procedure qualification record[1]

Upload: dan-clarke

Post on 29-May-2018

218 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/8/2019 Procedure Qualification Record[1]

    1/3

    QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

    (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

    Record of the Actual Conditions Used to Weld Test Coupon

    Company Name

    Procedure Qualification RecordNo.

    Date

    WPS No.

    Welding Process(es)

    Types (Manual, Automatic, Semi-auto)

    JOINTS (QW-402)

    Groove Design of Test Coupon (sketch, figure or reference)

    (For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal andprocess used.)

    BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

    MaterialSpecification

    Temperature

    Type or Grade or UNSNumber

    Time

    P No. GroupNo.

    to P No. Group No. Other

    Thickness of TestCoupon

    Diameter of TestCoupon

    Maximum PassThickness

    Other GAS (QW-408) Percent CompositionFILLER METALS (QW-404) Gas

    (es)(Mixture

    )FlowRate

    Layer (combinationwelds)

    1 2 3 Shielding

    SFA Specification Trailing

    AWS Classification Backing

    Filler Metal F No. Other

    Weld Metal Analysis ANo.

    Size of Filler Metal

    Filer Metal Product Form ELECTRICAL CHARACTERISTICS (QW-

    409)Supplemental FillerMetal

    Current

    Electrode FluxClassification

    Polarity

    Flux Type Amps Volts

    Flux Trade Name Tungsten ElectrodeSize

    Weld Metal Thickness Transfer Mode for GMAW(FCAW)

    Other Other

  • 8/8/2019 Procedure Qualification Record[1]

    2/3

    POSITION (QW-405)

    Position ofGroove

    Weld Progression (Uphill,Downhill)

    TECHNIQUE (QW-410)

    Other Travel Speed

    String or WeaveBead

    Oscillation

    PREHEAT (QW-406) Multipass or Singles Pass (perside)

    Preheat Temperature Single or Multiple Electrodes

    Interpass Temperature Other

    Other

    QW-483 (Back)PQR No.

    Tensile Test (QW-150)

    SpecimenNo.

    Width Thickness

    Area UltimateTotal Load

    UltimateUnit Stress

    Type ofFailure &Location

    Guided Bend Tests (QW-160)

    Type and Figure No. Result

    Toughness Tests (QW-170)

    Specimen

    Number

    NotchLocatio

    n

    Specimen Size

    TestTemperatu

    reImpact Values

    Drop WeightBreak

    Ft-lb or J % ShearMils (in.) or

    mm(Yes/No)

    Comments

  • 8/8/2019 Procedure Qualification Record[1]

    3/3

    Fillet Weld Test (QW-180)

    Result- Satisfactory:Yes

    No

    Penetration into Parent Metal:Yes

    No

    Macro - Results

    Other Tests

    Type of Test

    Deposit Analysis

    Othe

    r

    WeldersName

    ClockNo.

    StampNo.

    Tests Conductedby

    Laboratory TestNumber

    We certify that statements made in this record are correct and that the test welds were prepared, welded, and tested in accordance with theRequirements of Section IX of the ASME Boiler and Pressure Vessel Code

    Manufacturer orContractor

    Date Certified By