presentation ukay 2014 - ashok 17.02.2014

Ukay Metal Ind.Pvt.Ltd. Excel with Passion

Plastic Molded

parts & Assy.

NVH & Composites

parts

PU Foam Seats&

Head Rest

GR

OU

P

ST

RU

CT

UR

E

UKAY METAL INDUSTRIES PVT.LTD.

MA

NA

GE

ME

NT

ST

RU

CT

UR

E

Mr. Rajendra Katore

MD

PR

OD

UC

T

CA

PA

BL

ITY

C

ap

ab

ilit

y Turnover

Ukay Metal Ind.Pvt.Ltd

OEM Supplier $30 Million

Technical center provides support for Design validation,, Testing, Tooling and Prototype

Precision

Machined

Parts

Integral Skin

PU foam molded parts

Excel with passion

TS16949,

ISO 14001,

OHSAS 18001

Ukay Metal Ind.Pvt.Ltd.

Vision: To be a global customer oriented mega organization,

driven by proactive people, unconventional innovation,

modern technology and simplified system.

Mission Total Customer Satisfaction through Continual

Improvement in its Products, Processes and Systems

through Optimization in Cost.

Excel with passion


6 Plants at MIDC, Ambad, Nashik

1 Plant at Gondhe, Nashik

1 Plant at Chakan, Pune

1 plant at Haridwar

Corp.& registered office at MIDC , Ambad,

Nashik

Excel with passion


PLANT 1 - (10000Sq.Ft Area)

Tool Room

Design & Development

QA

Excel with passion

PLANT 2 - (90000Sq.Ft Area)

Corporate Office

Injection Moulding

Compression Moulding

Vaccum Forming


PLANT 3 - (90000 sft)

Luggage Moulding &

Assembly

PU Foam Seat Moulding

PLANT 4 - (20000 sft)

Paint Shop

Excel with passion


PLANT 5 - (25000 sft)

Upholstry- Seat covers

PLANT 6 - (25000 sft)

NVH & Composite parts

Excel with passion


PLANT 7 – (10000 sft)

Soft Luggage Assembly

PLANT 8 - (18000 sft)

NVH & Composite parts

Excel with passion

Locations – UMIPL & Customers

Haridwar

New Delhi

Zahirabad

Nashik (HO)

Pune

Bhuj

Mumbai

Ukay Metal Manufacturing Location & Customer Location

Customer Location


Excel with passion


8

7

6

5

4 3

2 1

2013 : First prize in NPD - Godrej

2013 : Kaizen Winner State Level –CII

2013 : ISO14001/OHSAS18001 Certification – bsi.

2012 : Kaizen 2nd Runner-up - M&M

2012 : ISO/TS 16949 : 2009 Certification – bsi.

2012 : Fast Product Development Award - LEAR

2010 : Excellence Award - LEAR

2009 : ISO14001/OHSAS18001 Certification – bsi.

2009 : Best Product Unit Award - M&M

2009 : Best VAVE Award - M&M

2008 : Best VAVE Award - M&M

2004 : ISO/TS 16949 : 2002 Certification – bsi.

2000 : ISO9001 :2000

1999 : NIMA Award

1999 : Bhartiya Udyog Ratna Award

1997 : Established

1997 1999 2000 2004 2008 2009 2012 2013

TQM

Milestones

Excel with passion


Excel with passion


ISO/TS 16949:2009 , ISO 14001 & OHSAS 18001 Certificates

Excel with passion

Ukay Metal Ind. Pvt.Ltd.-Business Partners

Excel with passion

Ukay Metal Ind.Pvt.Ltd. CRISIL Credit Rating

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Injection Molded Products Assy.

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Injection Molded Products

Excel with passion

Ukay Metal Ind.Pvt.Ltd Vacuum Forming Products


Reaction Injection Moulding

-DCPD Creates Design freedom option

High Accuracy , Light Weight & Environment Friendly

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Composites Products

Excel with passion

NVH Parts

High Pressure PU Moulding machine from Italy

Acoustic/ Viscos- elastic type foam with 130 kg/CuM Density

Used for Engine cover, Noise insulation;


Ukay Metal Ind.Pvt.Ltd. NVH Parts

Excel with passion

FLOOR CARPET, BONNUT INSULATION & UNDER TUNNEL ETC;


Ukay Metal Ind.Pvt.Ltd. PU Foam Seats , Head Rest Assy., Sun Visor

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Integral Skin PU Foam Products

Excel with passion

Ukay Metal Ind.Pvt.Ltd. Precision Machine parts

Excel with passion

Ukay -Manufacturing Facilities

Injection Moulding

1850 T machine

1450 T machine

660 T machine

450 T machine

200 T machine

Excel with passion

Injection Moulding Shop

Excel with passion

Ukay -Manufacturing Facilities

Reaction Injection Moulding Low pressure process with low

viscosity liquids

Tooling Options Cavity pressure of 15 to 30 psi

Class A or Aesthetic parts( Nickel

shell or machined Aluminum)

Industrial parts( Cast Aluminum )

Prototype(Composite molds)

Molded-In Inserts are an

option with liquid moulding

Ribs & bosses can be

moulded in for stiffness and

attachments

Excel with passion

Compression Moulding, Water Jet Cutting & Trimming

Excel with passion

Robotic Water Jet forTrimming

Excel with passion

Thermo Forming

Excel with passion

PU Foam Seats

3 nos. High Pressure Foaming

Machines 39 mould carrier continuous running

oval conveyor line.

Automated clamps and mould

closing and opening system.

Mould heating station on mould

carriers

8 nos. Integral Skin Foaming

Machines

Semi Rigid PU Foaming Line

Vaccum Crushing equipment

Roller crushing equipments

Material Bulk Storage Racks

Excel with passion

Integral Skin PU Foam Moulding

Excel with passion

Paint Booths

Wet Paint Booths-2 nos Dry Paint Booth-2 nos.

Seat Cover Upholstry

Digitizer Equipment

CNC cloth spreading Machine

CNC cloth cutting Machine

High Speed Industrial Sewing

Machine

High Frequency PVC welding

Jigs For Stitching & Inspection

CNC spreading Industrial Sewing

Machine-150 nos. CNC Cloth Cutting

Precison Parts Shop

DMG Mori SeikiTurn mill

Centre

ACE Make CNC Lathe

Makino VMC Machine (4 Axis)

TAL Make VMC

Jyoti Machine

CNC Router

Ultra 3D Printer (Prototype

Machine)

Conventional Milling

Machines

Conventional Lathes

Radial drilling machines

Excel with passion

Precison Parts Machines

DMG Machine

Jyoti VMC Machine

LT-20 CNC Lathe

Water Jet Machine

Makino Machine

EDM

Excel with passion

Operational Efficiency Monitoring

Metrology & Quality

Auto Melt flow Indexer

Shore A Hardness Tester for

Integral skin foam & rubber parts

Portable Hardness Tester

UTM Machine for checking Foam

Indentation, Hardness & Tensile

Test

Spectro Photometer Gloss Meter

DFT Meter

Gloss Meter

Flammability Tester

Salt Spray Cabinet

Digital Stormer Viscometer

Anemometer Air Velocity

Digital Thickness Meter

Lux Meter

Excel with passion

Metrology & Quality

CMM Machine- Cimtrix AEH

Germany

Video Measuring Machine-

AEH Germany

Surface Roughness Tester-

Carl Zeiss

Height Gauge-Mitutoyo

3D Bases Arm Type CMM

AEH Germany

Excel with passion

Design & Development

All the members in Design are graduate engineers.

Senior members having experience more than 30 years in

Molding and PU Foam industry

Custom designed design software available for design

calculations

3D CAD Stations supported by Software:

Catia V5R16

UG NX3

Magic's 9.45

Auto CAD

Art CAM /Dell CAM for CNC Programming

Excel with passion

Logistic Management

Storage Despatch

Program Management

R&D- Design, Development, Testing

& Validation

Engineering-CAD,CAM,CAE

Development –Tooling & Molds

Manufacturing Engineering

Moulding & Assembly

Logistics Management

Excel with passion

Customers Appreciation

Excel with passion

Training & Development

Induction Training:

Training is imparted to all internal & External (contractors, suppliers)

agencies

Safety training needs are identified according to work condition

Workers are trained before deployment in GURUKUL.

Regular Development Program

Use of Personal Protective Equipments (PPES)

Work permit system.

Material Handing

Basic Electrical Safety.

Housekeeping-5S

Fire fighting system.

First aid & Medical emergency at sites

General safety rules.

Accident reporting.

Excel with passion

Gurukul

Training & Development

Behavioral training for Managers and executives

Goal Setting for Managers & Executives.

HR Impacts on Personal Life

REFORMS in Operational area through TQM techniques

Career and succession Planning for Staff

Computer literacy for all employees

Awareness on Social Responsibility

Multi Skills development

Empowerment initiative for employees

Talent Development and Retention initiatives

Corporate culture creation

Competency mapping

Soft Skills- communication, negotiations, time management , team work,

employee motivation, leadership.

Excel with passion

CSR Activity & Employee Motivation

Academic Education related to the work profile , providing for all

the white collar & blue collar employees.

Sports

Education for all level of needed employee children - for higher

education

Support in children's marriage function of needed employees

Marriage gift for the Employees

Birthday celebration of Employees

Participate in customer CSR activities (blood donation, Nanhi

Kali, Providing Helps to Adharashrams, AIDS awareness)

Kaizen Awards

Awards for Best Kaizen from all Plant , Best Kaizen from Individual

plants , Highest Kaizen Plant & Certificates to all participants.

ENVIRONMENT

Tree Plantations are organised jointly Management and

employees.

World Environment day celebration.

Conducting Environment Protection awareness programs.

ETP at place to reuse the coolant water and Paint shop waste

water for gardening

Rain Water Harvesting in all our new plants.

Energy Conservation -Solar Energy for lights, Energy Audits.

Sewerage Treatment plant.

Excel with passion

Health & Safety

Regular and periodical check-ups for employees

First Aid provided at work Places with proper visibility

Ventilators installed at all plants

Safety PPE’s are provided to all employees at work place

wherever required

Fire Hydrant and Fire extinguishers System at designated

places.

Suitable Material Handling Equipment.

Material Storage system with min & max level.

5S implementation and assessment is regular practice in the

organization.

Defined FSI from all sides of Machine

Excel with passion


Contact:

Ashok Chandak

Executive Director- Business Development

UKAY METAL INDUSTRIES PVT. LTD.

F-139, MIDC Ambad,

Nasik -422012, Maharashtra, INDIA

Tele fax : +91 253-6695508

Phone: +91 253 6629460

Mobile:+91 9819920011

Email: [email protected]

www.ukayindustries.co.in

Excel with passion

mailto:[email protected]

presentation ukay 2014 - ashok 17.02.2014

Automotive

ukay metal ind

iso14001 ohsas18001 certification bsi

composite parts excel

training

nvh

vave award

metrology

ft area