presentation on operation management heg

8/14/2019 Presentation on Operation Management Heg

1/13


2/13

INTRODUCTIONSet Up In 1977, Main Business --- GRAPHITE.

Asias Leading graphite electrodes manufacturer and exporter.

Serves a Niche Market with just 1 competition and better qualityproduct's

Annual Capacity to make 52,000 Graphite electrodes.

It has two captive power generation facilities.

Also has a R & D set up for carbon and graphite.

80% of the production is exported to 25 countries


3/13

PRODUCT RANGE

Graphite electrodes - UHP Graphiteelectrodes with suitable 3/4 TPInipples as per NEMA IEC 239

(1987)/ IS 9050 (1979)

Nominal Dia - 250 mm (10") to 700mm (28")

Nominal Length - 1800 mm (72')/2100 mm (84")/ 2400 mm (96")/2800 mm (110")

Also makes HP grade graphite


4/13

CAPACITY & DESIGNEE LAYOUT

Plant area cover 160 acres.

Modern Extrusion Press.

Baking Furnaces from Riedhammer, Germany Use of Impregnation System .

Graphitization through LWG furnaces .

CNC machines for machining of Graphite electrodes .

The installed capacity of the plant was 60,000 MT with an

annual turnover of about Rs. 600 crores.


5/13

PRODUCTION SYSTEM

Manufacturing:-

GREEN ELECTRODE

BAKING

IMPRINGNATION

GRAPHITISATION


6/13

LOCATIONAL FACTORS

Location advantage Cheap labor. One time investment.

Government subsidies . Optimal utilizationLocation disadvantages Ports pose a problem. No further expansion is possible. Accomadation


7/13

PLANNING

Annual production plan is followed.

Orders are booked in advance.

Production planning control.

All shops are given macro plan.

But targets are short term.

Critical equipment in spare.


8/13

PROCESS EMPLOYED

Work is done in Batch Process

No Parallel Lines.

TPM total productive maintenance.


9/13

QUALITY POLICY

Involvement of suppliers in the continuingprogrammed for quality improvement.

They strongly realize that world is our market andtherefore competitive quality of there products,response and service is the essence.

Safe, clean and orderly environment

Random sampling is done for some tests of

destructive nature Long term association with suppliers and regularcontacts with customers.


10/13

QUALITY MANAGEMENT

Certified with iso 9001, iso 14001 Enhancement in quality through comprehensive StatisticalProcess Control system (SPC).

International consultation, to seek assistance in its efforts toconstantly upgrade its processes.

Product Quality

Long term association with the raw material suppliers Process monitoring at each stage .

Random sampling is done for some tests of destructive nature.

Sales and Marketing Quality

Accurate determination of requirtnment. Visits on a regular basis.


11/13

UTILITIES Power-

Two captive power plants of hydro-electrical andthermal nature.

33 MW coal-based thermal plant employed in 2009.

MPSEB as a major source of power.

Annual consumption around 200 MW.

power revenues stood at Rs. 100.79 crore as comparedto Rs. 112.76 crore in the previous year.

Water-

Water is recycled and is utilized .

DCM recycle plant. Environmental initiatives-

It is considered one of the cleanest graphite electrodeplants in the world. The Company emphasizes on recycling.

Plantation of land scrape.


12/13

HR POLICIES

Hierarracy level is followed. Long term agreements with workers.RewardsOn the basis of balance score card.Recruitments

Role wise and department wise.Training

Regular training programs are employed.

Training programs are enforced by constant monitoring and feedback systems.

Fulfillment of Corporate social responsibility.


13/13

Thank You . .

.

presentation on operation management heg

Documents