RANE ENGINE VALVE LIMITEDRANE ENGINE VALVE LIMITED

Proactive & Reactive QA System

RANE ENGINE VALVE LIMITEDRANE ENGINE VALVE LIMITED

Proactive & Reactive QA System

Presented by B.Sundararajan

Head (PE & CQ)

Presented by B.Sundararajan

Head (PE & CQ)

1.0 Supplier Quality

2.0 Manufacturing Quality

3.0 Outgoing Quality

4.0 Customer Quality

1.0 Supplier Quality 1.1 Proactive System1.1.1 Initial supplier assessment by Supplier Assessment

Team(SAT)-QSP 9

1.1.2 Inducting in approved supplier list after initial assessment - QSP 9

1.1.3 Forward Material Specification - QSP 9

1.1.4 Approval of sample / Pilot lot - QSP 9

1.1.5 Supplier PPAP approval - QSP 9

1.1.6 Forward Supplier Quality Assurance Manual to supplier - QSP 9

1.1.7 Receiving Inspection & Inspection report in SAP system & Supplier Test report – QSP 10

1.1.8 Supplier Reassessment- QSP 9

1.1.9 Supplier process audit- QSP 9

1.1.10 Supplier Development- QSP 9

1.0 Supplier Quality

1.2 Reactive System1.2.1 Flash Report -TI

1.2.2 Meeting with Supplier & Supplier Corrective action – TI

1.2.3 Supplier audit - QSP 9

1.2.4 Supplier performance Monitoring & Rating system -- QSP 9

2.0 Manufacturing Quality 2.1 Proactive System2.1.1 Process FMEA – QSP 11

2.1.2 Control Plan – QSP 11

2.1.3 SOP – QSP 11

2.1.4 On-Job training – QSP 11

2.1.5 Equipment Validation – QSP 11

2.1.6 Process Validation – QSP 11

2.1.7 Process control record – QSP 11

2.1.8 Machine capability Study – QSP 19

2.1.9 Calibration & MSA – QSP 12

2.1.10

QMS aduit – QSP 18

2.1.11

Manufacturing Process audit – QSP 18

2.0 Manufacturing Quality

2.2 Reactive System – QSP 112.2.1 Rejection codes, Rejection report in SAP & Rejection analysis

–SOP

2.2.2 DRM

2.2.3 QIT – QSP 16

2.2.4 QCC - QSP 16

2.0 Manufacturing Quality

2.3 Control System 2.2.1 SPC – Average and Rang chart & PMC – QSP 19

2.2.2 Process capability study – QSP 19

3.0 Outgoing Quality

3.1 Proactive System3.1.1 SOP – QSP 13

3.1.2 Final Inspection – QSP 13

3.1.3 Lot acceptance based based on Cpk & SQC – QSP 13

3.1.4 5 Sample inspection at Standards room – QSP 13

3.1.5 Product audit – QSP 18

3.1.6 Layout audit – QSP 18

3.1.7 Product Standard - TI

3.1.8 Visual inspection Standard - SOP

3.0 Outgoing Quality

3.2 Reactive System3.2.1 100 % inspection based on failure in Product audit,

Inspection at Standards room & Layout inspection

4.0 Customer Quality

4.1 Proactive System4.1.1 Design review – QPS 8

4.1.2 PPAP – QPS 8

4.1.3 CRCOR -– QPS 7

4.1.4 Customer Specific requirements – QPS 7

4.1.5 Customer Specific Standards -– QPS 7

4.1.6 Indian / International standards -– QPS 2

4.1.7 Functional Test (Leak Test) - – QPS 13

4.1.8 Reduction in RPN through PFMEA – QPS 8

4.1.9 Sharing CA on Customer complaint in QAG meet

4.0 Customer Quality

4.2 Reactive System4.2.1 Acknowledge customer within 48 Hrs. – QPS 7

4.2.2 Registering customer complaint at HO – CCA – QPS 7

4.2.3 Customer Compliant Management – QPS 7

4.2.4 8D report / Customer specific format – QPS 7

Thank You