presented to: 2011 ita conference attendees...of titan in greek myth . boeing 777 - 787 + series...
TRANSCRIPT
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The Evolution of
Titanium Powerplant
Surface Condenser
Tubing…..
Forty Years &
600,000,000 Feet later
Presented To:
2011 ITA
Conference Attendees
Principal Author:
Dennis J. Schumerth
Director, Business Development
VALTIMET, Inc.
Date: October 4, 2011
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DISCLAIMER
The information and data contained herein are derived from a variety of sources which Valtimet believes to be reliable. The use and application of the data contained & material within this presentation, either intended or implied, shall be the responsibility of the user and are not intended as claims, warranties, either expressed or implied or fitness of purpose.
Because it is not possible to anticipate specific uses and operating conditions, Valtimet urges you to consult with technical service personnel on your particular application.
The materials contained in this presentation shall not be distributed to any third party without the authorization of this author/Valtimet.
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Oceanus
Hyperion
Coeus
Cronus
Crius
Lapetus
Martin Heinrich Klaproth
named
titanium
after the
first sons
of Titan in
Greek
Myth
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Golf clubs Boeing 777 - 787 + series Airbus 300+ series
Bilbao Guggenheim museum medical prosthetics consumer products
Titanium
commercial - consumer - architecture
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F22 Raptor Stryker vehicule F35 JSF
DDG 72 M 113 CVN 21
Titanium
military, armor, etc.
Submarine
Automotive
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world metallic (*) titanium usage projections
(*) 90% of all mined Ti = pigments
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circa ≈1969
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Grade Carbon
Max
Oxygen
Max
Nitrogen
Max
Hydrogen
Max
Iron
Max
Others
Max
Others
Max Total Titanium
2 0.08 0.25 0.03 0.015 0.3 0.1 0.4
Remainder
Chemical Requirements Gr. 2... cp (Composition, Weight Percent)
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shell & tube heat exchanger
primary equipment applications for titanium tubing
powerplant surface condenser
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drawing
compliments of Thermal
Engineering International
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Miscellaneous Cooling Water Sources
Sea Water, Brackish Water, River Water, Cooling Lakes, etc.
Cooling Tower and/or Cooling Tower Blowdown
Produced Water
Gray Water, Plant Effluent or Municipal Wastewater
FGD or Other Plant Wastewater
Holy Water
Waste Streams – Demin, HRSG, RO
Steam/Condensate/Feedwater
Scotch & Water
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‣ Oxidizing Neutral & Inhibited Conditions
‣
‣ Chlorides
‣ Steam Droplet Erosion (Nuclear)
‣ Inlet Erosion/Corrosion
‣ Ammonia
‣ Suspended Solids Erosion (I.E. Sand)
‣ Calcium Carbonate
‣ MIC
‣ Manganese
‣ Gray Water (Effluent)
‣ Hydrogen Embrittlement
‣ Biocidal Growth Fouling
‣ FUTURE CIRH20 SOURCES ???
corrosion
“Dirty Dozen” activities that put equipment in harms way
conventional less conventional
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CAUSED BY SULPHURIC/SULPHUROUS PRODUCING BACTERIA COLONIES THE CHLORINE/HYPOCHLOROUS REACTS WITH MANGANESE PRODUCING HYDROCHLORIC ACID RESULT------------> REDUCTION OF THE CREVICE/PITTING & CORROSION RESISTANCE
MIC……………... (MICROBIOLOGICAL INFLUENCED CORROSION)
or bacteria in a biofilm……..
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PARAMETER EFFLUENT (mg/l)
Fecal Coliform 13
BOD (Biochemical 0xygen Demand) 5.5
TSS (Total Suspended Solids) 5
COD (Chemical Oxygen Demand) 47.3
Nitrate+ite 21
Ammonia <0.1
TKN (Total Kjeldahl Nitrogen) 2.66
T Phosphorus 2.23
Potassium 10.8
APS Palo Verde
Units 1,2 & 3 Make-up =
100% Treated Sewage Effluent
“TYPICAL” GRAY, IMPAIRED OR TREATED EFFLUENT WATER ANALYSIS
beware of
sinkers
&
floaters !
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Oxidizing Neutral & Inhibited Conditions
Chlorides
Inlet Erosion/Corrosion
Pitting Crevice Corrosion (Temp limited)
Cavitation
Fatigue-Related Corrosion
Flow-Assisted Corrosion (FAC)
SCC
Galvanic Attack
MIC
Manganese
Gray Water
titanium’s general corrosion immunity
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Typical
Condenser Operating
Point
Ref: IMI (Imperial Metals) Peacock, et’ al’
Titanium = corrosion immunity in the condenser system
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Mechanical Tube Expansion
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Test
Project
Tube
Mat’l
Tube
OD
Tube
Wall
(AVW)
TS
Mat’l
Pull-Out
Load Range
(lbs)
Serrations
Santee
Cooper/Winyah Ti Gr 2 1.0” 0.028” Mtz 1750 No
Santee
Cooper/Winyah Ti Gr 2 1.0” 0.028” Mtz 2350 – 2500 Yes
Santee
Cooper/Winyah Ti Gr 2 1.0” 0.035” Mtz 2050 – 2250 No
Santee
Cooper/Winyah Ti Gr 2 1.0” 0.035” Mtz 3900 - 3950 Yes
SCS
Yates Ti Gr 2 0.875
” 0.022” Mtz 1200 – 1300 No
SCS
Yates Ti Gr 2 0.875
” 0.022” Mtz 2700 Yes
SCS
Yates Ti Gr 2 0.875
” 0.035” Mtz 1400 - 1550 No
SCS
Yates Ti Gr 2 0.875
” 0.035” Mtz 3400 - 3700 Yes
2010 Tube Pull-Out Load Tests update)
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18
19
21
22
24
25
1965
1967
1970
1973
1976
1979
1982
1985
1988
1991
1994
1997
2000
2003
2006
2009
2012
Year
B W
G Titanium condenser “thinning” tube gauge history
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U.S. Total Electricity Generated Power 1998-2010 (2010 & 2011 Est)
1.72.8
-0.7
2.1
0.81.2
2.8
0.2
2.8
-0.7
-4.1
1 1.4
-5
-4
-3
-2
-1
0
1
2
3
Billions
Kw
Hours
Per
Day
19992000
20012002
20032004
20052006
20072008
20092010
2011
ACTUAL
%
CHANGE
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The Wrap Up….
A case for future optimism in
titanium PowerGen
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The Wrap Up….
A case for future optimism in
titanium PowerGen
Fossil Plant Upgrades
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The Wrap Up….
A case for future optimism in
titanium PowerGen
Fossil Plant Upgrades
New Nukes & Power Uprates
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The Wrap Up….
A case for future optimism in
titanium PowerGen
Fossil Plant Upgrades
New Nukes & Power Uprates
Increasingly poor H2O Quality
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The Wrap Up….
A case for future optimism in
titanium PowerGen
Fossil Plant Upgrades
New Nukes & Power Uprates
Increasingly poor H2O Quality
World Capacity Additions
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The Wrap Up….
A case for future optimism in
titanium PowerGen
Fossil Plant Upgrades
New Nukes & Power Uprates
Increasingly poor H2O Quality
World Capacity Additions
Ti pricing vs. competing material
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The Wrap Up….
A case for future optimism in
titanium PowerGen
Fossil Plant Upgrades
New Nukes & Power Uprates
Increasingly poor H2O Quality
World Capacity Additions
Ti pricing vs. competing material
Raw material availability
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Always ask questions
Thank you for your attention