presentación de powerpoint€¦ · unigraphics nx 8.0* manufacturing process 8 highly efficient...
TRANSCRIPT
OTHERS
4
High pressure Al die castings & machining Weight: 500 gr.
Non toothed shafts
Brackets
Levers
Nodular iron casting machining
Levers
Covers
MANUFACTURING TECHNOLOGIES
5
Mastered technologies:
• High pressure Al die casting
• Copper aluminum gravity die castings
• Machining of aluminum castings
• Machining of copper aluminum castings
• Machining of nodular iron castings
• Machining of shafts
PRODUCT DEVELOPMENT
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We develop, simulate, prototype making, validate and produce our products.
Design
Simulation
Optimization
Prototyping
Validation
Fabrication
PRODUCT DESIGN TOOLS
7
MIASA offers a broad scope of product design technologies :
SIMULATION
FEAMSC PATRAN NASTRAN, MARC
• Loads
• Boundary conditions, if customer prefers to fix them.
• Finite element analysis
• Conclusions
CUSTOMERINPUT
MIASA OUTPUT
TESTINGHYDROPULSE TEST MACHINE
LOAD CELLS: 10 kN & 50 kN+
CLIMATIC CHAMBER-30ºC & 150ºC (-22ºF / 302ºF)
• Fatigue
• Static load tests (breakage, stiffness…)
• Iso-stiffness
• Central pad contact load and displacement
• Lateral (gear selection) load
• etc.
CASTING FLOW SIMULATION
MIASA OUTPUT
QUIKCASTV14 (ESI-Group)
*Note: geometry can be provided in other required software (Catia…)
DESIGN
• Gear box envelope (or available space)
• Technical specifications (loads, requirements, tolerances…)
• Final 3D model
• 2D drawing
CUSTOMERINPUT
MIASA OUTPUT
CADUNIGRAPHICS NX 8.0*
MANUFACTURING PROCESS
8
Highly efficient and automated process are used at all process stages:
Casting Machining Control
Assemblies Plastic overmolding Lathe, HT & grinding
QUALITY MANAGEMENT
9
QUALITY
Q-1
SUPPLIER EXCELLENCE AWARD 1993, 1994, 1996, 2011
QSB+
ANPQP
TÜV RHEINLANDISO TS 16949
ISO 14001
Since the beginning, MIASA has been committed to qualityexcellence for its customers. Use of quality tools is in place atall plants :
• MSA, PPAP, APQP tools
• SPC Software: Q-DAS
• Quality incidents management: Gestión de Incidencias(specific software MIASA)
• Audit management: Gestión de Incidencias (specificsoftware for MIASA)
• Calibration software: Metra
• X-Ray inspection
• CMM
Customer Q awards and certificates:Quality Management: