presentation about mutag biochip: 3,000 m2/m3 high-performance biofilm carrier for advanced...
TRANSCRIPT
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
>3,000 m²/m³ extremely high biological treatment performance
Protected active surface area:
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
>3,000 m²/m³ scientifically certified…
Protected active surface area:
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
>3,000 m²/m³ … and proven in practice
in more than 130 large-scale WWTP‘s
world-wide!
Protected active surface area:
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)
• Shape: round, paraboloid
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)
• Shape: round, paraboloid
• Color: white
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)
• Shape: round, paraboloid
• Color: white
• Surface: detailed pore system
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
Detailed pore system providing >3,000 m²/m³ as habitat for microorganisms.
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
Nitrification performance: (NH4-N removal)
up to 4 - 5 kg/m³ per day
Umwelttechnologie AG
Mutag BioChip™
Applications:
Biological treatment of:
• industrial wastewater • municipal sewage
Umwelttechnologie AG
Mutag BioChip™
• Nitrification • Denitrification
• COD/BOD removal
Applications:
...at highest efficiency!
Umwelttechnologie AG
Mutag BioChip™
Applications: (industrial)
• pulp and paper industry • chemical, petro and oil industry
• coke production • food and beverage industry
• aquaculture
… and many more!
Umwelttechnologie AG
Mutag BioChip™
Benefits:
Extremely high treatment efficiency due to very large surface area (>3,000 m²/m³)
Umwelttechnologie AG
Mutag BioChip™
Highly compact MBBR, IFAS or Anammox systems on smallest possible footprint
Benefits:
Umwelttechnologie AG
Mutag BioChip™
Robust and reliably-running treatment systems due to excellent process stability
Benefits:
Umwelttechnologie AG
Mutag BioChip™
Efficient and easy upgrading of existing wastewater treatment plants just by adding Mutag BioChip™ carriers.
Benefits:
Umwelttechnologie AG
Mutag BioChip™
Very long lifetime (maximally reduced abrasion due to low kinetic energy)
Benefits:
Umwelttechnologie AG
Mutag BioChip™
Excellent motion characteristics due to paraboloid shape.
Benefits:
flat disc carrier
paraboloid Mutag BioChip™
Umwelttechnologie AG
Mutag BioChip™
Benefits:
flat disc carrier
paraboloid Mutag BioChip™
In Mutag MBBR Technology™, the paraboloid Mutag BioChip™ carriers are easily transported & moved in all directions by the force of process air and water turbulences …
Umwelttechnologie AG
Mutag BioChip™
Benefits: …in other words, the Mutag BioChip™ moves smoothly, like a sail in the wind.
Umwelttechnologie AG
Mutag BioChip™
Benefits:
These Mutag BioChip™ carriers, taken out of an MBBR tank which has been operated for years, show neither any signs of clogging, nor sludge deposits nor abrasion.
Self-cleaning by shear forces
Umwelttechnologie AG
Mutag BioChip™
Benefits:
Due to the contact of the carriers to each other during the movement in water, the outer carrier surface is permanently cleaned.
Self-cleaning by shear forces
Umwelttechnologie AG
Mutag BioChip™
Optimal thin biofilms on very large surface area = best possible treatment results
Benefits:
Umwelttechnologie AG
Mutag BioChip™
0.5
mm
1.0
mm
Oxygen Substrate
Oxygen Substrate
Depth of diffusion
Mutag BioChip cross section
Benefits: Optimal thin biofilms
Umwelttechnologie AG
Mutag BioChip™
Benefits: Optimal thin biofilms
0.5
mm
1.0
mm
Oxygen Substrate
Oxygen Substrate
Depth of diffusion
Limit
Mutag BioChip cross section
Umwelttechnologie AG
Mutag BioChip™
Raw material: virgin PE (no recycling material)
Benefits:
No plasticizers, no biologically inhibitory substances.
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™ vs. competitors
Comparison of surface area in m²/m³
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™ vs. competitors
Significantly less Mutag BioChip™ carrier media volume is required …
60% max.
Conventional carrier Mutag BioChip™
… at similar treatment capacity.
12%
=
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™ vs. competitors
Significantly less Mutag BioChip™ carrier media volume is required…
60% max.
Conventional carrier Mutag BioChip™
… at similar treatment capacity.
12%
= Reserve capacity
48%
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™ vs. competitors
60% max.
Conventional carrier Mutag BioChip™
Less carrier volume allows for significantly smaller reaction tanks…
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™ vs. competitors
60% max.
Conventional carrier Mutag BioChip™
36% 75%
… at similar treatment capacity.
= =
Less carrier volume allows for significantly smaller reaction tanks…
Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™ vs. competitors
Less carrier volume at similar carrier surface area means lower shipping & transportation costs.
Mutag BioChip™ 1
Carrier P 1
Carrier K1 1
Carrier P 2
Carrier K1 2
Carrier P 3
Carrier K1 3
Carrier K1 4
Carrier K1 5
Umwelttechnologie AG
Mutag BioChip™
Competence in Design
of
MBBR, IFAS & Anammox process technology
>3,000 m²/m³ ! using
Umwelttechnologie AG
Mutag BioChip™
We supply:
High-performance biofilm carrier media
Mutag BioChip™: >3,000 m²/m³
Umwelttechnologie AG
Mutag BioChip™
Design calculations
We supply also:
for MBBR, IFAS & Anammox systems
Umwelttechnologie AG
Mutag BioChip™
Further services:
Excellent customer support & after-sales service
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles • Flyers & brochures
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles • Flyers & brochures • References
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles • Flyers & brochures • References
• Photographs
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles • Flyers & brochures • References
• Photographs • Video clips
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles • Flyers & brochures • References
• Photographs • Video clips • Technical support
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles • Flyers & brochures • References
• Photographs • Video clips • Technical support • Design calculations
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations • Sample packs • Technical articles • Flyers & brochures • References
• Photographs • Video clips • Technical support • Design calculations • Press releases
Our re-seller support for marketing
Umwelttechnologie AG
Mutag BioChip™
Further services:
Our re-seller support for marketing
• Presentations • Sample packs • Technical articles • Flyers & brochures • References
• Photographs • Video clips • Technical support • Design calculations • Press releases
… and much more!
Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in process technology
• More than 15 years of experience in the application of different types of biofilm carrier media
Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in process technology
• More than 15 years of experience in the application of different types of biofilm carrier media
• Result: development of the proprietary Mutag BioChip™ high-performance carrier
Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in WWTP design
• Supply of basic and detail engineering on request