithoneleakagechamber

VLV2PLGCTL-4-wayMixproofvalvewithone/twoleakagechambers

MOTORCYC-CyclicMotoroperation

ENODE4T, ENODE4T_LIGHT-WeighingModule-Scaimeweightmodules

The liquid food library contains the following process monitoring and control objects:

EQUIP-Providesthesupervisionandthestatusinformationoftheequipment.

SELPRESEL-isusedforselectionorpre-selectionoftheprocessequipmenttocarryoutoperationsonit

SEQCTL2 -Theblockimplementsthesequencestatusmanagementandprocessesthecommandsreceivedfrom the monitoring subsystem or by other control sequences in program mode.

SEQFCT-ThefunctionblockexecutesasequencefunctionforaprocessoperationaspertheguidelinesfollowedinSEQCTL2.TheSEQFCTsupportstheprocessfunctionssuchastransferofthematerialfromoneitemofequipmenttoanother,agitation,andothers.

SEQFCTRECIPELINE-isbasedonSEQCTL2functionblock,withenhancedfeatures,toexecuteasequenceoffunctionsbasedonapredefinedrecipe.

SEQCTL3_PLI -thecontrolobjectimplementsthesequencestatusmanagementandprocessesthecommandsreceivedfromthebatchcontrolsubsystem(thesubsystemsendsthecommandsandchecksthestatusofthesequencetodeterminewhatactionhastobetaken).Thisblockimplementsthephaselogicinterface (PLI) to interface with the batch control system software.

SEQCTL3FCTBATCH-combinedwiththeSEQCTL3_PLIcontrolobject,itcanmanage30initialconditions,30failureconditions,16processinputparametersand16processoutputparameters

CIP Recipe Management -CIPRecipeManagementisanassemblyfunctionusedforconfiguringCIPrecipes and corresponding recipe parameters to clean equipment or a process line.

Parameter Management -TheParameterManagementfunctionisnormallyusedtotransferasingleorsetof parameters from SCADA to PLC or vice versa.

Figure 31: LFL Library: example of use (transfer in tanks)


7.8.2 Reference

Licensetobeordered:EUSLFLCZSSPEZZ LFLLibraryforPESNote:themaximumnumberofobjectinstancesallowedwiththeapplicationlicenseofaPESsystemconfigurationincludesthenumberofinstancescreatedwithlibrary.OnlyoneLiquidFoodLibrarylicenseisrequiredforthePESprojectdeployedonsite.

7.9 Water and Waste Water Library

7.9.1 Presentation

TheWater&WasteWaterlibraryprovidesasetofgenericfunctionsthatarecommonlyusedinwaterandwastewaterapplications.Thelibraryhelpsinthemanagementofmultiplepumpsandtime-basedschedulingof operations on equipment and devices to simplify remote operations. Local mode operation of equipment on remotepumpingstationsispossible.Objectsinthewaterlibraryprovidethecapabilitytomanageenergybyload shedding.

The water library contains following device objects:

WPENSTOCK (Penstock Valve Control)-TheWPENSTOCKfunctionblockisusedtomanagetheoperationandcontrolofamotoroperatedpenstockvalve/gateinanOpen-Stop-Closeoperation.

WPUMPSEL1 (Pump Selection)-TheWPUMPSEL1blockisusedforcheckingstatusandforcontrollingoperationsofamaximumfivepumpsondemandbasis.

WDFMCTL (Dual Media Filter Control)-ThefunctionblockrepresentsindividualDMFfiltersandselectsvariousoperationsperformedbythefilter

WFLOWCALC (Flow Calculation)-Thisfunctionwillcalculatethedischargeflowintheopenchannelforvariousconstructionslikeweirs,flumes,notches

WFLOWCTL (Flow Control) -Thisblockistoallowchemicalfeedcontrolbasedonflow,butallowfinetuningbasedonStreamingCurrent.Theflowbasedportionoftheformulawillbebasedonaratiothatcompares the maximum the pump can produce to a desired concentration.

WAERACTL (Aeration Control)-TheWAERACTLfunctionblockisusedtomanagetheoperationandcontrol of an aeration control valve. It gives a command to the valve which controls the amount of oxygen supplied to an aeration control basin.

WPUMPSEL (Pump Selection)-Itchecksthestatusandcontrolstheoperationsofamaximumof5pumps.Itcalculatesthenumberofoperationalhoursforeachpump.Aftercompletionofamaximumofoperationalhours,theobjectswitchesoperationtoanotherpumpinstandby.Itchecksthehealthofeachpumpand to ignore it when it is not ready for operation. It is possible to switch between pumps by using the buttons in the faceplate when in manual mode.

WSCHEDULER (Scheduler) –Itallowsthemodeofoperationofequipmenttobescheduled.TheoutputcanbeusedtosetaPIDvalue,acontrolvalveoutputorthespeedofamotor.Thescheduleriscapableofholding information for up to 10 events.

WMOTOR-Tocontrolamotorwith1directionand1speed.

WMOT1D2S-Tocontrolamotorwith1directionand2speeds.

WMOT2D1S–Tocontrolamotorwith2directionsand1speed.

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WMOTORVS-Tocontrolamotorwithavariablespeeddrive,whetherthespeeddriverisswitchedthroughcommunications,I/Owiring,oramixtureofboth.

WVALVE–Tocontrolanon-offadeviceasanon-offvalvewith2limitswitches(e.g.electro-pneumaticvalve).

WMVALVE-Tocontrolamotorizedvalvewithapositioner.

WMVALVED-Tocontrolanon-offmotorizedvalveasagatewith2limitswitches.

The water library includes the following functions:

• Managementofmultiplepumps(upto5pumps)

• Time-basedschedulingofoperationsonequipmentanddevicestosimplifyremoteoperations

• AlarmsandinterlockmessagescanbesentviaSMSthrougha3rdpartysystem

• LocalModeoperationofequipmentinremotepumpingstations

• EnergyManagementbyloadsheddingfunctionalitiesembeddedinobjects

7.9.2 Reference

Licensetobeordered:EUSWWWCZSSPEZZ WWW Library for PES Note:themaximumnumberofobjectinstancesallowedwiththeapplicationlicenseofaPESsystemconfigurationincludesthenumberofinstancescreatedwithlibrary.OnlyoneWaterLibrarylicenseisrequiredforthePESprojectdeployedonsite.

Figure 32: Water Library: example of use (pumping station)

Managing Licenses

This chapteraddressesthemanagementoflicenses,coveringthefollowingareas:

• Activation of a license

• Managementoflicenses;useoftheSoftwareLicensingPortal

• Policy applicable for the licenses

8.1 Activation of a license

Ordering a PES license provides an entitlement containing one or several activation IDs corresponding to the software licenses ordered. This entitlement is sent to the user through an email (refer to the ordering chapter for more information).ThelicensemustbeactivatedontheSchneiderElectricSoftwareLicensingservertobeoperational.Takenote that it is not possible to use PES without having activated the licenses (no trial period is allowed). Three methodsareavailabletoactivatethelicenses.ThisisdonethroughthefloatinglicensemanagerthatisinstalledonthecomputerwithPES:

1.ThroughWeb.ItrequiresanInternetconnectionontheworkstation.Thisistheeasiestwayanditisimmediate.

2.ThroughtheSoftwareLicensingPortal.ThismethodallowslicensestobeactivatedonaworkstationthatisnotconnectedtotheInternet.Activationtakesafewminutes.Thefollowingstepsarerequired: •Fromtheworkstationthatembedsthelicenses,invoketheregistrationvia“WebPortal”.Itleadstocreating afilethatneedstobestoredonaremovablemedia,asaUSBkey. •FromanothercomputerthathasaccesstotheInternet;gototheSoftwareLicensingPortal.Thelicensing serviceintheportalallowsthefiletobetransferredfromtheoriginalworkstationandthecreationofanew filethatwillberestoredontheworkstation. •Completetheactivationofthelicensewiththisnewfileontheworkstationthroughthefloatinglicense manager.

3.ThroughEmail.Thismethodrequires1or2daystoactivatethelicense.Activationisdoneintwosteps: •Fromtheworkstationthatembedsthelicenses,invoketheregistrationvia“Email”.Itleadstocreateafile that has to be sent by email from this machine or another one to a Software Registration Center. •ThefilereceivedasresponsetotheemailfromtheSoftwareRegistrationCentermustbecopiedonthe workstationpriortoactivatethelicensewiththisfilethroughthefloatinglicensemanager.

8.2 Management of licenses with the Software Licensing Portal

The Software Licensing Portal enables the users to administer their licenses. Any customer can create his own privateworkingspacefollowingtheregistrationtotheSoftwareLicensingPortal(www.schneider-electric.com/tab:Support/menu:SoftwareLicensing).Fromhisspace,theusercangainaccesstothelistofhislicensesandgetthestatusforeachofthem.Withoutanylogin,itisalsopossibletogetthestatusofonelicense,simplyentertheactivationIDtogettheinformation.The Software Licensing Portal is also the place to activate a license through the Web Portal.

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8.3 Policy applicable for the licenses

Followingtheactivationofalicense,thestatusofthislicensecanbecheckedontheSoftwareLicensingPortal.Theusermayhavetodothefollowingactivitiesforalicense:

•“Rehost”:ReturnthelicensebackfromtheworkstationtotheSoftwareLicensingPortal.Thelicenseisno longer active on the computer. It can be activated on another computer. This is the usual way to move a license from one machine to another one.

•“Repair”:Followingthecrashoftheworkstation,itallowsthelicensetoberecoveredonthesamemachine. Inthatspecificcase,PESisre-installedonthesamemachine.Throughthe“Repair”service inthelicensemanager,itenablesthelicensetoberecoveredonthemachine,afterenteringthe activation ID. This activity doesn’t need any external support.

•“Reinstall”:Followingthecrashoftheworkstation,itallowsthelicensetoberecoveredonanothermachine afterre-installationofPES.Whenthemachinehaschanged,thelicensingsystemcannot relyonmachineinformationtoactivatethelicense,becausethemachinehaschanged.Reinstallationof the license requires the assistance of the Software Registration Center.

Figure 34belowgivesthepolicyapplicableforeachtypeofactivity.Thenumberofactionsisdefinedperyearand it depends on the number of seats that are attached to this license.

Figure 33: Software Licensing Portal on schneider-electric.com

Figure 34: Policy applicable to the software licenses

Hardware requirements to run Process Expert System

DuetovariouscriteriatoknowtheCPUperformance,therequiredprocessorisdefinedaccordingtoanaverageCPUmarkgivenbyPassMark(R)Software.

TocheckaCPUperformance,forexampleforaCorei3CPU,type“passmarkCorei3”inthesearchengineofyourInternetnavigatortogetthelistofknownprocessorsandgettheaverageCPUmarkforaselectedone.

Workstation embedded with the System Server

System:processorwithaverageCPUMark:5000minimum

RAMmemory:8GBminimum,16GBrecommended

Harddisk:250GB/Fastdisk7200rpm;format:NTFSfilesystemandnotFAT32

40GBoffreememoryspaceontheharddiskisrequiredtoinstallandrunthesoftware

Recommendeddisplay:SVGA(1024-768ormore)withhighcolor24bits

Pointingdevice:mouseorcompatibledevice

Operating system on the physical machine

• Windows server 2012 R2 (recommended)

•Windows10Pro,Windows7ProorWindows8.1Pro64-bit

Workstation embedded with an Operation Server



Harddisk:80GB(SSDrecommended)/Fastdisk7200rpm


• Windows server 2012 R2


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Harddisk:250GB/Fastdisk7200rpm;format:NTFSfilesystemandnotFAT32

40GBoffreememoryspaceontheharddiskisrequiredtoinstallandrunthesoftware

Recommendeddisplay:SVGA(1024-768ormore)withhighcolor24bits

Pointingdevice:mouseorcompatibledevice


• Windows server 2012 R2 (recommended)


Workstation embedded with an Operation Server



Harddisk:80GB(SSDrecommended)/Fastdisk7200rpm


• Windows server 2012 R2


Workstation embedded with an Engineering Client


RAMmemory:8GBminimum

Harddisk:250GB/Fastdisk7200rpm;format:NTFSfilesystem



Workstation embedded with an Engineering & Operation Client



Harddisk:250GB/Fastdisk7200rpm;format:NTFSfilesystem

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Workstation embedded with an Operation Client



Harddisk:250GB/Fastdisk7200rpm

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Service Support associated with Process Expert System

10.1 Introduction

SellingservicesassociatedwithPEScombinesbenefitseitherforCustomersandSchneiderElectricfordifferentreasonsthatareexplainedbelow:

Benefitsforthecustomer:• Majorcostsavings• Improved production performance • Expertandprofessionalsupport-receivefastandaccurateanswers• Access to version upgrades (1+ release per year)• Protect their automation investment

BenefitsforSchneiderElectric:• Increased revenue • Customer contact opportunities • Increased customer satisfaction • Moresupportsalestoolsthaneverbefore

The Service Support is part of an overall set of services that are deployed progressively for Process Expert System.

Figure 35: Maintenance and Support Services overview

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10.2 Service Support definition

Three levels of support are available as options to the software offer. There are presented from the highest value,combiningsupportandsoftwareupgrades,tothelowestincludingonlysupport.InthespecificcaseofPES,itismandatorytocombinethesellingoflicenseswithasupportservice.SilverSupport is the minimum required.

GoldPlus Support

• Level3Support–24x7access

• On line technical information

• Version upgrades

• Priced approximately as 20% of the total amount of the software list price. This premium support offer is attractive to customers with high availability systems in which downtime is expensive.Itcoversthesupporttoa24x7.

Gold Support

• Level3Support-LocalBusinessHours(MON-FRI)


• Version upgrades

• Pricedapproximatelyas15%ofthetotalamountofthesoftwarelistprice. Thisisthestandardserviceoffer,whichcombinessoftwareupgradesandsupportduringbusinesshours.Thisisthe common choice that should be proposed to customers by default.

Silver Support

• Level3Support-LocalBusinessHours(MON-FRI)


• Priced approximately as 10% of the total amount of the software list price. This is a light support offer aimed at customers who want to be able to receive assistance for their installed applications but do not intend to upgrade. This is the minimum support to be combined with PES licenses.

Support to Process Expert System is managed via our central call centers and is only available in certain languages.


10.3 Contents of the Support Services

Silver,GoldandGoldPlussupportsincludethefollowingservices:

1. Direct Access Support

Theserviceprovidesaccesstotechnicalassistanceviatelephone,livechat,andemail.Thecustomergetsfast access to experienced Support Engineers based in dedicated labs where they can replicate the customer configurationandreproduceissuesexperiencedonsite.ThesupportserviceisnotexpectedtoengineeraCustomer’sprojectorresolveissuesspecifictotheCustomer’sapplicationimplementation.

2. Online Support Tools

UseofadedicatedPESGlobalSupportportal(www.pes.schneider-electric.com)toaccessarangeofsupporttools including live chat and case manager for easy online case monitoring.

3. Emergency Support

Customerobtainsemergencysoftwarehotfixesviaanintensifiedescalationprocessinsituationswherecriticalissues are impacting upon business operations.

4.CustomerServiceRequest(CSR)ResolutionWorkflow

Arigidframeworkofissueprioritizationandseverityensuresthatanappropriatemanagementprocessisappliedtoallthecustomerissuesuntilresolution.TheprioritizationdependsonthelevelofSupportservicetheCustomer has contracted. Silver and Gold Support services are managed with the same priorities. The technical resolutionworkflowisdescribedinFigure 36:

Figure 36: Escalation process to manage customer requests

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5. Online Knowledge Base

Access theknowledgebaseanytimeforexpertknow-howandinformationthatsustaintheCustomer’sreturn on investment.

6. Real-Time News

TheCustomerstaysinformedaboutthelatestnewsandreceivessupportupdates,producttips,andotherinformation through the PES Global Support portal.

Accessing Remote technical support

ASupportServicescertificatewillbeawardedonpurchaseofSupport.Thiscertificateprovidesinformationthatwill be required when the customer wants to raise a Customer Service Request (CSR) or wishes to log onto in-supportCustomersdedicatedareasofthePESGlobalSupportwebsite.

10.4 Support fees calculation

Thecalculationofsupportisapplicabletoacustomersite.Thedefinitionofasiteisimportanttoensuresupportcanbecorrectlycalculated.AsitecontainsalltheSystemServer,Engineeringclients,OperationServersandOperation Clients which communicate together to access the application database which is located on the SystemServer.SoastandalonemachineincludingtheSystemServer,anOperationServerandanOperationClient can be considered as a site. Thedefinitionofasiteisregardlesshowthesoftwarepiecesaredistributedinoneorseverallocations,forexample in control rooms.

Inordertotakeinaccountthecomplexityandvariouspossibilitiesinconfigurationswhilehavingaslidingfeethatdependsonthesite,thecalculationisbasedonthepricingofthesoftwarepiecesthatarerunningandaprice depending on the value of the service.

Figure 37: Access and services from the Support Portal


TodothisthecostofsupportisbrokenupintoindividualSupportUnits.EachsoftwarelicensehasavalueintermofSupportUnits.TheUnitPricedependsonthelevelofsupportpurchased(GoldPlus,Gold,Silver). Itisappliedthefollowingcalculationruleforsoftwareservice:

Support Fee (for 12 months) = Unit Price x Quantity

Where:

Unit Price = Unit Price of the Support Level purchased

Quantity = Total Support Units of the software licenses

Important note: takingordersformixedlevelsofservicesisnotallowedforasite.Incaseofamixoflevelsinasite,theminimumlevelofsupportwillbeprovided.Torenewsupportonasite,thesupportpriceiscalculatedbasedonthelevelofsupportpurchased(GoldPlus,Gold,Silver)andthesoftwarelicensesonthecustomersite.

10.4.1 Table of units (quantity) for each license (part number)

The table below lists the software license part numbers and gives the equivalent in quantities of units to calculate the support.

PES system

Part numberEUSMINCZTSPEZZ

EUSMINGZASPEZZ

EUSBEUCZZSPEZZ

EUSCLTCZZSPEZZ

EUSCLTCZZGPEZZ

EUSCLTCZZTPEZZ

EUSAPPCZTSPEZZ

EUSAPPCZSSPEZZ

EUSAPPCZMSPEZZ

EUSAPPCZLSPEZZ

EUSAPPCZXSPEZZ

EUSOPECZZSPEZZ

EUSLCCCZZSPEZZ

EUSLRCCZZSPEZZ

EUSVCCCZZSPEZZ

EUSVRCCZZSPEZZ

EUSBASCZZSPEZZ

EUSBASCZZGPEZZ

EUSSBASCZZTPEZZ

EUSSISCZZSPEZZ

EUSSISCZZGPEZZ

EUSSISCZZTPEZZ

EUSBASEZMSPEZZ

Software License

DescriptionSW PE MINI CONF WITH 200 OBJ INST LIC

SW PE UPG MINI TO 500 OBJ INST LIC

SW PE ENG SINGLE LIC

SW PE ENG CLIENT SINGLE LIC

SW PE ENG CLIENT GROUP LIC

SW PE ENG CLIENT TEAM LIC

SW PE APPL LIC EXTRA SMALL

SW PE APPL LIC SMALL

SW PE APPL LIC MEDIUM

SW PE APPL LIC LARGE

SW PE APPL LIC EXTRA LARGE

SW PE OPER SERVER LIC

SW PE CTRL CLIENT LIC

SW PE REDUNDANT CTRL CLIENT LIC

SW PE VIEW CLIENT LIC

SW PE REDUNDANT VIEW CLIENT LIC

SW PE ENG ASC SINGLE LIC

SW PE ENG ASC GROUP LIC

SW PE ENG ASC TEAM LIC

SW PE ENG SYS INT SINGLE LIC

SW PE ENG SYS INT GROUP LIC

SW PE ENG SYS INT TEAM LIC

SW PE EDUC ENG SINGLE LIC

Quantity(Units)

91

47

117

31

63

94

47

94

188

313

469

63

55

0

19

0

7

14

33

47

94

188

31

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Market/Applicationlibrariesfor PES

10.4.2 List of references for Support Service

EUSPES001 Silver support (Unit Price)

EUSPES011 Gold support (Unit Price)

EUSPES012 Gold Plus support (Unit Price)

10.4.3 Quote the Support fees - example

APESconfigurationonacustomersiterequiresthefollowinglicenses:• Anengineeringconfiguration+anadditionalengineeringclient• AnApplicationlicenseallowingaprojecttoberunwith3000objectinstancesmaximum(Mediumlicense)• One Operation Server plus 3 remote Control ClientsNote:AlocalclientisembeddedintheOperationServer

BillofmaterialandcalculationofUnitsforservicefees:

Thesalesrepresentativewouldquotetheservicesupportforthisconfiguration(Silverservice). TheUnitPriceforSilversupport(EUSPES001)is7€.Support Fee (for 12 months) = Unit Price x QuantitySupport fee (Silver) : 7x 595 = 4165 €

Part numberEUSAPCCZMSPEZZ

EUSWWWCZSSPEZZ

EUSMMMCZMSPEZZ

EUSCEMCZMSPEZZ

EUSMNGCZMSPEZZ

EUSLFLCZSSPEZZ

EUSEMLCZSSPEZZ

Software License

DescriptionSWPE APC Library - Std + Model

WWW Library for PES

MMM Library for PES

Cement Library for PES

SWPE MINING LIBRARY

LFL Library for PES

SWPE ENERGY LIBRARY

Quantity(Units)

47

31

47

55

64

16

16

Part number

EUSBEUCZZSPEZZ

EUSCLTCZZSPEZZ

EUSAPPCZMSPEZZ

EUSOPECZZSPEZZ

EUSLCCCZZSPEZZ

Description

SW PE ENG SINGLE LIC

SW PE ENG CLIENT SINGLE LIC

SW PE APPL LIC MEDIUM

SW PE OPER SERVER LIC

SW PE CTRL CLIENT LIC

QTY PN

1

1

1

1

3

Unit value QTY Units117

31

188

63

55

117

31

188

63

165

595Total number of units

Ordering Process Expert System

PESofferincludesthreekindsofpartnumbers:• Software licenses• Physicalproducts(packWindows,MagelisRackPCs,hardwareascontrollers,...)• Support services

Each type of offer needs to be handled differently. This paragraph describes the ordering procedure for each kindofpartnumbers

11.1 Software licenses

AllordersconcerningthelicensesforPESmustbeplacedtothelocalcountryorderingsystemwithMROCarrosasasupplier.Inaddition,theCountrymustfill-inadditionalinformationconcerningthelicenseitselfintheLicenseOrderingPortal(LOP).Oneimportantpointistoprovidethemailaddress(WUM@),whichwillbeused to automatically send the entitlement concerning the licenses to this address. Figure 38belowshowsthemainstepsofthisworkflow:

Figure 38: Ordering process for the PES licenses

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Ordering Process Expert System

11.2 Ordering physical products

It is applicable to any physical product. This is the standard procedure applicable for any standard product. Theorderswillbeplacedinthelocalcountryorderingsystem(Bridge)

11.3 Ordering the Support for PES

SupportservicemustbeorderedthroughtheSalesOrderConfigurationtool(SOC).ToaccesstheSalesOrderConfiguratorsimplygotowww.soc.schneider-electric.com

SOCincludesanassistantthatenablestheservicestobequotedcorrespondingtoaPESconfiguration.ItcalculatesthenumberofunitsofaPESconfigurationenteredinSOCanditcreatesaquoteforthelicenses and the associated services. The quote can be transformed into a purchase order for the service only. The PurchaseOrderdoesn’tcoverthelicenses,whichmustbeorderedseparatelythrougheMRO.

Importantnote:Software licenses must be ordered prior to the Support Service through eMRO.Lateron,whentheSupportServiceassociatedwiththelicensesisordered,itisnecessarytomentiontheeMROpurchaseorderinthe“specialinstructionfield”oftheorderdetailsinSOC.

www.soc.schneider-electric.com

Industrial PC for Process Expert System

12.1 Introduction

MagelisHMIRackPCoffersone-stopshoppingforacompleteplantsolutionthathasbeentestedandvalidatedbySchneiderElectric,alongwithPlantStruxuresoftwareVijeoCitectandPESEngineering.MagelisHMIRackPCscanbeeasilyinstalledin19"enclosuresandconnectedtoMagelisiDisplayfordisplayscreen.TheMagelisRackPCparticularlyaddressescustomerneedsincontrolroomswherethereplacementcostsandenvironmentconstraints(Temperature,dust,EMC…)arelimited.

TheofferRackPC+PESdeliverthefollowinguniquevaluepropositions:ConsistentMagelisrange,tooperatethedifferentneedsofEcoStruxurearchitectures:

• Highperformancemodelforengineering(PESSystemServer)

• IntermediateperformancemodelforSCADAservers,withahighdutyharddrive.

Easeofintegrationincontrolroomwith19”rackformat

• Readytoincluderackinastandardcabinetincontrolrooms

Figure 39: The rack PC is located in the plant control room


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Industrial PC for Process Expert System

12.2 Offer description

12.2.1 Selection guide of Magelis Rack PC

HMIRSPHXA67P1andHMIRSPSXR6T01arespecificallyaddressingtherequirementsforPES system server. HMIRSUS3A3701,HMIRSPFXA6701&HMIRSPFXR6702arespecificallyaddressingtherequirementsforthesupervision (operation server and operation clients)

Automation Platforms selection guide

13.1 Overview

ThissectiongivesanoverviewoftheautomationplatformsthataresupportedinPES:ModiconM580,Quantum,andM340.Thisisasummaryofthekeyfeatures,basedonapresentationoftheplatformandmodules’ description from selection guides.

Elements of the automation platform architectures that are common to all platforms are described after the platforms.

Formoredetailsabouttheautomationplatforms,pleaserefertothefollowingcatalogs:• ModiconM580AutomationPlatform• ModiconQuantumAutomationPlatform• ModiconM340AutomationPlatform• ModiconX80I/OPlatform

Somearchitectures,hardwaremodules,orfeaturesembeddedinanautomationplatformarenotsupportedincontrolsystemsdesignedwithPES.Theselimitationsareidentifiedinthisdocumentwithan“(*)”inthemodule’sdescription,withanexplanatorynoteatthebottomofthemoduledescriptiontables.

Inaddition,thelastsectionofthischapterprovidesasummaryofallunsupportedmodulesforeachautomationplatform.

13.2 Modicon M580 automation platform

Limitations in the support of architectures or hardware modules in the scope of application designed for Process ExpertSystemarchitecturesareidentifiedinthisdocumentwithan“(*)”inthemodule’sdescription,withanoteat the bottom of the module description tables.

The last section of chapter section provides a summary of all unsupported modules for the automation platform.

13.2.1 General presentation

TheModiconM580ePAC(ProgrammableAutomationController)features openness,flexibility,robustness,andsustainability.TheM580isdesigned withanEthernetbackbonetooptimizeconnectivityandcommunications. ItsupportsX80I/Omoduleswhichcanbeeasilyintegratedintoits architecture. The powerful processors offer high levels of computation for complexnetworkedcommunication,display,andcontrolapplications.

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ePAC concept• Top-to-bottomstandardEthernetnetwork

• OpenarchitecturewithdirectEthernetconnectiononthebackplane

Cybersecurity readyCybersecurityready,withAchillesLevel2certificationandadvanced, built-incybersecurityfeatures

• EmbeddedsecurityfeaturesasdefinedbystandardIEC62443


Advanced technologies• Basedonhigh-speeddual-coreprocessor(ARM®type)

• High-speedcommunication,application,andexecution

• InnovativemechanicalandelectronicdesignforhighEMCimmunityand ruggedness that is superior to the required IEC standards

• Supports extendedtemperaturerangefrom−25°Cto+70°C/-13°Fto+158°F

(continued)

High precision• Abilitytodeliver1msI/Oresolutionthroughnativetime-stampingat thesource,withspecifictime-stampingmodulesviaOPCserver

• Applicationsincludefunctionssuchas:

• Sequence of Events recording (SER)

• Utility substation automation

• Protective relay trip history

• Alarm / event logs

• Time-stampingofpowermonitoringdatalogs

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Flexibility in design• Flexibletopologyallowssimpleintegrationofdevices

• Ability tomixremoteequipment,distributedequipment,andotherdevicesonthe sameEthernetfieldnetworkwithcompletesoftwareintegration

• Transparent access to datathroughEthernetbackbone

• SimpleHMIintegrationviathirdportonremoteI/Ohead

• Interfacetootherpopularfieldbusanddevicenetworks,includingAS-Interface (*),Modbus,Profibus,andHART(*)

(*)ManagementofAS-InterfaceandHARTinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation.


Optimized architecture• Simple daisy chain loop

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Helping to protect investments• StandardizeontheModiconfamilywithcommonX80modulesand reduce training and maintenance costs

• KeepyourexistingQuantumI/Oandwiring

• Smoothmigrationpathsforbothhardware(quickwiringadapter)and software (SW converters).


13.2.2 Architectures

13.2.2.1 Overview

Different architecturesTheModiconM580ePACoffersdifferentembeddednetworkstomeetvariousarchitectureneeds:• StandardEthernetDIOportsonBMEP58xx20processorsforlocalI/Oarchitecture,integratedfieldbus architecture,anddistributedI/O

• DualEthernetRIOportsonBMEP58xx40forremoteI/Oarchitecture

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13.2.2.2 Examples of architectures

ThishardwarearchitectureisbasedonM380withX80dropsembeddingtheI/Os,combinedwithremotedevices on Ethernet.

InstrumentsareconnectedonHartI/OmodulesinaremoterackorthroughaProfibusDPremotemaster.

ManagementofHARTinPESapplicationsrequiresprogramminginadditiontothehardwareconfiguration andobjectsinstantiation


ThishardwarearchitecturetargetsawidecontrolsystemwithX80remoteracksconnectedthroughopticalrepeaterstoanM380mainrack.Inaddition,therearedistributedequipmentonEthernet,combinedwithinstrumentsonProfibusconnectedthrougharemotemaster.

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Redundant architecturesWithBEMH58xx40processorsdedicatedtotheredundantsystem,redundantarchitecturesareusedformoredemandingapplications:

• Remote I/O

• Distributed I/O

• MixedRIO/DIO


13.2.2.3 I/O architectures

The following two pages give an overview of I/O architectures. The list of modules that can be installed in a ModiconX80rackisprovidedinadedicatedsectionlaterinthisdocument.

(*)PTO,SSIencodersmodulesarenotsupportedinPESarchitectures(**)ManagementofHARTandAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjects Instantiation(1)BMEP58xx40CPUsarenotmandatory(2)BMXCRA31210modulesarealsocompatible

**

*

*

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13.2.3 Modicon M580 processors

The following two pages give an overview of I/O architectures. The list of modules that can be installed in a ModiconX80rackisprovidedinadedicatedsectionlaterinthisdocument

(1)ThemaximumvaluesforthenumberofI/O,application-specificchannels,andthenumberofnetworksarenotcumulative(theyarelimitedbythe maximumnumberofslotsintheconfiguration,1rack:11,2racks:23,3racks:35,and4racks:47).(2)Dataandprogramshareamaximumof64MBmemorycapacity.4MBconfigurableretaineddatacanbesaveduponpowercycle.(*)Motioncontrol(PTO),SSIencoders,arenotsupportedinPESarchitectures(**)ManagementofHARTandAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjects Instantiation(***)controllerprogramwithLL984isnotsupportedinPESapplications

*

**

*

*

***

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13.2.4 Communication, integrated ports and modules

(1)Fiberrequiresuseofotherproducts(forexample,anEthernetswitchortheBMXNRP020pmodule)toconvertfromthetwistedpairconnectors (RJ45)thattheseproductshave(2)ForBMx584040/5040/6040processors,RackViewerisnowavailable(*)UseonlyModbus/TCPforimplicitandexplicitmessaginginPESarchitectures

*

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(3)Including3connectionsreservedforPeer-to-Peercommunications(“localslaves”function)(*)UseonlyModbus/TCPforimplicitandexplicitmessaginginPESarchitectures(**)ManagementofcommunicationwiththeRTUmodulerequiresprogramminginrefinement

**

*


(4)Including16connectionsreservedforPeer-to-Peercommunications(“localslaves”function).(5)CANopencanbeused,butitisnecessarytouseModiconSTBI/O.Pleaseconsultthe“IP20distributedinputs/outputs–Modicon STB”catalogavailableonourwebsitewww.schneider-electric.com(*)ManagementofAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjects instantiation

*

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13.3 Modicon Quantum automation platform

Limitations in support of architectures or hardware modules in the scope of application designed for Process ExpertSystemarchitecturesareidentifiedinthisdocumentwithan“(*)”inthemoduledescription,withanoteatthe bottom of the module description tables.

The last chapter of this section gives a summary of all unsupported modules for the automation platform.


Different architecturesbasedontheQuantumautomationplatformarepossible,suchas:

• S908busforQuantumdrops

• EthernetRIOdropsandX80I/Oarchitectures,withorwithoutConneXiummanagedswitches

• Architectures with separate or combined Ethernet RIO and Ethernet DIO devices on the same physical medium

• HotStandby(HSBY)architectures


I/O ArchitecturesThe following two pages give an overview of I/O architectures. The list of modules that can be installed in a ModiconX80rackisprovidedinadedicatedsectionlaterinthisdocument.

(1) The maximum values for the number of discrete I/O and analog I/O are not cumulative(2)“Solutionmode”allowstimeanddate-stampedeventstobeformattedintheOPCFactoryserverwithouthavingtoprogramthecontroller(3)Updatedcertificationsshownonourwebsite:www.schneider-electric.com(4)Pleaserefertothespecificuserguidesuppliedwitheachproduct(5)ThemaximumnumberofNOMseriallinkmodulesislimitedto4perproject

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13.3.2 Modicon Quantum processors

1) The maximum values for the number of discrete I/O and analog I/O are not cumulative(2)ProfibusDPmodulebyourTechnologyPartner,Prosoft(CollaborativeAutomationPartnerProgram)(3)ModbusPlusmodules:Onlythefirst2ofthe6modulesfeaturethefullrangeoffunctions(4)Max.distancebetweenthe2HotStandbyCPUs:upto4k(*)SingleslotCPUsshouldbeexceptionallyconsideredforPESapplicationsduetotheirlimitedcapabilities(**)Sercos,SymaxEthernet,andModbusPlusarenotsupportedinPESarchitectures(***)ManagementofAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation(****)ProfibusmodulefromProsoftisnotknowninPES,butcanbeusedinprojectswithcomplementarydesigns

* *

****

******

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13.3.3 Power supply modules

(1)OnlyConformalCoatingversions,dependingonthemodel,areATEXZone2/22certified

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13.3.4 Discrete I/O modules: DC inputs

(1)Foronlinemodificationofconfiguration,refertothecatalog(2)ConnectionrequirestheModiconTelefastABE7pre-wiredsystem

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13.3.5 Discrete I/O modules: AC inputs

(1)Foronlinemodificationofconfiguration,refertothecatalog(2)OnlyConformalCoatingversions,dependingonthemodel,areATEXZone2/22certified

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13.3.6 Discrete I/O modules: DC and relay outputs

(1)Foronlinemodificationofconfiguration,refertothecatalog(2)140DDO35300module:1.75+(0.4xtotalmoduleloadcurrent)inW140DDO35301module:5W,withalloutputsatstate1(3)Onlymodule140DDO35300isnon-interfering

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(4)ConnectionrequirestheModiconTelefastABE7pre-wiredsystem(5)OnlyConformalCoatingversions,dependingonthemodel,areATEXZone2/22certified


13.3.7 Discrete I/O modules: AC outputs

(1)Foronlinemodificationofconfiguration,refertothecatalog

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(1)Foronlinemodificationofconfiguration,refertothecatalog

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13.3.8 Analog I/O modules: Current/voltage, temperature probe, thermocouple inputs

(1)Foronlinemodificationofconfiguration,refertothecatalog(2)Externalfusestobeusedonthe“MasterOverride”signalwhenitisconnectedtoanexternalsource

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13.3.9 Analog I/O modules: Current/voltage outputs, mixed I/O

(1)Foronlinemodificationofconfiguration,refertothecatalog(2)OnlyConformalCoatingversions,dependingonthemodel,areATEXZone2/22certified

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13.3.10 Counter and special-purpose modules

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(*):140HLI34000moduleisnotsupportedinPESarchitecture

*


13.3.11 Networks and buses

(1) Only one Ethernet port can be used at a time(2)AutomaticassignmentofIPaddressandnetworkparameters(*):Ethernet/IPisnotsupportedinPESarchitectures(**)140NOC77101moduleisnotsupportedinPESarchitecture

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(*):140NWM10000moduleisnotsupportedinPESarchitecture

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(*):140NOM2xx00and140EIA92100arenotsupportedinPESarchitecture

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(*):140ESI06210isnotsupportedinPESarchitecture

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13.3.12 EtherNet/IP and Modbus/TCP: Module communication capability and performance

Note:Theperformancecapacitylistedhereisaffectedbycertaintestconditionsincludinginput/outputsize,RPI(RequestPacketInterval),CPUscantimeCustomers may experience different results under different conditions(*)140NOC77101isnotsupportedinPESarchitecture(*)EtherNet/IP(CIPexplicitmessaging)isnotsupportedinPESarchitecture

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13.4 Modicon M340 automation platform

Limitations in support of architectures or hardware modules in the scope of application designed for Process ExpertSystemarchitecturesareidentifiedinthisdocumentwithan“(*)”inthemoduledescription,withanoteatthe bottom of the module description tables.

The last section of this chapter provides a summary of all unsupported modules for the automation platform.


DifferentarchitecturesbasedontheM340automationplatformarepossible,suchas:

• Multi-rackconfigurations

• EthernetX80I/Odrops

• Distributed I/Os

• Architectures with separate or combined Ethernet RIO and Ethernet DIO devices on the same physical medium

The following two pages give an overview of I/O architectures. The list of modules that can be installed in a ModiconX80rackisprovidedinadedicatedsectionlaterinthisdocument.

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(*):ThesemodulesarenotsupportedinPESarchitecture(**)ManagementofAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation(***)Wi-FimoduleissupportedinPESarchitectures,butitisnotconfiguredinthePEStopology

*

*

**

***

*


13.4.2 Modicon M340 processors

(1)ThemaximumvaluesforthenumberofdiscreteI/O,analogI/O,counter/motioncontrol/seriallinkchannelsandthenumberofnetworksarenotcumulative(theyarelimitedbythemaximumnumberofslotsintheconfiguration,1rack:11;2racks:23;3racks:35;4racks:47(2)UserwebpageswithBMXNOE0110EthernetFactoryCastmodule(12MBavailable)(3)BMXP3420102/20102CL/20302/20302CLprocessorscanbeusedtocustomizeconfigurationofthedeviceBootUpprocedurecompatiblewithallCANopenthird-partyproducts(*)BMXMSP0200,BMXNOC0401arenotsupportedinPESarchitecture(*)CANopenbusisnotsupportedinPESarchitecture(**)BMXEIA0100(AS-Interface)issupported;managementofAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation

*

*

*

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(*)CANopenbusisnotsupportedinPESarchitecture

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(*:)BMXNOC0401moduleisnotsupportedinPESarchitecture

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(*)CANopenbusisnotsupportedinPESarchitecture(**)BMXEIA0100(AS-Interface)issupported,managementofAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation

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13.5 Modicon X80 I/O platform

13.5.1 Overview

The ModiconX80I/Oplatformservesasthecommonbaseforautomationplatformsbysimplyaddingadedicatedprocessor.Itmayalso:

• FormpartofaQuantumandModiconM580EthernetI/OarchitectureasanEthernetRIO(EIO)dropwitha CRA bus terminal module

• FormanEthernetModbus/TCPDIOdropwithaPRAmodule

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13.5.2 Power supply modules

BMXCPSxxxxpowersupplymodulesprovidethepowersupplyforeachBMEXBPxx00orBMXXBPxx00ModiconX80I/Orackandthemodulesinstalledonit.

TheModiconX80I/Opowersupplymoduleoffercomprises:

• ThreepowersupplymodulesforDClinesupplies: >24Vcisolatedpowersupplymodule,BMXCPS2010 >24...48Vcisolatedpowersupplymodule,BMXCPS3020 >125Vcpowersupplymodule,BMXCPS3540T(extendedoperatingtemperature-25to+70°C/-13to +158°F)

• ThreepowersupplymodulesforAClinesupplies: >100...240Va,20Wpowersupplymodule,BMXCPS2000 >100...240Va,36Wpowersupplymodule,BMXCPS3500 >100...240Va,36Wredundantpowersupplymodule,BMXCPS4002

TheredundantACpowersupplycouldbeusedaloneinsinglepowersupplyrackordualpowersupplyrackasapair.Forhighavailableapplications,twoindependentredundantpowersuppliescouldbeusedtoincreasethesecurityofpowersupply.Incasethemasterpowersupplyfailstoprovidethewholecurrent,theslavepowersupply will change to master mode and continue to function.


13.5.3 Product compatibility according to the network architecture

(*)ManagementofHARTinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation

**

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(*)SSIencoder,PTO,weighing,EthernetBMXNOC,arenotsupportedinPESarchitecture(**)ManagementofAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation(***)WirelessmodulecanbeusedinPESarchitectures,butthismoduleisnotconfiguredinthePES

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13.5.4 Discrete I/O modules: Input modules

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13.5.5 Discrete I/O modules: Input modules and mixed I/O modules

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13.5.6 Discrete I/O modules: Output modules

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13.5.7 Analog I/O modules: Input modules

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13.5.8 Analog I/O modules: Output modules and mixed I/O modules

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13.5.9 HART analog I/O modules

(*)ManagementofHARTinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation

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(*)ManagementofcommunicationwiththeRTUmodulerequiresprogrammingrefinement

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(*)ManagementofAS-InterfaceinPESapplicationsrequiresprogramminginadditiontothehardwareconfigurationandobjectsinstantiation

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13.6 Modicon STB distributed I/O solution

TheModiconSTBdistributedI/Osolutionisanopen,modularinput/outputsystemthatmakesitpossibletodesignautomationislandsmanagedbyamastercontrollerviaabusorcommunicationnetwork.

Theseislandscanbeusedtoconnect:

• TeSys U or TeSys T starter-controllers

• Altivar variable speed drives

InadditiontodiscreteandanalogI/Os,applicationspecificI/OHARTchannelsareavailableintheislandwiththeHARTmultiplexermodule.

PESarchitecturessupportsModiconSTBdistributedI/OconnectedtoacontrollerthroughEthernetModBus/TCP.

OnlyAltivar31/61/71variablespeeddrivesandmotorcontroller/startersTeSysT/TeSysUcanbeconnectedthrough the local bus CANopen.

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13.7 Profibus Remote Master

TheProfibusRemoteMaster(PRM)moduleisconnectedtotheEthernetModbusTCP/IPnetworkviaitsintegrated2-portswitch,ascloseaspossibletotheprocessandtheinstrumentation.ThePRMmodulecanbeusedtoconnectModiconQuantum,M580,andM340PLCstoProfibusDPV1viatheI/Oscannerfunction.IrrespectiveofthetypeofPLC,onlyoneproductreferenceisrequiredandthesetupisidentical.


13.8 Connection Interfaces

13.8.1 Modicon Telefast ABE7 pre-wired system discrete input and/or output sub-bases

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13.8.2 Modicon Telefast ABE7 pre-wired system discrete input and output sub-bases

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13.8.3 Modicon Telefast ABE7 pre-wired system analog and application-specific sub-bases

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13.9 List of unsupported modules in PES architectures

Thissectionsummarizesthelistofhardwaremodulesthatarenotsupportedorhavelimitedfunctionalitiesinthe context of applications designed with Process Expert System (PES).

13.9.1 M580 automation platform

AllmodulescompatiblewiththeM580automationplatform,includinginX80I/Oplatform,aresupportedexceptforthefollowingmodules:

Communicationmodules:• PMXNOW0300(Wi-Fiaccesspoint)–Itisignoredinthecontrollerconfiguration,butcanbeusedinPES architectures

Othermodulenotsupportedandnotmentionedinthisdocument:• BMXNOC0402(EthernetMB/TCP&IP)

Applicationspecificmodules:• BMXMSP0200(pulsetrainoutputs)• BMXEAE0300(SSIencoder)• PMESWT0100(Scaimepartnerweighingmodule)• BMXEIA0100(AS-IV3master)–CanbeconfiguredthroughPES,butmanagementofAS-Idevicesmust bedonebyprojectrefinement(noready-to-configureservicestomanagedevices)• BMEAHI0812&BMEAHO0412(HARTmodules)–TheyareconfiguredthroughPES,butrequireprogram refinementinadditiontothehardwareconfigurationandobjectsinstantiationtouseotherdatathanthe processvalue.RefertotheProcessExpertFoundationApplicationTemplatesUserGuide,chapter:"Using HartAnalogI/OSignalstoconfigurethemoduleswithfullfeatures".

13.9.2 Quantum automation platform

AllmodulesonQuantumEthernetRIOdroporQuantumS908RIOdroparecompatiblewiththeQuantumautomationplatform,exceptthefollowingmodules:

Communicationmodules:• 140NOC77101(EthernetIP)• 140NOM2xx00(ModbusPlus)• 140NWM10000(WebserverFactoryCast)• 140ESI06210(Asciiserialline)• 140EIA92100(AS-Imaster)

Othermodulesnotsupportedandnotdiscussedinthisdocument:• 140PTQPDPMV1(ProfibusmasterDPV1)–CanbeusedinaPESapplicationwithacomplementary designinsidethecontrolproject• 140NPP95400(fiberopticalrepeater)

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Applicationspecificmodules:• 140HLI34000(Highspeedinputs)

Othermodulesnotsupportedandnotdiscussedinthisdocument:• 140MSB10100(monoaxiswithencoder)• 140MSC10100(monoaxiswithresolver)• 140MMS42501(Sercos66Mhz)• 140MMS53502(Sercos133Mhz)

AllmodulescompatiblewiththeX80I/OplatformonQuantumaresupportedexceptthefollowingmodules:

Communicationmodules:• PMXNOW0300(Wi-Fiaccesspoint)–Itisignoredinthecontrollerconfiguration,butcanbeusedinPES architectures

Othermodulenotsupportedandnotdiscussedinthisdocument:• BMXNOC0402(EthernetMB/TCP&IP)

Applicationspecificmodules:• BMEAHI0812&BMEAHO0412(HARTmodules)–TheyareconfiguredthroughPES,butrequireprogram refinementinadditiontothehardwareconfigurationandobjectsinstantiationtouseotherdatathanthe processvalue.RefertotheProcessExpertFoundationApplicationTemplatesUserGuide,chapter:"Using HartAnalogI/OSignalstoconfigurethemoduleswithfullfeatures".

13.9.3 M340 automation platform

AllmodulescompatiblewiththeM340automationplatform,includinginanX80I/Oplatform,aresupportedexceptthefollowingmodules:

Communicationmodules:• BMXNOC0401/0401.2(EthernetMB/TCP&IP)• PMXNOW0300(Wi-Fiaccesspoint)–Itisignoredinthecontrollerconfiguration,butcanbeusedinPES architectures

Applicationspecificmodules:• BMXMSP0200(pulsetrainoutputs)• BMXEAE0300(SSIencoder)• BMXEIA0100(AS-IV3master)–CanbeconfiguredthroughPES,butmanagementofAS-Idevicesmust bedonebyprojectrefinement(noready-to-configureservicestomanagedevices)

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