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Process Bus overcoming the complexity of process bus adoption to drive down design, implementation and operation costs Alexander Apostolov 28 September 2017, Amsterdam, The Netherlands The person making this presentation is not responsible for what he says because he has no idea what he is talking about

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Page 1: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Process Bus – overcoming the

complexity of process bus adoption to

drive down design, implementation and

operation costs

Alexander Apostolov

28 September 2017, Amsterdam, The Netherlands

The person making this presentation is not responsible for what he says because he has no idea what he is talking about

Page 2: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Questions

> What are we doing?

> Why are we doing it?

> How are we doing it?

Page 2

©

OMI

Page 3: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Conventional Substation

Page 4: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Page: 4

Conventional Substations

Page 5: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Conventional IED

Page: 5

V, I,

V0, I0,

V2, I2

Analog

Inputs

Module

Waveform

Recording

Opto

Inputs

Module

Data

Bus

Protection

Function

ElementI

Event

Report

Process

Interface

Module

Protection IED

Page 6: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Process Bus Definition

> Process bus is the combination of all interfaces

between the process and the SPACS communicating

data and information that can be shared between the

PIU and the SPACS functions.

> The process can be divided in three major parts: > The power process

> The auxiliary process

> Building/Substation process

Page 6

Page 7: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

For Air Insulated Switchgear For Gas Insulated Switchgear

Digital Substation

Page 8: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Process Bus Definition

Page 8

Page 9: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Process Bus Definition

Page 9

TCTR

TVTR

XCBR

XSWI

Page 10: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

IEC 61850 Interfaces

Page 10

Page 11: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Merging Unit functionality

Page 11

Page 12: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

SMV Publishing

Page 12

Page 13: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Stand Alone Merging Unit

V, I,

V0, I0,

V2, I2

Waveform

Recording

Data

Bus

Protection

Function

ElementI

Process

Interface

Module

Event

ReportIEC 61850 9-2

Protection IED

Opto

Inputs

Module

Merging

Unit

Page 14: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

V, I,

V0, I0,

V2, I2

Merging

Unit

Waveform

Recording

Data

Bus

Protection

Function

ElementI

Process

Interface

Module

NCIT with low level analog output

Event

ReportNCIT

IEC 61850 9-2

Opto

Inputs

Module

Protection IED

Page 15: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

NCIT with embedded MU

Page: 15

V, I,

V0, I0,

V2, I2

Waveform

Recording

Data

Bus

Protection

Function

ElementI

Process

Interface

Module

Event

ReportNCIT

IEC 61850 9-2

Protection IED

Opto

Inputs

Module

Page 16: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

ABB Combined NCIT Sensor

Page 16

Page 17: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

GE NCITs

Page 17

Page 18: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

MV NCIT Based Switchgear

18

Page 19: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

MV NCITs

19

Page 20: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

IEC 61869 standards

Page 20

Page 21: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

MU data

objects

Page 21

Page 22: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Digital output sampling rates

Page 22

Page 23: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Abstract Functional Decomposition

Page 23

Page 24: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Class diagram LNs::LN Groups

Page 24

Page 25: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Sensors LNs• Angle sensor Name: TANG

• Axial displacement sensor Name:

TAXD

• Current transformer Name: TCTR

• Distance sensor Name: TDST

• Liquid flow sensor Name: TFLW

• Frequency sensor Name: TFRQ

• Generic sensor Name: TGSN

• Humidity sensor Name: THUM

Page 25

Page 26: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Sensors LNs• Humidity sensor Name: THUM

• Media level sensor Name: TLVL

• Magnetic field sensor Name: TMGF

• Movement sensor Name: TMVM

• Position indicator Name: TPOS

• Pressure sensor Name: TPRS

• Rotation transmitter Name: TRTN

• Sound pressure sensor Name: TSND

Page 26

Page 27: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Sensors LNs• Sound pressure sensor Name: TSND

• Temperature sensor Name: TTMP

• Mechanical tension / stress

sensor Name: TTNS

• Vibration sensor Name: TVBR

• Voltage transformer Name: TVTR

• Water acidity sensor Name: TWPH

Page 27

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System Architecture

Page 28

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Distributed Substation Design

Page 29

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Centralized Substation Design

Page 30

Page 31: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

PAC System physical structure

SW X.1 SW Y.1

..

.16 PIDs SG 110 kV

SW X.2 SW X.2

..

.40 PIDs SG 10 кВ

Protection &

Control server

(Main)

Protection &

Control server

(BackUp)

RecorderMetering &

PQ

SW Y

SW B

Local SCADAISAS HMI Panel

computer (Control

room)

ISAS HMI Panel

computer (10 kV

SG building)

Remote

iSAS HMI

WP(MMS)

Line Differential

equipment at

opposite line

terminal

SW А

Communication

equipment

To NCC of

DSO(IEC 104)

SW X

Station Bus(SBLAN)

Process

Bus

(PBLAN)

To Sys. Op. (IEC 104)Control room

Controller

10 kV SG Bld.

Controller

Embeded in root switch GPS receiver

Page 32: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Virtual MU

Page 32

Page 33: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

MU

61850-9-1/2

Local Virtual Measurements

MMXU

virtualMU

TCTR

TVTR MMXU

TCTR

TVTR

MU

TCTR

TVTR

Synchrophasors

Page 34: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

MU

61850-9-1/2

Redundant Interface

MMXU

MMXU

TCTR

TVTR

MU

TCTR

TVTR

Page 35: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Transformer Differential Protection

Page 35

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Quality and

Efficiency

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Page: 37

Distance Protection

V, I,

V0, I0,

V2, I2

Analog

Inputs

Module

Waveform

Recording

Opto

Inputs

Module

Data

Bus

Distance

Protection

Module

Distance

Protection

Scheme

I

Relay

Outputs

Module

Protection Testing

TestDevice

Test

Sw

itc

h

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Page: 38

COMTRADE file

Multifunctional

Protection IED

Network

Simulator

V I Trip

Test

Device

52a

Waveform

Record

Test

Computer

Test Switch

Conventional Test Setup

Page 39: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Distance Protection Function

Page: 39

Distance Protection IEDIOU

MU

PDIS2

Communication

Device

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Page: 40

IEC 61850

Based IED

Etherne

t

Ethernet

Switch

Test

Computer

Etherne

t

GOOSE

GOOSE

Trip

IEC 61850 Based

Test Device

SV

Process Bus Test setup

Ethernet

Switch

SV

Page 41: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Process Bus Monitoring

IA1

IA2

UAL

IAL

UAS

IC2

IC1

UCL

ICL

UCS

IB1

IB2

IED

PMC1

U/I sensors

I sensors

switch control

actor

I sensors

U/I sensors

switch control

I sensors

I sensors

station bus with

8-1 and 9-2 traffic

PIPI

PIPI

PIPI

PIPI

PIPI

PIPI

PIPI

PIPI

PIPI

PIPI

PIPI

PMC2

Page 42: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Monitoring vs. Testing

Page 42

switched local

area network

(tree) LAN_B

RB

switched local

area network

(ring) LAN_A

DANP

DANP DANP DANP

SAN

A2 SAN

B1

SAN

B2

SAN

A1

SAN

R1

SAN

R2

DANP

SAN - Singly Attached Nodes

DAN - Doubly Attached Nodes

Page 43: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Reduced Installation Costs

• Reduced costs due to the replacement of hundreds or

even thousands control cables with a limited number of

fiber optic cables

• Reduced costs due to the replacement of the wiring of

hundreds of copper wires to the panels’ terminal blocks

and then from the terminal blocks to the relay terminals

with the plugging in of a few pairs of fiber cables

• Reduced costs due to the requirements for testing of all

hard wired interfaces versus the testing of the GOOSE

messages based on advanced software tools

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DCB with FOCS

Page 44

Page 45: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

DCB with FOCS

Page 45

Page 46: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Other Benefits

• Improved safety

• Reduced probability for CT saturation

• Improved flexibility

• Reduced maintenance

• Improved interoperability

• Improved reliability

• Remote testing

46

Page 47: Process Bus overcoming the complexity of process bus adoption … · 2019-08-15 · Process Bus –overcoming the complexity of process bus adoption to drive down design, implementation

Remote Testing

Page 47