Prospect of Non DestructiveTesting and Condition

Monitoring Application inBangladesh

Ferdous KabirMarketing Manager

(ASNT NDT Level-II UT, RT, PT and ISO Level-II MT)

Saj Engineering & Trading Company

The Fales & Gray Car Works Explosion of 1854

ESTABLISHED : 1998

TYPE OF BUSINESS

IMPORT

TRADING (Tendering………)

ENGINEERING SERVICE

TYPE OF BUSINESS

IMPORT

TRADING (Tendering………)

ENGINEERING SERVICE

We Represent in Bangladesh

Industrial Support We Cover

NDT Service

Condition Monitoring (Vibration

Monitoring and Dynamic

Balancing, IR Thermal Analysis,

Lube Oil Analysis)

NDT Service

Condition Monitoring (Vibration

Monitoring and Dynamic

Balancing, IR Thermal Analysis,

Lube Oil Analysis)

OUR

NDTSERVICEs

OUR

NDTSERVICEs

Industrial Endoscopic Inspection

Dye Penetrant Testing Service

Magnetic Particle Inspection

Vibration Analysis andDynamic Balancing

Hardness Testing Service

IR Thermography Service

IR Thermography at Garments Industry

IR Thermography at Sangu Gas Field

LUBE OIL TESTING SERVICE

1. Oxidation, 2. Nitration, 3. Sulfation, 4. Incorrectlubricant, 5. Anti-Wear additives, 6. Soot, 7. Glycol,8. Water Content, 9.TAN, 10. TBN, 11. Viscosity

ULTRASONIC TESTINGULTRASONIC TESTING

Ultrasonic Thickness Gagging Service

CONVENTIONAL ULTRASONIC TESTING SERVICE

Advanced Phased Array UltrasonicApplication at Present in BangladeshAdvanced Phased Array UltrasonicApplication at Present in Bangladesh

What we see in Medical Ultrasonic Test

What is the Difference in Medical Ultrasonogramand Phased Array Ultrasonic Test?

Nothing Special, Both are Phased Array Ultrasonic Test

Medical Industrial

Phased Array Probe Configuration

• Essentially, a phased-array probe is a longconventional probe

cut into many small elements, which areindividually excited.

23

• Essentially, a phased-array probe is a longconventional probe

cut into many small elements, which areindividually excited.

Phased Array Probe Configuration• It is like having many small conventional UT probes

integrated inside a single probe.

…

128 elements !

Angle beam covers from angle 40o to 70o with 1o angle increment.

Phased Array Angle Coverage

Olympus OmniScan SX Phased ArrayEquipment

A-Scan, S-Scan and C-Scan

A-Scan

S-ScanA-

Scan

S-Scan

C-Scan

S-Scan

C-Scan

A-Scan

Weld Overlay System

Full weld overlaysystem that enables tovisualize the relativeposition of indications inrelation to the weldgeometry. EasilyConfigure the WeldGeometry in theequipment. Such astype of weld joint, weldpreparation angle, bevelheight, bevel width, rootgap, root face,thickness of thespecimen etc.

Full weld overlaysystem that enables tovisualize the relativeposition of indications inrelation to the weldgeometry. EasilyConfigure the WeldGeometry in theequipment. Such astype of weld joint, weldpreparation angle, bevelheight, bevel width, rootgap, root face,thickness of thespecimen etc.

Defect Positioning

Defect Positioning

Defect Sizing

Image sizing cursors available for X2 – X1 and/or Y2 – Y1 indication sizing•Defect can be accurately sized•X-direction i.e. defect length Y-direction i.e. defect depth

Phased Array C-Scan:Report with completeinformation

Immediate reportfrom the equipmentcan be transferablethrough pen drive.

Phased Array Ultrasonic Test Application

Cement Mill Shell Welding Power Plant Gas Pipe Weld

Gas Field Pipe Line Weld Power Plant Boiler Tube

Phased Array Ultrasonic Test Application

Steel Structure Weld Small Boiler Weld Inspection

WELDING AREA OF STRUCTUREWELDING AREA OF STRUCTURE

Web Butt JointFlange Butt Joint

Ghorashal Power PlantUnit -2

Clint: Technoprome Export,Russia

Ghorashal Power PlantUnit -2

Clint: Technoprome Export,Russia

PAU in Shipbuilding Industry

Pipe Line is our Next Target…

Project Completed by AUT East West Pipeline Project , Chine

(4,167 km) (www.chinaoilweb.com)

Nord Stream Project (Russia toGermany (1,212 km) sea base of Balticsea

Blue Stream Project (1,213), sea base ofBlack sea

East West Pipeline Project , Chine(4,167 km) (www.chinaoilweb.com)

Nord Stream Project (Russia toGermany (1,212 km) sea base of Balticsea

Blue Stream Project (1,213), sea base ofBlack sea

CEMENT PLANTCEMENT PLANT

BOILER MANUFACTURERBOILER MANUFACTURER

www.sajetc.com

Root CrackRadiography

Phased Array Image

Sample Comparison of RT vs. PAUT

PorosityRadiography

Phased Array Image

Sample Comparison of RT vs. PAUT

www.sajetc.com

Inclusion

RadiographyPhased Array Image

Sample Comparison of RT vs. PAUT

Lack of Root FusionRadiography

Phased Array Image

Sample Comparison of RT vs. PAUT

Concave of RootRadiography

Phased Array Image

Sample Comparison of RT vs. PAUT

PAUT vs. RT Advantages

1. Many functional advantages from switching fromRT to PAUT.

2. No radiation3. No licensing4. No chemical wastes5. Less subjective data interpretation6. Minimizes data storage problems7. Minimizes materials handling issues8. Minimizes production disruptions9. Better detection of planar defects10.Can size in vertical plane for ECA11.Lower reject rates12.Fast and cost effective

1. Many functional advantages from switching fromRT to PAUT.

2. No radiation3. No licensing4. No chemical wastes5. Less subjective data interpretation6. Minimizes data storage problems7. Minimizes materials handling issues8. Minimizes production disruptions9. Better detection of planar defects10.Can size in vertical plane for ECA11.Lower reject rates12.Fast and cost effective

Our Completed 70 NDT Service Projects

01. 110MW Power Plant (PDB)

02. Ashugong Power Plant (Unit-2)

03. Rawjan Power Plant

04. Sylhet 150MW Power Plant

05. Katakhale Power Plant

06. Siddirgonj Power Plant…….

07. Ghorasal ST (Gas) : Unit - 2……….

08. Renata Pharmaceuticals Ltd (Mirpur)

01. 110MW Power Plant (PDB)

02. Ashugong Power Plant (Unit-2)

03. Rawjan Power Plant

04. Sylhet 150MW Power Plant

05. Katakhale Power Plant

06. Siddirgonj Power Plant…….

07. Ghorasal ST (Gas) : Unit - 2……….

08. Renata Pharmaceuticals Ltd (Mirpur)

09.Renata Pharmaceuticals Ltd(Rajandropur)

10. Army Aviation

11. Karnaphuli Steel Mill

12. Modern Erection

13. ACME Pharmaceuticals

14. SK+F Pharmaceuticals

15. HP Chemicals

16.Samuda Chemical

17. Sarker Steel …………………………………

09.Renata Pharmaceuticals Ltd(Rajandropur)

10. Army Aviation

11. Karnaphuli Steel Mill

12. Modern Erection

13. ACME Pharmaceuticals

14. SK+F Pharmaceuticals

15. HP Chemicals

16.Samuda Chemical

17. Sarker Steel …………………………………

SAJ Upcoming Services

i. Ultrasonic PredictiveMaintenance

ii. Laser Alignment

iii. XRF Service

i. Ultrasonic PredictiveMaintenance

ii. Laser Alignment

iii. XRF Service

NDT and CM Concept Sharing with FutureUser

(PMRE , Department BUET)

Department of IP, SUST

NDT and CM concept share withIndustrial Service Engineers

DEMONSTRATIONDEMONSTRATION

TRANINING

Basic Vibration Analysis Trainingat Meghnaghat Power Limited,

NDT Product Training at GhorashalTraining Center, BPDB, Palash,

Narsingdi

Videoscope Operational Training at BimanBangladesh Airlines

Vibration Analysis ISO CategoryLevel-I Training at Chevron

Bangladesh

SEMINARSEMINAR

We are experience din our field,

Let us help you

Thank You

We are experience din our field,

Let us help you

Thank You