presented by cts automation ltd melsec rv-e & rv-en robots.pdf · without the use of a plc (via...
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Industrial robotsIndustrial robotsMelsec RVMelsec RV--E & RVE & RV--ENEN
Presented by CTS Automation Ltd
All You Needed to Know About Robots But Were Afraid To Ask…
Why Use Robots?
Answer
Consistent reproducible quality
Minimum refitting costs
Small space requirements
Long lifespan
Can be deployed in harsh environmentsunsafe or harmful to man
Reduced production costs
Flexible manufacturing
Improved product quality
Improved competitiveness
Shorter production time
They don't ask for pay rise or go sick
Answer
WeldingWafer handling
Drilling machine handling
PackingPress handling
Milling handling
Testing / Palletize
Assembling
Typical applications:
Efficient Vs payload capacity
Easy to set up, almost plug and play
Compact size ensures tight working envelopes can be achieved
Highly dexterous
Easily integrated into automation systems,old and new
Why use Mitsubishi VerticallyArticulated Robots?
Have Robot Will Travel…..?Not Yet!
Start up Options...
Teach pendant
Gripper system
PC programming software
Expansion option cards
Birth certificate
RVRV--E2E2
RVRV--E3E3
R= RobotV= VerticalE= Series2= 2kg Payload
Introducing… the E series
RVRV--E5NJME5NJM
RVRV--E4NME4NM
R= RobotV= VerticalE= Series4= PayloadN=Series ExtensionJ= 5 AxisM= IP54
Introducing… the EN series
RV-E Series
Up to two grippers can be used at one time
Camera with image recognition can be installed
Upgradeable instruction set
Workarea range can be increased byway of linear slide
Robots able to communicate directly to environmentwithout the use of a PLC (via I/O or serial comms)
Protection sheath available for water protection
Electric servo gripper or pneumatic gripper control options
A.C. brushless servos & harmonic drives
Available in 5-axis or 6-axis
RV-E Series
RV-EN Series
5 Versions available
Available in 5-axis and 6-axis versions
Increased payload capacity due to:
–powerful motors and brakes
–larger base area
–larger frame
–strengthened structure
–three phase power supply
Product Positioning
1kg
Weight Cap.Weight Cap.
Arm ReachArm Reach
2kg 5kg
500 mm
700 mm
900 mmmm
ENEN
M1M1M2M2
EE
RV-EN Vs RV-E
Up to three grippers can be controlled
Substantially faster
0.03 repeatability
30% longer arm reach
RV-EN has IP54 protection rating
Deadmans safety mechanism built into teach pendant
Melfa Basic III programming language as standard
Mechanical brakes on every axis
Cycle time RV-EN Vs RV-R
0.10
0.2
0.3
0.4
0.5
0.6
0.7
0.8
E-Series
EN-Series
0.5
1.5
2
1.6
1.0
0.05s
Specification at a glance
5 AXIS 6 AXISRV-E3J RV-E5NJM RV-E2 RV-E4NM RV-E3NLM
max. speed 3.5 m/s 5.7m/s 3.5 m/s 5.8m/s 5.8m/smax. load capacity 3 Kg 5 Kg 2 Kg 4 Kg 3 Kgrepeatability 0.04 mm 0.03 mm 0.04 mm 0.03 mm 0.04 mmprotection IP 30 IP 54 IP 30 IP 54 IP 54M otors AC-servo AC-servo AC-servo AC-servo AC-servoEncoder type absolute absolute absolute absolute absoluteWrist speed 250 deg/s 432 deg/s 250 deg/s 432 deg/s 432 deg/sArm reach point Q 630 mm 630 mm 621 mm 634 mm 834 mmPower Requirements1ph UK mains 3ph 200V 1ph UK mains 3ph 200V 3ph 200V
Robo-talk•32 bit DSP•AC servo controllers•Serial comms•20 dig I/P +16 dig O/P•Diagnostic read out•X2 expansion I/F slot•CE marked for UK/Europe
E-SeriesCommon Industry Applications:
Assembly workElectric components pick and place
Machine tools Load/unload lathes, mills or grinder
Inspection processLoad/unload inspection machines
LaboratoriesSamples, arrays, batch testing
Light component assemblyEducation and researchSpecial purpose machine builders/OEM
EN SeriesCommon Industry Applications:
Small workpiece handling
I.C. inspection
Wafer handling/clean room
Pipe bending
Workpiece precision inspection
Brazing work
Special purpose machine builders/OEM
Controller unit
Option cards available for upgrade
Able to control 5-axis or 6-axis robot
Control of additional axis unit( linear slide, conveyor etc.)
Up to 31 individual program storage
In house developed Melco technology
Direct access with real world using RS-232C
No mechanical moving parts
Programming Methods
Methods of programming include:–Teach pendant –MS. DOS Software–Windows 95/NT 32-bit native S/W
Languages:–Teach and playback–MoveMaster command–Melfa Basic
Programming language
MELPROMELPRO
COSIROPCOSIROP
COSIMIRCOSIMIR
• Support of RV-M, RV-E and RV-EN series
• Creation of programs• Creation of position data• Up and Download of program
and position data• Program history function
• Creation of programs• Creation of position data• 3D-Simulation on screen• Teaching with mouse• Up and Download of program
and position data• Easy creating of working cells• Library function• WIN 3.11 / WIN 95 / WIN NT
• Support of RV-M and RV-E • Creation of programs• Up and Download of program
and position data
Our Clients Include...Lemforda UK - Automotive
Yuasa Warwick machinery - CNC, Lathe
Eli-Lily Pharmaceuticals - Laboratory
Shinetsu - IC Manufacture
Sifam - Various Industries
Dee Automation - Automation
Japan UNIX Co. UK - Electronic PCB Assy.
Our Clients Include...Toshiba - TV/VCR
Mitsubishi - VCR
L.G. Electronics - TV/VDU
ITW - Automotive
Denford - (Education CIM)
Hoya lens - Glass
Schools and colleges around UK andEurope Via Denford/FESTO/ITE
Agents/ S.I.’s/ DistributorsAmtri - Cheshire
CTS Engineering Ltd - Devon
Denford - Yorkshire
Evershed Robotics - Telford
Pneumatic Lines - Cambridgeshire
Wittmann UK - Northampton
Our Competitors...A.B.B.
Comau
C.R.S.
Eshed
G.E. Fanuc
Sands
Kawasaki
Staubli Unimation
Price Range
RV - E - £15K - £19K
RV - EN - £20K - £38K
Questions?Melsec RV-E & RV-ENMelsecMelsec RVRV--E & RVE & RV--ENEN
Industrial robotsIndustrial robotsMelsec RVMelsec RV--E & RVE & RV--ENEN