principles, techniques and challenges · 2020. 5. 4. · +91-99000-54878, [email protected]...

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http://themillet.org/kmw2020 +91-99000-54878, [email protected] Millet processing Dwiji Guru 13 th May 2020 Principles, Techniques and Challenges Know Millets Webinars May 2020 Session #04

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Page 1: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

ht tp : / / themi l l e t .o rg /kmw2020

+91 -99000 -54878 , dw i j i@ themi l le t .org

Millet processing

Dwiji Guru

13th May 2020

Principles, Techniques and Challenges

Know Millets WebinarsMay 2020

Session #04

Page 2: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

2 of 17

13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

About the Know Millets Webinars

Different aspects of millets

Ecology

Historical context

Sustainable food systems

Community centric

Nutrition & Socio – economics

Technology & Engineering

Please note slide number for easy reference during Q&A

Sustainable food systems perspective

Page 3: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

In this presentationTypes of Millets

Naked grains

Husked grains

Stages of processing Grading

Destoning

Dehusking

Cleaning

Challenges in Millet

Processing

Summary

Page 4: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Types of Millets – Naked Grains

No husk layer

Might have a significant glume layer

Higher susecptibility to pests

Typically used in its flour form

Even today

Widely grown and used

Local infrastructure & skills exist

Page 5: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Types of Millets – Husked Grains

Hard cellulosic husk layer

Extremely low susecptibility to pests

(as long as husk is intact)

Typically used in its rice form

Need to rebuild

Cultivation practices

Consumption practices

Local infrastructure

Skills

Page 6: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Processing naked grains

Steps in primary processing

Pre-cleaning

Grading

Milling

Sieving/Cleaning

For a typical unit

Machines & tools - `.1 to 5L

2 people

Page 7: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Processing husked grains

Steps in primary processing

Pre-cleaning

Grading

Dehusking / hulling

Cleaning

For a typical unit

Machines & tools - `.5 to 25L

2 + 1 people

Training

Page 8: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Pre cleaning

As received grains

Principles

Differences

Density

Size

Removed material

Coarse (larger) MOTG(Material other than grains)

Fine (smaller) MOTG

Photo Credits: M.N. Dinesha Kumar MMT, Kadiri

Page 9: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Grading

Pre cleaned grains

Principles

Differences in

size and

density

Select grains by

Size

Density

Large sized grains fraction

Small sized grains fraction

Intermediate sized grain fraction

Input grains

Page 10: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Destoning

Graded grains

Principles

Differences in density

Removed material

Stones & pebbles

Seed grade grains

Pebbles&

stones

Page 11: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Dehusking / Hulling or Milling

Naked grains

Milling ready grains

Mill / ground to flour

Even / Uniform milling

Husked grains

Huller ready grains

Husk layer

Remove

Bran layer

Retain

Minimize damage

Page 12: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Cleaning

Naked grains

Milled flour

Remove

Grits

Unmilled bran

Husked grains

From Hulling machine/op

Remove

unhulled grains

Grits & flour

Minimize

Bran loss

Bran damage

Page 13: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Challenges in Millet Processing – 1

Variation in grain

characteristics

Size

Brittleness of the husk

Kernel shattering

Bran characteristics

Causes

Variety

Season

Cultivation practices

Steps to overcome

Flexibility in

Machines & Tools

Process

Skill Development

Page 14: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Challenges in Millet Processing – 2

Bran layer

retaining it

Simple testing

Minimizing damage

Hard to test

Appropriate design

Machines & Tools

Process

Skill Development

Page 15: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Challenges in Millet Processing – 3

Pest Management

Nutritious for all species !

Infestation probability

maximum at processing unit

Appropriate design

Processing space

Machines & Tools

Process

Material Handling

Skill Development

Page 16: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Summary

Simple principles

Easy for those who are

trained

Appropriate (re)design of

machines & tools

Skill development

Shorter & tighter supply

chain

Page 17: Principles, Techniques and Challenges · 2020. 5. 4. · +91-99000-54878, dwiji@themillet.org Millet processing Dwiji Guru 13th May 2020 Principles, Techniques and Challenges Know

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13/05/2020

h t tp : / / themi l le t .o rg /kmw2020

+91-99000 -54878 , dwi j i@themi l le t .o rg

Thank you !

F o r m o r e i n f o . . .

http: / / themillet .org

http: / /millets .wordpress .org

http: / /rainfedindia .org