prisma ipm system l catalogue 2011

8/15/2019 Prisma iPM System L Catalogue 2011

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Prisma iPMsystem L

Catalogue2011

Wall mounted switchboards up to 630A

Low Voltage



Assembling recommendations F-2

Assembling tips F-8

Illustrated table of contents of

Compact CVS 100 / 630 ACompact NSX 100 / 630 A

Fupact INF

Interpact INS 250 / 630 A

Industrial and control devices Human / Machine interface

Easypact EZC 100 / 400 A

Multi-stage busbars Rear busbars Distribution blocks

IP40 wall mounted enclosuresIP30 / 31 wall mounted enclosuresIP30 / 40 PAK wall mounted enclosures

Functional unit description

Distribution description

Enclosure description

Standards A-12

Prisma iPM a tested

switchboard

A-17Overview A-8

Index of commercial numbers A-2

B-2 B-4 B-8 B-12

C-2 C-5 C-6

Electrical characteristics E-3

Mechanical characteristics E-8

Environment E-12

D-2 D-4 D-5 D-6

Spare parts E-2

B-14

B-16

B-24 B-26

Other devices

B-28

Reserve space

B-29

C-14



Multi 9 modular devices NG125 modular device

Accessories Partitioning

IP30 / 31 / 40 / 54 enclosure accessoriesIP54 wall mounted enclosures

Prisma iPM system L

PAK and wall mountedenclosures

Circuit breakers

Fusegear

Switch-disconnectors

Other

Distribution

D i s t r i b u

t i o n

F u n c t i o n a l u n i t s

E n c l o s u r e s

I n d e x a n d

p r

e s e n t a t i o n

C h a r a c t e r i s t i c s

R e c o m m e n d a t i o n s

B-20

Functional units accessories

B-30

C-16 C-19

D-8

B-20

Wall mounted system L A-18

Tools and services A-22

Commercial reference A-24

D-7 D-10

Dimensions


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Contents

Index A-2Index of catalogue numbers A-2

Presentation A-6Overview A-8

Standards A-12

Prisma iPM a tested switchboard A-17

Wall mounted system L up to 630 A A-18

Tools and services A-22

Commercial reference A-24Commercial reference numbering system A-24

Determining the commercial number A-25

Index and presentation

System L



Index of catalogue numbers

Index


System L

Com. no. Designation Page

03180 20 M4 clip-nuts for slotted mounting plates B-28



03195 4 M6 hexagonal spacers, H=9mm B-30



03581 2 universal angle brackets B-30

04031 Polybloc distribut ion block, 1P, 160A C-15



04045 Distribloc 125A B-21

B-23

C-15

04171 4 bars with threaded holes, 160A, L=1400mm C-12

C-13

04172 4 bars with threaded holes, 250A, L=1400mm A-25

C-12

C-13


C-13


C-13

04195 40 M6x16mm screws for bars with threaded holes,

less than 630A

A-25

C-13

C-18

04197 Busbar power supply barrier, 630A A-25C-13

04226 Modular device rail, L=1600mm B-25

B-28

04239 12 horizontal cable straps A-25

B-21

B-23

C-17

04243 4 covers for horizontal cable straps A-25

B-21

B-23

C-17

04255 12 horizontal trunking supports B-21

B-23

C-18

04742 Insulated exible bar 20x2mm, L=1800mm C-16




08903 12 adhesive label holders, H=24mm, W=432mm B-31

08913 12 clip-on labels, 18x35mm B-31

08940 Barrel lock no. 405 D-9

08945 DIN double bar insert D-9

08946 Screwdriver slot insert D-9

08963 Adhesive drawing holder D-9

LSL58033A Door spare parts for system L E-2

LSL58104A IP30-IP54 plain door W600 H300 4M D-5

D-6

D-7

LSL58108A Plain door W600 H500 8M D-5



D-5


D-5


D-5


D-5



LSL58149A IP54 plain door W600 H500 8M D-6

D-7


D-6

D-7


D-6

D-7


D-6

D-7


D-6

D-7


D-7


D-7LSL58157T IP54 transparent door W600 H900 16M D-4

D-6

D-7

LSL58158T IP54 transparent door W600 H1100 20M D-4

D-6

D-7


D-6

D-7



LSL58162T Transparent door W600 H500 8M D-5

D-6


D-5

D-6


D-5

LSL58165T Transparent door W600 H1100 20M A-25

D-4

D-5


D-5


D-6


D-6



LSL58204A IP30 WM enclosure W600 D235 H300 4M D-5

D-6



Index of catalogue numbers

Index


System L



D-6


D-6

LSL58213A PAK235 WM enclosure W600 D235 H700 12M D-4


D-6


LSL58220A IP30 WM enclosure W600 D235 H1100 20M A-25

D-5

D-6



D-6


LSL58231A IP30 WM enclosure + door W300 D235 H500 8M D-5

D-6


D-6


D-6

LSL58234A IP30 WM enclosure + door W300 D235 H1100 20M A-25

D-5

D-6


D-6

LSL58266A L IP31 canopy, D=235mm, W=620mm D-8


LSL58268A L IP31 canopy extension, D=235mm, W=600mm D-8



LSL58271A L IP31 canopy extension, D=300mm, W=600mm D-8

LSL58272A Flush-mount kit up to 24 modules D-8

LSL58273A 4 assembly kit IP30 / 31 / 40 D-5

D-6

LSL58274A 2 additional lifting / xing rings D-8

LSL58275A Assembly kit IP54 D-7

LSL58276A L IP40 accessories + gasket kit D-4D-6

LSL58279V L vertical partition 28M 32M C-19

LSL58280V L vertical partition 4M to 24M C-19

LSL58281H L horizontal partition W500 D235 C-19

LSL58282H L horizontal partition W500 D305 C-19

LSL58293A 4 wall mounted cable tie supports, W=300mm A-25

D-9

LSL58296A 4 wall mounted cable tie supports, W=600mm A-25

D-9


D-6


D-6


D-6


D-6

















LSL58612A Front plate support 12M D-4




LSL58801A L modular device rail A-25

B-20

B-28

LSL58802A L adjustable modular device rail B-20

B-22B-28

D-10

D-11

D-12

D-13

LSL58803V L mounting plate EZC100 3P4P / 250 3P vertical B-13

LSL58804H L mounting plate EZC100 horizontal B-13

LSL58805H L mounting plate EZC250 3P horizontal B-13

LSL58806V L mounting plate EZC250 4P vertical B-13

LSL58807H L mounting plate EZC250 4P horizontal B-13

LSL58808V L mounting plate EZC400 vertical B-13

LSL58810V L mounting plate fupact INF D160 vertical front

direct

B-17

LSL58815H L mounting plate NSX-INS250 horizontal toggle A-25

B-7

B-11

B-15

LSL58816V L mounting plate NSX-INS250 vertical toggle A-25

B-7

B-11

B-15

B-25

LSL58820V L mounting plate NSX-INS630 vertical toggle B-5

B-9

B-15

LSL58824A L slotted mounting plate 4M B-25B-28

D-10

D-11

D-12

D-13



Index

Index of catalogue numbersIndex and presentation

System L


LSL58825A L slotted mounting plate 12M B-25

B-28D-10

D-11

D-12

D-13

LSL58826A L plain mounting plate 4M B-28

D-10

D-11

D-12

D-13

LSL58827A L plain mounting plate 12M B-28

D-10

D-11

D-12

D-13

LSX58030A 20 front plate screws+nuts E-2

LSX58031A Prisma iPM spare parts handle E-2

LSX58052A Multiclip 200A 2P B-21C-15

LSX58053A Multiclip 200A 3P A-25

B-21

B-23

C-15

LSX58054A Multiclip 200A 4P B-21

B-23

C-15

LSX58070A Cu earth / neutral bar 24M A-25

C-17

LSX58080A Rear busbars support C-13

LSX58081A Rear busbar barrier C-13

LSX58082A Multi-stage busbars support A-25

C-13

LSX58621A Blanking strip modular device L1000 B-21

B-23

B-28

B-30

LSX58751A Blanking strip CVS/NSX250, L = 147 mm B-7

B-11

B-25

B-30

LSX58752A Blanking strip EZC250 L1000 B-13

B-30

LSX58776A Front plate hinge kit B-25

B-30

LSX58777A 4 front plate lead-sealable screws B-30

LSX58883A Front plate modular device 3M B-21

B-25

B-28

LSX58884A Front plate modular device 4M A-25

B-21

B-23

B-25

B-28

LSX58885A Front plate modular device 5M B-21B-23

B-28

LSX58886V Front plate EZC100 vertical B-13

LSX58887H Front plate EZC100 horizontal B-13


LSX58888H Front plate EZC250 3P horizontal B-13

LSX58889V Front plate 3 / 4 EZC250 vertical B-13

LSX58890H Front plate EZC250 4P horizontal B-13

LSX58892V Front plate EZC400 3P vertical B-13

LSX58895V Front p late 4 FUPACT INFD32 / 40 3P vert ical B-17

LSX58896V Front plate 3 FUPACT INFD63 3P vertical B-17

LSX58897V Front plate 2 FUPACT INFD100 / 160 3P vertical B-17

LSX58900H Front plate CVS250 horizontal toggle A-25

B-11

LSX58901H Front plate INS250 horizontal B-15

LSX58902V Front plate 3 / 4 CVS-NSX-INS250 vertical toggle B-7

B-11

B-25

LSX58903V Front plate 3 / 4 CVS-NSX-INS250 vertical toggle B-7

B-11

LSX58904H Front plate NSX250 horizontal B-7

LSX58905V Front plate INS250 vertical A-25

B-15

LSX58911V Front plate CVS630 vertical toggle B-9

LSX58912V Front plate CVS630 vertical vigi B-9

LSX58913V Front plate NSX630 vertical B-5

LSX58914V Front plate INS630 vertical B-15

LSX58921V Front plate NSX630 vertical vigi B-5

LSX58931A Plain front plate 1M A-25

B-5

B-7

B-11

B-13

B-15

B-21

B-23

B-25

B-29

LSX58932A Plain front plate 2M A-25

B-5

B-7

B-9

B-11

B-13

B-15

B-17

B-29

LSX58933A Plain front plate 3M B-5

B-9

B-15

B-25

B-29


B-9

B-25

B-29


B-29

C-13

LSX58955A Metal front plate with cut-outs, 3 modules

(for four 96 x 96 mm devices)

B-27



Index

Index of catalogue numbersIndex and presentation

System L


LSX58956A Metal front plate with cut-outs, 3 modules

(for six 72 x 72 mm devices)

B-27

LSX58960A Blanking plate (for 96 x 96 mm hole) B-27

LSX58961A Blanking plate (for 72 x 72 mm hole) B-27

LSX58964T Transparent front plate 4M B-25

B-29

LSX58966T Transparent front plate 6M B-25

B-29



Ensuring the dependability

of electrical installations

of tertiary and industrial

buildings: continuity of

service and safety of life

and property.

Prisma iPM, a dependable,

simple, innovative solution

for LV electrical distribution

and control switchboards.

Let’s pool ourenergies for buildingdependability



Seize the Prisma iPM opportunity when assembling switchboards

that are optimised, tested and compliant with the IEC 61439-1 standard.

Prisma iPM is a prefabricated, modular solution unique in the market,

that is reliable and upgradeable.

You control your costs and deadlines. Buildings run perfectly.

Users work efciently and safely.

100% dependable

switchboards

Make the most of your energy



As building market professionals, you are faced with growing demands

for electrical installation continuity of service, safety of life and property

and deadline and cost control.

Let’s develop installationdependability



Using our Prisma iPM solution, you can easily

design, implement and operate low voltage

electrical distribution and control switchboards

that are dependable, because they are optimised,

tested and compliant with the IEC 61439 -1

standard.

Improve the

continuity of

service

Ensure the

safety of life

and property

Control

deadlines

and costs

Prisma iPM> An innovative solution based on the

experience, expertise and switchgear

offerings from the global specialist in

energy management.

> Quality production certied ISO 9001.



2

3

1

4

5

Dedicating ourselvesto safe, simple low

voltage switchboardsPrisma iPM, a modular and prefabricated solution based on a complete

system in kit form, that fully integrates Schneider Electric switchgear offerings.

1 A cable connection

area with complete

accessibility.

2 A zone for functional

units* dedicated to each

application in the building

(lighting, HVAC, lifts, etc).

* A functional unit includes

switchgear, mounting plate, front

plate and connections.

3 A zone for current

distribution with innovative

busbars. The multistage

current distribution brings

lightness, ergonomics,

and easy front access.

4 IPXXB front plates for

protecting people from

any direct access to live

parts and circuits opening

and closing.

5 Attractive nish to t

into any facility.

> Example of 28 modules wall mounted switchboard

Energy is available

in the buildings

The Prisma iPM solution perfectly integrates

Schneider Electric switchgear and includes our

distribution systems and enclosures.

These quality components have been designed

to operate together with optimised performances:

mechanical electrical and communications

consistency are ensured.

Switchboards designed and manufactured with

the Prisma iPM solution have all the qualities

needed to ensure energy availability. Theyare organised by function and by zone, which

improves reliability and facilitates design,

installation, operation and upgrading.

All switchboard architectures are factory tested

in line with specications that go well beyond

the IEC 61439-1 standard.

The same continuity of service is ensured

throughout the switchboard’s entire

life cycle.

> Example of 16 modules wall

mounted switchboard

> Example of oor standing switchboard



People and propertiesare safe

With the Prisma iPM solution, you can be sure

that the coordination between the switchgear

and the current distribution system has been

tested on all types of switchboard architecture.

This favours awless equipment operation.

The busbars are located in a protected area.

The clearances between conductors have been

calculated to prevent any risk of internal arc

or current leakage.

The switchgear, installed behind a front

plate, reveals only the operating handles.

Cable connection is performed in dedicated

areas preventing any contact with live parts.

The electrical installation is protected,

the panelbuilder and contractor as well as

the operator are in perfect safety.

Deadlines and costsare controlled

The Prisma iPM solution facilitates switchboard

upgrading allowing its size to be optimised

during the design phase.

It offers tools and support services to effectivelyhelp designers, panelbuilders, contractors as

well as operators develop their skills.

The environmentis respected

The Prisma iPM solution reduces the

environmental impact of the installations through

a process of continual improvement in favour of

sustainable development.

Schneider Electric uses all its expertise to set up

switchboard architectures which optimise energy

consumption.99%of material used

can be recovered

by dismantling.

7 expertisefields> Mechanical

> Electrodynamics

> Thermal

> Internal arc

> Electromagnetic compatibility

> Seismic

> Insulation

Schneider Electric low voltage assembly

expertise: an answer to customer requests

> Short-circuit withstand

> Electromagnetic compatibility

> Protection of persons against electric shock

> Protection of persons and the assembly

against risk of re

> Protection of the assembly against

environmental conditions



IEC international standardsIEC member countries

South AfricaGermany

Argentina Australia AustriaBelarusBelgiumBrazilBulgariaCanadaChinaKorea (Rep. of)CroatiaDenmarkEgyptSpainFinlandFranceGreece

HungaryIndiaIranIndonesiaIrelandIsraelItaly

JapanLuxemburgMalaysiaMexicoNorwayNew ZealandPakistanNetherlandsPolandPortugalRumaniaUnited KingdomRussiaSingaporeSlovakiaSloveniaSwedenSwitzerlandCzech Rep.

ThailandTurkeyUkraineUnited StatesYugoslavia

The IEC (International Electrotechnical Commission) is a worldwide organisation for

standardisation comprising all national electrotechnical committees (IEC National

Committees).

The object of the IEC is to promote international cooperation on all questions

concerning standardisation in the electrical and electronic elds.To that end, the IEC publishes International Standards.

Their preparation is entrusted to technical committees and any IEC National

Committee interested in the subject dealt with may participate in the preparatory

work.

National standards In Europe

The IEC documents are rst studied by CENELEC, which establishes:

either a European standard (EN), often identical to the IEC standard, which thenb

becomes the applicable national standard in all the member countries

or, if problems arise, a harmonisation document (HD).b

Other IEC member countriesEach country is autonomous and can accept the IEC standard as the national

standard, with or without modications.Even though they are IEC members, countries such as Japan and the United States

continue to develop their own standardisation systems.

Countries without a standardisation system

It is possible to refer to an IEC standard in the framework of a project.

CEI / IEC

International Electrotechnical CommissionCENELEC

European Committee for Electrotechnical StandardisationUTE

Union Technique de l’Électricité (French electrotechnicalstandardisation organisation)VDE

Verband der Elektrotechnik, Elektronik und Informationstechnike.v. (German electrotechnical, electronics and computertechnology standardisation organisation)BSI

British Standards InstitutionCCCChina Certifcation Center

D D 3 8 2 0 0 9

Presentation

StandardsInternational electrotechnical standards


System L



The different types of standards There are different types of standards, including:

management standards,b

installation standards,b

product standards.b

Management standardsISO 9004: Quality management system - guidelines for performance improvement.

Used in setting up quality management systems.

ISO 9001: Quality management system - requirements. Used for certication audits.

ISO 14004: Environmental management system - major guidelines on the principles.

Systems and techniques implemented.

ISO 14001: Environmental management system - specication with guidance for

use.

A majority of Schneider Electric development centres and factories are certiedISO 9001 and ISO 14001.

Installation standardsThe set of IEC 60364-X standards denes the main principles and rules on:

assessment of general characteristics of installations,b

protection,b

selection and erection of equipment,b

verication and maintenance of installations.b

Product standardsThey apply to LV switchgear devices or LV switchgear assemblies, where the

purpose is to ensure the correct operation and safety of the concerned products.

standards on switchgear devices:b

v IEC 60947-1: general rules,

v IEC 60947-2: circuit breakers,

v IEC 60947-3: switches and disconnectors,v IEC 60947-4: contactors,

v IEC 62208 / EN 50298: empty enclosures.

standards on switchgear assemblies:b

v IEC 61439-1: General rules

v IEC 61439-2: Power switchgear and controlgear ASSEMBLIES (PSC-

ASSEMBLIES)

v IEC 61439-3: Distribution boards (to supersede IEC 60439-3)

v IEC 61439-4: ASSEMBLIES for construction sites (to supersede IEC 60439-4)

v IEC 61439-5: ASSEMBLIES for power distribution (to supersede IEC 60439-5)

v IEC 61439-6: Busbar trunking systems (to supersede IEC 60439-2).

Design and manufacture. Switchgear assemblies.

Switchgear devices. Installation.

RegulationsThe regulations in a given country may make certain standards legally binding and

may also create additional safety requirements.

Quality assurance In addition to providing proof of the conformity of its quality management system, a

product manufacturer can demonstrate the quality of products by providing proof

that their design and manufacture comply with the requirements in the applicable

standard.

Proof of conformity may be a declaration by the manufacturer or a certicate suppliedby an independent organisation.

D D 3 8 1 7 7 5

D D 3 8 1 7 7 6

D D 3 8 1 7 7 7

D D 3 8 1 7 7 8

Presentation

StandardsTools for quality assurance


System L



All elements making up the electrical switchboard are concerned.

The object of standard IEC 61439-1 is to lay down the denitions and to state theservice conditions, construction requirements, technical characteristics and tests for

low-voltage switchgear and controlgear assemblies (U < 1000 V).The standard denes a low-voltage switchgear and controlgear assembly (theelectrical switchboard) as “a combination of one or more low-voltage switching

devices together with associated control, measuring, signalling, protective,

regulating equipment, etc., completely assembled under the responsibility of the

manufacturer with all the internal electrical and mechanical inter-connections and

structural parts”.

Standard IEC 61439-1 These tests ensure the conformity of the electrical switchboard and are intended to

check switchboard characteristics.

b tests are carried out on typical congurations

b routine tests are carried out on the completely nished switchboard. Their purposeis the check that the characteristics validated by the type tests were not altered

during the manufacturing operations.

The 12 design points tested byschneider electric

1 - Strength of materials and partsThe mechanical, electrical and thermal capability of constructional materials and

parts of the assembly shall be deemed to be proven by verication of constructionand performance characteristics.

where an empty enclosure in accordance with IEC 62208 is used, and it has not

been modied so as to degrade the performance of the enclosure, no repetition of

the enclosure testing is required.

2 - Degree of protection of assembliesThe degree of protection shall be veried in accordance with IEC 60529; the testmay be carried out on a representative equipped assembly. Where an empty

enclosure in accordance with IEC 62208 is used, and no external modication hasbeen carried out that may result in a deterioration of the degree of protection, no

further testing is required.

3 - Clearances and creepage distancesFor dimensioning clearances and creepage distances between separate circuits, the

highest voltage ratings shall be used (rated impulse withstand voltage for clearances

and rated insulation voltage for creepage distances).

The clearances and creepage distances apply to phase to phase, phase to neutral,

and except where a conductor is connected directly to earth, phase to earth and

neutral to earth.

4 - Protection against electric shock and integrity of protective

circuitsb Effectiveness of the protective circuit

b Effective earth continuity between the exposed conductive parts of the assembly

and the protective circuit

b Short-circuit withstand strength of the protective circuit

5 - Incorporation of switching devices and componentsCompliance with the design requirements, the incorporation of switching devices

and components shall be conmed by inspection and veried to the requirements of

this standard.

b Electromagnetic compatibility

6 - Internal electrical circuits and connections

7 - Terminals for external conductorsCompliance with the design requirements for terminals for external conductors shall

be conrmed by inspection.

8 - Dielectric properties All the electrical equipment of the assembly shall be connected, except those items

of apparatus which, according to the relevant specications, are designed for a lower

test voltage; current-consuming apparatus (e.g. windings, measuring instruments,

voltage surge suppression devices) in which the application of the test voltage wouldcause the ow of a current, shall be disconnected. Such apparatus shall be

disconnected at one of their terminals unless they are not designed to withstand the

full test voltage, in which case all terminals may be disconnected.

Presentation

StandardsStandards IEC 61439-1


System L



Routine tests Series of test under responsibility of the assemblers that must be performed for each

LV assembly.

1 - General inspection of the assembly

2 - Dielectric test3 - Checking of protective measures and of the electrical

continuity of the protective circuits.

9 - Verication of temperature riseb Verication by testing with current

b Derivation of ratings for similar variants

b Verication by calculation

10 - Short-circuit withstand strengthThe short-circuit withstand strength declared by the originalmanufacturer shall be

veried. Verication may be by the application of design rules, by calculation or bytest as specied.

b Circuits of assemblies which are exempted from the verication of the short-circuit

withstand strength

b Verication by the application of design rules

b Verication by comparison with a reference design

b Verication by test

11 - Electromagnetic compatibility(EMC)b Assembles not incorporating electronic circuits

b Assembles incorporating electronic circuits

12 - Mechanical operationThis verication test shall not be made on such devices of the assembly which have

already been type tested according to their relevant product standard unless their

mechanical operation is impaired by their mounting.

For parts, which need verication by test, satisfactory mechanical operation shall be

veried after installation in the assembly. The number of operating cycles shall be

200.

Presentation

StandardsStandards IEC 61439-1


System L



Standards IEC 62208 and EN 50298

Empty enclosures for low-voltage switchgear and

controlgear assemblies

General rules for empty enclosures

Standards IEC 62208 and EN 50298 lay down denitions, classications,characteristics and test requirements for the enclosures used for assemblies.

They apply to empty enclosures before installation of the devices by the panelbuilder, as supplied by the manufacturer.

They apply to one-piece enclosures and to enclosures supplied in kit form.

Type tests 1 - Static load

2 - Hoisting

3 - Axial loads of metal inserts

4 - IK code

5 - IP code

6 - Thermal stability

7 - Resistance to heat

8 - Resistance to abnormal heat and to re

9 - Dielectric strength

10 - Protective-circuit continuity

11 - Weather resistance12 - Corrosion resistance

13 - Marking.

Presentation

StandardsEnclosure standards

IEC 62208 and EN 50298


System L



A switchboard must comply with the requirements in standard IEC 61439-1 to

guarantee the safety and reliability of the installation.

Managers of installations, fully aware of the professional and legal liabilities weighing on their

company and on themselves, demand a high level of safety for the electrical installation.What is more, the serious economic consequences of prolonged halts in production

mean that the electrical switchboard must provide excellent continuity of service,

whatever the operating conditions.

The Schneider Electric solution Specify switchboards that comply with standard IEC 61439-1.b

Guarantee a level of safety that has been 100% tested, from the day theb

switchboard is installed and throughout its service life.

Ensure the return on investment through easy upgrading of the installation inb

compliance with the standard.

Guarantee that the switchboard complies with the technical specications.b

Prisma iPM tested switchboards

Certications

The conformity of the switchboard has been tested and proven.

A Prisma iPM switchboard is:

made up of Schneider Electric low-voltage devices and components that allb

comply with the applicable standards,based on congurations in the Schneider Electric catalogue,b

made up of Prisma iPM mechanical and electrical components that have beenb

subjected to the seven type tests required by the standard,

mounted and wired by a panel builder in compliance with professional standards,b

subjected to the three routine tests required by the standard.b

Schneider Electric makes available to the panel builder everything required to create

tested Prisma Plus switchboards, including the basic congurations in thelow-voltage distribution catalogue, all the documentation for switchboard design and

mounting, calculation and design software, etc.

The panel builder can easily demonstrate conformity with standard IEC 61439-1 by

presenting the declarations or certicates of conformity concerning the type tests carried

out by independent laboratories (CCC, ASEFA) and supplied by Schneider Electric.

The panel builder is responsible for the three routine tests and delivers the

corresponding declarations of conformity.

Presentation

Prisma iPM a tested switchboardsIndex and presentation

System L



Wall mounted system L

up to 630 A

Currents up to 6300 A.



Incoming feeders and main LV

switchboards

Power distribution

and loads



D D 8 0 0 4 6 2

Presentation


System L




up to 630 A

Main characteristicsIn-door wall mounted system

Electrical characteristics

Nominal rated current (A) 630

Rated insulation voltage Ui

(V AC)

1000

Rated operation voltage

(V AC)

690

Rated impulse withstand

voltage (KV)

8

Frequency (Hz) 50 / 60

Main busbar rated current

max. Ie (A)

630

Rated short-time withstand

current Icw (KA / 1 s.)

25

Rated peak withstand

current Ipk (KA)

53

Neutral network TNC v TNS v IT v TT v

Enclosure characteristics (dimensions, IP, …)

Overall height (mm) 300 500 700 900 1100 1300 1650 1850

Number of vertical modules

(functional height)

1 module = 50 mm

4 8 12 16 20 24 28 32

Depth (mm) 235 305

Width of enclosure for

devices (mm)

600

Width of cable duct (mm) 300

Partitioning 1

IP 30 / 31 / 40 / 54

IK 07 / 08 / 10

Aplicable standards

Type test IEC61439-1

IP class IEC60529Insulation materials inside

of enclosures

IEC60695

Environment conditions

Operation indoor

Altitude max. (m) 2000

Temperature average max.

(˚C)

35

Temperature max. (˚C) 45

Temperature min. (˚C) 0

Moisture 40 % to 20 %

Climatic class T2

Degree of pollution 3

OthersEnclosure materials sheet metal

Painting epoxy resin powder electrostatic sprayed

Colour RAL 7047 (enclosure) and RAL 9022 (functional unit)

Insulation materials inside

of enclosure

high-temperature withstand, combustion self-prevent

D D 8 0 0 1 6 2

Presentation


System L




up to 630 A

Vigi

Application This conguration is adapted for lighting, HVAC, lift, etc… in tertiary and industrial

buildings.

Conguration D D 8 0 0 3 3 2

Presentation

P D 8 0 0 0 6 9

Functionalheight inmodules

Overallheight inmm

P D 8 0 0 0 7 1


System L




up to 630 A

NSX400 3P

Conguration

Application This conguration is adapted for lighting, HVAC, lift, etc… in tertiary and industrial

buildings.

D D 8 0 0 3 3 3

Presentation

Functionalheight inmodules Overall

heightin mm

P D 8 0 0 0 6 6


System L



Tools and services

Presentation


System L

PromotionalPromotional leaetsb

Posters, videosb

Customer conferencesb

Advice, order

Catalogueb

Specications

Type tested conferenceb

New IEC conferenceb

Specication formsb

Software

Flash quotationb

Specications

& tendering

Order

Design &

implementation

Advice, order

Catalogueb

Software

Bom toolb

On-line support

Customer Care Center b

Training

Training sessionsb

Design, order Catalogueb

Technicial guide for Pnbb

Software

Thermal calculationb

Technical information

AutoCAD libraryb

Bars drawings libraryb

Derating tablesb

On-line support

Customer Care Center b

Schneider Electric provides a large range of tools and

services to support you all along the life cycle of the

product.

For futher information, please consult us or see

Schneider Electric website:

www.schneider-electric.com.



Tools and services

Presentation


System L

Commissioning

Operation

& recycling

Assembling

Guides

Technical guide for Pnbb

Mounting leaets libraryb

Busbar drawingsb

Guides

Technical guide forb

Pnb

Operation

Technical guide for Pnbb

RecyclingProduct Environmentalb

Prole

D D 8 0 0 1 6 3

P B 8 0 0 0 5 9



Determining the commercial

number

Commercial reference

Using the circuit diagram

Draw up the list of devices to be installed grouping

them together in families.

And using the commercial

number tables

Reminder: 1 module = 50 mm

The selection of the functional unit is done after

selectioning the electrical devices (circuit breakers,

modular switchgears, etc.).

1 For the incoming unit, if it is not installed in the duct,

determine:

the number of vertical modules required;b

the commercial numbers for mounting plate andb

front plates.

Determine the connection and its width so as to

connect the incoming unit to the busbars, or the

distribution block and its width.

Circuitbreaker

Mountingplate

Front plates No. ofverticalmodule

cut-out upstream downstream

INS 250 LSL58816V LSX58905V LSX58931A LSX58932A 8

Set of4 drilled bars

Busbarsupport

Frontbarrier

Mountinghardware

04172 4 x LSX58082A 04197 04195

2 For the outgoing units, determine:

the number of vertical modules required,b

the commercial numbers for the modular rail and theb

front plate,

Modulardevices

Modularrail

Front plate Additionalfront plate

No. of verticalmodule

1 rowMulti 9(1)

LSL58801A LSX58884A LSX58931A 5

(1) 48 x 9 mm.

Distribution block Quantity Com. no.

Multicl ip 200 A, 3P 1 LSX58053A

the distribution block: Multiclip, comb, etc.b

Module total = 18

Height of the corresponding enclosure = 203 Add-up the number of modules required.

4 Based on the degree of protection IP, on the number

of modules required, choose the enclosure.

Enclosure Com. no.

IP30 / wall mounted enclosure W = 600 mm,D = 235 mm, H = 1100 mm, 20 modules

LSL58220A

IP30 / wall mounted enclosure with door W = 300 mm,D = 235 mm, H = 1100 mm, 20 modules

LSL58234A

Transparent door W = 600 mm, H = 1100 mm,20 modules

LSL58165T

5 If the devices to be installed do not occupy the whole

enclosure, complete the front panel with an extra plain

front plate.

Plain front plate Com. no.

20 - 18 = 2 modules LSX58932A

6 Determine the necessary accessories:for distribution,b

for cable running,b

for the overall installation.b

Description Com. no.12 cable straps for horizontal cables 04239

4 covers for horizontal cable straps L = 430 mm 04243

4 wall mounted cable tie supports, W = 300 mm LSL58293A

4 wall mounted cable tie supports, W = 600 mm LSL58296A

Cu earth / neutral bar, 24 modules LSX58070A

Circuit breaker Mounting plate Front plate No. of verticalmodule

NSX 100 LSL58815H LSX58900H 5

LSX58931A

D D 8 0 0 1 3 7

D D 8 0 0 0 0 6

D D 8 0 0 1 4 0

D D 8 0 0 0 1 9

D D 3 8 1 5 8 3

D D 8 0 0 1 3 8

D D 8 0 0 1 3 9


System L


http://slidepdf.com/reader/full/prisma-ipm-system-l-catalogue-2011 31/128B-1

Contents

Description B-2Functional units up to 630 A B-2

Commercial numbers B-4Compact NSX 400 to 630 A B-4

Compact NSX 100 to 250 A B-6

Compact CVS 400 to 630 A B-8

Compact CVS 100 to 250 A B-10

Easypact EZC from 100 to 400 A B-12

Interpact INS 250 to 630 A B-14

Fupact INF 32 to 160 A B-16

Widths of modular devices B-18

Multi 9 ≤ 63 A B-20

NG 125, C120 B-20

INS 40 / 160 switch disconnectors B-22

Industrial and control devices B-24

Human / Machine interface B-26Other devices B-28

Reserve space B-29

Functional unit accessories B-30

Functional units

System L



Functional units up to 630 A

Description

D D 8 0 0 4 3 2

P D 8 0 0 0 0 3

The functional unit is dened in the IEC 61439.1 standard as

followed:

“A part of an assembly comprising all the mechanical and electricalelements that contribute to the fullment of the same function.”

Each device is part of a functional unit comprising:

a dedicated mounting plate for device installation,ba front plate to block direct access to live parts,bthe device connections or distribution solutions,bsystems for on-site connections and running of auxiliary wires.b

The functional units are modular and are arranged rationally, one on top of another,

within the enclosure.

The system includes everything required for functional unit mounting, supply and on

site connection.

The components of the Prisma iPM functional units have been designed and tested

taking into account device characteristics.

This design approach ensures a high degree of reliability in system operation and

optimum safety for people.

The devices are mounted on a mounting plate. The space occupied by the mounting

plate corresponds to the device dimensions: optimization of the occupied space.

Prisma iPM offers a complete range of mounting plates for each type of devices up

to 630 A:

Compact CVS and NSX,bInterpact INS,bEasypact EZC,bmodular devices,...b

Plain or slotted mounting plates are available for other devices.

The mounting plates have threaded holes for direct mounting from the front.

The xing screws of the mounting plate are supplied with.

The mounting plates have slots for tightening power cable and auxiliary connection.

It is front connected, without nuts, using thread-forming screws.

The use of thread-forming screws is mandatory to ensure electrical continuity

between exposed conductive parts.

Mounting plates

Functional units

System L



Functional units up to 630 A

Description

D D 8

0 0 1 2 3

D D 8 0 0 2 7 9

D D 8 0 0 4 6 5

The modular rails are supplied ready for mounting with screws.

The symmetrical rail is made of an aluminium alloy and is very rigid.

The supports are factory mounted (crimped on the rails) and screw to the functional

uprights using two thread-forming, captive screws that also ensure the electricalcontinuity of the exposed conductive parts.

The ends of the supports overrun the edge of the rails to act as a stop for the

modular devices.

Different type of rails:

modular devices railbadjustable railbrail for direct mounting on the functional uprights.b

Rails can be tted with devices, modular distribution blocks, contactors,

transformers, various auxiliary devices and terminal blocks and all cable-running

accessories such as straps and trunking supports, as well as the supports for

earth-neutral bars.

For more safety, the front plates only allow access to the device setting and control

devices. It ensures the IPxxB protection degree.Each device has its own front plate with the appropriate cut-outs.

Prisma iPM offers a complete range of front plates for each type of devices up to 630

A:

Compact CVS and NSX,bInterpact INS,bEasypact EZC,bmodular devices,b72 x 72 and 96 x 96 mm measurement devices, ...b

The various front plates are coloured in grey aluminium RAL 9022.

There are blanking strips (L = 1000 mm) to blank off the unused space on the

cut-out front plate. Also available in the catalogue are labels that t on the front plate

or may be screwed to a door or front plate.

Plain and transparent front plates are also available in the catalogue.

Each front plate is front mounted on the supports by captive screws and nuts.

Electrical continuity of exposed conductive parts is ensured by the studs of the nuts

and the xing screws (supplied).

The front plates are mounted on a front frame. It enables to assemble the front plates

at the workshop and to mount it on the wall mounted enclosure at the worksite. All

the front plates can be removed in one operation, as they are xed on the frame.

Plain front plates are available in the catalogue to blank off empty areas.Reserve space

Front plates

Modular rails

Functional units

System L



Vertical installationCircuit breaker Front connection Control Type No. of pole

NSX400 direct by cables toggle xed 3 / 4P

NSX630 direct by cables toggle xed 3 / 4P

Vigi NSX400 direct by cables toggle xed 3 / 4P

Vigi NSX630 direct by cables toggle xed 3 / 4P

Compact NSX 400 to 630 ASelection table

Commercial numbers

LIGHT

Accessories

Distribution solutions

Rear busbars Multi-stage busbars

For the functional unit accessories, see page B-30~B-31.

For the distribution solutions, see page C-2~C-4.

D D 8 0 0 0 0 1

D D 8 0 0 0 0 2

D D 8 0 0 0 2 3

D D 3 8 3 9 7 4

Functional units

System L



No. of vertical modules

(1 module = 50 mm)

Mounting plate Front plate Long terminal

shieldcut-out + upstream + downstream

11 LSL58820V 9 modules LSX58913V 1 modules LSX58931A 1 modules LSX58931A b




Mandatory.

Optional.


Commercial numbers

Functional units

System L

D D 8 0 0 1 7

8

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1



Horizontal installationCircuit breaker Duct Incoming No. of devices

per row

Front

connection

Control Type

NSX100/160 1 x 3P, 1 x 4P direct by cables toggle xed

NSX250 b 1 x 3P, 1 x 4P direct by cables toggle xed

1 x 3P, 1 x 4P direct by cables toggle xed

(1)


Vigi NSX100/160 1 x 3P, 1 x 4P direct by cables toggle xed

Vigi NSX250 b 1 x 3P, 1 x 4P direct by cables toggle xed


(1) 1 x 3P, 1 x 4P direct by cables toggle xed

(1) Maximum size of connection cables: 70 mm².For cable cross-sections greater than 70 mm², use of a cable duct is mandatory.

Vertical installationCircuit breaker No. of devices

per row

Front

connection

Control Type No. of

pole

NSX100 / 160 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P

NSX250 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P

Vigi NSX100 / 160 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P

Vigi NSX250 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P


Commercial numbers

D D 8 0 0 0 2 5

D D 8 0 0 0 2 4

D D 8 0 0 1 8 3

D D 8 0 0 1 8 4

D D 8 0 0 5 2 9

D D 8 0 0 5 2 9

D D 8 0 0 1 8 3

D D 8 0 0 1 8 4

Distribution



Polybloc distribution block

D D 8 0 0 0 0

1

D D 8 0 0 0 0 2

D D 8 0 0 4 6 3

Functional units

System L

LIGHT

Accessories For the functional unit accessories, see page B-30~B-31.

D D 3 8 3 9 7 4



No. of pole No. of vertical

modules(1 module = 50 mm)

Mounting plate Front plate

cut-out + upstream + downstream

3 / 4P 5 LSL58815H 4 modules LSX58904H 1 module LSX58931A - -

3 / 4P 6 LSL58815H 4 modules LSX58904H - 2 modules LSX58932A

3 / 4P 6 LSL58815H 4 modules LSX58904H 2 modules LSX58932A -

3 / 4P 8 LSL58815H 4 modules

LSX58904H 2 modules LSX58932A 2 modules LSX58932A




3 / 4P 8 LSL58815H 4 modules LSX58904H 2 modules LSX58932A 2 modules LSX58932A


(1 module = 50 mm)

Mounting plate Front plate Blanking strip


6 LSL58816V 5 modules LSX58902V - 1 modules LSX58931A LSX58751A

9 LSL58816V 5 modules LSX58902V 2 modules LSX58932A 2 modules LSX58932A LSX58751A



Mandatory.

Optional.


Commercial numbers

D D 8 0 0 1 7 8

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1

D D 8 0 0 1 8 2

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1

Functional units

System L



Compact CVS 400 to 630 ASelection table

Commercial numbers

LIGHT


D D 3 8 3 9 7 4

Distribution solutions For the distribution solutions, see page C-2~C-4.


D D 8 0 0 0 0 1

D D 8 0 0 0 0 2

Functional units

System L

Vertical installationCircuit breaker Front connection Control Type No. of pole

CVS400 direct by cables toggle xed 3 / 4P

CVS630 direct by cables toggle xed 3 / 4P

Vigi CVS400 direct by cables toggle xed 3 / 4P

Vigi CVS630 direct by cables toggle xed 3 / 4P

D D 8 0 0 0 0 0




Commercial numbers

Functional units

System L


(1 module = 50 mm)

Mounting plate Front plate Long terminal

shieldcut-out + upstream + downstream





Mandatory.

Optional.

D D 8 0 0 1 7 8

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1



Horizontal installationCircuit breaker Duct Incoming No. of devices

per row

Front

connection

Control Type

CVS100/160 1 x 3P, 1 x 4P direct by cables toggle xed

CVS250 b 1 x 3P, 1 x 4P direct by cables toggle xed


(1)


Vigi CVS100/160 1 x 3P, 1 x 4P direct by cables toggle xed

Vigi CVS250 b 1 x 3P, 1 x 4P direct by cables toggle xed


(1) 1 x 3P, 1 x 4P direct by cables toggle xed



per row

Front

connection

Control Type No. of pole

CVS100 / 160 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P

CVS250 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P

Vigi CVS100 / 160 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P

Vigi CVS250 4 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P


Commercial numbers

D D 8 0 0 1 8 3

D D 8 0 0 1 8 4

D D 8 0 0 5 2 9

D D 8 0 0 5 2 9

D D 8 0 0 1 8 3

D D 8 0 0 1 8 4

LIGHT


D D 3 8 3 9 7 4

Distribution




D D 8 0 0

0 0 1

D D 8 0 0 0 0 2

D D 8 0 0 4 6

3

D D 8 0 0 0 0 3

D D 8 0 0 0 0 4

Functional units

System L



No. of

pole

No. of vertical







3 / 4P 8 LSL58815H 4 modules

LSX58900H 2 modules LSX58932A 2 modules LSX58932A




3 / 4P 8 LSL58815H 4 modules LSX58900H 2 modules LSX58932A 2 modules LSX58932A


(1 module = 50 mm)

Mounting plate Front plate Blanking strip






Mandatory.

Optional.


Commercial numbers

D D 8 0 0 1 7 8

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1

D D 8 0 0 1 8 2

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1

Functional units

System L



Easypact EZC from 100 to 400 ASelection table

Commercial numbers

LIGHT


D D 3 8 3 9 7 4




D D 8 0 0 0 0 2

D D 8 0 0 0 0 1

Functional units

System L

Horizontal installationCircuit breaker Duct Incoming No. of

devicesper row

Front

connection

Control Type

EZC100 1 x 3P direct by cables toggle xed

EZC250 b 1 x 3/4P direct by cables toggle xed

1 x 3/4P direct by cables toggle xed

(1) 1 x 3/4P direct by cables toggle xed


(2) If EZC100 connected to rear busbars, add a 2 modules front plate LSX58932A.


per rowFrontconnection

Control Type No. of pole

EZC100 5 x 3P, 3 x 4P direct by cables toggle xed 3 / 4P

EZC250 4 x 3P direct by cables toggle xed 3P

3 x 4P direct by cables toggle xed 4PEZC400 1 x 3P direct by cables toggle xed 3P

D D 8 0 0 0 0 7

D D 8 0 0 0 3 6

D D 8 0 0 1 8 3

D D 8 0 0 1 8 4

D D 8 0 0 5 2 9



Easypact EZC from 100 to 400 ASelection table

Commercial numbers

Functional units

System L

No. of pole No. of vertical




3P 3 LSL58804H 2 modules LSX58887H 1 module LSX58931A (2) -

3P 5 LSL58805H 3 modules LSX58888H - 2 modules LSX58932A

4P 6 LSL58807H 4 modules LSX58890H 2 modules LSX58932A

3P 5 LSL58805H 3 modules LSX58888H 2 modules LSX58932A -

4P 6 LSL58807H 4 modules LSX58890H 2 modules LSX58932A

3P 7 LSL58805H 3 modules LSX58888H 2 modules LSX58932A 2 modules LSX58932A

4P 8 LSL58807H 4 modules LSX58890H 2 modules LSX58932A 2 modules LSX58932A

No. of verticalmodules(1 module = 50 mm)

Mounting plate Front plate Blanking stripL = 1000 mmcut-out + downstream

7 LSL58803V 5 modules LSX58886V 2 modules LSX58932A LSX58752A

9 LSL58803V 9 modules LSX58889V - LSX58752A

9 LSL58806V 9 modules LSX58889V - LSX58752A11 LSL58808V 10 modules LSX58892V 1 module LSX58931A -

Mandatory.

Optional.

D D 8 0 0 0 3

8

D D 8 0 0 0 3 8

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1

D D 8 0 0 1 7 9

D D 8 0 0 1 8 1



Interpact INS 250 to 630 ASelection table

Commercial numbers

LIGHT


D D 3 8 3 9 7 4





D D 8 0 0 0 0 2

D D 8 0 0 0 0 1

D D 8 0 0 4 6 3

Functional units

System L

Horizontal installationCircuit breaker Duct Incoming Front

connection

Control No. of pole

INS250 ■ direct by cables direct frontrotary handle

3 / 4P

direct by cables direct frontrotary handle

3 / 4P

(1) direct by cables direct frontrotary handle

3 / 4P


Vertical installationCircuit breaker No. of device per

rowFrontconnection

Control No. of pole

INS250 3x3P, 3x4P direct by cablesdirect frontrotary handle

3 / 4P

INS320 / 400 1x3P, 1x4P direct by cables direct frontrotary handle 3 / 4P

INS500 / 630 1x3P, 1x4P direct by cables direct frontrotary handle

3 / 4P

D D 8 0 0 0 0 5

D D

8 0 0 0 0 6

D D 8 0 0 1 8 3

D D 8 0 0 1 8 4

D D 8 0 0 5 2 9



Interpact INS 250 to 630 ASelection table

Commercial numbers

Functional units

System L

No. of vertical




6 LSL58815H 4 modules LSX58901H - 2 modules LSX58932A

6 LSL58815H 4 modules LSX58901H 2 modules LSX58932A -

8 LSL58815H 4 modules LSX58901H 2 modules LSX58932A 2 modules LSX58932A


Mounting plate Front plate Long terminalshieldcut-out + upstream + downstream

8 LSL58816V 5 modules LSX58905V 1 module LSX58931A 2 modules LSX58932A b



Mandatory.

Optional.

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1

D D 8 0 0 1 7 9

D D 8 0 0 1 8 0

D D 8 0 0 1 8 1

D D 8 0 0 1 7 8

D D 8 0 0 1 8 2



Fupact INF 32 to 160 ASelection table

Commercial numbers

LIGHT


D D 3 8 3 9 7 4

Functional units

System L


per row

Front

connection

Control No. of pole

INF32 / 40 4 x 3P direct by cables front control 3P

INF63 3 x 3P direct by cables front control 3P

INF100 / 160 2 x 3P direct by cables front control 3P

Fupact INF32 / 40

Fupact INF100 / 160

D D 8 0 0 1 4 5

D D 8 0 0 1 4 4



Widths of modular devices

Commercial numbers

All the devices listed below can be mounted on:

modular device rail,badjustable modular rail ,b

modular rail, length =1600 mm.bModular, plain or transparent front plates are available in this catalogue.

Widths of Multi 9 devices (in number of 9 mm modules)

Description Width in 9 mm

1P 1P + N

2P

3P

3P + N

4P

Alarm, ATo4x technical 8

Ammeter, AMP analogue 8

Ammeter, multi-rating 4

Ammeter, AMP digital 4

Auxiliaries, for ID, C60, C120 1-2-4

Auxiliaries, for C32H-DC 1-2

Auxiliaries, NO / NF 2

Auxiliaries, ACTp and ACT for contactor 2

Auxiliaries, ACTo+f for contactor 1

Auxiliaries, NTVo and TTVo for remote dimmer 2

Bell or buzzer 2

Circuit breaker D’clic, D’clic XE 2

Circuit breaker D’clic Vigi 4

Circuit breaker DT40, DT40N 2 6

Circuit breaker DT40 Vigi 4

Circuit breaker C32H-DC 4

Circuit breaker C60 / N / H / L / LMA 2 4 6 8

Circuit breaker C120 / N / H 3 6 9 12

Circuit breaker NG125 3 6 9 12

Auxiliary 2 OF or OF + SD 1

Auxiliary MX + OF or MN 2

Auxiliary MNs 4

Circuit breaker NG125 Vigis 11 18 21Circuit breaker NG125 Vigi I / S / R 11 20 23

Circuit breaker P25 M 5

Auxiliary MN 1

Auxiliaries MX + OF 2

Circuit breaker, Reex, XC40 8 10 12

Contactor, CT 16 / 25 A 2 2 4 4

Contactor, CT 40 / 63 / 100 A 4-6 4-6 6-12

Contactor, ACTc auxiliary 2

Contactor, CDS 1-ph load shedder 10

Contactor, CDSc 1-ph load shedder 16

Contactor, CDS 3-ph load shedder 16

Contactor, CT+ silent 2

Cooling spacer 1

Counter, CI pulse 4

Counter, CH time 4

Dimmer, Vo1000 10

Extension , ETL for TL impulse relay 2

Extension, ERL 2

Frequency meter, FREQ 4

Impulse relay, TL 16 A and 32 A, ETL 16 and 32 A 2 2

Impulse relay, TLI 16 A andTLc 2

Impulse relay, TLm and TLs 2

Impulse relay auxiliaries, ATLc+c and ATLc+s 2

Impulse relay auxiliaries, ATLt and ATLz 2

Impulse relay auxiliaries, ATL4 4

Impulse relay, TL+ silent 2

Insulation monitor, SM21 8

Kilowatt-hour meter, CE, CEr 12

Load shedder, DSE’clic 2-channel 6

Load shedder, DSE’clic 4-channel 8

Multimeter PM9 8Optical repeater, RPo 2 + 2

Power socket, PC, 10 A and 16 A 5

Power socket, PC, 20 A 8

Functional units

System L



Widths of modular devices

Commercial numbers

Widths of Multi 9 devices (in number of 9 mm modules)

Description Width in 9 mm

1P 1P + N

2P

3P

3P + N

4P

Pushbuttons 2

Rccb, ID’clic 4

Rccb, ID’clic XE 4

Regulator, REGad1 / REGad2 12

Relay, RBN low level 2

Switch disconnector, INS 40 to 80 A 10 10

Switch disconnector, INS 100 to 160 A 15 15

Functional units

System L



Vertical installationCircuit breaker No. of horizontal

modules per row

Fr connection No. of

pole

No. of

verticalmodules(1 module= 50 mm)

Modular device

rail (1)

Multi 9 ≤ 63 A 48 direct by cables 1P 3 LSL58801A

2P 3 LSL58801A

3P 3 LSL58801A

4P 3 LSL58801A

by multiclip 2P 4 LSL58801A

3P 4 LSL58801A

4P 4 LSL58801A

NG125 48 direct by cables 1P 5 LSL58802A

C120 2P 5 LSL58802A

3P 5 LSL58802A

4P 5 LSL58802A

Multi 9 ≤ 63 ANG 125, C120Modular devicesSelection tableCommercial numbers

LUMIERE


D D 8 0 0 0 0 8

D D 8 0 0 0 0 9

D D 8 0 0 0 4 0

D D 3 8 3 9 7 4



Distribloc distribution block


D D 8 0

0 0 0 1

D D 8 0 0 0 0 2

D D 3 8 1 3 0 8

Functional units

System L



INS 40 / 160 switch disconnectorsModular devices

Selection table

Commercial numbers

LUMIERE


D D 3 8 3 9 7 4





D D 8 0 0 0 0 1

D D 3 8 1 3 0 8

Functional units

System L

Vertical installationCircuit breaker No. of

horizontalmodulesper row

Front

connection

No. of

pole

No. of

verticalmodules(1 module= 50 mm)

Adjustable device rail

INS 40 / 63 / 80 48 direct by cables 3P 4 LSL58802A

4P 4 LSL58802A

INS 100 / 125 / 160 48 direct by cables 3P 4 LSL58802A

5 LSL58802A

4P 4 LSL58802A

5 LSL58802A

D D 8 0 0 0 1 0

D D 8 0 0 0 3 9



GV2+Series D contactor NO. of vertical modules(1 module=50mm)

GV2 + contactor 5

5

Series D contactors <=95A NO. of vertical modules(1 module=50mm)

Series D contactor <=40A(Side by side)

3

Series D contactor <=95A

(Side by side)

4

GV2 circuit breakers NO. of vertical modules(1 module=50mm)

GV2 circuit breakers(Side by side)

3

Vertical installationCircuit breaker + Contactors up to 45kw NO. of vertical modules

(1 module=50mm)

NSX100-MA 6

Soft starter up to 11kw NO. of vertical modules(1 module=50mm)

ATS48D17 ATS48D22 ATS48D32 ATS48D38 ATS48D47

8

8

ATS48D62 ATS48D75

ATS48D88 ATS48C11

8

LV/LV transformers NO. of vertical modules(1 module=50mm)

LV/LV transformers 4

8

12

Accessories For the function unit and front plate accessories, see page B-30~B-31.

LIGHT

D D 8 0 0 5 2 7

D D 8 0 0 5 2 4

D D 8 0 0 5 2 6

D D 8 0 0 5 2 5

D D 8 0 0 0 4 1

D D 8 0 0 5 2 3

D D 8 0 0 5 2 2

D D 8 0 0 5 2 1

Industrial and control devicesMotor control up to 15kw

LV/LV tranformers

Selection tableCommercial numbers

Functional units

System L



Mounting plate Front plate Optional Comments

04226 (1) LSX58964T + LSX58931A 04226 rail, cut by customer

04226 (1) LSX58884A + LSX58931A 04226 rail, cut by customer, add front platehinge kit Ref. LSX58776A


04226 (1) LSX58933A 04226 rail, cut by customer

04226 (1)


04226 LSX58883A

Vertical installationMounting plate Front plate Optional Comments

LSL58816V LSX58902V + LSX58931A LSX58751A Number of device 4x3P or 3x4P


2xLSL58824A 2xLSX58931A + LSX58966T only for 305mm depth cubicle

2xLSL58824A 2xLSX58934 only for 305mm depth cubicle, add front platehinge kit Ref. LSX58776A

2xLSL58824A only for 305mm depth cubicle, without front

plate


LSL58824A LSX58934A

2xLSL58824A 2xLSX58934A

LSL58825A 2xLSX58936A

Industrial and control devicesMotor control up to 15kw

LV/LV tranformers

Selection tableCommercial numbers

(1)Capacity of modular rail: 48 Multi9 modules (1 Multi 9 module=9mm).

Functional units

System L



Human / Machine interface72 x 72 and 96 x 96 mm devices

Presentation

Commercial numbers

Dedicated front plates are available for 72 x 72 mm and 96 x 96 mm devices.

It is installed in the device zone.

Blanking plate are available to blank off any unused locations.They have knock-outs to t lights, push-buttons, etc..

72 x 72 mm and 96 x 96 mm devices can be directly adapted on plain door: cut-out to

be made by the customer.

The degree of protection for installed devices is IP30.

To maintain the IP54 degree of protection, the devices must be installed behind a

transparent door.

Presentation

Front plate of 72x72 mm diameter for 6 devices.

Front plate of 96x96 mm diameter for 4 devices.

D D 8 0 0 0 1 2

D D 8 0 0 0 1 3

Functional units

System L



Human / Machine interface72 x 72 and 96 x 96 mm devices

Presentation

Commercial numbers

Designation Com. no.

Metal front plate with cut-outs, 3 modules (for six 72 x 72 mm devices) LSX58956A

Blanking plate (for 72 x 72 mm hole) LSX58961A

72 x 72 mm measurement devices

The blanking plates have knock-outs:3 holes, 22 mm diameter,b1 hole, 45 x 45 mm.b


Metal front plate with cut-outs, 3 modules (for four 96 x 96 mm devices) LSX58955A

Blanking plate (for 96 x 96 mm hole) LSX58960A

96 x 96 mm measurement

devices

The blanking plates have knock-outs:3 holes, 22 mm diameter,b1 hole, 45 x 45 mm,b1 hole, 72 x 72 mm.b

D D

3 8 1 6 8 9

D D 3 8 2 6 3 7

D D 3 8 1 7 1 1

D D 3 8 2 6 3 7

Functional units

System L



Other devicesFor all type of device

Selection table

Commercial numbers

Designation Depth behindfront plate (mm)

Useful length(mm)

Com. no.

Adjustable modular device rail 47 to 114 432 LSL58802A

2 modular device rails 144 1600 04226

L modular device rail 49 1600 LSL58801A

Installation on modular rail

Adjustable modular device rail (LSL58802A).

Modular rail, L=1600 mm (04226).

Installation on slotted plate Designation No. of vertical modules(1 module = 50 mm)

Depth behind frontplate (mm)

Com. no.

Slotted mounting plate 4 122 LSL58824A

12 122 LSL58825A

Clip-nuts for slotted mounting plates (for device xing)Designation Com. no.

20 M4 clip-nuts for slotted mounting plate 03180

20 M5 clip-nuts for slotted mounting plate 03181

20 slotted mounting plate clip-nuts M6 03182

Installation on plain plate Designation No. of vertical modules(1 module = 50 mm)

Depth behind frontplate (mm)

Com. no.

Plain mounting plate 4 116 LSL58826A

12 116 LSL58827A

Cut-out front plate for modular

devices

Designation No. of vertical modules(1 module = 50 mm)

Com. no.

Front plate for modular devices 3 LSX58883A

4 LSX58884A

5 LSX58885A

Blanking strip (for blanking off unused locations)Designation Com. no.

Blanking strip modular device, L = 1000 mm LSX58621A

D D 3 8 1 3 1 2

D D 8 0 0 0 4 4

D D 3 8 0 8 0 5

D D 8 0 0 1 6 1

D D 8 0 0 0 4 2

D D

8 0 0 3 9 3

D D 8 0 0 3 9 4

Functional units

System L



Reserve spaceSelection table

Commercial numbers

Plain front plate

Transparent front plate

Designation No. of vertical modules (1 module = 50 mm) Cat. no.

Plain front plate 1 LSX58931A

2 LSX58932A3 LSX58933A

4 LSX58934A

6 LSX58936A

Designation No. of vertical modules (1 module = 50 mm) Cat. no.

Transparent front plate 4 LSX58964T

6 LSX58966T

D D 3 8 1 5 8 3

D D 3 8 1 5 8 2

Functional units

System L



Functional unit accessoriesSelection table

The angle brackets are used for:

vertical mounting of the earth / neutral bar in the duct,bmounting of the modular rail L = 1600 mm (com. no. 04226).b


2 universal angle brackets 03581

The hexagonal spacers are used for:

the raising and the mounting of the modular rail,b

the raising and the mounting of the earth / neutral bar.bDesignation Com. no.

4 M6 hexagonal spacers H = 9 mm 03195

H = 23 mm 03196

H = 55 mm 03197

Universal angle bracket

Hexagonal spacers


Front plate hinge kit LSX58776A

Hinge kit

Lead-sealable screws For restricted access, the front plate can be sealed as visual checking.


4 front plate lead-sealable screws LSX58777A

The blanking strips are used to ll the space on the cut-out front plates.


Blanking strip modular device, L = 1000 mm LSX58621A

Blanking strip CVS/NSX250/INS250, L = 148 mm LSX58751A

Blanking strip EZC250, L = 1000 mm LSX58752A

Blanking strip

D D 8 0 0 3 9 0

D D 8 0 0 1 6 0

D D 8 0 0 0 1 4

D D 8 0 0 0 1 5

D D 3 8 1 5 7 7

D D 8 0 0 1 5

9

Commercial numbers

Functional units

System L



Functional unit accessoriesSelection table

LIGHT

Identication labels The labels are used on front plates for the identication of the outgoings.


12 adhesive label holders, W = 432 mm, H = 24 mm 08903

12 clip-on labels 18 x 35 08913

Clip-on label.

Adhesive label.

D D 3 8 3 9 7 4

D D 3

8 1 7 1 5

Commercial numbers

Functional units

System L


http://slidepdf.com/reader/full/prisma-ipm-system-l-catalogue-2011 62/128C-2



Contents

Description C-2Overview of distribution solutions C-2Different type of distribution solutions C-4

Busbars C-5Multi-stage busbars C-5

Rear busbars C-6

Distribution blocks C-7Distribloc distribution block C-7

Polybloc distribution block C-8

Multiclip distribution block C-9

Multi-stage current distribution blocks C-10

Comb busbars C-11

Commercial numbers C-12Busbars from 160 to 630 A C-12Distribution blocks C-14

Distribution accessories C-16Partitioning C-19

Distribution

System L



Overview of distribution

solutions

Description

For rows of modular devices

125 A Distribloc

80 to 125 A comb busbars

200 A Multiclip

D D 8 0 0 1 5 8

Distribution

System L



Different type of distribution

solutions

Prisma iPM enclosures provide you with distribution solutions adapted to yourrequirements.

Centralised distribution Centralised distribution consists of a distribution block that redistributes electricity tothe various switchboard feeders. It is placed as close as possible to the incomer andis simple and easy to install.The splitter or distribution block is perfectly suited to medium-sized electricalswitchboards and is used as a sub-distribution block.It can be used with all types of switchgear making it suitable for industrial controlapplications.

Prisma iPM centralised distribution solutions

No. ofconnectionpoints

Distribution Rating (A) Devices

6 to 16 Distribloc distribution block 125 Multi 9

Multi-stage current distributionblock

125 Multi 9

9 per phase Polybloc distribution block 160 and 250 Compact CVS, Interpact INS

13 per phase horizontal multi-stage busbars 160, 250 and 400 Compact CVS, Interpact INS> 15 rear busbar or busbar in duct (see split distr ibution)

Split distribution Split distribution consists of distributing the current from the incomer to theenclosure’s various feeders by providing connection points as close as possible tothe feeders.The current is distributed via a full-height rear busbar or side mounted busbar that isas close as possible to the devices. The busbars, made up of offset and steppedbars, allow direct and easy front access to all the connection points.

Split distribution is suited to large electrical switchboards and offers:a nominal current rating of 125 to 630A,b

a high connection capacity,b

connections that can be added and changed at any time,b

the possibility of having more than 10 feeder groups.b

It is also ideal for the electrical distribution between 2 switchboards when enclosuresare combined.

With split distribution, you have the guarantee of a tested solution.

Prisma iPM split distribution solutions

Busbar Rating (A) Implantation

Rear busbar 160, 250 and 400 in device area

Vertical multi-stage busbar 160, 250, 400 and 630 in duct

Sub-distribution for modularswitchgears

Sub-distribution consists of either a 200A Multiclip distribution block or a combbusbar connected directly to the centralised distribution block or the busbar. Theythus feed each row of modular devices.

Prisma iPM sub-distribution solutions

Devices Distribution blocks

All type of devices Distribloc distribution block

Multi-stage current distribution block


Dedicated to one type of Multi 9 device 200 A multiclip distribution block

Comb busbar

Multi-stage current distribution block

Easypact 100 A Comb busbar

D D 8 0 0 1 5 7

D D 8 0 0 3 9 7

D D 8 0 0 3 9 8

Description

Distribution

System L



BusbarsMulti-stage busbars

The multi-stage busbars can be installed:horizontally in a 600 mm wide enclosures in the device zone. They haveb

13 outgoers per phase, max. 50 mm2,

vertically in the 300 mm wide duct. They are particularly useful for distribution tob

2 enclosures on each side of the duct. All connection points are easily accessiblefrom the front. The inclination of the bars facilitates connections and improves cablerunning.They are valid for three and four-pole versions with ratings from 160 to 630 A. Available in one length, 1400 mm, they can be cut as needed.

Composition

Flat, copper bars with threaded M6 holes every 25 mm for connection along theentire length of the busbars. There are 8.2 mm diameter holes at each end forsupply. The staggered supports are made of an insulating material. An optional, front barrier is available to protect against direct contact from the front(IPxxB degree of protection).


Rated current :160A,250A,400A,630A.b

Rated insulation level Ui : 750V.b

Impulse withstand voltage Uimp: 8kV.b

Busbar supports

Horizontal multi-stage busbar in 600 mm wide enclosure

2 supports are needed.

Multi-stage busbar presentation

Vertical multi-stage busbar in 300 mm wide duct

The table below indicates:the size of the bars to be used, depending on the permissible current level in theb

busbars,the number of supports depends on the rated short-time withstand current (Icw),b

the distance between supports, depending on the rated short-time withstandb

current (Icw).

Rating (A) Size of a bars (mm) Distance between support centres (mm)

Icw (kA rms / 1 s.)

10 13 15 20 25

160 15 x 5

250 20 x 5

400 32 x 5 450 300 300(1)

630 32 x 8

(1) Icw (kA rms / 0.6 s.).

Horizontal multi-stage busbar installed in a 600 mm wide

enclosure.

Vertical multi-stage busbar installed in a 300 mm wide duct.

D D 8 0 0 0 2 8

D D 8 0 0 0 2 7

D D 8

0 0 0 4 7

D D 8 0 0 0 1 9

Description

Distribution

System L



BusbarsRear busbars

The rear busbar is installed in a 600 mm wide enclosures and is mounted directly onthe uprights of the frameworks.It is valid for three or four-pole versions with ratings from 160 to 400 A.

Available in one length, 1400 mm, the bars can be cut as needed.The connection with a Compact or Interpact incoming device occupies two verticalmodules ( 50 mm each).

Composition

Flat, copper bars with threaded M6 holes every 25 mm for connection along theentire length of the busbars.The insulating supports can receive a fth bar, 15 x 5 mm or 20 x 5 mm, to create an

earth bar.

Installation

The busbars are mounted directly on the functional uprights of a 600 mm wideenclosure.

Connection

16 mmb2 to 50 mm2 exible cables, with crimped lugs,

insulated exible bars.b

Electrical characteristicsRated peak withstand current Ipk (kÂ)b

v 30 kÂ for 160 A busbars,v 40 kÂ for 250 A busbars,v 55 kÂ for 400 A busbars.

Rated insulation level Ui = 1000 V.b

Rear busbars presentation

Busbar calculation Busbar size and distance between supports

The table below indicates:the size of the bars to be used, depending on the permissible current level in theb

busbars,the distance between supports, depending on the rated short-time withstandb

current (Icw).Rating (A) Size of a bars (mm) Distance between support centres(1) (mm)

Icw (kA rms / 1 s.

10 13 15 20 25160 15 x 5

250 20 x 5 450

400 32 x 5 300 250

(1) Multiclip 200 A distribution blocks equipped with connections (04029) can be used asintermediate supports (200 mm max. distance between centres) in addition to the top and bottomsupports.

Rear busbar installed in a 600 mm wide enclosure.

D D 8 0 0 0 1 8

Description

Distribution

System L



Distribution blocksDistribloc distribution block

Downstream circuits are connected from the front, to spring terminals.Contact pressure automatically adapts to the size of the conductor. It does notdepend on the operator.Contacts are insensitive to vibrations and thermal variations.Only one cable (exible or rigid, without a metal ferrule) can be inserted in a spring

terminal.Degree of protection: IPxxB.

Advantages

A reliable electrical connection, no maintenance required (tightness guaranteedb

over time).Very fast connection.b

Easy phase balancing.b

Rewiring is very easy if the switchboard is expanded or modied.b

The spring terminals


presentation

The Distribloc distribution block is particularly suited to small and medium-sizedenclosures. It gives lots of exibility when there are few feeders. It provides safety

and makes maintenance easy.

It has been optimised for enclosures containing mainly modular devices. It can beused equally as a main or sub-distribution block, or for industrial control applications.It is easily installed by simply cl ipping it onto the modular rail. It can also be xed to

the backplate for industrial control applications.

The Distribloc distribution block provides you with:safetyb

v IPxxB protection of live conductors,v tightening quality guaranteed by spring terminals,v electrical performance levels adapted to your needs,

simplicityb

v easy installation and wiring,v simple choice depending on device rating,

exibilityb

v selection of combinations,v

possibility of adding and changing feeders.

Composition

The four-pole distribution block is made up of:a fully insulated, one-piece distribution block complying with the degree ofb

protection IPxxB (protection against direct contacts),a modular cover.b

The design of the front (45 mm nose) blends perfectly into a row comprising modulardevices.


Rated insulation level: Ui = 750 V.b

Rated operational current Ie (40°C):b

v 125 A for the 125 A Distribloc,Short-circuit withstand current: the reinforced breaking capacity due to cascadingb

in circuit-breaker combinations is maintained. The worst-case situations have been

tested.Complies with the low-voltage device standard IEC 60947.7.1 and / orb

IEC 61439.1Impulse withstand voltage Uimp = 8 kV.b

Supply

Tunnel terminal on 125 A Distribloc 125 for 6 to 35 mmb2 exible cables (10 to

35mm2 rigid cables).

Distribution

Spring terminals:b

v 2 outgoers from 1 to 10 mm2, exible or rigid,

v 3 outgoers from 1 to 6 mm2, exible or rigid,

v 7 outgoers from 1 to 4 mm2, exible or rigid.

Tunnel terminals:b

v 1 outgoer from 4 to 16 mm2, exible (4 to 25 mm2 rigid).

Supply

An identication label.b

Adhesive labels for phase identication.b

Installation

Clipped onto a modular rail.b

Width occupied is 12 modules (9 mm each).b

Screwed to plain or slotted backplate. Distances between centres = 100 x 75 mm.b

Distribloc distribution block supplying the modular devices.

Dimensions

D D 3 8 1 3 9 9

D D 3 8 1 6 0 8

D D 3 8 1 6 0 9

D D 8 0 0 4 6 4

Description

Distribution

System L



Distribution blocksPolybloc distribution block

38

70

95

The Polybloc distribution block is particularly suited to small and medium-sizedenclosures. It gives lots of exibility when there are few feeders. It provides safety

and makes maintenance easy.

It has been optimised for enclosures containing mainly modular devices. It can beused equally as a main or sub-distribution block.

The Polybloc is available in two versions :the 250 A Polybloc distribution block is designed for installation directlyb

downstream of Compact circuit breakers and Interpact switch-disconnectors devicesup to 250 A. It can be rapidly mounted in the vertical position. Electrical connectionsare made directly to the device terminals. The connection terminals are slanted tofacilitate cable entry and not exceed the bending radius of the exible and rigid

cables,the 160 A Polybloc is made up of individual elements that can be used alone orb

with others to make two-pole, three-pole or four-pole distribution blocks.Mounting is very fast. It clips onto a modular rail and is supplied by cables via a tunnelterminal. The connection spring terminals are slanted to facilitate cable entry andbending of the exible and rigid cables. It is supplied with a cover that also guides the

cables.Electrical characteristics


Short-circuit withstand current: the reinforced breaking capacity due to cascadingb

in circuit-breaker combinations is maintained. The worst-case situations were tested.Impulse withstand voltage Uimp = 8 kV.b

Supply

250 A Polybloc distribution block:b

v directly to the terminals of the Compact NSX and Interpact INS devices up to250 A.


v direct to a tunnel terminal, for cables up to 70 mm2.

Distribution


v via cables, up to six 10 mm2 cables and three 16 mm2 cables per phase.


v via cables, up to six 16 mm2 cables.

Installation


It is mounted downstream of vertically mounted Compact NS100 / 250 andb

NSX100 / 250 and Interpact INS250 devices in the enclosures. The Polybloc ismounted on the modular device rail (LSL58801A).


v the blocks clip onto a modular rail.

Dimensions


presentation

Downstream circuits are connected from the front, to spring terminals.Contact pressure automatically adapts to the size of the conductor. It does notdepend on the operator.Contacts are insensitive to vibrations and thermal variations.Only one cable (exible or rigid, without a metal ferrule) can be inserted in a spring

terminal.Degree of protection: IPxxB.

Advantages A reliable electrical connection, no maintenance required (tightness guaranteedb

over time).Very fast connection.b

Easy phase balancing.b

Rewiring is very easy if the switchboard is expanded or modied.b


D D 3 8 1 3 9 9

160 A Polybloc distribution block installedin a 600 mm wide enclosure.

250 A Polybloc distribution block installedin a 600 mm wide enclosure.

250 A Polybloc distribution block 160 A Polybloc distribution block

D D 8 0 0 1 4 7

D D 8 0 0 4 4 1

Description

Distribution

System L



Distribution blocksMulticlip distribution block


The 200A Multiclip distribution block has been optimised to feed rows of modulardevices. It is easily installed by simply clipping it onto the modular rail, either aboveor below the row of devices. Its exibility means it can be tted before or after the

devices have been mounted.Its dimensions have been kept to a minimum to ensure the best possible integrationinto the switchboard.

To ensure compatibility with all installation types, we recommend you connect thesupply to the distribution block at its centre.The 200A Multiclip distribution block provides you with:

exibilityb

v compatibility with all types of switchgear,v possibility of mixing all types of modular devices,v distribution blocks with different numbers of available poles,

safetyb

v insulation of upstream terminal pads,v awless connection reliability thanks to its spring terminals,

v full protection (IPxxB) against direct contact,

protection degreeb

v a protective cover on the busbar ensures IPxxB from the front,easy modicationsb

v increased connection capacity (number of points and cross-section),v possibility of adding or changing feeders, whatever type of device is to be added,v continuity of service.

Application

Distribution over full rows of modular devices.The distribution block is generally supplied by busbars in enclosures.



Impulse withstand voltage Uimp = 8 kV.b

Short-circuit withstand current: the reinforced breaking capacity due to cascadingb

in circuit-breaker combinations is maintained. The worst-case situations have been

tested.200 A Multiclip distribution blocks:b

v 10 mm2 cable outgoer: Imax = 50 A,v two 10 mm2 cables: Imax = 63 A.

Supply

Direct to terminals:b

v 50 mm2 cables with crimped lugs,v 20 x 3 mm exible bars.

From busbars in the rear of a wall mounted enclosure (04029).b

Busbar connection

The Multiclip distribution block is supplied by the rear busbar through a connection(04029).

Distribution

200 A Multiclip, 2P and 3P (LSX58052A and LSX58053A):b

v 3 x 12 connection points for phase and neutral.

200 A Multiclip, 4P (LSX58054A):b

v 3 x 12 connection points for each phase,v 18 connection points for the neutral.Each connection point can receive a single 10 mm2 cable, either exible or rigid.

Installation

Clipped onto the rear of modular rail.b

Screwed to plain or slotted backplate.b

Supplied with:

100 mm long, bared 10 mmb2 copper connections:

v 200 A Multiclip, 2P, 3P and 4P (LSX58052A, LSX58053A et LSX58054A): 2 sets of12 connections.

Protection covers for the supply terminals (IPxxB).b

The hardware required for the supply terminals.b

200 A Multiclip distribution block

presentation

See previous page.

No. of poles H (mm)

2P 24

3P 44

4P 52

D D 3 8 3 4 8 3

D D 8 0 0 0 4 8

Description

Distribution

System L



Distribution blocksMulti-stage current distribution blocks

The multi-stage current distribution block is easy to install and can be either clippedonto the modular rail or xed to a solid or perforated mounting plate.


Rated operating current: Ie (40 °C) = 125 A.b


Rated short-time withstand current Icw = 3.5 kA rms / 1 s.b

Peak withstand current Ipk = 20 kÂ.b

Impulse withstand voltage Uimp = 8 kV.b

Supply

Connected with exible or rigid cable with or without crimped lugs.b

Installation

Clipped onto the modular rail.b

Screwed to plain or slotted backplate.b

Supplied with:

transparent, insulating cover,b

mounting hardware.b

Dimensions

Multi-stage current distribution

block presentation

D D 3 8 2 8 1 3

E 1 9 4 5 3

Description

Distribution

System L



Distribution blocksComb busbars

I . O N

I . O N

The comb busbars are used for the distribution over full rows of modular devices.They may be supplied by either the incoming device tted on the row or via

connectors.

They can be cut to length. The cutting locations are marked on the copper bar and onthe insulation.They are fully insulated.Markers can be tted for circuit identication.

The tooth-caps ensure the IPxxB protection. The unused teeth may be insulated bytting tooth-caps.

Comb busbars for C60 devices

Description

Range of comb busbars for 18 mm spacing.b


Rated insulation level Ui:b

v 250 V for 1P + N and 3P + N comb busbars,v 500 V for 1P, 2P, 3P and 4P comb busbars.

Rated operational current Ie (40°C) :b

v 80 A with 1 central supply point for 1P, 2P, 3P and 4P comb busbars only,v 100 A with 1 central supply point for 1P + N and 3P + N comb busbars and2 central points for 1P, 2P, 3P and 4P comb busbars,v 125 A with 2 supply points for 1P + N and 3P + N comb busbars only.

short circuit withstand capacity compatible with the breaking capacities ofb

Schneider modular circuit breakers.

Connection

Can be supplied by the rear busbar through insulated connectors.b

Direct connection to a device terminals.b

Supplied with:

two IP2 end caps.b

Comb busbars for NG125 devices

Description

Range of 1P, 2P, 3P and 4P comb busbars for 27 mm terminal spacing.b

Length:b

v 432 mm (16 x 27 mm) for 1P, 2P and 4P comb busbars,v 405 mm (15 x 27 mm) for 3P comb busbar.


Rated insulation level Ui: 690 V.b

Rated operating current Ie (40°C) = 125 A.b

Maximum rated current per outgoing circuit = 63 A.b

Rated impulse withstand voltage Uimp = 8 kV.b

short circuit withstand capacity compatible with the breaking capacities ofb

Merlin Gerin modular circuit breakers.

Connection

Supply by cables with a maximum cross-section of 50 mmb2, directly in the tunnel

terminals of the device.To supply the comb busbar from a busbar set located at the rear of the enclosure,b

use a 100 A connection.

Supplied with:

8 tooth-caps + 2 end-caps for 2P comb busbar.b

4 tooth-caps + 2 end-caps for 3P and 4P comb busbars.b

Comb busbars presentation

The insulated connectors are rmly clipped onto insulated parts of comb busbars.

The tooth-caps may be tted to insulate unused teeth of thecomb busbar for the C60 devices (picture n°1) or theNG125 devices (picture n°2).

Picture N°1. Picture N°2.

E 4 0 6 3 8

E 4 0 6 3 7 - 3 2

E 4 0 6 3 9 - 3 2

Description

Distribution

System L



Rear busbar for enclosures W = 600 mmRating (A) Length (mm) Size of bars (mm)

160 1400 15 x 5

250 1400 20 x 5

400 1400 32 x 5

Vertical multi-stage busbar for enclosures W = 300 mmRating (A) Length (mm) Size of bars (mm)

160 1400 15 x 5

250 1400 20 x 5

400 1400 32 x 5

630 1400 32 x 8

Horizontal multi-stage busbar for enclosures W = 600 mmRating (A) Length (mm) Size of bars (mm) Set of 4 drilled bars

with threaded holes

160 1400 15 x 5 04171

250 1400 20 x 5 04172

400 1400 32 x 5 04173

630 1400 32 x 8 04174

Busbars from 160 to 630 ASelection table

Commercial numbers

D D 3 8 0 0 0 1 8

D D 8 0 0 0 1 9

D D 8 0 0 0 4 7

Accessories For the distribution accessories, see page C-16~C-18.

D D 3 8 1 3 9 8

Distribution

System L



Busbars from 160 to 630 ASelection table

Commercial numbers

Set of 4 drilled bars

with threaded holes

Busbar support Barrier Mounting hardware

40 M6 x 16 screws + 40 washers for threaded bars04171 LSX58080A LSX58081A 04195

04172 LSX58080A LSX58081A 04195

04173 LSX58080A LSX58081A 04195

Set of 4 drilled barswith threaded holes

Busbar support(1) Barrier Mounting hardware

40 M6 x 16 screws + 40 washers for threaded bars

04171 LSX58082A 04197 04195

04172 LSX58082A 04197 04195

04173 LSX58082A 04197 04195

04174 LSX58082A 04197 04195

(1) The number of supports depends on the rated short-time withstand current (Icw), see thetable in “Busbar calculation”.

Busbar support Barrier Plain front plate, 6 modules Mounting hardware

40 M6 x 16 screws + 40 washers for threaded bars

2 x LSX58082A 04197 LSX58936A 04195

2 x LSX58082A 04197 LSX58936A 04195

2 x LSX58082A 04197 LSX58936A 04195

2 x LSX58082A 04197 LSX58936A 04195

Distribution

System L



Distribution accessoriesSelection table

Commercial numbers

The insulated exible bars are tested in a type-tested switchboard environment.

Their design takes into account the switchboard architecture where they are often inclose proximity to a protection device (circuit breaker or fuse) with signicant heat

losses.In-depth knowledge of switchboard architecture and the connected devices led tothe establishment of a selection table based on the type of device.Flexible bars are 1800 mm long and made of copper with an insulating sheath.Rated insulation level Ui = 1000 V.The sizes for the exible bars indicated below take into account the heat losses of

Schneider devices in a Prisma iPM switchboard.

Connection between device and busbarsThe exible bars are determined taking into account the connected device, whatever

the internal temperature of the switchboard.The bar sizes indicated below take into account the derating curves of devices.Device Size (mm) Com. no.

NSX100 20 x 2 04742

NSX160 / 250 20 x 3 04743

NSX400 32 x 5 04751NSX630 32 x 8 04753

NS100 20 x 2 04742

NS160 / 250 20 x 3 04743

NS400 32 x 5 04751

NS630 32 x 8 04753

EZC100 20 x 2 04742

EZC160 / 250 20 x 3 04743

EZC400 32 x 5 04751

INS125 / 160 20 x 2 04742

INS250 20 x 3 04743

INS400 32 x 5 04751

INS630 32 x 8 04753

200 A Multiclip 20 x 3 04743

Connection between busbarsFlexible bars are designed for connections between busbars taking into account thefollowing characteristics:

a maximum temperature of 60°C inside the switchboard. This corresponds to theb

average temperature inside a switchboard for an ambient temperature of 35°C,the maximum withstand temperature for the insulating material is 125°C.b

Ie max. (A) Size (mm) Com. no.

200 20 x 2 04742

250 20 x 3 04743

520 32 x 5 04751

660 32 x 8 04753

Insulated fexible bars

D D 3 1 6 5 9

D D

3 8 2 0 0 8

Distribution

System L




Commercial numbers

The earth bar (450 mm long) is equipped with 40 clamps with captive screws.It is supplied with 1 connector for rigid or semi-rigid cable 35 mm2, 2 insulatingspacers for use on a neutral bar and mounting hardware.

It is directly installed in horizontal position on functional uprights.The neutral bar is created by inserting 2 insulating spacers (supplied) behind theearth bar.Designation Com. no.

Cu earth / neutral bar, 24 modules LSX58070A


12 cable straps for horizontal cables 04239

Earth / neutral bar

Earth bar.Neutral bar.

Cover for horizontal cable

straps

Horizontal cable straps

D D 8

0 0 0 2 0

E 5 6 8 4 5

E 5 6 8 4 6

D D 3 8 1 6 2 1

D D 3 8 1 6 1 8

D D 8 0 0 0 2 1

Horizontal cable straps have the same capacity as 60 x 30 mm trunking.


4 covers for horizontal cable straps L = 430 mm 04243

D D 8 0 0 0 2 9

Distribution

System L




For cable trunking, height = 60 or 80 mm.Designation Com. no.

12 horizontal trunking supports 04255

Horizontal trunking support

D D 3 8 1 6 2 6

D D 8 0 0 0 1 6


Set of 40 M6 x 16 screws (40 screws + 40 contact washers) 04195

Mounting hardware

D D 3 8 1 3 9 8

Commercial numbers

Distribution

System L



PartitioningSelection table

The partition is a metal barrier installed in a wall mounted enclosure or a 300 mmwide enclosure.It is used to:

separate the functional units from one another,b

create a physical separation between devices and a terminal block, for example.b

It is mounted directly on the functional uprights.Lateral and rear knock-outs are available for cable running or the installation ofbusbars at the rear of the switchboard.Designation Com. no.

Horizontal partition W = 500 mm D = 235 mm LSL58281H

D = 305 mm LSL58282H

Horizontal partition

D D 8 0 0 0 5 1

Vertical partition The metal partition creates a physical separation between the device compartmentand the 300 mm wide duct of a wall mounted enclosure.It is used to:

separate the devices from busbars or a distribution block installed in the duct,b

set up a special zone for terminal blocks in the duct.b

There are knock-outs for cable running.Vertical partitioning It can be cut to length every 150 mm and can be used forpartitioning up to 32-module in wall mounted enclosure (H = 1850 mm).Designation Com. no.

Vertical partition 4 to 24 modules LSL58280V

28 and 32 modules LSL58279V

D D 8 0 0 0 5 2

Commercial numbers

Distribution

System L


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ContentsEnclosures

System L

Description D-2IP30 / 31/ 40 / 54 in-door enclosures D-2

Commercial numbers D-4IP30 / 40 PAK wall mounted enclosures D-4

IP30 / 31 wall mounted enclosures D-5

IP40 wall mounted enclosures D-6

IP54 wall mounted enclosures D-7

IP30 / 31 / 40 / 54 enclosures accessories D-8

Dimensions D-10



Description

Enclosures

System L

IP30 / 31/ 40 / 54 in-door enclosuresGeneral information

1 The enclosureEnclosure size is determined simply according to the switchgear installed, the

connection method and positioning and the required free rows.The enclosures can be ush mounted or surface mounted.

Pre punch-outs at the wall mounted enclosure back are provided for rear cable

insertion.

Square holes every 50 mm make it easy to count modules.

The 600 mm wide wall mounted enclosures are dedicated for functional unit area.

The 300 mm wide duct is dedicated to the cables and busbar area.

The panelling is assembled after mounting devices and cabling to maintain complete

accessibility in the switchboard during its implementation.

2 Removable chassisIt enables to install the empty enclosure on site; then to assemble and cable the

devices on the removable frame at the workshop and to mount it in the PaK

enclosure at the worksite.

3 Front frame

The front frame is supplied with the full kit enclosures. It enables the mounting of thefront plates.

It can be removed for fast, direct access to all the devices, with all the front plates

mounted on.

4 DoorsBoth plain and transparent doors are reversible and designed for quick and easy left

or right-hand mounting by a single person.

A handle is only available on the 600 mm wide doors. The 300 mm wide duct is

dedicated to the professional staff. For greater safety, it is closed with screws.

A range of locks are available for the “push and pull” handle.

The wall mounted enclosures must have the same depth to be combined each other

horizontally and vertically.

The 28-module and 32-module height enclosures can be horizontally combined only.

An assemby kit is supplied with the 300 mm wide duct.For other combinations than 600 + 300 mm wide enclosures, assembly kits are

available in option.

The degrees of protection are maintained.

Side-by-side combinationIt ensures the mechanical connection between the wall mounted enclosures and the

duct.

Vertical combination A combination kit ensures the mechanical connection between the two functional

unit wall mounted enclosures.

“L” shape combinationThe “L” shape is created by combining two enclosures (extension or duct) with a

600 mm wide enclosure.

Square combinationThe square shape is created by combining three enclosures (extension or duct) with

a basic enclosure.

Square combinations are only possible with enclosures that have the same number

of vertical modules.

Enclosure description

Enclosure combination

IP30 / 31 / 40 wall mounted enclosuresFrom 4 to 24 modules, switchboards is mounted on a wall through the holes at theb

rear of the switchboard. It is possible to mount the switchboards on a wall by using

external wall mounted xing rings (2 x LSL58274A).

From 28 to 32 modules, switchboards is mounted on a wall by using external wallb

mounted xing rings (LSL58274A).

IP54 wall mounted enclosuresSwitchboards is mounted on a wall by using external wall mounted xing ringsb

(supplied).

Enclosure xing

D D 8 0 0 0 3 2

D D

8 0 0 0 5 4

D D 8 0 0 4 7 3



Commercial numbers

The enclosures 4-24M can be ush mounted or surface mounted.

The enclosures 28-32M can be surface mounted.

To ensure compliance with the degree of protection IP31, the addition of a canopy

with a gasket is needed.

Overalldepth(mm)

Functionalheight(1 module =50 mm)

OverallHeight(mm)

EnclosureW = 600 mm

Duct withdoorW = 300 mm

Door

plain or transparent

235 4 300 LSL58204A - LSL58104A -

8 500 LSL58208A LSL58231A LSL58108A LSL58162T




24 1300 LSL58224A LSL58235A LSL58124A LSL58166T305 28 1650 LSL58328A LSL58336A LSL58128A LSL58167T


For the ush-mount kit and enclosure accessories, see page D-8.

Enclosure weight

Empty weight


Weight (kg)

Enclosure W = 600 mm Enclosure + door W = 300 mm

Without door With door With door

4 10 13 -

8 13 17 10

12 15 21 12

16 18 25 15

20 20 29 17

24 22 33 19

28 33 46 26

32 35 50 28

Full kit

D D 8 0 0 4 7 8

D D 3 8 0 6 2 3

D D 3 8 0 6 2 4

D D 8 0 0 0 5 7

An assembly kit is supplied with the 300 mm wide duct in standard.

Designation Cat. no.

4 assembly kit IP30 / 31 / 40 LSL58273A

Combinations possibilities

Vertical combinationwith 1 x LSL58273A

Vertical and horizontalcombination with2 xLSL58273A

Horizontal combination of2 enclosures W = 600 mm with 1 x LSL58273A

Horizontal combination of3 enclosures W = 600 + 300 +

600 mm with 1 x LSL58273A

Horizontal combination of2 enclosures W = 600 + 300 mm

with 1 x LSL58273A

Square combination of4 enclosures W = 600 mm with

4 xLSL58273A

Assembly kit

D D 8 0 0 0 8 8

D D 8 0 0 0 6 4

D D 8 0 0 0 6 2

D D 8 0 0 0 6 1

D D 8 0 0 0 6 0

D D 8 0 0 0 5 8

Enclosures

System L

IP30 / 31

wall mounted enclosuresSelection table

D D 8

0 0 0 5 4



Commercial numbers

Overalldepth(mm)

Functional height(1 module= 50 mm)

OverallHeight(mm)

EnclosureW = 600 mm


Door Gasket kit

and

accessoriesplain or transparent

235 4 300 LSL58204A - LSL58104A - LSL58276A

8 500 LSL58208A LSL58231A LSL58149A LSL58162T LSL58276A





305 28 1650 LSL58328A LSL58336A LSL58154A LSL58167T LSL58276A


Enclosure accessories, see page D-8.

Enclosure weight

Empty weight


Weight (kg)



4 10 13 -

8 13 17 10

12 15 21 12

16 18 25 15

20 20 29 17

24 22 33 19

28 33 46 26

32 35 50 28

Full kit D D 8 0 0 4 7 8

D D 3 8 0 6 2 4

D D 8 0 0 3 1 1

D D 8 0 0 0 5 7



4 assembly kit IP30 / 31 / 40 LSL58273A



Vertical and horizontalcombination with2 xLSL58273A


Horizontal combination of3 enclosures W = 600 + 300 +600 mm with 1 x LSL58273A

Horizontal combination of2 enclosures W = 600 + 300mm with 1 x LSL58273A

Square combination of4 enclosures W = 600 mm with4 xLSL58273A

Assembly kit

D D 8 0 0 0 8 8

D D 8 0 0 0 6 4

D D 8 0 0 0 6 3

D D 8 0 0 0 6 2

D D 8 0 0 0 6 1

D D 8 0 0 0 6 0

D D 8 0 0 0 5 8

Enclosures

System L

IP40


D D 8

0 0 0 5 4



Commercial numbers

Enclosures

System L

IP54


D D 8

0 0 0 5 4

Overalldepth(mm)

Functionalheight(verticalmodules of50 mm)

OverallHeight(mm)

EnclosureW = 600 mm


Door

plain or transparent

235 4 300 LSL58504A - LSL58104A -






305 28 1650 LSL58528A LSL58546A LSL58154A LSL58169T


For enclosure accessories, see page D-8.

Enclosure weight

Empty weight

No. of verticalmodules

Weight (kg)



4 10 13 -

8 13 17 10

12 15 21 12

16 18 25 15

20 20 29 17

24 22 33 19

28 33 46 26

32 35 50 28

Full kit

D D 8 0 0 4 7 8

D D 8 0 0 0 5 7

D D 3 8 0 6 2 3

D D 3 8 0 6 2 4



Assembly kit IP54 LSL58275A



Vertical and horizontalcombination with2 x LSL58275A


Horizontal combination of3 enclosuresW = 600 + 300 + 600 mmwith 1 x LSL58275A

Horizontal combination of2 enclosuresW = 600 + 300 mm with1 x LSL58275A

Square combination of4 enclosures W = 600 mmwith 4 x LSL58275A

Assembly kit

D D 8 0 0 0 8 9

D D 8 0 0 0 9 2

D D 8 0 0 0 9 1

D D 8 0 0 0 9 0

D D 8 0 0 0 9 3

D D 8 0 0 0 9 4



Commercial numbers

IP30 / 31 / 40 / 54 enclosures

accessories


Barrel lock no. 405 08940

DIN double bar insert 08945Screwdriver slot insert 08946

Barrel lock and insert


4 wall mounted cable tiesupports

W = 300 mm LSL58293A

W = 600 mm LSL58296A

Cable tie supports


Adhesive drawing holder, colour RAL 9001 08963

Drawing holder

08940 08945

08946

D D 3 8 1 2 0 8

D D 8

0 0 1 2 2

D D 8 0 0 1 4 1

Enclosures

System L



Dimensions

Enclosures

System L

IP30 / 40 PAK

wall mounted enclosures

49

93

LSL58802A LSL58824A and LSL58825A LSL58826A and LSL58827A

Wall mounted enclosures Door

Wall mounting

Depth behind front plateFunctional uprights Adjustable device rail Slotted mounting plates Plain mounting plate

No of modules

12 16 20 24

H 700 900 1100 1300

Aperture

Top cable entry

No of modules

12 16 20 24

A 800 1000 1200 1400

A’ 620 820 1020 1220

D D 8

0 0 0 9 5

D D 8 0 0 4 7 6

D D 8

0 0 4 7 9

D D 8 0 0 4 7 7

D D 8 0 0 0 7 7

D D 8 0 0 1 0 9

D D 8 0 0 1 1 5

D D 8 0 0 1 1 6

D D 8 0 0 1 1 7

D D 8 0 0 5 3 8

D D 8 0 0 4 1 0

D D 8 0 0 5 4 7

320

527

105



Dimensions

49

93

82.5 82.5

150

150

165

165

40 x 40

450

600

H

237.5

63

301.5


Wall mounted enclosuresFrom 4 to 24 modules From 28 to 32 modules

Top cable entry

Depth behind front plateFunctional uprights

Fixing to oor for 28 and 32-module

enclosures

300 mm wide ductDoor

Cable entry for base frame

Adjustable device rail Slotted mounting plates Plain mounting plate

No of modules

4 8 12 16 20 24 28 32

H 300 500 700 900 1100 1300 1650 1850

Aperture

No of modules

4 8 12 16 20 24 28 32

A 400 600 800 1000 1200 1400 1700 1900

A’ 220 420 620 820 1020 1220 1610 1810


Fixing hole diameters

D D 8 0 0 0 9 5

D D 8 0 0 0 6 6

D D 8 0 0 0

9 7

D D 8 0 0 1 0 0

D D 8 0 0 1 0 1

D D 8 0 0 1 0 2

D D 8 0 0 1 0 3

D D 8 0 0 1 0 4

D D 8 0 0 1 0 5

D D 8 0 0 1 1 5

D D 8 0 0 1 1 6

D D 8 0 0 1 1 7

D D 8 0 0 4 8 0

D D 8 0 0 4 1 0

D D 8 0 0 1 4 9

D D 8 0 0 0 7 6

D D 8 0 0 1 0 8

23 2346554 254

225

D D 8 0 0 0 7 7

Enclosures

System L

IP30 / 31




Dimensions

172.5

63

143.5236.5 49

93

82.5 82.5

150

150

165

165

40 x 40

450

600

H

237.5

63

301.5

D D 8 0 0 0 6 6



Top cable entry

Depth behind front plateFunctional uprights

Fixing to oor for 28 and 32-module

enclosures

300 mm wide ductDoor

Cable entry for base frame

Adjustable device rail Slotted mounting plates Plain mounting plate

No of modules

4 8 12 16 20 24 28 32

H 300 500 700 900 1100 1300 1650 1850

Aperture

No of modules

4 8 12 16 20 24 28 32

A 400 600 800 1000 1200 1400 1700 1900

A’ 220 420 620 820 1020 1220 1610 1810


Fixing hole diameters

D D 8 0 0 0 9 7

D D 8 0 0 1 0 0

D D 8 0 0 1 0 1

D D 8 0 0 1 0 2

D D 8 0 0 1 0 4

D D 8 0 0 1 0 5

D D 8 0 0 0 7 7

D D 8 0 0 1 0 9

D

D 8 0 0 1 1 5

D

D 8 0 0 1 1 6

D

D 8 0 0 1 1 7

D D 8 0 0 4 1 0

D D 8 0 0 1 4 9

D D 8 0 0 0 7 6

D D 8 0 0 0 9 5

D D 8 0 0 1 0 8

23 2346554 254

225

Enclosures

System L

IP40



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Contents

Spare parts E-2

Electrical characteristics E-3Designing Prisma iPM power circuits E-3

Designing connections y 630 A E-4

Designing connections with cables E-6

Designing the PEN conductor E-7

Mechanical characteristics E-8Degree of protection E-8

Properties of metal enclosure E-10

Environment E-12Environmental prole of Prisma iPM switchboards E-12

Characteristics

System L



Spare parts

Spare parts

Wall mounted enclosure Com. no.

Door spare parts for system L LSL58033A

20 front plate screws + nuts LSX58030A

Prisma iPM spare parts handle LSX58031A

Door accessories

Characteristics

System L



Designing Prisma iPM

power circuitsPresentation and approach


The Prisma iPM system takes into account the

installation and connection conditions of Schneider

Electric devices.

The entire installation complies with standard IEC61439-1. The result is a type tested switchboard.

In the following pages you will nd a number of examples, validated for Prisma iPM

switchboards, intended to assist in determining the busbars as well as the upstream

and downstream connections for the installation.

The examples assume that the devices have already been selected. A complete process involves a number of steps before making nal choices

(transformer, conductors, protection, etc.).

Schneider Electric offers a number of tools to assist in designing a complete

installation (technical guides, software).

Busbar sizing The factors that must be taken into account in determining the size of busbars

include:

the diversity factor.b

Not all the loads supplied by a set of busbars are used at full rated load or at the

same time. The diversity factor is the means to determine the maximum load current

used to size the busbars.

Standard IEC 61439-1.

Number of circuits Diversity factor

2 and 3 0.9

4 and 5 0.8

6 to 9 0.7

10 and more 0.6

the degree of protection IP.b

For information on dening the necessary degree of protection IP.

the ambient temperature around the switchboard.b

Characteristics

System L



Designing connections y 630 ADevice connections


Insulated exible copper bars Switchboards that comply with standard IEC 61439-1It is imperative to use the values indicated below that have been validated for the

installation of devices in Prisma iPM switchboards.

The parameters determining the size of exible bars are:

the environment in which the devices are installed:b

v position in the enclosure,

v dimensions of other conductors in the circuit,

v ambient temperature around the switchboard,

the characteristics of the connected devices:b

v device heat losses,

v the type of installation (horizontal or vertical),

v the type of device (xed or withdrawable).

Only the equipment manufacturer with in-depth knowledge on:

the characteristics of the installed devicesb

the conguration of the installation in the enclosure can provide the correct sizes of

exible bars for a given permissible current. Insulated, exible bars make for easy,

fast and exible implementation up to 630 A, but higher ratings require sizes that

cancel these advantages.For high Isc values, it is advised to use rigid bars which require fewer supports.

Insulated exible bars are better than cables, they offer:exible copper bars with an insulating sheath,b

better insulation temperature withstand (125°C for bars, 105°C for cables) and ab

larger exchange surface for an equivalent size, i.e. a smaller size for a given current,

greater rigidity offering better electrodynamic characteristics for short-circuitb

currents,

no intermediate parts (lugs) for a direct connection between the device and theb

busbars therefore less temperature rise and less risk of error,

fast implementation of prefabricated connections already cut to length, formed andb

drilled.

Technical characteristics

thickness of the insulation: variable depending on the bar size, 2 mm on average,b

rated insulation level Ui = 1000 V,b

impulse withstand voltage Uimp = 12 kV,b

maximum withstand temperature of insulating material = 125°C.b

Connection

Note: The values indicated above have been validated for Prisma iPM switchboards.

In all cubicles with IP y 54

the switchboard internal temperature is 60°C,b

the withstand temperature of the insulating material is 125°C.b

If the withstand temperature of the insulation is only 105°C, use the next largest

exible bar.

The bar sizes indicated below take into account the derating curves of devices.

Connection of devices and distribution blocks to busbars

Device INS125 (1) INS160 (1) INS250 (1) INS320 (1)

INS400 (1)

INS500 (1)

INS630 (1)

NS100(1) NS160(1)

S (mm) 20 x 2 20 x 2 20 x 3 32 x 5 32 x 8 20 x 2 20 x 3

DeviceNS250(1) NS400(1) NS630 (1) NSX100 (1) NSX160 (1) NSX250 (1) NSX400 (1)

S (mm) 20 x 3 32 x 5 32 x 8 20 x 2 20 x 3 20 x 3 32 x 5

Device NSX630 (1) EZC100 (1) EZC160 (1) EZC250 (1) EZC400 (1)

S (mm) 32 x 8 20 x 2 20 x 3 20 x 3 32 x 5

(1) The values for circuit breakers apply to contactors with the same ratings.

Device Multiclip distributionblock (200 A)

S (mm) 20 x 3

Disconnectors, terminal blocks, connections, busbars to

busbars

I max. (60 °C) 200 A 250 A 400 A 400 A 480 A 520 A 660 A

S (mm) 20 x 2 20 x 3 24 x 5 24 x 5 24 x 6 32 x 5 32 x 8

Characteristics

System L




Designing connections y 630 ACompact circuit breakers

NSX100 to NSX630

Compact NSX100 to NSX250

Insulated exible copper bars

Devices Permissible current (A)

Ambient temperature around the switchboard25 °C 30 °C 35 °C 40 °C 45 °C 50 °C

IP y 54

NSX100TMD-TMG

Size per phase 20 x 2 20 x 2 20 x 2 20 x 2 20 x 2 20 x 2

I (A) 100 97.5 95 92.5 90 85

NSX125TMD-TMG


I (A) 125 122 119 116 113 100

NSX160 (1)

TMD-TMGSize per phase 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3

I (A) 160 156 152 147 144 140

NSX250 (1)

TMD-TMGSize per phase 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3

I (A) 250 244 238 231 225 198

NSX100STR


I (A) 100 100 100 100 100 100

NSX160STR

Size per phase 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3I (A) 160 160 160 160 160 160

NSX250 (2)

STRSize per phase 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3

I (A) 250 250 237.5 237.5 225 225

(1) For a withdrawable NSX160 or NS250 equipped with a Vigi or an insulation-monitoringmodule, multiply the In values by 0.9.(2) For a withdrawable NSX250 equipped with a Vigi or an insulation-monitoring module, multiplythe In values by 0.86.

Compact NSX400 to NSX630

Insulated exible copper bars

Devices Permissible current (A)

Ambient temperature around the switchboard25 °C 30 °C 35 °C 40 °C 45 °C 50 °C

IP y 54

NSX400N/H/Lxed


I (A) 400 400 400 390 380 370

NSX400N/H/Lwith Vigi


I (A) 400 390 380 370 360 350

NSX630N/H/Lxed


I (A) 630 615 600 585 570 550

NSX630N/H/Lwith Vigi


I (A) 570 550 535 520 505 490

Characteristics

System L



Designing connections with

cables


Cables Practical guidelinesSchneider Electric provides cabling recommendations according to the rating of the

circuit breaker.

The size of cables must be selected according to:the level of current,b

the ambient temperature around the conductors,b

the degree of protection for the switchboard.b

The tables below take into account the installation conditions for each type of device

(permissible temperature at connection terminals, etc.).

They follow the temperature derating values for installed devices in all cubicles with

cover panels rated IP y 55.

switchboard internal temperature 60°C,b

connections using copper cables.b

For wall mounted enclosures, the volumes, ratings and connection lengths are low.

Select the values in the “Cables tied together” column, according to the IP.

Connection of circuit breakers Size of

cables

(mm²)

Permissible current (A)

Cables tied individually Cable tied together

IP y 31 IP > 31 IP y 31 IP > 31

1.5 16 14 14 12

2.5 25 25 22 20

4 32 29 28 24

6 40 39 36 33

10 63 55 55 50

16 90 77 80 70

25 110 100 100 93

35 135 125 125 120

50 180 15070 230 190

95 275 230

Note: Schneider Electric recommends connecting NSX400 / 630 circuit breakers with insulatedexible bars or rigid bars.

Size of

cables

(mm²)

Permissible current (A)

Cables tied individually Cable tied together

IP y 31 IP > 31 IP y 31 IP > 31

1.5 13 12 12 10

2.5 23 21 20 19

4 28 26 25 22

6 36 35 32 30

10 55 50 50 46

16 80 70 72 63

25 100 90 90 84

35 120 115 110 103

50 165 135

70 210 176

95 250 210

Connection of other devices

Supply of devicesfor outgoers y 630 A

Flexible copper bars with an insulating cover.

To determine the required sizes for exible bars, see the tables starting on, whichindicate the correct size for each type of connected device.

an insulated exible bar (not connected) must meet standards IEC 60243-1b

(dielectric) and IEC 60332-1 (re),

a exible bar connected to a device in an enclosure must comply with standardb

IEC 61439-1 (see explanations on).

Cables

To determine the cables required, see the table on.

They can be used to determine:

the size of cables as a function of:b

v the circuit breaker rating,

v the current,

v the ambient temperature around the switchboard,

the permissible current for individually tied cables or touching cables as a functionb

of:

v the size of the cables,v the degree of protection for the switchboard.

Characteristics

System L



Designing the PEN conductorPower circuit


Size of PEN protective conductor Practical guidelinesThe size of the PEN is determined in the same manner as a neutral conductor, i.e.:

for copper single-phase circuits or sizedb y 16mm², it must be the same size as the

phase conductorsfor copper three-phase circuits sized > 16 mm², it can be:b

v the same size as the phase conductors,

v smaller on the condition that:

- the current likely to ow in the neutral during normal operation is less than the

permissible current for the conductor,

- the power rating of single-phase loads does not exceed 10% of the total rating.

The conductor must be accessible to enable connections both in the factory and on

site, as well as checks on the tightness of connections.

Implementing the PEN protectiveconductor

Practical guidelines According to standard IEC 61439-1, the practical guidelines for implementing the

PEN are the following:

at the entry to the assembly, the PEN connection must be next to the phaseb

connections,within the assembly, the PEN does not need to be insulated from the exposedb

conductive parts (except on sites where there is a risk of re or explosion),

the size of the conductor must be at least equal to that of the neutral,b

the size must remain constant throughout the main busbars,b

the change from a TNC to a TNS system must take place at a single point in theb

switchboard, via a marked neutral-disconnection bar that is accessible and can be

dismantled to facilitate the impedance measurement of the fault loop,

after the TNS creation point, it is forbidden to recreate a TNC system.b

The PE and the neutral must meet their specic requirements.

Characteristics

System L



Degree of protectionGeneral

Mechanical characteristics

Standard IEC 60364-5-51 listed and codied a large number of external

inuences to which electrical installations can be subjected, including the

presence of water, solid objects, shocks, vibrations, corrosive substances,

etc.

Degree of protection IP Standard IEC 60529 (IP code, February 2001) indicates the degrees of protection

provided by an enclosure for electrical devices against access to hazardous parts,

against penetration of solid foreign objects and against penetration of water.

These standards do not apply for the protection against the risks of explosion or

conditions such a humidity, corrosive vapour, fungus or vermin.

The IP code is made up of two characteristic numerals and can include an additional

letter when the actual protection for persons against access to the hazardous parts

is better than that indicated by the rst numeral.

The rst numeral characterises the protection provided against the ingress of solid

foreign objects and the protection of persons.

The second numeral characterises the protection provided against the ingress of

water with harmful effects.

1st numeral 2nd numeral

Protection of persons Protection against ingress of solid objects Protection against ingress of water

1 Protected againstaccess with back ofhand

Protected againstsolid foreign objects larger than 50 mm

1 Protected againstvertically falling waterdrops (condensation)

2 Protected againstaccess with a nger

Protected againstsolid foreign objectslarger than 12.5 mm

2 Protected againstvertically falling waterdrops when enclosuretilted up to 15°

3 Protected againstaccess with a tool

Protected againstsolid foreign objectslarger than 2.5 mm

3 Protected againstspraying water up to60° from vertical

4 Protected againstaccess with a wire

Protected againstsolid foreign objectslarger than 1 mm

4 Protected againstsplashing water fromall directions


Protected against dust(dust protected)

5 Protected againstwater jets from alldirections


Dust tight 6 Protected againstpowerful water jetsfrom all directions

7 Protected against theeffects of temporaryimmersion in water

8 Protected against theeffects of continuousimmersion in water

D D 3 8 1 9 5 9

D D 3 8 1 9 6 2

D D 3 8 1 9 6 1

D D 3 8 1 9 6 2

D D 3 8 1 9 6 2

D D 3 8 1 9 6 0

D D 3 8 1 9 6 4

D D 3 8 1 9 6 3

D D 3 8 1 9 6 1

D D 3 8 1 9 6 2

D D 3 8 1 9 5 9

D D 3 8 1 9 6 5

D D 3 8 1 9 7 0

D D 3 8 1 9 6 7

D D 3 8 1 9 6 8

D D 3 8 1 9 6 9

D D 3 8 1 9 6 6

D D 3 8 1 9 7 1

D D 3 8 1 9 7 2

D D 3 8 1 9 7

3

Characteristics

System L



Degree of protectionGeneral


Additional letter (optional) Protection of persons against access to hazardous parts.

Designation Protection

A Protected against access with back of handB Protected against access with a nger

C Protected against access with a tool

D Protected against access with a wire

The additional letter is used only if the actual protection of persons is higher than that

indicated by the rst characteristic numeral of the IP code.

If only the protection of persons is of interest, the two characteristic numerals are

replaced by “X”, e.g. IPxxB.

Example

Protected against solid foreign objectslarger than 2.5 mm

No protection

Protected against access witha tool 1 mm in diameter

IP30D

Remarks on the degree of

protection IP

the degree of protection IP must always be read and understood numeral byb

numeral and not as a whole.

For example, an IP31 wall mounted enclosure is suitable for an environment that

requires a minimum degree of protection IP21. But an IP30 wall mounted enclosure

is not suitable.

the degrees of protection indicated in this catalogue are valid for the enclosures asb

presented. However, the indicated degree of protection is guaranteed only when the

installation and device mounting are carried out in accordance with professional

standards.

Degree of protection against

mechanical impacts IK

Standard IEC 62262 denes an IK code characterising the capacity of products to

resist mechanical impacts from all sides.

IK code Impact energy (joules(1))

01 0.14

02 0.2

03 0.35

04 0.5

05 0.7

06 1

07 2

08 5

09 10

10 20

(1)The SI derived unit used to measure energy or work. One joule is equal to the energy used toaccelerate a body with a mass of one kilogram using one newton of force over a distance of onemeter. One joule is also equivalent to one watt-second.

RecommendationIn terms of the risks of impacts, selection of the IK code can be summed up as

indicated below.

Site Recommended IK

No risk of major impact Technical rooms 07

Signicant risk of impact thatcan damage devices

Hallways 08 (switchboard with door)

Maximum risk of impact that candamage the switchboard

Workshops 10

Characteristics

System L



Properties of metal enclosure


Schneider Electric enclosures comply with standard EN 50298 for empty enclosures.

The sheet metal used for Schneider Electric enclosures receives a thermosetting,

polyester-resin-modied epoxy powder for colour and appearance.

This coat system provides excellent nish and corrosion protection.

Mechanical properties of powdercoated surfaces

Test conditions

Adhesion (cross-hatch and pull-off) class 0 required (ISO 2409)

Impact strength (1) > 1 kg / 40 cm (ISO 6272)

Mandrel bending test (2) < 10 mm (ISO 6860)

Persoz hardness 300 s (ISO 1522)

(1) No cracking of the paint lm after dropping a weight of one kilogram on the test piece from aheight of 50 centimetres.(2) Film cracks over a length of 10 millimetres maximum.

Test conditions:

Two tests carried out on the same 1 mm thick steel sheet test piece.

cyclical damp-heat test:b

v as per standard IEC 68-2-30,

- six 24-hour cycles at temperatures higher than 40°C,

continuous resistance to neutral salt mist:b

v the tests were carried out over a period of 400 hours, far more than the 48 hours

required by the standard for indoor installations,

v as per standard IEC 68-2-11 and ISO 7253

- 400 hours without blistering for normal surface on test piece,

- 250 hours for a scratched surface.

Evaluation of corrosion as per ISO 4628:

adhesion: classb y 1,

blistering: degree 1 dim.1,b

rusting: Ri 1,b

cracking: class 1,b

aking imp. 1 dim. 1.b

propagation of corrosion under scratch with respect to the scratch axis: 3 mm

max.

Articial ageing test on powdercoating

Characteristics

System L



Environmental profile of

Prisma iPM switchboards

Environment

Prisma iPM has reaped the benets of an ecological design process which has

improved its environmental performance.

This committed approach, aiming to integrate environmental protection right from the

design phase, has been a deciding factor on different aspects:the choice of materials used to preserve natural resources,b

use of environmentally friendly manufacturing procedures,b

a degree of product recyclability which is well over the environmentalb

recommendations.

For Schneider Electric, acting responsibly as a company with regard to the

environment and on a wider scale, to society in general, contributes to performance:

by obtaining ISO 14001 certication for all its sites,b

by making pertinent decisions for the long term,b

by encouraging all its partners, in particular its suppliers and customers, to supportb

the initiative.

Schneider Electric is committed to a

long-term environmental policy.

Its intention is to promote respect of all natural

resources and to work towards constant activeimprovement of conditions for a clean environment for

the satisfaction of its customers, staff and the

communities in which it is based.

Product design Use of high-performance tools has guided the designers in the choice of

materials and has enabled them to assess the impact of the product on the

environment throughout its life-cycle.

Published on 13th February 2003 and applicable as from 1st July 2006, directive

2002 / 95 / EC concerning the restriction of use of certain dangerous substances in

electrical and electronic equipment is more commonly known as the RoHS directive

(Restriction of Hazardous Substances).

Among these substances which are considered dangerous to the environment and

health we nd lead, mercury, cadmium, hexavalent chromium, polybrominated

biphenyls(1) (PBB) and polybrominated diphenyl ethers(1) (PBDE).

These six substances are banned or restricted (if exemption) in the electrical andelectronic equipment listed in the WEEE directive and replaced by more

environmentally friendly substances.

Schneider Electric products are little or only indirectly affected by this

restriction. However all low voltage products will be subject to compliance as

from December 2008.

Production Production is an important phase in the switchboard life-cycle.

Schneider Electric has adopted a dynamic, ambitious environmental policy in its

initiative to integrate environmental protection into its industrial processes, in

particular by obtaining ISO 14001 certication for all its sites.

(1) They are self-timer of brominated ames.

P D 3 9 5 0 2 3

P D 3 9 5 0 9 0

Characteristics

System L




Prisma iPM switchboards

Environment

Distribution The concept of a switchboard delivered in kit form, combined with particularly well

thought-out packaging has made it possible to signicantly reduce volumes and

therefore limit the risks and pollution caused by transport.

A signicant reduction

in volumes transported

With the kit system, the

products are delivered

at-packed and are easy

to store and handle.

Optimum use of packaging

Schneider Electric complies with the packaging directive. Published for the rst time

on 31st December1994, directive 94 / 62 / EC concerning packaging and packaging

waste has since been updated many times.

This directive applies to all packaging put on the market and all waste produced by it

with the aim of reducing its impact on the environment.

The obligations mainly concern reducing the volume, weight and quantity of heavy

metals used in packaging, its reuse or recovery at the end of its life and

implementation of a system for collecting packaging waste.

P D 3

9 5 1 2 2

P D 3 9 5 0 9 6

P D 3 9 5 0 1 1

Switchboard use Use of the Prisma iPM electrical switchboard is a phase of the life-cycle which

can have a signicant impact on the environment.

Prisma iPM contains products in compliance with the EUP directive. Published on

22nd July 2005, directive 2005 / 32 / EC relating to ecological design requirements to

be applied to energy consuming products is more commonly known as the EUP

(Energy Using Products) directive.

The aim of this directive is to achieve a high level of environmental protection by

reducing the impact of energy consuming products and fostering acceptance of the

concept of ecological design within companies.

As the switchboard consumes electricity, a certain number of criteria have been

taken into account:

reducing energy consumption in the usage phase to a minimum,b

reducing leaks and release into the environment to a minimumb

increasing product durability,b

easier product maintenance and repair (product reliability, product modularity,b

etc).

End-of-life Schneider Electric undertakes to comply with recycling rates and to recover the

products at the end of their life. The group meets the WEEE (Waste Electrical and

Electronic Equipment) directive. Published on 13th February 2003, directive

2002 / 96 / EC concerning electrical and electronic equipment waste is more

commonly known as the WEEE directive.

An easily-dismantled product.

The product is in ki t form. All components can be

removed, which facilitates sorting the different types of

materials.

P D 3 9 5 0 5 1

Characteristics

System L




Prisma iPM switchboards(Example)

Environment

Example with a 250 A switchboard:

Design:

functional units:b

v incomer: xed Compact NSX 250 A circuit breaker,

v feeders: 3 rows of Multi 9 devices,

current distributionb

v Multiclip distribution block,

enclosure:b

v 24 module enclosure,

v 24 module transparent door.

Technical characteristics:

product reference standard: IEC 61439 - 1,b

rated insulation voltage for the main busbar: Ui up to 1000 V,b

rated operating current: In up to 630 A,b

rated short-time withstand current: Icw up to 25 kA rms / 1s.b

1 Materials used in the switchboard.The total weight of the enclosure is 29.4kg in the following proportions:

Material Weight (kg) Percentage of the totalweight (%)

Steel 28.5 96.9

Copper 0.14 0.5

Aluminium 0.6 2

Stainless steel 0.003 0.01

Brass 0.004 0.01

Zamak 0.014 0.01

Thermoplastic 0.15 0.5

Total 29.4 100

2 Energy consumption.

The electrical energy dissipated by the 250 A switchboard depends on the operating

conditions.The following assumptions have been chosen to calculate energy consumption:

annual rate of load for the equipment (b Tc): 30 %,

estimated length of use of the equipment (b d): 20 years (equivalent to

175,200 hours),

energy consumption for the enclosure (b E): 3322.6 kWh / 20 years.

Method of calculation

If P is the power dissipated in the enclosure, energy consumption is calculated using

the following formula:

E = P x Tc x d

3 Packaging.

Materials used in packaging:

Materials Weight (kg) Percentage of the totalweight (%)

Cardboard 2 84

PE polyethylene 0.18 8

EPE 0.19 8

PA66 0.01 0

Total 2.38 100

Every care is taken in collaboration with our services, suppliers and subcontractors

to ensure that the packaging does not contain any substances which are forbidden

under European regulations.

Prisma iPM enclosures do not contain either storage cells or batteries.

Characteristics

System L




Prisma iPM switchboards(Example)

Environment

P B 8 0 0 0 0 4

4 Switchboard end-of-life management.

At the end of their service lives, the enclosures can be either dismantled or crushed

in order to make best use of the various component materials. This can take the form

of recycling or incineration.

99 % of materials used in the 250 A switchboard can be recovered by

dismantling.

This percentage includes iron and non-iron materials used in the product.

0.5 % can be incinerated, which includes the thermoplastics and thermosetting

plastics, in the knowledge that they do not contain any brominated ame retarders.

No particular precautions must be taken before crushing or dismantling unless the

enclosure is tted with a transparent door. The glass used for this door weighs

approximately 4 kg and must be recycled separately.

Characteristics

System L


http://slidepdf.com/reader/full/prisma-ipm-system-l-catalogue-2011 112/128F-2



Contents

Assembling recommendations F-2 Assembling sequences F-2

Assembling tips F-8 Assemble the wall mounted enclosure Install the busbars F-8

Install the mounting plates F-9

Run and cable the power circuits F-10

Route and cable the low power and auxiliary circuits F-11

Finish and t the switchboard with panels F-12

Recommendations

System L



1 2 4

2 5

78

923 6

8 8 8 8 8

9 10 10

Assembling sequences

Assembling recommendations

P D 8 0 0 0 6 7

Recommendations

System L





Chronology of the opposite switchboard conguration assembly:

1 - Wall mounted enclosure structureRear panel.b

2 - Mounting plates and switchgears

Mounting plate with NSX 400b

Mounting plate with Compact NSX100.b

Modular device rails.b

Multi9 and IC devices.b

3 - Distribution blocks

200 A Multiclip distribution block.b

4 - Cable duct association

Cable duct.b

Assembly kit.b

5 - Busbars

Vertical multi-stage busbar.b

6 - Wiring trunking

Trunking.b

Tunking for the ne wiring.b

7 - Power cables

Connection devices to busbar.b

Terminal blocks.b

Earth / neutral bar.b

Connection devices to terminal blocks.b

8 - Wall mounted enclosure coveringPillars.b

2 side panels.b

Top and bottom plates.b

Front frame.b

9 - Front plates

Front plates.b

10 - Doors

Transparent door.b

Plain door.b

Recommendations

System L





Preparation of the rear panel

Install the modular device rail

Install the modular devices

Install the distribution block

Install the mounting plate with its circuit breaker

D D 8 0 0 4 0 0

D D 8 0 0 4 8 7

D D 8 0 0 4 8 8

D D 8 0 0 4 9 0

D D 8 0 0

4 9 4

Recommendations

System L





x 2

Install the selected busbar

Install the cable duct

D D 8 0 0 4 0 3

D D 8 0 0 4 8 3

D D 8 0 0 4 8 4

D D 8 0 0 4 8 5

D D 8 0 0 4 8 6

D D 8 0 0 4 0 1

D D 8 0 0 4 0 2

Recommendations

System L





Power cables

Neutral bar

Wiring trunking

Earth bar

E 5 6 8 4 6

D D 8 0 0 5 2 8

E 5 6 8 4 5

Recommendations

System L



Assembling tips

Assemble the wall mounted

enclosure Install the busbars

The wall mounted enclosure must be assembledb

horizontally on a table that is protected to ensure the

paintwork is not damaged.

The assembly is quick and reliable.b

Assemble the wall mounted

enclosure

The mounting hardware must be carefullyb

associated with each wall mounted enclosure.

During storage, take measures to prevent damaging

component paintwork.

Do not use the pillars to handle the rear panel of theb

wall mounted enclosure.

Take care to ensure the enclosure rear panel remains

level during cabling operations.

Couple the enclosures

NB

The cover panels

are assembled

once the internal

components have

been mounted and

cabled, thus

guaranteeing

100 % access to

components

throughout

assembly and

installation.

Busbar overall dimensions do not vary with currentb

strength.

Whatever the busbar type, the order of the bars isb

always the same: from the front to the rear N, L1, L2

and L3.

With the rear busbar, the Neutral is to the left, thenb

L1, L2, L3.

Install the busbar NB

If cutting oil is used,

the busbars must

be cleaned prior to

assembly as oil

adversely affectsinsulation

properties.

IP30 / 31 / 40 combination kit.

IP54 combination kit.

D D 8 0 0 0 1 8

D D 8 0 0 4 1 3

D D 8 0 0 0 8 8

D D 8 0 0 1 1 8

Recommendations

System L



Install the mounting plates

Assembling tips

Checking switchgear position

Assemble order

The order of assembly of the mounting plates and devices depends on theb

technical features of the devices.

To dene the position of a mounting plate of a functional unit, you need to know theb

overall dimensions of the functional unit (H), i.e. the number of modules

(1 module = 50 mm). This number is given in the functional unit pages catalogue.

The reference starting point for the installation of the mounting plate (b) is given in

the leaets.

Install the mounting plates

Table showing the assembly order according to the device type:b

Device Assembly order

Compact CVS and NSX, Interpact INS andEasypact EZC and EZC y 630 A

Place the device on the mounting plate.b

Install the equipped mounting plate.b

Modular devices Install the rail system.b

Place the modular devices on the rail.b

This operation allows operators inspection and prevents incorrect positioning ofb

the functional unit with respect to the front panel, before the wall mounted enclosure

has been cabled.

D D 8

0 0 4 1 4

D D 8 0 0 4 1 5

D D 8 0 0 4 1 6

D D 8 0 0 4 9 5

Recommendations

System L



Assembling tips

Run and cable the power circuits

You need to comply with connection capacities, stripping lengths, the number ofb

cables connected and use the appropriate tools.

Do not use ferrules with the spring loaded terminals. Each terminal may only takeb

a single wire.

On the Multiclip 200 A, cable entry is via the bottom only to allow assembly of theb

insulating covers and production of cable straps.

Table showing the connections of the distribution blocks:b

Type Connection capacity Connection principle

Distribloc(1)b Power supply

b Distribution

Polybloc b Distribution

Multi-stage current distribution block b Power supply

Multiclip 200 A (1)b Power supply

b Distribution

Comb busbar b Power supply

(1) The downstream device connecting cables are delivered with the Multiclip and Distribloc.

Installing the secondary

distribution blocks

D D 8 0 0 4 1 7

D D 8 0 0 4 1 8

D D 3 8 2 8 1 3

D D 8 0 0 4 1 9

D D 3 8 2 2 3 5

D D 8 0 0 4 2 1

D D 8 0 0 4 2 3

D D 8 0 0 4 2 2

D D 8 0 0 4 2 0

D D 8 0 0 4 2 5

D D 8 0 0 4 2 6

D D 8 0 0 4 2 4

D D 8 0 0 4 2 7

D D 8 0 0 4 2 2

D D 8 0 0 4 2 8

Recommendations

System L



Route and cable the low power

and auxiliary circuits

Assembling tips

Human switchboard interface with 72 x 72 mm,b

96 x 96 mm, diameter 22 mm, lighting, push-button,

etc.

Install the devices on door or

front plate NB

The devices can beinstalled on

conventional plain

doors by making a

cut-out.

We recommend that you use protection devices forb

wiring through uprights or to doors

Mark the wires to simplify on-site connection andb

maintenance of wall mounted enclosures, thus

avoiding laborious switchboard reworking that could

cause errors.

Cabling the auxiliary circuitsNB

Thoroughly secure

cables onto the

door to avoid

disconnecting the

devices when

opening.

We recommend

you use protection

devices for wiring

through the front

panel or to the

doors.

D D 8 0 0 4 3 0

D D 8 0 0 0 1 3

Recommendations

System L



Finish and fit the switchboard

with panels

Assembling tips

Fitting the switchboard When the doors are tted, for safety reasons, ensureb

that the door opening direction will not obstruct on site

access to an evacuation corridor or passageway. The

door must open in the direction of the evacuation.

It is advisable to install barrels and inserts beforeb

tting the handle on the door and before installation on

the wall mounted enclosure.

NB

Take care to

degrease surfaces

thoroughly before

sticking on the

gaskets.

Labelling and marking Device marking: this enables users of the system tob

identify clearly the various circuits involved. Marking

should be fully legible, durable and properly attached to

the device.

Inside the switchboard: marking identies theb

devices, thus avoiding all risk of confusion when

working inside the switchboard

NB

Barriers preventing

access to live parts

should be markedwith a “DANGER”

sign.

D D 3 8 2 1 8 0

E 2 0 5 7 8

D D 8

0 0 1 9 0

D D 8 0 0 4 3 1

Recommendations

System L



Notes

prisma ipm system l catalogue 2011

Documents