pressure washer operation manual - ex-cell pressure washers

Operation Manualfor model XR2600

Part No. A00034 Rev. 0 1/5/04

IMPORTANTPlease make certain that the person who is to use this equipment carefullyreads and understands these instructions before operating.

Pressure Washer

Table of ContentsSafety Guidelines/Definitions...................2Consumer Saftey Information .................2Important Safety Instructions...............3-5Carton Contents.......................................6Assembly Instructions..............................6Operating Instructions........................7-11

Maintenance...........................................12Storage ...................................................13Trouble Shooting Guide ...................14-15Warranty..................................................16Español .............................................17-36

Record All Information and attach sales receipthere for future reference:

Purchase Date:__________________________

Serial #: ________________________________

Do Not return this product to the retailer!Questions? 1-800-888-2468

Learn more about your pressure washer, getanswers to frequently asked questions,

and register on line atwww.excellpressurewasher.com

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IMPORTANT SAFETY INSTRUCTIONSDo not operate this unit until you have read and understand thisOperators Manual and the Engine Owners Manual for Safety,

Operation, and Maintenance Instructions.

RISK OF EXPLOSION OR FIRE

HAZARD

WHAT CAN HAPPEN HOW TO PREVENT IT

• Spilled gasoline and it’s vapors can be-come ignited from cigarette sparks,electrical arcing, exhaust gases, and hotengine components such as the muffler.

• Shut off engine and allow it to cool beforeadding fuel to the tank.

• Use care in filling tank to avoid spilling fuel.Move pressure washer away from fueling areabefore starting engine.

• Heat will expand fuel in the tank whichcould result in spillage and possible fireexplosion.

• Keep maximum fuel level ½" below top oftank to allow for expansion.

• Operating the pressure washer in an ex-plosive environment could result in a fire.

• Operate and fuel equipment in well ventilatedareas free from obstructions. Equip areas withfire extinguisher suitable for gasoline fires.

READ AND SAVE THESE INSTRUCTIONS

This product may not be equipped with a spark arresting muffler. Ifthe product is not equipped and will be used around flammable ma-

terials, or on land covered with materials such as agricultural crops, forest, brush,grass, or other similar items, then an approved spark arrester must be installed and islegally required in the state of California. It is a violation of California statutes section130050 and/or sections 4442 and 4443 of the California Public Resources Code, unlessthe engine is equipped with a spark arrester, as defined in section 4442, andmaintained in effective working order. Spark arresters are also required on some U.S.Forest Service land and may also be legally required under other statutes and ordi-nances.

Engine exhaust contains chemicals known, in certain quantities, tocause cancer, birth defects or other reproductive harm.

CONSUMER SAFETY INFORMATION

SAFETY GUIDELINES - DEFINITIONS

Indicates an imminentlyhazardous situation

which, if not avoided, will result in deathor serious injury.

Indicates a potentiallyhazardous situation

which, if not avoided, could result indeath or serious injury.

Indicates a potentiallyhazardous situation

which, if not avoided, may result in minoror moderate injury.

Used without the safetyalert symbol indicates a

potentially hazardous situation which, if notavoided, may result in property damage.

This manual contains information that is important for you to know and understand. Thisinformation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.To help you recognize this information, we use the symbols below. Please read the manual andpay attention to these symbols.

3- ENG A00034

• Materials placed against or near the pres-sure washer can interfere with its properventilation features causing overheatingand possible ignition of the materials.

• Never operate pressure washer in an areacontaining dry brush or weeds.

• Muffler exhaust heat can damage paintedsurfaces, melt any material sensitive toheat (such as siding, plastic, rubber, orvinyl), and damage live plants.

• Always keep pressure washer a minimum offour feet away from surfaces (such as houses,automobiles, or live plants) that could be dam-aged from muffler exhaust heat.

• Improperly stored fuel could lead to acci-dental ignition. Fuel improperly securedcould get into the hands of children orother unqualified persons.

• Store fuel in an OSHA approved container, ina secure location away from work area.

• Use of acids, toxic or corrosive chemicals,poisons, insecticides, or any kind of flam-mable solvent with this product could re-sult in serious injury or death.

• Do not spray flammable liquids.

• Breathing exhaust fumes will cause seriousinjury or death!

• Operate pressure washer in a well ventilatedarea. Avoid enclosed areas such as garages,basements, etc.

• Never operate unit in a location occupied byhumans or animals.

• Some cleaning fluids contain substanceswhich could cause injury to skin, eyes, orlungs.

• Use only cleaning fluids specifically recom-mended for high pressure washers. Followmanufacturers recommendations. Do notuse chlorine bleach or any other corrosivecompound.

RISK TO BREATHING

HAZARD


RISK OF EXPLOSION OR FIRE (continued)

HAZARD


• Your washer operates at fluid pressuresand velocities high enough to penetratehuman and animal flesh, which couldresult in amputation or other serious injury.Leaks caused by loose fittings or worn ordamaged hoses can result in injectioninjuries. DO NOT TREAT FLUIDINJECTION AS A SIMPLE CUT! See aphysician immediately!

• Never place hands in front of nozzle.• Direct spray away from self and others.• Make sure hose and fittings are tightened

and in good condition. Never hold onto thehose or fittings during operation.

• Do not allow hose to contact muffler.• Never attach or remove wand or hose

fittings while system is pressurized.

RISK TO FLUID INJECTION

HAZARD


• Injuries can result if system pressure is notreduced before attempting maintenance ordisassembly.

• To relieve system pressure, shut off engine,turn off water supply, and pull gun triggeruntil water stops flowing.

• Use only hoses and accessories rated forpressure higher than your pressurewasher's PSI.

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• Contact with hot surfaces, such asengines exhaust components, couldresult in serious burn.

• During operation, touch only the controlsurfaces of the pressure washer. Keepchildren away from the pressure washer at alltimes. They may not be able to recognize thehazards of this product.

• Spray directed at electrical outlets orswitches, or objects connected to anelectrical circuit, could result in a fatalelectrical shock.

• Unplug any electrically operated productbefore attempting to clean it. Direct sprayaway from electric outlets and switches.

RISK OF ELECTRICAL SHOCK

HAZARD


RISK OF HOT SURFACES

HAZARD


• Do not use acids, gasoline, kerosene, orany other flammable materials in thisproduct. Use only household detergents,cleaners and degreasers recommended foruse in pressure washers.

• Wear protective clothing to protect eyesand skin from contact with sprayedmaterials.

• Use of acids, toxic or corrosive chemicals,poisons, insecticides, or any kind of flam-mable solvent with this product could re-sult in serious injury or death.

RISK OF CHEMICAL BURN

HAZARD


• Fuel or oil can leak or spill and couldresult in fire or breathing hazard, seriousinjury or death can result. Fuel or oil leakswill damage carpet, paint or othersurfaces in vehicles or trailers.

• If pressure washer is equipped with a fuelshut-off valve, turn the valve to the offposition before transporting to avoid fuelleaks. If pressure washer is not equippedwith a fuel shut-off valve, drain the fuel fromtank before transporting. Only transport fuelin an OSHA approved container. Alwaysplace pressure washer on a protective matwhen transporting to protect against dam-age to vehicle from leaks. Remove pressurewasher from vehicle immediately upon arrivalat your destination.

RISK OF INJURY OR PROPERTY DAMAGEWHEN TRANSPORTING OR STORING

HAZARD


5- ENG A00034

• Reactive force of spray will causegun/wand to move, and could cause theoperator to slip or fall, or misdirect thespray. Improper control of gun/wand canresult in injuries to self and others.

• Do not overreach or stand on an unstablesupport. Grip gun/wand firmly with bothhands. Expect the gun to kick when trig-gered.

• If proper starting procedure is notfollowed, engine can kickback causingserious hand and arm injury.

• If engine does not start after two pulls,squeeze trigger of gun to relieve pumppressure. Pull starter cord slowly untilresistance is felt. Then pull cord rapidlyto avoid kickback and prevent hand orarm injury.

• The spray gun/wand is a powerful clean-ing tool that could look like a toy to achild.

• Keep children away from the pressurewasher at all times.

RISK OF UNSAFE OPERATION

HAZARD


• Unsafe operation of your pressure washercould lead to serious injury or death toyou or others.

• Do not use chlorine bleach or any othercorrosive compound.

• Become familiar with the operation and con-trols of the pressure washer.

• Keep operating area clear of all persons,pets, and obstacles.

• Do not operate the product when fatiguedor under the influence of alcohol or drugs.Stay alert at all times.

• Never defeat the safety features of thisproduct.

• Do not operate machine with missing,broken, or unauthorized parts.

• Never leave wand unattended while unit isrunning.

RISK OF INJURY FROM SPRAY

HAZARD


• High velocity fluid spray can causeobjects to break, propelling particles athigh speed.

• Light or unsecured objects can becomehazardous projectiles.

• Always wear ANSI approved Z87 safetyglasses.Wear protective clothing to protectagainst accidental spraying.

• Never point wand at, or spray people oranimals.

• Always secure trigger lock when wand is notin service to prevent accidental operation.

• Never permanently secure trigger in pullback (open) position.

6- ENGA00034

ASSEMBLY INSTRUCTIONS

NOTE: The pump on this unit ismaintenance free and requires no oil, Ifthere is a problem with the pumpcontact an Authorized Service Center.

5. Connect wand to gun. Tightensecurely.

4. Attach highpressure hose togun. Tighten securely.

1. Place the nozzle holder onto thepanel (located on the handleassembly) and push each nozzleholder into place.

2. Remove five colored quickconnect nozzles from plastic bagand insert them into correctgrommet on the nozzle holder.NOTE: Nozzles are color coded tomatch colored nozzles on panel.

3. Place handle assembly onto frame,depress the snap buttons, and slidethe handle assembly onto the frameuntil snap buttons snap into place.

CARTON CONTENTS

Bagged Parts

NozzleCleaning

Tool

Engine Frameand WheelAssembly

High PressureHose

ChemicalHose

Spray Gun Quick Connect Spray Wand

EngineManual

Handle

English/Spanish

Operator’sManual

QuickConnectNozzles

NozzleHolder

7. Slide the formed rubber coversonto the handle's on-boardhose and wand storage.

Formed Rubber Covers

7- ENG A00034

OPERATING INSTRUCTIONS

BASIC ELEMENTS OF APRESSURE WASHERHigh Pressure Pump (located insidethe shroud): Increases the pressure ofthe water supply.

Engine: Drives the high pressurepump.High Pressure Hose: Carries thepressurized water from the pump tothe gun and spray wand. Spray Gun: Connects with spray wandto control water flow rate, direction,and pressure.Quick Connect Spray Wand: Allowsthe user to quickly change out high-pressure nozzles. See How To UseSpray Wand instructions in this section.Chemical Hose: Feeds cleaningagents into the pump to mix with thewater. See How To ApplyChemicals/Cleaning Solventsinstructions in this section.

Compare the illustrations with your unit to familiarize yourself with the location ofvarious controls and adjustments. Save this manual for future reference.

Engine

HighPressureHose

SprayGun

QuickConnectSpray Wand

BASIC ELEMENTS OF ANENGINERefer to the engine manual for locationand operation of engine controls.Choke Control: Opens and closescarburetor choke valve Starter Grip: Pulling starter gripoperates recoil starter to crank engine.Engine Switch: Enables and disablesignition system.

High PressurePump (locatedinside the shroud)

PRESSURE WASHERTERMINOLOGYPSI: Pounds per Square Inch. The unitof measure for water pressure. Alsoused for air pressure, hydraulicpressure, etc.GPM: Gallons Per Minute. The unit ofmeasure for the flow rate of water.CU: Cleaning Units. GPM x PSI = CU.

8- ENGA00034

PRESSURE WASHEROPERATING FEATURESPRESSURE ADJUSTMENTSThe pressure setting is preset at thefactory to achieve optimum pressureand cleaning. If you need to lower thepressure, it can be accomplished bythese methods. 1. Back away from the surface to

be cleaned. The further away youare, the less the pressure will beon the surface to be cleaned.

2. Change to the 40º (white) nozzle - this nozzle delivers aless powerful stream of water anda wider spray pattern.

DO NOT attempt toincrease pump

pressure. A higher pressure settingthan the factory set pressure maydamage pump.

READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNITWhen using the high pressure setting, DO NOT allow thehigh pressure spray to come in contact with unprotected skin,

eyes, or with any pets or animals. Serious injury can occur.Your washer operates at fluid pressures and velocities high enough to penetratehuman and animal flesh, which could result in amputation or other serious injury.Leaks caused by loose fittings or worn or damaged hoses can result in injectioninjuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See aphysician immediately!

NEVER fill fuel tank when engine is running or hot. Do notsmoke when filling fuel tank.

NEVER fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck toprovide space for fuel expansion. Wipe any fuel spillage from engine andequipment before starting engine.NEVER run engine indoors or in enclosed, poorly ventilated areas. Engineexhaust contains carbon monoxide, an odorless and deadly gas.DO NOT let hoses come in contact with very hot engine muffler during orimmediately after use of your pressure washer. Damage to hoses from contactwith hot engine surfaces will NOT be covered by warranty.

NEVER pull water supply hose to move pressure washer. Thiscould damage hose and/or pump inlet.

DO NOT use hot water, use cold water only.NEVER turn water supply off while pressure washer engine is running ordamage to pump will result.DO NOT stop spraying water for more than two minutes at a time. Pumpoperates in bypass mode when spray gun trigger is not pressed. If pump is leftin bypass mode for more than two minutes internal components of the pumpcan be damaged.If you do not understand these precautions, please call 1-800-888-2468 tospeak to a service representative for further instructions.

BASIC ELEMENTS OF ANENGINE (continued)Bypass Mode: Allows water to re-circulate within pump when the guntrigger is not pulled.

Allowing the unit torun for more than

two minutes without the gun triggerpulled could cause overheating anddamage to the pump.Chemical Injection System: Mixescleaners or cleaning solvents with thewater to improve cleaningeffectiveness.Water Supply: All pressure washersmust have a source of water. Theminimum requirements for a watersupply are 20 PSI and 5 gallons perminute.

Risk Of Injury.Ensure nozzle is

completely inserted in QC socket,and QC snap ring is fully engaged(forward) before squeezing guntrigger.

Risk of injection orinjury to person. Do

not direct discharge stream towardpersons, unprotected skin, eyes, orany pets or animals. Serious injurycan occur.

9- ENG A00034

TO USE SPRAY WANDThe nozzles for the spray wand arestored in nozzle holder on the panelassembly. Colors on the panel identifynozzle location and spray pattern. Seechart to choose the correct nozzle forthe job to be performed.Changing Nozzles

DO NOT attempt tochange nozzles

while pressure washer is running.Turn engine off before changingnozzles.

1. Pull quick connect coupler backand insert nozzle.

2. Release quick connect couplerand twist nozzle to make sure it issecure in coupler.

* The high pressure spray from your pressure washer is capable ofcausing damage to surfaces such as wood, glass, automobile paint,

auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying,check the item to be cleaned to assure yourself that it is strong enough to resist damagefrom the force of the spray.

Nozzle Color Red Yellow Green White Black

Spray Pattern

0º 15º 25º 40º low pressure

Uses

powerfulpinpoint forvery intensecleaning

intensecleaning ofsmall areas

intensecleaning oflarger areas

covers wideareas ofcleaning

appliescleaningsolutions

Surfaces *

Metal orconcreteDO NOT useon wood

metal orconcrete

metal,concrete, orwood

metal,concrete,wood, or vinyl

metal,concrete,wood, or vinyl

STARTINGPrior to starting, refer to your enginemanual for proper startingprocedure.1. In a well ventilated outdoor area

add fresh, high quality, unleadedgasoline with a pump octanerating of 86 or higher. Do notoverfill. Wipe up spilled fuel beforestarting the engine. Refer toEngine Owners Manual for correctprocedure.

2. Check engine oil level. SeeEngine Owners Manual for correctprocedure.

3. Verify thefilter screen isin water inlet ofpump. NOTE:Cone sidefaces out.

4. Connect watersource to pump inlet.NOTE: Water source must provide aminimum of 5 gallons per minute at20 PSI.

5. Connect high pressure hose topump outlet.

6. If applying a chemical orcleaning solution, see How ToApply Chemicals/CleaningSolvents instructions in thissection.

7. Turn water source on. NOTE:Failure to do so could causedamage to the pump.

Filter Screen

WaterSource

High PressureHose Hook-up

10- ENGA00034

HOW TO APPLY CHEMICALSAND CLEANING SOLVENTS Applying chemicals or cleaningsolvents is a low pressure operation.NOTE: Use only soaps and chemicalsdesigned for pressure washer use. Donot use bleach.To Apply chemicals:1. Press chemical

hose onto barbedfitting locatednear highpressure hoseconnection ofpump as shown.

2. Place other end of chemical hosewith filter on it into containerholding chemical/cleaning solution.NOTE: For every 7 gallons of waterpumped 1 gallon ofchemical/cleaning solution will beused.

3. Install low pressure (black) nozzleinto quick connect fitting of spraywand, see How To Use SprayWand paragraph in this section.

4. After use of chemicals, placechemical hose into container ofclean water and draw clean waterthrough chemical injection systemto rinse system thoroughly. Ifchemicals remain in the pump itcould be damaged. Pumpsdamaged due to chemicals will notbe covered under warranty.

NOTE: Chemicals and soaps will notsiphon when spray wand is in the highpressure setting.

BarbedFitting

11- ENG A00034

STARTING (continued)8. Start engine. See Engine Owners

Manual for correct procedure.NOTE: When engine rope ispulled, pressure starts building inthe gun. If the engine does notstart after two pulls, pull the guntrigger to relieve this pressure.

9. Depress trigger on gun to startwater flow. NOTE: Stand on astable surface and gripgun/spray wand firmly with bothhands. Expect the gun to kickwhen triggered.

10. Release trigger to stop waterflow.

11. Adjust spray for the task beingperformed by changing quickconnect nozzle. See How To UseSpray Wand instructions in thissection.

SHUTTING DOWN1. After each use, if you have

applied chemicals, place chemicalhose into container of clean waterand draw clean water throughchemical injection system to rinsesystem thoroughly. NOTE: Failureto do so could cause damage tothe pump.

2. Turn engine off. See EngineOwner’s Manual. NOTE: NEVERturn the water off with the enginerunning.

3. Turn water source off.4. Pull trigger on spray gun to

relieve any water pressure in hoseor spray gun.

5. See Storage section in thismanual for proper storageprocedures.

12- ENGA00034

4. Remove the high-pressure nozzlefrom the spray wand. Remove anyobstructions with the nozzlecleaning tool provided andbackflush with clean water.

5. Direct water supply into spraywand to backflush loosenedparticles for 30 seconds.

6. Reassemble the nozzle to thewand.

7. Reconnect spray wand to gun andturn on water supply.

8. Start pressure washer and placespray wand into high pressuresetting to test.

HOW TO CLEAN THE WATERINLET FILTERThis screen filter should be checkedperiodically and cleaned if necessary.1. Remove filter by

grasping end andremoving it fromwater inlet of pumpas shown.

2. Clean filter byflushing it with water on bothsides.

3. Re-insert filter into water inlet ofpump. NOTE: Cone side facesout.

NOTE: Do not operate pressurewasher without filter properly installed.

MAINTENANCE

When performingmaintenance, you

may be exposed to hot surfaces,water pressure, or moving parts thatcan cause serious injury or death!Before performing any maintenanceor repair, disconnect spark plugwire, let engine cool and release allwater pressure. The engine containsflammable fuel. DO NOT smoke orwork near open flames whileperforming maintenance.To ensure efficient operation andlonger life of your pressure washer, aroutine maintenance schedule shouldbe prepared and followed. If thepressure washer is used in unusualconditions, such as high-temperaturesor dusty conditions, more frequentmaintenance checks will be required.ENGINEConsult the Engine Owners Manual forthe manufacturer's recommendationsfor any and all maintenance. NOTE:The frame is equipped with an oil drainhole to help make changing the engineoil easier.PUMPThe pump on this unit is maintenancefree and requires no oil, if there is aproblem with the pump contact anAuthorized Service Center.NOZZLE CLEANINGIf the nozzle becomes clogged withforeign materials, such as dirt,excessive pressure may develop. Ifthe nozzle becomes partially cloggedor restricted, the pump pressure willpulsate. Clean the nozzle immediatelyusing the nozzle kit supplied and thefollowing instructions:1. Shut off the pressure washer and

turn off the water supply.2. Pull trigger on gun handle to

relieve any water pressure.3. Disconnect the spray wand from

the gun.

Filter Screen

HOW TO REMOVE THEWHEELS1. Using a 1/8" hex

head wrenchloosen set screwin hub collar.

2. Slide hub collarfrom axle and remove the tire.

ENGINEConsult the Engine Owners Manual forthe manufacturer's recommendations forstorage.

PUMPThe manufacturer recommends usinga pump protector/winterizer, such asEXA80, when storing the unit for morethan 30 days and/or when freezingtemperatures are expected. If a pumpprotector/winterizer is not available,*RV antifreeze needs to be run throughthe pump as outlined in the stepsbelow. NOTE: Using a pumpprotector/winterizer or *RV antifreeze isto provide proper lubrication to theinternal seals of the pump regardlessof temperature or environment.

1. Obtain a funnel, six ounces of*RV antifreeze, and 16 - 36 inchesof garden hose with a male hoseconnector attached to one end.

Use only RVantifreeze. Any other

antifreeze is corrosive and candamage pump.2. Disconnect spark plug wire.3. Connect length of garden hose

to water inlet of pump.4. Add *RV antifreeze to hose as

shown.

5. Pull engine starter rope slowlyseveral times until antifreezecomes out of high pressure hoseconnection of pump.

6. Remove garden hose from waterinlet of pump.

7. Reconnect spark plug wire.*Windshield washer fluid may also beused

STORAGE

PRESSURE WASHER1. Drain all water from high pressure

hose, coil it, and store it in cradleof the pressure washer handle.

2. Drain all water from spray gun andwand by holding spray gun in avertical position with nozzle endpointing down and squeezingtrigger. Store in gun holder.

3. Store chemical hose so it isprotected from damage.

4. If space is needed, removehandles and replace as shown.

13- ENG A00034

14- ENGA00034

TROUBLE SHOOTING GUIDE

PROBLEM

Engine will notstart (see EngineManual forfurther engine troubleshooting)

No or lowpressure (initial use)

CAUSE CORRECTIONNo fuel. Add Fuel.

Pressure builds up after two pullson the recoil starter or after initialuse.

Squeeze gun trigger to relievepressure.

Spark plug wire not attached. Attach spark plug wire.

Engine ON/OFF switch in OFF position

Place engine ON/OFF switch inon position.

Choke lever in the "Choke"position on a "hot" engine or anengine that has been exposed tothermal heat for a long period oftime.

Move choke to the "No Choke"position.

Spray wand not in high pressure. See How to Use Spray Wandinstructions in the OperationSection.

Low water supply. Water supply must be at least 5GPM @ 20 PSI.

Leak at high pressure hose fitting. Repair leak. Apply sealant tapeif necessary.

Nozzle obstructed. See Nozzle Cleaning instructionsin the Maintenance section.

Water filter screen clogged. Remove and clean filter.

Defective E-Z start valve. Check with Authorized WarrantyService Center (AWSC.)

Air in hose. Turn off the engine, then thewater source. Disconnect thewater source from the pump inletand turn the water source on toremove all air from the hose.When there is a steady stream ofwater present, turn water sourceoff. Re-connect water source topump inlet and turn on watersource. Squeeze trigger to re-move remaining air

Choke lever in the "Choke" position. Move choke to the "No Choke"position.

High pressure hose is too long. Use high pressure hose under100 feet.

Choke lever in the "No Choke"position.

Move choke to the "Choke"position.

15- ENG A00034

Water leakingat pump

Water leaking atgun/spray wandconnection

No or lowpressure (after period ofnormal use)

PROBLEM CAUSE CORRECTIONSpray wand not in low pressure. See How to Use Spray Wand

instructions in the OperationSection.

Chemical screen not in cleaningsolution

Clean filter.

Chemical too thick. Dilute chemical. Chemical shouldbe the same consistency as water.

Pressure hose is too long Lengthen water supply hoseinstead of high pressure hose.

Chemical build up in chemicalinjector.

Have parts cleaned or replacedby AWSC.

Worn seal or packing Have replaced by AWSC.

Worn or obstructed valves. Have replaced by AWSC.

Worn unloader piston. Have replaced by AWSC.

Worn E-Z start valve.

Check and replace.

Loose hose connection.

Loose connections.

Tighten.

Piston packings worn. Have replaced by AWSC.

Worn or broken o-rings. Have replaced by AWSC.

Pump head or tubes damagedfrom freezing.

Have replaced by AWSC.

Will not drawchemicals

Make sure end of chemical hoseis fully submerged into cleaningsolution.

Chemical filter clogged.

Worn or broken o-ring.

Tighten.

Have replaced by AWSC.

Nozzle obstructed. See Nozzle Cleaning instructionin the Maintenance section.

Pump Pulsates

16- ENGA00034A00034A00034A00034

WARRANTYDeVilbiss Air Power Company warrants to the original purchaser who uses the product in a consumerapplication (personal, residential or household usage) that all products covered under this warranty arefree from defects in material and workmanship for one year from the date of purchase. All productscovered by this limited warranty which are used in commercial applications (i.e., income producing) arewarranted to be free of defects in material and workmanship for 90 days from the date of originalpurchase. Products covered under this warranty include air compressors, air tools, service parts,pressure washers, and generators.DeVilbiss Air Power Company will repair or replace, at DeVilbiss' option, products or components whichhave failed within the warranty period. Service will be scheduled according to the normal work flow andbusiness hours at the service center location, and the availability of replacement parts. All decisions ofDeVilbiss Air Power Company with regard to this limited warranty shall be final.This warranty gives you specific legal rights, and you may also have other rights which vary from state tostate.RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):• To process a warranty claim on this product, DO NOT return it to the retailer. The product must be

evaluated by an Authorized Warranty Service Center. For the location of the nearest AuthorizedWarranty Service Center call 1-800-888-2468, 24 hours a day, 7 days a week or visit our web site atwww.devap.com.

• Retain original cash register sales receipt as proof of purchase for warranty work.• Use reasonable care in the operation and maintenance of the product as described in the Owners

Manual(s).• Deliver or ship the product to the nearest Authorized Warranty Service Center. Freight costs, if any,

must be paid by the purchaser.• Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the

nearest Authorized Warranty Service Center that provides on-site service calls for service callarrangements.

• If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, thepurchaser should contact DeVilbiss Air Power Company.

THIS WARRANTY DOES NOT COVER:• Merchandise sold as reconditioned, used as rental equipment, or floor or display models.• Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat,

rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure tooperate the product in accordance with the instructions provided in the Owners Manual(s) suppliedwith the product, improper maintenance, the use of accessories or attachments not recommendedby DeVilbiss Air Power Company, or unauthorized repair or alterations. * An air compressor that pumps air more than 50% during a one hour period is considered misuse

because the air compressor is undersized for the required air demand. • Repair and transportation costs of merchandise determined not to be defective.• Costs associated with assembly, required oil, adjustments or other installation and start-up costs.• Expendable parts or accessories supplied with the product which are expected to become inoperative

or unusable after a reasonable period of use, including but not limited to sanding disks or pads, sawand shear blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similaraccessories.

• Merchandise sold by DeVilbiss Air Power Company which has been manufactured by and identifiedas the product of another company, such as gasoline engines. The product manufacturer's warranty, ifany, will apply.

• ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAYRESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOTCOVERED BY THIS WARRANTY. Some states do not allow the exclusion or limitation of incidentalor consequential damages, so the above limitation or exclusion may not apply to you.

• IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINALPURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so theabove limitations may not apply to you.

213 Industrial Drive • Jackson, TN 38301-9615 Telephone: 1-800-888-2468

FAX: 1-800-888-9036

pressure washer operation manual - ex-cell pressure washers

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