prepared by ken pandya awts, inc. 1817 triple crown ln plano, tx 75093 office: 972 733 4404

17
HIGH EFFICIENCY SOFTENING PROCESS (HESP ® ) FOR PURIFICATION OF FLOWBACK / PRODUCED WATERS FROM HYDRAULIC FRACKING OPERATIONS PURIFY WATER- PROTECT THE MOTHER EARTH” PREPARED BY KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404 EMAIL: [email protected] SEPTEMBER 23, 2013

Upload: vinson

Post on 23-Feb-2016

86 views

Category:

Documents


0 download

DESCRIPTION

HIGH EFFICIENCY SOFTENING PROCESS ( H E SP ® ) FOR PURIFICATION OF FLOWBACK / PRODUCED WATERS FROM HYDRAULIC FRACKING OPERATIONS “ PURIFY WATER- PROTECT THE MOTHER EARTH” . PREPARED BY KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404 EMAIL: [email protected] - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

HIGH EFFICIENCY SOFTENING PROCESS (HESP ® ) FOR PURIFICATION OF

FLOWBACK / PRODUCED WATERS FROM HYDRAULIC FRACKING OPERATIONS

“PURIFY WATER- PROTECT THE MOTHER EARTH”

PREPARED BY KEN PANDYAAWTS, INC.

1817 TRIPLE CROWN LNPLANO, TX 75093

OFFICE: 972 733 4404EMAIL: [email protected]

SEPTEMBER 23, 2013

Page 2: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

WHAT IS HESP ® ?• HESP ® IS DESIGNED TO PRECIPITATE AND REMOVE SCALE-CAUSING

MINERALS SUCH AS CA, MG, BA, SR, SILICA AND METALS UP TO 99.9% • HESP ® HAS BEEN TESTED SUCCESSFULLY ON PRODUCED WATERS

CONTAINING UP TO 50,000 PPM HARDNESS, AMONG OTHER SCALE CAUSING ELEMENTS.

• HESP ® PROCESS USES LIME, SODA ASH, CAUSTIC AND SPECIAL COAGULATION AID CHEMICALS, OPERATES AT HIGH-PH.

• HESP ® EFFLUENT IS IDEALLY SUITED FOR RECYCLE OR SENDING TO THERMAL EVAPORATOR / CRYSTALLIZER /DRYER

• HESP ® ALLOWS USE OF WASTE CAUSTIC, CO2 FROM POWER PLANT EXHAUST

• HESP ® DOES NOT USE ELECTRICITY (OTHER THAN MIXING, PUMPING), ION EXCHANGE RESINS OR MEMBRANE TECHNOLOGIES

Page 3: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

PANDYA PATENT 8,147,696HIGH EFFICIENCY SOFTENING PROCESS (HESP ® )

Page 4: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

WHY HESP ® ?• ALLOWS ONSITE OR CENTRALIZED TREATMENT OF FLOWBACK

WATER AND PRODUCED WATER FROM HYDRAULIC FRACKING OPERATIONS

• ELIMINATE LONG DISTANCE TRUCKING AND DEEPWELL INJECTION OF FLOWBACK WATER AND PRODUCED WATER

• MOST OF THE CONVENTIONAL TECHNOLOGIES PROVIDE ONLY A PARTIAL SOLUTION.

• WITH HESP ® PROCESS IT IS POSSIBLE TO COMPLETELY RECOVER PURE WATER. EVEN CONCENTRATED SALT STREAM CAN BE VALUABLE

• AT $1.50 / BBL, HESP ® TECHNOLOGY IS COST COMPETITIVE WITH TRUCKING/DEEPWELL INJECTION COSTS.

Page 5: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

COMPARISON OF WATER ANALYSIS FROM VARIOUS SOURCES(1)

PARAMETER, MG/L

CITY WATER (POTABLE WATER)

TYPICAL POTW EFFLUENT LIMITS

SEA WATER FLOWBACK WATER

PRODUCED WATER

SOURCE CITY OF GRAND PRAIRIE, TEXAS

TYPICAL ANALYSIS

FORT WORTH CITY OF GRAND PRAIRIE

Calcium 27 400 3500 15,932

Magnesium 3.5 1262 470 2,170

Barium 0.02 0.02 12 <5

Strontium NR 13 380 616

Sodium 55.4 10,556 14000 50705

Potassium NR 380 380 629

Bicarbonate 80 140 580 -

Sulfate 67.8 2,649 200 822

Chloride 34.4 18,980 26,800 103,222

Fluoride 0.75 102

Nitrate 0.61 15.5 10 <100

Page 6: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

COMPARISON OF WATER ANALYSIS FROM VARIOUS SOURCES(2)

PARAMETER, MG/L

CITY WATER (POTABLE WATER)

TYPICAL POTW EFF LIMITS

SEA WATER FLOWBACK WATER

PRODUCED WATER

Silica NR 1 61 34

Iron 0.26 0.003 27 <5

Manganese 0.001 0.0004 NR NR

Arsenic 0.0024 0.2 0.002 NR 1.36

TOC NR <10 30 51

O&G NR 200 <1 21 28

pH 7.9 5.5-11.0 8.0-8.2 7.5 3.96

Conductivity 444 65,000? 94,000 314,300

TDS Calculated 261 33,000-45,000 46,400 174,300

TSS 131

Turbidity NR

Page 7: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

CURRENT PRACTICES FOR MANAGING FLOWBACK WATER AND PRODUCED WATER

• IN STATES SUCH AS TEXAS WIDELY ACCEPTED PRACTICE IS TO TRUCK WASTEWATER TO REMOTE SITES AND DEEPWELL INJECTION

• IN STATES SUCH AS PENNSYLVANIA AS MUCH AS 80% OF FLOWBACK WATER IS BEING RECYCLED AFTER MARGINAL TREATMENT

Page 8: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

CONVENTIONAL PRETREATMENT TECHNOLOGIES FOR WASTEWATER TREATMENT (1)

• API TYPE OILY WATER SEPARATORS– MOST WIDELY USED FOR REMOVAL OF OIL. TYPICALLY 90-95% REMOVAL OF OIL. – NOT EFFECTIVE FOR REMOVAL OF EMULSIFIED OR HEAVY SUSPENDED SOLIDS

• DISSOLVED AIR FLOATATION (DAF)– MOST WIDELY USED FOR REMOVAL OF LIGHT OIL, LIGHT SUSPENDED SOLIDS.– NOT EFFECTIVE FOR REMOVAL OF EMULSIFIED OIL OR HEAVY LOAD OF SUSPENDED SOLIDS

• ELECTRO-COAGULATION– MOST WIDELY USED FOR OXIDATION OF OIL, GREASE, ORGANICS AND METALS,

DISINFECTION. MAJOR USER OF ELECTRICITY. LABOR INTENSIVE– ONLY PARTIAL REMOVAL OF SCALE-CAUSING MINERALS (E.G. CA, MG, BA, SR)

• VACUUM FILTERS/BELT FILTER/ FILTER PRESS/ PLEATED FILTER PRESS– MOST OF THESE TECHNOLOGIES REQUIRE PRE-COAT MATERIALS, WHICH MEANS

MANAGEMENT OF MORE SOLIDS• MEDIA FILTERS, CARTRIDGE FILTERS, BAG FILTERS

– ONLY EFFECTIVE FOR LOW LEVELS OF SUSPENDED SOLIDS

Page 9: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

CONVENTIONAL PRETREATMENT TECHNOLOGIES FOR WASTEWATER TREATMENT (2)

• INCLINED PLATE CLARIFIERS, TUBE SETTLERS – EFFECTIVE FOR REMOVAL OF SUSPENDED SOLIDS INCLUDING PRECIPITATED SOLIDS.

• CONVENTIONAL CHEMICAL PRECIPITATORS INCLUDING LIME SOFTENING CLARIFIERS– EFFECTIVE FOR LOW LEVELS OF HARDNESS (TYPICALLY LESS THAN 1250 PPM), REMOVAL OF

SUSPENDED SOLIDS, DISINFECTION. INEFFECTIVE FOR TREATMENT OF EXTREMELY HIGH LEVELS OF HARDNESS WHICH IS TYPICAL FOR FLOWBACK WATER AND PRODUCED WATER FROM FRACKING OPERATIONS

– MODERATELY EXPENSIVE, COMPETES WITH ELECTRO-COAGULATION PROCESS, CAN BE LABOR INTENSIVE

• ULTRAFILTRATION, MICRO FILTRATION– EFFECTIVE AS POLISHING FILTERS, FOR REMOVAL OF MICROSCOPIC LEVEL OF CONTAMINANTS.

WILL NOT REMOVE DISSOLVED IONIZED SALTS– HIGH CAPITAL COST, HIGH OPERATING COST, LABOR INTENSIVE

• REVERSE OSMOSIS MEMBRANE SYSTEMS– REQUIRES EXTREMELY CAREFULLY DESIGNED PRETREATMENT SYSTEMS– TECHNOLOGY LIMITED TO ABOUT 45000 MG/L TOTAL DISSOLVED SOLIDS IN FEED– HIGH CAPITAL COST, HIGH USE OF ELECTRICAL POWER, HIGH OPERATING COST, LABOR INTENSIVE

Page 10: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

CONVENTIONAL PRETREATMENT TECHNOLOGIES FOR WASTEWATER TREATMENT (3)

• EVAPORATORS – EFFECTIVE FOR CONCENTRATION OF PROPERLY PRE-TREATED, HIGHLY FILTERED STREAMS WITH

DISSOLVED SALTS AND LOW LEVELS OF ORGANICS. – WORKS WELL FOR HIGH LEVELS OF DISSOLVED SOLIDS RANGING FROM 40,000 PPM TO

150,000 PPM. – HIGH LEVELS OF HARDNESS OR SUSPENDED SOLIDS OR OIL OR ORGANICS IN THE FEEDWATER

CAN QUICKLY LEAD TO SCALING AND FOULING, LEADING TO COSTLY MAINTENANCE AND FREQUENT SHUTDOWNS.

– DISTILLED WATER CAN BE RECYCLED AND REUSED. IF FEEDWATER IS NOT COMPLETELY SOFTENED, REJECT (CONCENTRATED STREAM) MAY HAVE TO BE SENT TO DEEPWELL INJECTION

– HIGH CAPITAL COST, HIGH ELECTRICAL POWER, HIGH O&M COST• DRYERS

– EFFECTIVE FOR RECOVERING DRY SALT FROM SEMI-DRY FILTER CAKE – RELATIVELY SIMPLE TO OPERATE– VAPOR CAN BE CONDENSED AND RECYCLED AS PURE WATER STREAM– MODERATE CAPITAL COST, MODERATE OPERATING COST

Page 11: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

HESP ® BENCH TESTS, CITY OF GRAND PRAIRIE

THIS PICTURE SHOWS JAR TEST EQUIPMENT. ON THE RIGHT IS THE PRODUCED WATER SAMPLE, AND ON THE LEFT IS THE CHEMICAL REACTOR. OBSERVE WHITE COLOR PRECIPITATE, MOSTLY CALCIUM AND MAGNESIUM CARBONATE. ON TOP WE CAN SEE CLEAR WATER

Page 12: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

HESP ® BENCH TESTS, CITY OF GRAND PRAIRIE

THE PICTURE ON TOP SHOWS RAW PRODUCED WATER. THIS SAMPLE HAD LOT OF OIL, GREASE AND PETROLEUM PRODUCTS, IN ADDITION TO NEARLY 50,000 PPM OF HARDNESS AND OVER 150,000 PPM TOTAL DISSOLVED SOLIDS

THE PICTURE ON THE BOTTOM SHOWS HESP TREATED PRODUCED WATER. THE CLARIFIED WATER (ON TOP) CONTAINED LESS THAN 35 PPM OF HARDNESS. MOST OF THE CALCIUM, MAGNESIUM AND STRONTIUM SALTS WERE PRECIPITATED, AND SETTLED ON BOTTOM.

Page 13: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

HESP ® TEST RESULTS, PRODUCED WATER FROM CITY OF GRAND PRAIRIE

PARAMETER BEFORE AFTER % REDUCTION

CALCIUM, PPM CACO3

39,832 39 99.9 %

MAGNESIUM, PPM CACO3

8901 188 97.9 %

STRONTIUM 616 <5 99.2 %

SILICA, mg/l 34 11 67.6 %

FLUORIDE, mg/l 102 26.4 74.1 %

ARSENIC, mg/l 1.36 0.13 75.7 %

pH 3.96 10.28

CONDUCTIVITY, mmho

314,300 358,100 -

TDS, mg/l 174,300 133,330 23.5 %

Page 14: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

HESP ® PERFORMANCE: PRODUCED WATER BEFORE AND AFTER

Page 15: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

HESP ® PROCESS: FROM BENCH TESTS TO COMMERCIALIZATION (1)

WHAT IS NEEDED?• PHASE-1: 10 GPM PILOT DEMONSTRATION TESTS

– CONTRACTUAL RELATIONSHIP WITH A MULTI-NATIONAL OIL AND GAS PRODUCTION COMPANY

– ESTABLISH BASIS OF DESIGN: LAB ANALYSIS OF WASTEWATER STREAMS– PILOT EQUIPMENT UTILIZES CONVENTIONAL COMPONENTS, READILY

AVAILABLE IN MARKET. – 4-6 WEEKS TO DELIVER EQUIPMENT TO THE SITE, ONE WEEK FOR

ASSEMBLY– ESTIMATE $100,000 EQUIPMENT PURCHASE COST– ONE MONTH PILOT TESTS:$25,000 FOR OPERATOR, PART-TIME

CHEMIST, LAB WORK AND OPERATING CHEMICALS

Page 16: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

HESP ® PROCESS: FROM PILOT TESTS TO COMMERCIALIZATION (2)

• PHASE-2: FULL SCALE SYSTEM– FULL SCALE EQUIPMENT UTILIZES CONVENTIONAL

COMPONENTS. – EXAMPLE: 5000 BBL/DAY CENTRALIZED FACILITY

• 4-6 WEEKS FOR ENGINEERING, 12-16 WEEKS TO DELIVER EQUIPMENT TO THE SITE, 4 WEEKS FOR INSTALLATION

• SITE SPECIFIC PREFERENCE: TRUCKING LIQUID WASTE TO WASTEWATER TREATMENT SITE, OR TRANSPORT VIA PIPE LINES?

• ESTIMATE $2 MILLIONS EQUIPMENT PURCHASE COST, FOUR FULL-TIME OPERATORS, ONE FULL TIME CHEMIST, $25,000 INVESTMENT IN LAB EQUIPMENT

Page 17: PREPARED BY  KEN PANDYA AWTS, INC. 1817 TRIPLE CROWN LN PLANO, TX 75093 OFFICE: 972 733 4404

SUMMARY• WITH HESP PROCESS, WE CAN MINIMIZE FRESH WATER MAKEUP• WITH HESP ® PROCESS, IT IS POSSIBLE TO ELIMINATE LONG

DISTANCE TRUCKING OR DEEP WELL INJECTION• HESP ® PROCESS CAN BE IMPLEMENTED BY EMPLOYING

CONVENTIONAL EQUIPMENT SUCH AS CLARIFIERS, FILTERS • WITH HESP ® NO MORE SCALING OR FOULING OF PROCESS

EQUIPMENT• WITH HESP ® PRETREATMENT, OTHER CONCENTRATION PROCESSES

(E.G. RO, EVAPORATORS) BECOME MUCH MORE EFFICIENT. • BY DROPPING OUT SOLIDS IN HESP ® PRETREATMENT, DRIED

SOLIDS AND CONCENTRATED SALT STREAMS CAN BE RECYCLED. • BENCH TESTS HAVE BEEN DEMONSTRATED. READY FOR PILOT

TESTING AND COMMERCIAL OPERATION