privacy wall & glass selections pivot-hinged door and ... · shipping position install the top...

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Privacy Wall & Glass Selections Pivot-Hinged Doorand Privacy Wall Butt-Hinged Door

(For products manufactured prior to September 14, 2009)

#2 ACR BIT

3/16" HEX BIT

5/32DRILL BIT

RAYBO

1"OPEN ENDWRENCH

3/8" HEX SOCKET

5/64 HEX

If you have a problem, question, or request, callyour local dealer, or Steelcase Line 1 at888.STEELCASE (888.783.3522)for immediate action by people who want to help you.

(Outside the U.S.A., Canada, Mexico, Puerto Rico, and the U.S. Virgin Islands, call: 1.616.247.2500)Or visit our website: www.steelcase.com© 2005 Steelcase Inc. Grand Rapids, MI 49501 U.S.A.

Printed in U.S.A.

PLUMB BOB

Full-Height Full-Height PairTransom Transom Pair

Topic Page

Privacy Wall Pivot-Hinged Door Components

Glass Selections Pivot-Hinged Door Components

Pivot-Hinged Door Frame Assembly

High Voltage Switch Installation

Low Voltage Switch Installation

Butt-Hinged Door Components

Butt-Hinged Door Frame Assembly

2

3

5

14

19

20

21

NOTE:

For etched/pattern glass orientation please refer to the installation drawings. Unless noted otherwise, use the default.

DEFAULT GLASS ORIENTATION: ETCHED GLASS: Rough side to go on the inside of the office space. PATTERN GLASS: Rough side to go on the outside of the office space.

ETCHED GLASS STYLES: • Satin • Mist

PATTERN GLASS STYLES: • Waterfall • Bamboo • Harp • Mirage

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PIVOT HARDWARE BAG

TOP PLATEASSEMBLY

LOWER PIVOTASSEMBLY

TOP PIVOTASSEMBLY

BOTTOM PLATEASSEMBLY

DOOR(Ordered separatelyfrom frame unit.)

TRANSOMFRAME

40" IFFIELD ADDED

IF FIELD ADDEDPER HARDWAREREQUIREMENTS

SUPPORT PLATE OUTERPLINTH

DOOR HANDLE MORTISE HANDLE (LATCH VERSION)

(Ordered separately from frame unit.)

or

STRIKE PLATEASSEMBLY

KEEPERSIDE

HINGESIDE

FULL HEIGHT FRAME (KNOCK-DOWN)WITH/WITHOUT POWER

TOP RAIL ASSEMBLY, TOP STRIKE ASSEMBLY, CLAMP CHANNELS, POST EXTENSION MOUNTING ASSEMBLIES UPRIGHT (KEEPER SIDE) & UPRIGHT (HINGE SIDE).

DOOR SEAL &DOOR SEAL RETAINER

Privacy Wall Pivot-Hinged Door Components

STURRUPASSEMBLY

DOOR HANDLE MORTISE HANDLE (LOCK VERSION)

LOAD TRANSFERBRACKET

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Glass SelectionsPivot-Hinged Door Components

LOW VOLTAGEWIRE

WATTSTOPPER

POWER (OPTIONAL)LOW VOLTAGE COMPONENTS

POWER (OPTIONAL)HIGH VOLTAGE COMPONENTS

HINGE SIDE PLINTH forHIGH or LOW VOLTAGESWITCH

BOXSTRAP

SWITCH

HIGH VOLTAGEELECTRICAL BOX

SWITCHPLATE

TRANSOM FRAMEwith HIGH VOLTAGE POWER

TRANSOM FRAMEwith LOW VOLTAGEPOWER

TRANSOM FRAMEwith NO POWER

FULL HEIGHT FRAMEwith HIGH VOLTAGE POWER

FULL HEIGHT FRAMEwith LOW VOLTAGEPOWER

FULL HEIGHT FRAMEwith NO POWER

KEEPER SIDE PLINTHfor HIGH or LOW

VOLTAGE SWITCH

HINGE SIDE PLINTH

KEEPER SIDE PLINTH

NO SWITCH

LOW VOLTAGESWITCH

QUICKCONNECTS

OR

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Glass SelectionsPivot-Hinged Door Components (cont.)


40" IFFIELD ADDED

IF FIELD ADDEDPER HARDWAREREQUIREMENTS PIVOT HARDWARE BAG

LOWER PIVOTASSEMBLY

TOP PIVOTASSEMBLY

STRIKE PLATEASSEMBLY

DOOR SEAL &DOOR SEAL RETAINER

NOTE:For a full height GlassSelections Door.Maximum ceilingheight is108".

SPACERS



or


LOAD TRANSFERBRACKET

TOP PLATEASSEMBLY

BOTTOM PLATEASSEMBLY

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POST EXTENSIONMOUNTING ASSEMBLY

TOP RAILASSEMBLY

CLAMPCHANNEL

1a

1b

1c

OUTER DOORVERTICAL

TOP STRIKEASSEMBLY

2FULL HEIGHTPIVOT-HINGED DOORFRAME ASSEMBLY(Privacy Wall Only)

Full Height GlassSelections ispre-assembled.

If you have a transom frame,start assembly on next page.

1. Install the post extensionmounting assembly on the outerdoor vertical by hooking into theholes (1a) on both sides. Slidethe clamp channel into the outerdoor vertical and line up holes(1b) on both sides. Install thetop rail assembly using two (2)#10-16 x 1" pan head selftapping screws provided (1c).

2. Install the top strikeassembly. Temporarily secure itinto place with tape. The topstrike will be secured later whenthe door clearance has beenestablished.

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HEADER

2a

1a

UPPER PIVOT ASSEMBLY

#10-24 X 5/8"FLAT HEAD TYPE 1

THREAD CUTTING SCREWS

1b

OUTERDOORVERTICAL

SUPPORTPLATE

LOWER PIVOTASSEMBLY

OUTERDOORVERTICAL

These steps are applicable for Privacy Wall and Glass Selections

OUTERDOORVERTICAL

SPACER

Glass Selections application

Privacy Wall applicationLOWER PIVOT

ASSEMBLY

TOP STRIKE ASSEMBLYSHIPPING POSITION

INSTALL THE TOPSTRIKE ASSEMBLY

IN THE UPPERMOST POSITION

2b

2c

1. Relocated the top strikeassembly. Temporarily secure itinto place with tape. The topstrike will be secured later whenthe door clearance has beenestablished.

Install upper pivot assembly intothe opening of the header (1a)using two (2) #10-24 x 5/8" flathead type screws provided inthe pivot hardware kit (1b).

2. Place the support plateinto the bottom of the outerdoor as shown (2a and 2b).Next locate the lower pivotassembly next to thesupport plate and secureusing two (2) 1/4-20 x 1/2"round head screws andlock washers provided inpivot hardware kit (2c).

NOTE: This assembly islocated in the groove detailof the outer door vertical onthe pivot side. This will beadjusted later in thisassembly direction.

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3b

This step is applicablefor Privacy Wall and Glass Selections

LOAD TRANSFERCLIP

3/8" LONGSELF-DRILLING SCREW

SUPPORTPLATE

3a

3. Place the support plate or sturrupassembly into the bottom of the outerdoor vertical on the strike side of theframe (3a). Secure with two (2) 1/4-20x 1/2" round head screws and lockwashers (3b).

4. Mount the load transfer clip to thestrike side of the door frame, justabove the strike plate zone, with a3/8" long self-drilling screw.

NOTE: The load transferclip is only used on standard pivotdoor frames. It is not required on pivotdoor frames with a switch cutout.

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6

5

7

FLOOR

OUTERDOORVERTICAL

2-1/4"1"

1/4"

(MAX.)(NOM.)(MIN.)

These steps are applicable for Privacy Wall and Glass Selections

6

MAKE SURE EDGESARE ALIGNED5. Lift frame up and align with panels.

6. Determine which outer door vertical must bemoved upward to make the inner headerassembly level horizontally. Tighten screwssecuring the door vertical that doesn't needadjustment, making sure the pivot sidedoor vertical is at least 1/4" offthe floor.

7. Check forsquareness bymeasuring dooropening.

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8. Slide door seal into the door seal retainer (8a). On hinge side, apply door seal assembly at top and work downward (8b). On strike plate side, apply door seal strip in two (2) places (8c).

8b8a

8c

8c

This step is applicable for Privacy Wall only.

REMOVE AREA ONDOOR SEAL RETAINER

FOR CLEARANCEOF TOP STRIKE

ASSEMBLY BRACKET

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99

OUTERPLINTH

OUTERPLINTH

DOOR SEAL RETAINERREMOVED AND DOORSEAL INSTALLED INTOPLINTH

DOOR SEAL RETAINERREMOVED AND DOOR

SEAL INSTALLED INTOPLINTH

9. Attach outer plinth on each side at the baseof the frame with a #10-16 x 1" flat head screwprovided and attach felt over plinth as shown.

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10a

10a

10b

10c

10cTOP PLATE ASSEMBLY

(BUSHING IS BRONZE IN COLOR)

10b

BOTTOM PLATE ASSEMBLY(BUSHING IS SILVER IN COLOR)

BOTTOM

TOP

DEEP POCKET

SHALLOW POCKET

#14 x 1-1/4" FLATHEAD SCREWS

#14 x 1-1/4" FLATHEAD SCREWS


10. Drill 5/32" dia.pilot holes (10b). Installupper and lowerbushings (from pivothardware kit shippedwith door frame) intothe routed pockets onthe top and bottom ofthe door and securewith #14 x 1-1/4" flathead screws provided(10c).

NOTE: The top andbottom bushings aredifferent. Make sure toinstall the bushings inthe correct orientationand location. Thebushing with the bronzebearing installs in theshallow pocket routedat the top of the door.

NOTE: The door ispackaged/shippedseperately from thedoor frame package.

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DIM. X

11b

11c

DIM. X + 1/8"

11. Temporarily position pivotpin in door (11a).

Measure and note Dim. X (11b).

Position the top strike assemblyrelative to the pivot pin as shown(11c).

Fasten the strike assemblyusing two (2) #10 x 1/2" panhead self-drilling teks screws,provided.

Fasten pivot side first, level thestrike assembly then fastenother side.

11a

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13b13a

STRIKE PLATE

LOWER PIVOT ASSEMBLY

12bUPPER PIVOT

ASSEMBLY

12a

PIVOT PIN

SCREW WHICHSECURES THEPIVOT PIN

DOOR


UPPER PIVOTASSEMBLY

12c 12d

3/16" MAXGAP

INNER HEADERASSEMBLY

DOOR

12e

PIVOT PIN

12. Loosen the screw securing thepivot pin on the upper pivot assembly(if necessary) (12a). Install the dooronto lower pivot assembly (12b) andpush upper pin assembly into theinner header (12c).Tilt the door into position under theheader and pin (12d). The upperpivot pin must drop into and engagethe upper pivot bushing.

CAUTION: To prevent personal injury,retighten the locking screw securely tomaintain positive engagement of theupper pivot pin into the bushingassembly on the door.

Tighten locking screw securely(recommend hand screwdriver toprevent damage) to ensure properengagement of upper pivot pin intotop of door.

13. Install strike plate to the innerdoor vertical (strike side) (13a) withthe two (2) #10-16 x 1/2" flat headscrews provided (13b).

High Voltage Switch Installation

1. Remove the desired knockout on the high voltage electrical box.

NOTE: Only the bottom knock-out can be removed for the Glass Selections Transom scenerio because the power cannot be routed through the ceiling. All other scenerios can be routed through the ceiling.

2. Route the conduit through the frame, out of opening in the frame and attach to the high voltage electrical box depending on the desired scenerio.

1


KNOCK-OUT

2

CONDUIT


OPENING INTHE FRAME

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3. With conduit properly attached, feed conduit back through opening in frame including the high voltage electrical box (3a). Attach box to vertical rail (3b). Attachment method depends on if your installing Privacy Wall or Glass Selections.

3a

SCREW

3b

SCREW

Privacy WallVersion

Glass SelectionsVersion

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4. Position strap on switch.

4a. Using flade blade screwdriver, twist to bend tab, assembling strap to switch.

4

4a

STRAP

SWITCH

BEFORE

AFTER

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4b. Wire switch.

NOTE: Must be a licensed electrician to wire switch.Attach wired assembly to electrical box using two (2) screws (4c).Attach switch plate to electrical box using two (2) screws (4d).

4c

4d

SWITCH PLATE

SINGLE POLE DOUBLE POLE

FLUSH SWITCHASSEMBLY

SCREWS

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This step is applicable for Glass Selections only.

Removethis areaof plinth.

5a

5b

KEEPER SIDEPLINTH

SCREW

5a5b

HINGE SIDEPLINTH

SCREW

5. Install plinths to each side offrame (5a). Atttach using one (1)screw each (5b).

NOTE: Depending on heightadjustment of frame only one (1)screw may be used to fastenplinth to frame.

NOTE:When attaching a pivotdoor within a centerline 'L' or 'T'application, installer may have tomachine leg of plinth off.

6b

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6. Slide door seal into the door seal retainer (6a). On hinge side, apply door seal assembly at top and work downward (6b). On strike plate side, apply door seal strip in two (2) places (6c).

7. Ends of seal should fall neatly into place in plinth grooves.

6a

6c

6c

These steps are applicable for Glass Selections only.

7

REMOVE AREA ONDOOR SEAL RETAINER

FOR CLEARANCEOF TOP STRIKE

ASSEMBLY BRACKET

DOOR SEAL RETAINERREMOVED AND DOOR

SEAL INSTALLED INTOPLINTH

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Low Voltage Switch Installation

1. Attach watt stopper to J-box (1a). Route low voltage wire up through bottom of from or down from top of frame in full height scenerios only (1b).

2. Pull low voltage wire through opening and attach to quick connects (2a). Attach low voltage switch to quick connects (2b) and insert assembly into hole (2c) and snap into place.

3. Install plinth and seal asshown on pages 16 & 17,steps 5 through 7.

red

redblack

white

transformer

red

black

blue

light

120Vor

277V

24VCDswitch

WATT STOPPER

LOWVOLTAGE

WIRE

J-BOX

1a

1b

WARNING: All electrical installations should be doneby a qualified electrician in accordance with codes andregulations applicable at the installation site.

LOWVOLTAGESWITCH

QUICKCONNECTS

2c

2a

2b

LOW VOLTAGEWIRES

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TRANSOMFRAME

40" IFFIELD ADDED

IF FIELD ADDEDPER HARDWAREREQUIREMENTS

INNER PLINTHASSEMBLIES

OUTER PLINTHS

HINGE(Quantity varies per door style)

STRIKE PLATE

FULL HEIGHT FRAME (KNOCK-DOWN)

TOP RAIL ASSEMBLY, TOP STRIKE ASSEMBLY, UPRIGHT (KEEPER SIDE) & UPRIGHT (HINGE SIDE).

DOOR SEAL

Butt-Hinged Door Components



or


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TOP STRIKEASSEMBLY

TOP RAILASSEMBLY

FULL HEIGHTBUTT-HINGED DOOR FRAME ASSEMBLY

If you have a transom frame, start assembly on next page.

1. Install the top strike assembly on the outer door vertical on both sides, as shown, with four (4) #10-16 x 1/2" pan head self tapping screws provided.

2. Slide the top rail assembly into the top of the outer door vertical and line up holes on both sides. Install the top rail assembly with four (4) #10-16 x 1/2" pan head self tapping screws provided.

NOTE: Make sure to align the electrical pass through hole with the switch side of the frame.

NOTE: On a full height butt hinged door only, if the door gap appears too large. The split outer door vertical feature allows the top rail to telescope 1/2" from the top strike. Allowing the door frame to be positioned lower. On both sides remove the post extension assembly and loosen the fastener holding the top half of the upright. The telescoping inner horizontal can now be raised. Now reassemble.

TOP RAILASSEMBLY

TOP STRIKEASSEMBLY

12

OUTER DOORVERTICAL

OUTER DOORVERTICAL

ELECTRICALPASS THROUGH

HOLE

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OUTERDOORVERTICAL

3. Place the each inner plinth into the bottom of the outer door vertical as shown (3a & 3b). Attach each inner plinth to outer door vertical using two (2) bolts. Position each inner plinth 1/2" nominal from the bottom of the outer door vertical.

NOTE: With plinths mounted 1/2" below the door vertical, the result will be a 3/4" gapunder the door.

3a

OUTERDOOR

VERTICAL

INNERPLINTH

3bINNERPLINTH

NOMINAL POSITION1/2" PROTRUDED

NOMINAL POSITION1/2" PROTRUDED

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4

6

4. Lift frame up and align with panels.

5. Determine which outer door vertical must be moved upward to make the inner header assembly level horizontally. Tighten screws securing the outer door vertical.

6. Check for squareness bymeasuring the door opening.

5a

5b

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7. Peal off paper on back of seal (7a).

On hinge side, apply door seal onto the door seal retainer assembly at top and work downward (7b).

Repeat procedure for strike plate side (7c).

7a

7b

Strike Plate SideHinge Side

7c

PAPER

SEAL

DOOR SEALRETAINER

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8. Install outer plinths using screws provided.

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9. Install strike plate to the inner door vertical (strike side) with the two (2) #10-16 x 1/2" flat head screws provided.

10. Install hinges to hinge side (9a). Attach using the four (4) #10-16 x 1/2" flat head screws provided.

11. Attach door to hinges.

12. Assemble door hardware (Ordered separately from frame unit.)

9a

10a

11

STRIKE PLATE

9b

10b

privacy wall & glass selections pivot-hinged door and ... · shipping position install the top...

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