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Preparation and examination of TPN systems for the individual clinical therapy Ph.D. thesis Kovácsné Balogh Judit Semmelweis University Doctoral School of Pharmaceutical and Pharmacological Sciences Tutor: Dr. Romána Zelkó, Ph.D. Opponents: Dr. Télessy István c. egyetemi docens, kandidátus Dr. Csányi Erzsébet egyetemi docens, Ph.D. President: Dr. Kerpel-Fronius Sándor egyetemi tanár, D.Sc. Committee:Dr. Szökő Éva egyetemi docens, Ph.D. Dr. Simon Kis Gábor ny.egyetemi docens, kandidátus Dr. Takácsné Dr. Novák Krisztina egyetemi tanár, D.Sc. Budapest, 2007.

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Page 1: Preparation and examination of TPN systems for the ... · Dynamic Surface Tension Measurements ... emulsion for total nutrient ... extremely complex admixture containing amino acids,

Preparation and examination of TPN systems for the

individual clinical therapy

Ph.D. thesis

Kovácsné Balogh Judit

Semmelweis University Doctoral School of Pharmaceutical and Pharmacological Sciences

Tutor: Dr. Romána Zelkó, Ph.D. Opponents: Dr. Télessy István c. egyetemi docens, kandidátus Dr. Csányi Erzsébet egyetemi docens, Ph.D. President: Dr. Kerpel-Fronius Sándor egyetemi tanár, D.Sc. Committee:Dr. Szökő Éva egyetemi docens, Ph.D. Dr. Simon Kis Gábor ny.egyetemi docens, kandidátus Dr. Takácsné Dr. Novák Krisztina egyetemi tanár, D.Sc.

Budapest, 2007.

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Table of contents

1. Introduction .............................................................................................................4 2. Objectives ................................................................................................................6 3. Literature Review.....................................................................................................8

3.1. Parental Formulas.........................................................................................8 3.1.1. Clinical aspects.........................................................................................8

3.2. Formulation of TPN ...................................................................................12 3.2.1. Nitrogen .................................................................................................12 3.2.2. Choice of amino acid ..............................................................................12 3.2.3. Non-nitrogen energy...............................................................................14 3.2.4. Energy-Macronutrients ...........................................................................14

3.3. Aspects of stability and compatibility .........................................................37 3.3.1. Emulsion design .....................................................................................40 3.3.2. Stability Assessment ...............................................................................43 3.3.3. Parenteral Nutrition Compatibility ..........................................................47 3.3.4. Drug Stability and Compatibility ............................................................48 3.3.5. Labelling ................................................................................................55 3.3.6. Dispensing..............................................................................................56 3.3.7. Storage ...................................................................................................56 3.3.8. Packaging ...............................................................................................56 3.3.9. Costs ......................................................................................................56 3.3.10. Bags .......................................................................................................57 3.3.11. Documentation .......................................................................................60 3.3.12. Manufacturing procedures ......................................................................60

4. Experimental part...................................................................................................61 4.1. Materials ....................................................................................................61

4.1.1. Mixture F35b..........................................................................................61 4.1.2. Mixture F37b..........................................................................................63 4.1.3. Individual TPN mixtures I.(A) ................................................................65 4.1.4. Individual TPN mixtures II .....................................................................68

4.2. Aseptic Production .....................................................................................69 4.2.1. Facility and environment ........................................................................69 4.2.2. Personnel and training ............................................................................69 4.2.3. Receipt of prescription............................................................................69 4.2.4. Collection of materials and preparation...................................................69 4.2.5. Entry into preparation area......................................................................69 4.2.6. First stage preparation.............................................................................70 4.2.7. Second stage preparation ........................................................................70 4.2.8. Positive pressure.....................................................................................70 4.2.9. Inspection ...............................................................................................71

4.3. Preparation of the TPN mixtures.................................................................71 4.4. Storage of the prepared TPN mixtures ........................................................71 4.5. Methods .....................................................................................................71

4.5.1. Photon correlation spectroscopy .............................................................71 4.5.2. Particle size measurement .......................................................................73 4.5.3. Zeta-potential measurements ..................................................................74 4.5.4. Optical microscopy.................................................................................74 4.5.5. pH measurements ...................................................................................74 4.5.6. Dynamic Surface Tension Measurements ...............................................74

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4.5.7. Statistical evaluation...............................................................................75 4.6. Results and discussion ................................................................................76

4.6.1. Comparison of physical stability of two different brands of lipid emulsion for total nutrient ......................................................................................76 4.6.2. Study of the stability of individual of different calcium / glucose-1-phosphate ratios TPN mixtures...............................................................................89

5. New scientific results and conclusion.....................................................................99 6. Summary .............................................................................................................101 7. Acknowledgements..............................................................................................103 8. Publications and lectures......................................................................................104 9. References ...........................................................................................................108

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1. INTRODUCTION

Parenteral nutrition formulations are designed to provide nutrients in doses

sufficient to meet the patient’s daily requirements. Because parenteral nutrition is an

extremely complex admixture containing amino acids, dextrose, lipids, water,

electrolytes, trace elements, and vitamins–40 or more components–errors in their

formulation and compounding have led to serious and lethal complications. As a result,

parenteral nutrition formulation design must consider the stability, compatibility, which

in some cases limits one’s ability to individualize nutrient doses. Safety issues related to

parenteral nutrition formulations have led to the development of guidelines for safe

practices.

The two major types of parenteral nutrient solutions are the traditional dextrose-

amino acid solution and the TPN. The TPN System involves the addition of dextrose,

amino acids, and lipid emulsion (with electrolytes, vitamins, trace minerals, and other

additives) into a single container. TPN formulations are used frequently because of the

convenience of only one infusion for parenteral nutrition purposes and the improved

tolerance and oxidation of intravenous fatty acids. The stability of these formulations is

a concern, however, because of the destabilization of the emulsion in the presence of an

acidic pH and because of exposure to extremes of temperature. For parenteral nutrition,

these concerns limit the doses of some nutrients such as divalent cations, zinc, and iron

as well as amino acids.

Nutrients are mixed just prior to infusions, by breaking the plastic connectors

between the compartments, then vitamins and trace elements are added

extemporaneously to the bag.

Shelf –life of these bags is at least 12 months, but allow only for standardized

formulas. Due to their easy application „all-in-one” TPN1 systems should save

preparation and handling time on the ward, thus resulting in decreased manpower cost.

The use of three-compartment TPN bags is less expensive in terms of application

costs than separete bottles or hospital-compounded bag systems. TPN application costs

are partly transfered from the pharmacy to the ward in the three-compartment bag

system compared to hospital-compounded bags. Detailed manpower times measured in

1 TPN= Total Parenteral Nutrition

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the present studies are published, allowing hospitals to calculate their own application

costs using local salaries, product prices and production costs.

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2. OBJECTIVES

For patients unable to tolerate any form of enteral feeding, the administration of

fluid and nutrients via a parenteral route is necessary. For long-term care a balanced diet

containing all the essential nutrients, including vitamins and trace elements, must be

provided.

Combining all the constituents of a daily TPN feed into one container can result in

the production of very complex pharmaceutical systems including 15-20 individual

crystalline amino acids, hydrated dextrose, multiple electrolytes, vitamins and minerals,

as well as lipid emulsion. The obtained systems are oil-in-water emulsions stabilized by

an emulsifier that imparts a net negative charge to the surface of the globules which

stabilizes the dispersion. These highly complex formulations are subject to an array of

potential interactions, both favorable and unfavorable, thus resulting stability changes of

the system.

When the emulsion becomes unstable, these homogeneously distributed droplets

begin to aggregate and ultimately coalesce into large fat globules. Phase separation

typically occurs when the volume-weighted percent fat greater than 5 μm exceeds 0,4 %

of the total lipid present in a formulation.

Moreover, when the size of the droplets reaches a dimension of 5 μm or larger, the

infused globules may lodge into the pulmonary capillaries and produce a fat embolism

syndrome.

For such systems, product evaluation and quality control are therefore highly

dependent on methods for accurate determination of both average particle size and the

distribution of sizes present in any given sample. To evaluate an emulsion from the

standpoint of its physiological suitability, it may be more important to demonstrate the

presence or absence of droplets above a certain critical size, rather than to accurately

quantify their amount.

Concerning the above reasons the purpose of my thesis was:

• to track the physicochemical stability of TPN mixtures, successfully applied in

treatment of newborns and young children,

• to analyse the possible interactrions between the components,

• to compare the kinetic and chemical stability of TPN admixtures containing two

kinds of triglycerides(structured and exclusively long-chain triglycerides),

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• to monitor the stability of TPNs as a function of storage conditions

(temperature, storage time).

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3. LITERATURE REVIEW

3.1. Parental Formulas Since parenteral nutrition was introduced in the United States in the late 1960s, new

challenges for providing optimal specialized nutritional support and drug therapy have

arisen. As a result of expanded knowledge about the metabolic consequence of various

illnesses, and increased demand for specialized parenteral nutrition solutions has

resulted in the availability of myriad different types of amino acids, fat emulsions,

carbohydrates, trace elements, vitamins, and electrolytes. Additionally, drug therapy has

become more complex. Because patients who require parenteral nutrition often require

intravenous drug therapy, drugnutrient interactions and medication delivery options are

important considerations in the management of these patients.[1]

The provision of adequate and appropriate nutrition is a necessary part of total care

for any patient. The enteral (gastric) route is preferred whenever possible and, for

patients unable to swallow a normal diet, feeding via a nasogastric tube is the method of

choice.

For patients unable to tolerate any form of enteral feeding, the administration of

fluid and nutrients via a parenteral route is necessary. In the short term e.g. immediately

postoperative administration of fluid dextrose may be adequate, but for long-term car a

balanced diet containing all the essential nutrients, including vitamins and trace

elements, must be provided.

Johnston at al reported in 1978 that an undernourished patient whose

gastrointestinal tract is temporarily or permanently unusable can increase lean body

tissue and also lay down fat if fed a suitable combination of nutrients intravenously.

This chapter gives an overview of TPN therapy its emphasis on the role of the

pharmacist.

3.1.1. Clinical aspects With an understanding of the clinical aspects of TPN, pharmacists can recommend

regimens to fulfil the needs of the patient as diagnosed by the physician. Possible

interactions with concomintant medication may be identified and advice given on

suitable administration systems. [2]

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According to an estimate by the Institute of Medicine in 1999, ≈1 million injuries

and almost 100 000 deaths may be attributed to medical errors annually. Most errors

that occur in he prescription, dispensing, and administration of medications could have

been preventedby redesign of the systems used to deliver medications to patients.

Practical interventions that attempt to change system processes rather than people were

found to be most successful in the prevention of adverse drug events (ADEs).

Unfortunately, the underlying system failures are rarely identified and corrected, so that

physicians, pharmacists, and nurses are often unwitting participants in the recurrence of

a well-known error. The rate for potential ADE is 3 times higher in children than adults

and substantially higher still for neonates in the neonatal intensive care unit (NICU).

Adequate nutritional support for premature or sick neonates requires the daily planning,

calculating, and ordering of parenteral nutrition. The ordering of parenteral nutrition is

associated with a high incidence of medical errors and a significant potential for patient

harm and is very time-consuming (≈10 minutes per patient.). [3][4]

Indications:

The main indications for TPN are as follows:

Adults

• Pre-and postoperative support

• Malignancy

• Inflammatory bowel disease

• Gastrointestinal fistulae

• Pancreatitis

• Severe trauma

• Burns

• Sepsis

• Hepatic failure

• Renal failure

• The intravenous route for nutrition should only be used where the oral or

nasogastric routes are not readily available.

Children

• Protracted infantile diarrhoea

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• Major alimentary tract surgery in newborns

• Prematurity

Harries at al reported in 1978 that in comparison with the adult, the peadiatric

patient has very little reserve of fat and protein to call upon during periods of

malnourish.

As can be seen in Table 1, the expected duration of survival of children and adults

during starvation and shows that the effect of nutritional deprivation is thus quite

dramatic in the neonate as compared to the adult.

As with adults, where a child requires nutritional support, the enteral or nasogastric

route must be used wherever possible. Where this is infeasible, intravenous feeding

should be instituted rapidly.

Table 1: Duration of survival during starvation Source: [2]

Age group Duration of survival (days) Small premature (1 kg) 4 Large premature (2kg) 12 Full-term infant (3.5kg) 32 One-year-old 44 Adult 90

Administration

Powell-Tuck at al reported in 1978 a technique for administration of the total daily

requirement for TPN via on single container. This was a significant advance over the

multiple-bottle method of administration.

Three-litre bag therapy, however, is not ideal for all patients. In an intensive care

unit, for example, requirements for fluids and electrolytes may change rapidly

throughout the day and require the careful titration that can only be obtained with

smaller volume fluids and injections.

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Choice of entry sites

Many of the individual solutions required for TPN, such as high-strength glucose,

together with mixed 3-litre regimens are generally hypertonic. For short-term therapy

rotation of peripheral entry sites may provide a simple means of administering TPN

without the complications of initiating central vein access. Silk at al reported in 1983

that for longer-term therapy a catheter placed into the superior vena cava as being the

safest method of entry providing rapid dilution of the hypertonic solution.

Flow control

Adult TPN patients generally receive 2-3 litres of fluids per day. Rapid,

uncontrolled infusion of this amount of fluid would cause renal overload and would be

of no benefit to the patient. It is thus vital that some form of flow control device is

employed. This may range from simple clamps through to electronic drip controllers.

Patient assessment and monitoring

Once TPN has been initiated on a patient it is essential that routine monitoring is

carried out. The clinical pharmacist shoud have an understanding of the relevance of

these routine tests (particularly those such as 24-hour urine analysis which is the main

determinant of nitrogen requirements) in order to make adjustment to the TPN

formulation.

Home TPN

Patients with severe Crohn’s disease, excessive bowel resection, etc, who may

require long-term, if not permanent, TPN therapy may be ideal candidates for home

TPN provided that their home environment is suitable.

The majority of patients use the 3-litre bag system administered overnight via an

alarmed pump system.

The patient requires a period of training whilst hospitalized which encompases

aseptic technique, product storage and handling, reporting of effects or complications,

use of ancillary items and pumps, before they are capable of treating themselves at

home.

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3.2. Formulation of TPN Parenteral nutrition solutions are complex formulations that generally include

energy supplied as dextrose and fat, as well as protein, electrolytes, trace elements,

vitamins, and water. These components usually need to be individualized for patients

according to their primary diagnosis, chronic diseases, fluid and electrolyte balance,

acid-base status, and specific goals of parenteral nutrition.

The proportions and mix of components of solutions used for intravenous nutrition

can vary considerably depending upon the patient’s nutritional status and underlying

medical or surgical condition. The components available for TPN are detailed below.

3.2.1. Nitrogen The main objective of parenteral nutrition is to supply the undernourished patient

with sufficient utilizable nitrogen to re-establish nitrogen balance, i.e. where the amount

of nitrogen administered is approximately equal to that excreted (mainly as urea).

3.2.2. Choice of amino acid The body’s relative requirements of the individual amino acids is expected as

follows:

Essential, i.e. which cannot be synthesized by man. All the commercially available

solutions contain the eight essential amino acids in varying proportions.

Non-essential, i.e. those amino acids which can normally be synthesized by the

body. These amino acids are used to increase the amount of nitrogen available from the

solutions and the optimum ratio of essential to non-essential amino acids has yet to be

agreed between workers.

Semi-essential, i.e. those amino acids which although they can in theory be

synthesied by the body, may occasionally need to be provided in the TPN solution due

to the patient's age or disease state. [2]

Amino acids provide 4 kcal/g when oxidized for energy. Generally, it is desired to

provide enough total or nonprotein calories that the utilization of the amino acids for

protein synthesis is optimized.

Parenteral amino acid products can be conveniently divided into two groups:

standard amino acid formulations and modified amino acid formulations. The standard

amino acid products are used for patients with normal organ function and nutritional

needs. [1][5]

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Table 2: Neonatal and Pediatric Amino Acid Products Source: [1]

TrophAmine 6% (McGraw)

Aminosyn-PF 7% (Abbott)

L-Amino acid content (g/100 ml) 6 7 Nitrogen (g/100 ml) 0.93 1.1 Essential Amino Acids (mg/100 ml) Isoleucine 490 534 Leucine 840 831 Lysine 490 475 Methionine 200 125 Phenylalanine 290 300 Threonine 250 360 Tryptophan 120 125 Valine 470 452 Nonessential Amino Acids (mg/100 ml) Alanine 320 490 Arginine 730 861 Histidine 290 220 Proline 410 570 Serine 230 347 Tyrosine 140 44 Glycine 220 270 Cysteine <14 - Electrolytes (mEq/ 100 ml) Sodium 5 3.4 Potassium - - Magnesium - - Chloride <3 - Acetate 56 33 Phosphorus (mM/L) - - Osmolarity (mOsm/L) 525 586 Amount Supplied (ml) 500 250 and 500

From financial perspective, a significant cost of parenteral nutrition is the amino

acid source. Modified amino acid products are most costly per gramm of nitrogen

infused.

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3.2.3. Non-nitrogen energy The malnourished patient requires, in order to utilize administered nitrogen in the

form of amino acids, an independent energy source. There are many such individual

sources available which have been utilized historically although many have now fallen

out of favour due to undesirable side-effects. Examples of these are fructose, sorbitol,

xylitol and ethanol. The use of combinations of mixed calorie sources for parenteral

nutrition have been reported but these appear to have no major benefit over and above

the use of glucose alone. [2]

3.2.4. Energy-Macronutrients Dextrose

Dextrose is the primary source of parenteral carbohydrate. Dextrose is needed by

the central nervous system, white blood cells, red blood cells, and renal medulla. Each

gram of hydrated dextrose used in parenteral nutrition yields 3.4 kcal. Important of

formulation design is the maximal rate of dextrose that oxidized by the body: 5

mg/kg/min (=25 kcal/kg/day)

As such, parenteral nutrition solutions suitable for peripheral vein administration

have dextrose concentrations of 10% or less. This method of parenteral nutrition

administration is usually avoided because it depends on a patient’s having satisfactory

veins, tolerating large fluid volumes, having relatively normal nutritional needs, and

requiring therapy for a short period (e.g., <1 week)

Parenteral nutrition solutions with final concentrations of 10% or greater must be

administered by a central vein because of the high osmolarity. [2]

From the literature it would appear that glucose is the carbohydrate of choice in

nutrition, however, it is not without metabolic complications. Glucose handling in the

sick patient becomes complicated due mainly to an inbalance in the normally well

regulated hormonal systems which are in existence.[6]

This can lead to hyperglycaemia, hypoglycaemia, hypophosphataemia etc. Careful

design of TPN regimens plus the use of lipid as a complementary calorie source can

minimise such effects. [2].

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Lipid

Their administration, whilst providing some benefits to the patient, is not without

clinical difficulties such as interference with diagnostic tests and deposition in tissues

such as the lung.

Administration of lipid emulsion on a daily, twice or three times weekly basis

appears to provide a balanced mixture of nutrients for the patient requiring long-term

feeding.

Intravenous fat emulsions are used in parenteral nutrition as an energy source and to

provide essential fatty acids. Today, the commercially available products in the United

States are manufactured from soybean oil and safflower oil. These oils are

predominantly made up of long-chain fatty acids having a high content of the

polyunsaturated fatty acids linoleic and linolenic acid. They also differ somewhat in

fatty acid composition but are similar in other characteristics important to maintaining

the stability of the emulsion, for example, egg yolk, phosphatide emulsifier, pH, and

osmolarity, resulting in a small particle size. These characteristics are important in

choosing products and formulating parenteral nutrition admixtures. It is essential to

maintain a safe particle size of the emulsion. The metabolism of intravenous fat

emulsions is similar to that of endogenous chylomicrons. In unstable emulsions, larger

particle sizes develop and lead to symptoms of fat embolism when infused. Generally,

acute reactions such as hypotension, pulmonary hypertension, and acidosis may result

when a fat particle larger than 6 µm is infused.

Intravenous fat emulsions are particularly beneficial as an energy source in patients

or conditions that predispose to harmful effects of dextrose. These include diabetes,

stress, and other hyperglycemic conditions; respiratory acidosis; and hepatic steatosis.

When a substantial percentage of energy is administered lipid (e.g., up to 30% of total

calories), less dextrose needs to be given to meet energy requirements.

Amino acids provide 4 kcal/g when oxidized for energy. Generally, it is desired to

provide enough total or nonprotein calories that the utilization of the amino acids for

protein synthesis is optimized. [1]

Intravenous lipid emulsions are utilized clinically both as a calorie source and as a

source of essential fatty acids. Their administration, whilst providing some benefits to

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the patient, is not without clinical difficulties such as interference with diagnostic tests

and deposition in tissues such as the lung.

Administration of lipid emulsion on a daily, twice or three times weekly basis

appears to provide a balanced mixture of nutrients for the patient requiring long-term

feeding.[2]

The safe use of intravenous lipid emulsion (IVLE)2 has been a therapeutic challenge

to clinicians in the 20th century.

The motivation to develop such a product was the need for a calorically dense

source of energy hat was iso-osmotic and could be given daily by way of a peripheral

vein.

In the early part of the 20th century, the infusion of IVLE in patients met with

variable degrees of success.[1]

Pharmaceutical review of intravenous lipid emulsions

Pharmaceutical-grade IVLE is a complex dispersion of oil droplets that has been

carefully homogenized to produce a high-quality dispersion, safe for intravenous

administration, with particles of a mean dimension approximately 0.3 μm or 300nm in

diameter. Commercial IVLEs are highly concentrated dispersions and are available in

final lipid concentrations of 10, 20, and 30%.

Both the 10% and the 20% IVLEs can be given as separate infusions or as a TPN

formulation. The 30% IVLE is only indicated for pharmaceutical compounding

purposes as a TPN and is not recommended for direct intravenous administration in its

undiluted form. Just how concentrated IVLEs are can be estimated by making some

elementary mathematical assumptions, and then the relative concentrations of lipid

droplets can be calculated in order to illustrate the magnitude of lipid droplets per

milliliter of these undiluted dispersions. [7]

For most commercially available IVLEs, the phospholipid emulsifying agent is held

constant, irrespective of the final lipid concentration. This would suggest that there

exists an amount of emulsifier in excess of that necessary to stabilize the emulsion, at

least in the lower concentrations of IVLE formulations. The proportion of emulsifier to

triglyceride is greatest in the 10% IVLE formulation.

Table 3: Concentration of Lipid Droplets in Intravenous Lipid Emulsions

2 IVLE= intravenous lipid emulsion

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Source: [16]

Lipid concentration (droplets/ml)

MDD 10% 20% 30%

0.3µm 7.77 x 1014 1.55 x 1013 2.33 x 1013

0.4µm 3.27 x 1012 6.55 x 1012 9.83 x 1012

0.5µm 1.67 x 1012 3.35 x 1012 5.03 x 1012

Droplet Number = Total Mass / Mass of Individual Droplet

Where:

Total Mass = lipid concentration in g/ml

Mass of Individual Droplet = density (of oil) x volume (of sphere)

Droplet Number = Lipid concentration in g/ml/oil density x

4/3 π r3

Example

Where:

Total Mass = 0.1 g/ml, 0.2 g/ml, or 0.3 g/ml

Density of oil = 0.91 (soybean oil)

Volume of Spherer = 4/3 π r3

Radius of Droplet = ½ diameter in centimeters (MDD3 = 0.3 µm or 0.15 x 10-4 cm)

This ratio has been suggested to underlie the hypertriglyceridemia seen with the

separate administration of 10% IVLE to neonates [8] and to adults at very high infusion

rates. [9]

The mean lipid droplet size of 300nm is within the typical range of the dimensions

of endogenous chylomicrons (range, 80 to 500nm) [10] and the formulations are

manufactured in this way so as to behave in a similar manner with respect to their

metabolic fate.[11]

3 MDD = Mean Droplet Diameter

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Chylomicrons are composed of a core of reconstituted triglycerids surrounded by a

surface-active layer of phospholipids and small amounts of cholesterol and apoprotein

B.

They assist in the digestion of fats, facilitated through the process of emulsification.

Pharmaceutical IVLEs consist of a relatively homogeneous dispersion of lipid

droplets as triglycerides that are similarly surrounded by a phospholipid surfactant in a

continuous aqueous phase, forming an oil-in-water emulsion system.

The most common IVLE emulsifying agent or surfactant used is a purified mixture

of egg yolk phospholipids.

All lipid emulsions intended for intravenous administration must be oil-in-water

mixtures in order to avoid introducing potentially fatal lipid emboli into the

intravascular compartment, which may occur with water-in-oil mixtures or „cracked”

oil-in-water emulsions.

A cracked oil-in-water emulsion is another term for the terminal phase of emulsion

destabilization, in which finely dispersed lipid droplets progress through a stage of

aggregation and coarsening of fat globules, resulting in the separation of the two

immiscible phases oil and water.

The degree to which this occurs in the clinical setting is variable and is not always

visually apparent.

A 1995 study employed a single-particle optical sensing technique using light

extinction to identify the subvisible changes associated with globule size coarsening that

occur in the upper size range of the lipid droplet size distribution of the emulsion (i.e.,

globules >1um).[12]

From this work involving 90 admixtures using a fractional factorial design, it is

clear that when 0.4% or greater of the total fat present exceeds 5 um in diameter using

the single-particle optical sensing technique, the emulsion can be considered

pharmaceutically unstable and therefore unsuitable for intravenous administration.

Although the precise toxic dose of unstable and enlarged fat globules is unknown, a

pharmaceutically unstable lipid emulsion should be considered unsafe and therefore

unfit for human administration.

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Three principal components affect the final stability and subsequent safety of

parenteral lipid emulsion: the „internal” or dispersed oil phase, the emulsifying agent,

and the „external” or continuous aqueous phase.

(1) Dispersed Oil Phase

The commercial emulsions provide a wide array of lipids used, including the

polyunsaturated fatty acids (PUFAs) as either n-3 or n-6 long-chain triglycerides

(LCTs), such as fish oil and soybean oil, respectively, monounsaturated fatty acids as n-

9 LCT-s, such as medium-chain triglycerides (MCTs).

The commercially available parenteral emulsion products intended for intravenous

administration include these oils either alone or in combination with others as mixtures.

When combinations of these oils are produced, they are prepared by physically

blending or mixing the lipid components (as physical mixtures), or by transesterification

of the MCTs and LCTs to chemical mixtures (as structured lipids).[13]

Combinations of oils can reduce the adverse reaction profile of an individual oil by

decreases in dosage and may even enhance the metabolic clearance, and subsequent

safety, of the IVLE.

For example, from studies assessing the differences in plasma clearance between

certain lipid emulsions, the differences have been explained by changes in the physical

characteristics of lipid droplets from an MCT-LCT physical mixture.

Nuclear magnetic resonance studies performed on the dispersed phase identified

MCT at the surface of the LCT droplets, which might explain the superior clearance

from plasma seen with pure MCT and MCT-LCT mixtures compared with pure LCT

lipid emulsions.

Additional evidence of similar droplet behavior has also been shown in an in vitro

study evaluating the effect of different lipid emulsions on neutrophilic adhesion.[14]

MCT-LCT emulsions acted similarly to pure MCT emulsions in that they

stimulated neutrophilic adhesion, whereas pure LCT did not.

In fact, neither did a structured MCT-LCT mixture, which suggests that the

dominant action of the structured lipid droplet was similar to that of a pure LCT

emulsion.

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It would appear from these preliminary findings that the pharmaceutical and

physiologic actions of physical mixtures of MCT and LCT behave similarly to those of

pure MCT emulsions, and that structured mixtures of MCT and LCT behave more like

pure LCT dispersions.

These findings might also explain the differences in the physicochemical stability

between IVLEs either alone or as a TPN, [15] yet it will require further study to confirm

and possibly extend the implications of these findings.

Finally, the dispersed oil phase of IVLEs is used as a drug vehicle for compounds

that have poor water solubility and/or stability in aqueous media.

Compared with the unique formulation characteristics of specifically designed drug

liposomes, IVLEs may offer a simpler and cost-effective alternative drug dosage

form.[16]

Since the 1970s, lipid emulsions based on LCTs from soybean or safflower oil have

been used in parenteral nutrition. For many years, lipid supply has been considered as a

means of preventing or correcting essential fatty acid deficiency and of providing an

efficient fuel to many tissues of the body.

Obviously, these effects are related to the dose and infusion rate of lipid emulsions.

The mechanism are not totally clear, but an excessive intake of linoleic acid seems

to be one of the major reasons for interference with immune function.[17]

Therefore, efforts at further developing and optimizing lipid emulsions have

focused on replacing part of the LCTs by MCTs synthesized from coconut oil.

An MCT-LCT –containing lipid emulsion has been available on the European

market since 1984 and later worldwide. Numerous research teams have studied the

parenteral application of this physical MCT-LCT mixture in a clinical environment and

during longterm home parenteral nutrition (HPN).[17]

(2) Structured triglycerids

An alternative to a physical mixture of MCTs and LCTs can be obtained by

interesterifying medium-and long-chain fatty acids to create a mixed triglyceride

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molecule called a structured triglyceride (STG). One must clearly differentiate between

chemically defined and randomized STGs.

The later can be synthesized by mixing MCT and LCT oils and heating the mixture

in the presence of a catalyst.

During this process, fatty acids of different chain lengths can be esterified into one

triglyceride molecule.

The individual STG molecule within the emulsion is composed of three fatty acids

in which the proportion of medium-and long-chain fatty acids varies randomly, that is,

the structure of the individual triglyceride is heterogeneous and depends on the initial

proportion of LCT and MCT oils.[13] [18]

Chemically defined STGs, in contrast, are made by enzymatic re-esterification. As

a consequence of the positional specificity of the lipase used, these triglycerides contain,

for example, medium-chain fatty acids in the 1.3 positions and long-chain fatty acids un

the 2 position.[19][16]

(3) Oxidative Utilization

For many years, the oxidative utilization of MCTs and LCTs in total parenteral

nutrition of severely injured patients was unknown. [16]

(4) Emulsifier

The principal emulsifying agent used to stabilize IVLEs is a purified mixture of egg

yolk phosphatides. From a physicochemical standpoint, the phospholipid emulsifier

possesses some ideal characteristics for producing a stable dispersion and forms the

basis of the emulsion system.

The amphophilic characteristics of the emulsifier are critical to its ability to adsorb

at the oilwater interface and therefore make the two immiscible phases miscible.

The hydrophilic head occurs at position 3 of the glycerol backbone, which is

esterified with phosphoric acid linked through another ester bond to an alcohol such as

choline.

The head is composed of polar phosphate groups that extend into the continuous

aqueous phase, whereas the hydrophobic tails orient toward the dispersed oil phase of

the emulsion. Ionization of the polar phosphate group in the hydrophilic head produces

a net negative charge on the individual droplets (zeta potential).

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This electronegative potential, along with its corresponding counterions (required

for electroneutrality), forms a complex electric double layer that provides a formidable

electrostatic barrier against droplet coalescence. The hydrophobic tails comprise

principally nonpolar fatty acid residues, such as palmitic (a saturated fatty acid), which

occupies position 1 of the glycerol moiety: position 2 is generally occupied by an

unsaturated fatty acid, such as oleic acid.

Coupled with the position opposite the hydrophilic head, the closely packed

alignment of the emulsifier along the oil-water interface forms a molecular film around

each submicron lipid droplet that forms an effective mechanical barrier against the

coalescence of fat globules.

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(5) Continuous Aqueous Phase

The continuous phase of IVLEs is of less importance as a drug vehicle than the

dispersed oil phase.

In terms of IVLEs and TPNs, the composition of the continuous aqueous phase has

major implications for the physicochemical stability of the dispersion. It is the ion-rich

phase of the emulsion. The relative concentrations of prescribed electrolytes will greatly

influence the otherwise stabilizing forces of electrostatic repulsion. (net negative charge

imparted by the emulsifier) between lipid droplets and may adversely affect the

subsequent stability of the emulsion system.

High concentrations of electrolyte salts, especially higher-valence cations such as

calcium and magnesium, tend to make the emulsion less stable by reducing the efficacy

of the electronegative surface charge of the phospholipid emulsifying agent on the lipid

droplets.[12][20]

In addition, low final concentrations of ionic amino acids also decrease

stability.[21]

Although dextrose is a nonelectrolyte, in low final concentrations it too makes for a

less stable emulsion.[22][23]

In essence, formulations with the combination of low final concentrations of both

amino acids and dextrose, as occurs in formulations intended for peripheral vein

administration, tend to be less stable then formulations with higher final concentrations,

such as those intended for central venous alimentation.

Alteration of the dispersion medium, such as a compositional change of the IVLEs

that occurs during the extemporaneous compounding of TPN formulations, influences

the molecular forces that interact at the oil-water interface, as well as the balance of

ionic charges within the bulk, or continuous aqueous phase, of the emulsion. The

variable compositions of TPN formulations, particularly those used in acutely ill

patients to treat severe metabolic disorders, compared with the stable home total

parenteral nutrition (TPN) patient, provide an extraordinary array of physicochemical

challenges to the integrity of the barriers against coalescence and thus the stability and

subsequent safety of the parenteral nutrient admixture.

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The effects of forming a TPN product may promote destabilization and coalescence,

or a net repulsive energy to stabilize the system may be maintained.

For any parenteral pharmaceutical formulation, destabilization is an expected

outcome of the extemporaneous manipulations of the original container, whether it is an

emulsion or not.

What is important is the assurance of a reasonably assigned „new” shelf life by the

compounding pharmacist that ensures the administration of a stable and compatible

formulation during the infusion period.[16]

(6) Clinically Relevant Glucose Infusion Issues

The rate of glucose infusion has a significant effect on the risk of one’s developing

metabolic complications. Intravenous glucose may follow one of three principal

metabolic pathways.

Oxidation of infused glucose to meet the energy demands of the body is the most

desirable.

The infused glucose may also proceed through nonoxidative pathways. The

nonoxidative disposal to replete glycogen stores is also desirable and occurs at limited

cost and metabolic risk to the host.

However, the glycogen storage capacity of the human body is limited, leaving the

alternative nonoxidative fate of glucose to the production of fat from glucose, a process

known as de novo lipogenesis, to prevail, and this can produce clinically significant

adverse effects.

Finally, the circulating glucose level also increases when excessive infusion rates

are used, and this can produce significant impairments in immune function, particularly

in activated monocytes.[24]

Optimizing the amount of glucose metabolized by the oxidative pathway,

controlling its level in the circulation, and minimizing its metabolism to fat improve the

clinical care of patients receiving nutritional support.

The use of a mixed –fuel system fosters this balance. [16]

(7) Clinically Relevant Long-Chain Triglyceride Infusion Issues

As with glucose, the rate and quantity of LCT emulsions infused in patients has a

significant impact on their tolerance and adverse reaction profile.

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These effects are magnified in the presence of critical illness and comorbid disease.

Perturbations in reticulo-endothelial system function, hypertriglyceridemia, and adverse

impacts on pulmonary gas diffusion have been associated with the rapid, intermittent

infusion of IVLEs.

However, when given in sufficiently high doses, even continuous administration of

IVLEs can produce pathologic effects.[25]

In an editorial by Klein and Miles in which they reviewed the complication rates

associated with LCT emulsions in humans, they concluded that the adverse effects

reported with LCT administration occured when lipid infusion rates were greater than

0.11 g/kg/h.[26]

Table 4 illustrates variable lipid infusion rates in a series of adult patient

weights.[16]

Table 4: Daily lipid infusions in adults at 15% and 30% and at the Toxic Treshold Source: [16]

Weight (kg) 15% of kcal (g) 30% of kcal (g) 0.11g/kg/h (g) 40 17 34 106 50 21 42 132 60 25 50 158 70 29 58 185 80 33 66 211

(8) Clinical Application of a Mixed-Fuel Regimen

In the acute care setting, IVLEs are generally given as a daily caloric source, often

to reduce the amount of carbohydrate calories and their potential for producing

complications when given in excess to susceptible patients.

As lipids are a preferred source of fuel for skeletal muscle, substitution of a portion

of the glucose calories has resulted in better nitrogen balance.[27]

Given the acute metabolic stress of such patients, excessive administration of either

fat or carbohydrates can be harmful. In this setting, the composition of the TPN

formulation is intended to provide a balance of nonprotein calories.

Generally, 15 to 30% of the daily calories are administered as fat, with the balance

as carbohydrate. Exceeding 30% of calories as fat in the acute care setting has not been

shown to confer additional clinical benefits.[28]

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IVLEs can be administered either as a TPN formulation or as a separate infusion of

lipid emulsion.

Providing IVLE s as TPN not only simplifies nutritional therapy but affords

additional safety benefits related to better utilization when given continuously,[29]

reduced potential for microbial growth, [30][31] and a reduction in the hyperinsulinemic

state and its attendant complications.[32]

It is clear from the previous discussion that the rate and quantity of energy supplied

are crucial to the safety of either intavenous glucose or intravenous lipids.

As a second principle, once the appropriate feeding weight has been determined, the

rate of infusion should be concordant with the patient’s ability to metabolize the type

and amount of energy supplied. Excessive rates of infusion of either carbohydrate or

lipid can produce serious metabolic disturbances and attendant complications.

Moreover, providing a mixture of glucose and lipids in net quantities that do not

exceed energy needs not only is a more physiologic regimen but also reduces the

likelihood of complications from either substrate.

A daily mixed-fuel parenteral nutrition regimen can be accomplished in a number of

ways, including providing the lipids as a separate infusion, providing lipids, glucose,

and amino acids mixed in one container for immediate use, and adding lipid in one

container but in a separate compartment for later admixing by the clinician, patient, or

caregiver.[16]

(9) Separate Infusion of Lipids

The separate infusion of IVLEs has been the historical means of providing

parenteral lipids and can be done safely, bearing in mind the attendant risks associated

with this method of administration.

Essentially, there are two potential problems with the intermittent administration of

IVLEs.

First, as discussed extensively in previous sections, the discontinuous infusion of

parenteral lipids may increase the risk of metabolic complications if the infusion rate is

excessive. These complications are perhaps viewed by some to be of lesser importance,

since the exposure to IVLEs is limited in time and therefore effectively cleared in the

postinfusion setting.

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However, it is clear that in susceptible patients receiving large amounts over brief

intervals, such infusions can be harmful.

The IVLEs threshold of 0.11 g/kg/h to produce metabolic complications is

applicable in all infusion conditions, irrespective of whether it is a continuous or a

discontinuous infusion.

A second problem associated with the separate administration of IVLEs is the risk

of inadvertent microbial contamination, especially in prolonged infusion conditions.

The more recent recommendation for administration set changes is in response to

the outbreak of postoperative infections with an anesthetic agent that is in the equivalent

of a 10% IVLEs drug vehicle.[33]

Thus, if IVLEs are given separately, three criteria should be met to ensure their safe

and efficacious administration to acutely ill patients. First, the discontinuous infusion

rate should not exceed 0.11 g/kg/h.

In the 70kg reference man receiving 25kcal/kg and 20% of the total calories as fat, a

200ml bottle of 20% lipids should not be given over an infusion period of less then 6

hours (0.095 g/kg/h) .

Second, no manufacturer’s container of lipids, ready for infusion, should be infused

for a period exceeding 12 hours. [16]

(10) Combined Infusion of Intravenous Lipid Emulsions as Total Nutrient

Admixture

TPNs offer a number of advantages compared with the separate infusion of lipids,

and these have been described.[31]

With respect to the infusion-related issues, like fat emulsion-free TPN admixtures,

TPNs are less able to support the growth of typical nosocomial pathogens than IVLEs

alone.[30]

This is likely due to two major physicochemical differences between native IVLEs

and TPNs.

Specifically, IVLEs are iso-osmotic and have a mean pH of 7.5 whereas TPNs for

central venous alimentation are hypertonic (often exceeding 1500 mOsm/l) and have a

typical final pH of 5.8 to 6 after compounding the all-in-one dosage form.

With regard to their safe hang time, the typical 24- hour infusion applies as it would

for fat emulsion-free TPN.

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Finally, because TPNs behave like fat emulsion-free TPN with respect to concerns

about microbial growth potential, a study has questioned the need for administration set

changes every 24 hours and suggests that set changes every 72 hours would confer no

additional risks than those of TPN without IVLEs.[34]

Thus, TPNs should be treated in the same manner as fat emulsion-free TPN with the

obvious exception of the size of the in-line filter.

Fat emulsion-free TPN should be filtered through a 0.22 um filter, whereas TPNs

should be administered through a 1.2um filter,[35] which is consistent with the FDA

recommendations.[16][36]

(11) Combined Infusion of Intravenous Lipid Emulsions in

Compartmentalized Infusion Containers

The addition of IVLEs to a compartmentalized infusion container is generally done

when the infusions are intended for later use.

Multicompartmental containers that can accomodate the separation of amino acids,

carbohydrate, and lipids (three-compartment bags) are available in Europe.

A major benefit of this dosage form is in allowing the activation (versus

compounding) of the parenteral nutrition admixture by nonpharmacy personnel without

compromising the pharmaceutical integrity of the formulation. [16]

Clinical Review of pure long-chain triglyceride mixtures

As energy donors, lipid emulsions are an integral element of parenteral nutrition

regimens for critically ill patients.

Lipids are not only structural building blocks of cells and tissues but carriers of

essential fatty acids and fat-soluble vitamins.

In addition, certain fatty acids are precursors of prostaglandins and other

eicosanoids and thereby serve important metabolic function.

Fatty acids can be divided into three groups: saturated, monounsaturated, and

polyunsaturated fatty acids.[37] Each class of fatty acids has a preferential specific role

Saturated fatty acids (medium or long-chain) are more devoted to energy supply,

but one should not forget their specific structural role. The PUFAs of the n-3 and n-6

families have very important structural and functional roles and ideally should not be

extensively used for energy purposes.

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This section provides a brief overview of the evolution of different types of lipid

emulsions that are already in widespread clinical use or are in the final stages of

development.[16]

(12) Peroxidation in Parenteral Nutrition

Unless prevented by antioxidants, peroxidation reactions in lipid emulsions may

lead to clinical complications. Apart from its implications in chronic diseases, lipid

peroxidation leads to tissue damage and an inflammatory response, together with an

impairment of immune defenses. It may markedly alter the function of several major

organs including the lungs, liver, heart, and kidneys.[16]

(13) Lipid emulsions containing olive oil

As pointed out earlier, soybean oil emulsions provide PUFAs in excess of

requirements, causing the development of abnormal fatty acid profiles, augmentation of

peroxidation, and the creation of eicosanoid imbalances. To reduce these risks of TPN

in critically ill patients, substitution of parts of the soybean oil-based lipid emulsions by

other lipid components is strongly recommended.

Meanwhile, the concept of a physical mixture with MCTs and LCTs has been well

proved.

Another concept is based on the idea of mixing 20% soybean oil with 80% olive oil,

the latter being rich in the monounsaturated fatty acid oleic acid.

Olive oil emulsions are a better source of antioxidants and should contribute to

decreased peroxidation.[16][38]

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(14) Lipid emulsions containing fish oil

The virtual absence of heart diease or myocardial infarction among Greenland

Inuits was a key epidemiologic observation leading to the focus on n-3 fatty acids.

Studies comparing the diet, blood and tissue lipids, bleeding times, and various

aspects of platelet aggregation among Greenland Inuits, Inuits livingin Denmark , and

Danes have supported the view that diet, in particular the long –chain n-3 fatty acids,

rather than genetics, accounts for the striking advantage Greenland Inuits have over the

other two groups with respect to heart disease.[39][40]

Following these first reports, there was an exponential increase in the number of

publications focusing on the metabolic and clinical effects of fish oils. Preliminary

clinical trials have shown certain beneficial effects of fish oil intakes in diseases

associated with inflammatory reactions such as rheumatoid arthritis or inflammatory

bowel disease, in conditions with impaired immune competence such as burns,

postoperative situations, and cyclosporine treatment after renal transplant.

Lipid emulsions containing fish oil (n-3 fatty acids) are poor substrates for

lipoprotein lipase and triglycerides, and they tend to accumulate in the circulation. In

contrast to most triglyceride fatty acids, triglycerides containing n-3 fatty acids are

taken up by tissues mainly via remnant endocytosis, followed by intracellular

triglyceride hydrolisis.

Even the addition of n-3 containing triglycerides to classic LCT emulsions inhibits

the release of free fatty acids from the soybean oil emulsion.[41]

In contrast, the combination in the same particle of MCTs together with fish oil

triglycerids appears to completely normalize triglyceride hydrolysis by lipoprotein

lipase [42] and to rapidly produce small remnants enriched with n-3 fatty acids.

In healthy subjects, the infusion of an emulsion containing 50% MCT, 40%

soybean, and 10% fish oil triglycerides is associated with a rapid triglyceride

elimination and completely avoids lipid accumulation in plasma.

New preparations seem promising not only for metabolic care but also for

hemodynamic stability in different organ systems of intensive care unit patients. There

is evidence that n-3 fatty acids can also modulate regional blood flow and therefore

prevent intestinal ischemia.

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Lipid emulsions derived from soybean or safflower oil contain excessive quantities

of PUFAs and insufficient amounts of α-tocopherol. Their parenteral use can rapidly

lead to an unbalanced pattern of eicosanid production and is associated with an

increased production of peroxidative catabolites.

The physical mixture of MCTs and LCTs is a well-proven concept in parenteral

nutrition of critically ill patient.

MCT-containing lipid emulsion do not impair liver function, produce less immune

and no RES function compromise, and do not interfere with pulmonary hemodynamics

or gas exchange.

A promising substrate in the evolution of parenteral lipid emulsions can be seen in

fish oils (n-3 fatty acids). Their fixed combination in a physical mixture of MCT-LCT

emulsion displays a number of interesting aspects. With regard to current literature, n-3

fatty acids have a beneficial influence on the pathophysiologic response to endotoxins

and exert important modulations on eicosanid and cytokine biology. Furthermore, their

intravenous use may improve organ perfusion in different critical situations.[16]

Electrolytes

Electrolytes in maintenance or therapeutic doses need to be added daily to the

parenteral nutrition solution to preserve electrolyte homeostasis. Each patient’s

requirements for individual electrolytes depend on the primary disease state, renal

function, hepatic function, pharmacotherapy, past intake, renal or extrarenal losses, and

nutritional status. Extrarenal electrolyte losses may include those from diarrhea,

ostomies, vomiting, fistulas, or nasogastric suctioning.

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Table 5: Daily Electrolyte Requirements for Adults4

Electrolyte

Recommended Daily

Supplementation Conventional Dosing Range Calcium 10mEq 10-15 mEq Magnesium 10mEq 8-20 mEq Phosphate 30mmol 20-40 mmol Sodium Variable 1-2 mEq/kg + replacement Potassium Variable 1-2 mEq/kg Acetate Variable As needed to maintain acid-base balance Chloride Variable As needed to maintain acid-base balance

Table 5 shows some of the small volume electrolyte additive solutions available.[1]

Electrolytes may be added to parenteral nutrition solutions using single- or

multipleentity products. The multiple-electrolyte formulations may be used for patients

who have normal organ function and normal serum concentrations of electrolytes. These

products usually lack calcium or phosphorus, or both, so these must be added at the time

of preparation. The obligate electrolyte content of the amino acid product should also be

considered. Most amino acid products contain substantial amounts of chloride and

acetate salts. Some amino acid products are formulated with maintenance electrolytes.

During a pharmacy’s compounding process, inadequate consideration of the phosphorus

content of a manufacturer’s amino acid product resulted in calcium phosphate

precipitation. [2]

(15) Sodium

Sodium is of critical importance in the fluid balance of both of healthy and sick

subjects.

Sodium losses and gains are generally accompanied by similar shifts in chloride

ions and a consequent movement in water.

Severe losses may lead to hypovolaemia, circulatory failure and shock. Generally a

serum concentration of 135-145 mEq/litre is throught to be normal.[2]

4 Assuming patients have normal organ function.

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(16) Potassium

Potassium is essential for the normal operation of the cell and is an important

determinant of cell membrane resting potential. Thus abnormally high or low levels can

result in poor nerve impulse conduction, fluctuations in heart rhythm and even death

due to heart failure.It also plays a vital role in distribution of body water.

(17) Calcium

Absence of calcium from TPN in the long term may produce symptoms of

hypocalcaemia such as muscle spasm and numbness. The effect of lack of calcium on

the growing child on TPN could understandably have a dramatic effect of growth and

development of bones and teeth. Abnormalities involving both high and low levels of

calcium may be responsible for a wide variety of clinical conditions.

(18) Magnesium

Magnesium has many physiological actions. The most clinically significant effects

of magnesium imbalance are associated with changes in neuromuscular or

cardiovascular function.

(19) Phosphate

By virtue of its buffering action phosphate helps maintain body acid-base balance.

If phosphate is not provided in the TPN solution hypophosphataemia may develop

which can give rise to impaired red blood cell function of many organs.

Hypophosphataemia may also be induced as a result of infusion of high glucose loads.

[2]

(20) Trace elements

The primary use of the individual trace elements which are considered to be

clinically significant:

Zinc, Copper, Selenium, Chromium, Iron, Manganese, Cobalt, Molybdenum.

Trace elements are essential micronutrients that are metabolic cofactors essential for

the proper functioning of several enzyme systems. Most practitioners add these

nutrients to the parenteral nutrition solution daily. The Nutrition Advisory Group of the

American Medical Association has also published guidelines for four trace elements

known to be important to human nutrition. The suggested amounts of zinc, copper,

manganese, and chromium for adults are listed in Table 6. Since the original

recommendations, substantial evidence for the essentiality of selenium has

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accumulated.[43] Zinc requirements are increased in metabolic stress secondary to

increased unitary losses and in gastrointestinal disease secondary to ostomy or diarrheal

losses. Manganese and copper are excreted through the biliary tract, whereas zinc,

chromium, and selenium are excreted renally. Therefore, copper and manganese should

be used with caution in patients with cholestatic liver disease. Further, evidence

suggests that the amount of manganese in multiple-trace element formulations is too

high, resulting in elevated serum levels that may lead to neurologic symptoms.[44]

Selenium stores have been shown to be depleted in patients receiving long-term

parenteral nutrition [43] or in those with thermal injury,[45] acquired immunodeficiency

syndrome, [46] or liver failure.[47] Therefore, selenium should be added initially to the

parenteral nutrition solution for patients with these disease states or conditions. The

trace elements are available as both single- or multiple-entity products. Parenteral

guidelines for molybdenum and iodine have not been established; however, these trace

elements are available commercially.[1]

Table 6: Suggested intakes for Parental Trace Elements Source: [1]

Trace Elements

Adults Children (µg/kg/day)

Neonates (µg/kg/day)

Zinc 2.5-4 mg/day 100 300 Copper 0.5-1.5 mg/day 20 20 Manganese 150-800 µg/day 2-10 2-10 Chromium 10-15 µg/day 0.14-0.2 0.14-0.2 Selenium 40-80 µg/day 2-3 2-3

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(21) Vitamins

Patients on long-term TPN therapy will generally require some vitamin

supplementation. The commercial preparations of vitamins available along with

recommended daily requirements which seem to vary according to the current available

recommendations: [2]

• A Retinol

• B1 Thiamines

• B2 Riboflavine

• B6 Pyridoxine

• B12 Cyanocobalamin

• B Nicotinamide

• B Biotin

• B Pantothenic acid

• B Folic acid

• C Ascorbic acid

• D Calciferol

• E Tocopherol acetate

• K Phytomenadione

Vitamins are an essential component of a patient’s daily parenteral nutrition

regimen because they are necessary for normal metabolism and cellular function of the

body. The Nutrition Advisory Group of the American Medical Association has

established guidelines for the 13 essential vitamins (four fat-soluble vitamins and nine

water-soluble vitamins) in adult and pediatric patients.[48][49]

Table 7 shows the 13 essential vitamins in adult and pediatric patients. Individual

parenteral vitamins are recommended when the multivitamins products are not

available. Vitamins that are marketed as single-entity parenteral formulations include

vitamins A, D, E, K, B1 (thiamine), B2 (riboflavin), B3 (niacin), B6 (pyridoxine), B9

(folic acid), B12 (cyanocobalamin) , and C (ascorbic acid). During vitamin shortages,

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oral multiple vitamins may also be used provided that patient is able to absorbe

adequate amounts orally.[1]

Table 7: Suggested Composition for Parenteral Multivitamin Products

Source: [1]

Vitamin Units of

Measurement Infants and

Children <11yr Adults A RE5 (IU6) 690 (2300) 990 (3300) D µg7 (IU) 10 (400) 5 (200) E mg8 (UI) 4.7 (7) 6.7 (10) K µg 200 - B1 (thiamine) mg 1.2 3.0 B2 (riboflavin) mg 1.4 3.6 Niacin mg 17 40 Folic acid µg 140 400 B6 (pyridoxine) mg 1.0 4.0 Pantothenic acid mg 5.0 15.0 Biotin µg 20 60 B12 (cyanocobalamin) µg 1.0 5.0 C (ascorbic acid) mg 80 100

5 RE: Retinol Equivalents 6 IU: International Units 7 As cholecalciferol 8 As dI-alfa-tocopherol

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(22) Fluid

In the human body, water is the predominant chemical entity, generally accounting

for more than half of the total body weight. Total body water content varies with age,

sex and obesity.

An inverse relationship exists between the amount of body fat and the amount of

body water present in an individual.

Table 8: Total body water as a percentage of body weight Source: [2]

Constituent Adult male Adult female Infant Body water 60% 50% 77% Fats and fat-free solids 40% 50% 23%

Total water gains and losses in the healthy adult fall within the range of 1500-3000

ml daily.

Thus, where the patient requires TPN, the volume administered will fall into this

range and may need to be supplemented by additional fluids in the special cases of

burns, etc.

Careful patient monitoring is required to ensure that they do not become

dehydrated.

Neonates and growing children may have special requirements for amino acids,

fluid, calcium, etc.[2]

3.3. Aspects of stability and compatibility Parenteral fat emulsions are potentially highly variable products since their raw

materials (soya oil and lecithin) are of biological origin, and undergo considerable

purification prior to use. The precise technology used to produce the emulsions also

differs between manufacturers, and so it is not surprising that fat emulsions from

different sources display different physical characteristics, such as varying droplet

diameter and polydispersity. Given the potential for variation, it is remarkable that the

differences observed in clinical use are so small.

The interproduct variation suggests that there may also be differences between the

stability of total parenteral nutrition (TPN) mixtures made with emulsions from

different manufacturers. Consequently, the introduction of a new product requires that

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not only its physical stability be evaluated, but also that of TPN mixtures compounded

from it. [50][51]

The stability of a range of total parental nutrition (TPN) mixtures compounded from

Lipofundin S and Aminoplex amino acid solutions was studied. Droplet size was

studied for 180 days using both light scattering and electrical zone sensing techniques;

additionally, the chemical stability was monitored via the pH and osmolality of the

mixtures.

All the mixtures were stable for 90 days, but some irreversible flocculation was

observed in all after 180 days. This appeared to be due to the prolonged storage of bags

in one position, and suggested that TPN mixture stability could be enhanced by

occasional remixing of creamed droplets. The Coulter counter was able to detect the

gradual formation of oil droplets larger than 1 μm in diameter, while the laser

diffraction instrument was less sensitive to these droplets until significant coalescence

had occurred by day 180. The results demonstrate the value of single particle zone

sensing techniques for the study of TPN mixture stability. [50]

Emulsions are heterogeneous system in which one immiscible liquid is dispersed as

droplets in another liquid. Such a system is thermodynamically unstable and is

kinetically stabilized by the addition of one further component or mixture of

components that exhibit emulsifying properties. Depending on the nature of the diverse

components and of the emulsifying agents, various types of emulsions can result from

the mixture of immiscible liquids.

Invariably, one of the two immiscible liquids is water, and the second is an oily

substance, often a long-chain triglyceride. Whether the aqueous or oil phase becomes

the dispersed phase depends primarily on the emulsifying agent used and the relative

amounts of the two liquid phases. Hence, an emulsion in which the oil is dispersed as

droplets throughout the aqueous phase is termed an oil-in-water (O/W) emulsion. When

water is the dispersed phase and oil is the dispersion medium, the emulsion is termed a

water-in oil (W/O) type. All pharmaceutical emulsions designed for parenteral

administration are of the O/W type. [52]

There has been renewed interest in emulsions as a vehicle for delivering drugs to

the human body, especially into the bloodstream through parenteral administration.

Extensive research has been published during the last decade and well reviewed by

numerous authors. As previously by Prankerd and Stella, the reasons for using

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parenteral emulsions as a drug administration vehicle include solubilization of

hydrolytically susceptible compounds, prevention of drug uptake by infusion sets,

reduction of irritation from of toxicity of intravenously (iv) administered drugs,

potential for sustained-release dosage forms, and possible directed delivery of drugs to

various organs. [50][53][54]

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3.3.1. Emulsion design Requirements for a Parenteral Emulsion- iv emulsions, like all parenteral products,

are required to meet pharmacopeial requirements. The emulsions must be sterile,

isotonic, nonpyrogenic, nontoxic, biodegradable, and stable, both physically and

chemically. Furthermore, the particle size of the droplets must be < 1μm and generally

ranges from 100-150 nm. With larger particle sizes, a potential oil embolism may occur.

Submicron emulsions intended for parenteral administration are designed for the

incorporation of lipophilic and hydrophobic drugs, which exhibit poor aqueous

solubility. Inclusion of hydrophobic drugs in the inner most oil phase presents special

problems related to the solubilization of the drugs. However, these problems generally

can be overcome by techniques such as the elevation of temperatures and the use of

additives to increase the oil solubility of hydrophobic drugs. [55]

The additional of the other drugs to emulsions for iv application also resulted in

reduced stability or cracking.

It should be emphasized that such a combination of emulsifiers already has been

used in iv fat emulsions and has been found to be free from toxic effects. In view of the

result reported, optimal experimental conditions for stable emulsion formation should

occur when a drug is incorporated into the inner phase of an emulsion. Consequently it

is essential to optimize the emulsion preparation manufacturing process and to make

appropriate choices of a mixture of excipients. Generally, stabilizers that are

cosurfactants in nature should be added to the medicated submicron emulsion

formulation. [50]

Excipient Selection- For complying with the requirements for parenteral emulsions,

careful selection of excipients needs to be performed. Special attention should be given

to two major excipients in the emulsion formulation- the oil and the emulsifier(s). A

detailed description of the excipient specifications for parenteral emulsions was

presented by Hansrani et al.1 Only the major aspects of the physicochemical properties

of the excipients that should be considered are outlined below.

Oil- In previous studies, the oil phase of the emulsion was based mainly on long-

chain triglycerides (LCT) from vegetable sources (soybean, Safflower, and cottonseed

oils). The oils need to be purified and winterized to allow the removal of precipitated

wax materials after prolonged storage at 4˚C. Known contaminants (hydrogenated oils

and saturated fatty materials) should be minimized.

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The use of medium-chain triglycerides (MCT) in fat emulsion formulations

increased extensively during the 1970s. MCT are obtained from the hydrolysis of

coconut oil and fractionation into free fatty acids that contain between 6 and 12 carbon

atoms. MCT are esterfied with glycerol and are 100 times more soluble in water than

are LCT. MCT have been us mostly in fat emulsion formulations in combination with

LCT. MCT recently were used in medicated emulsions because of their increased ability

to dissolve high concentrations of liposoluble drugs.

Emulsifier(s) – Most of the known synthetic and efficient emulsifiers are toxic upon

parenteral administration because of haemolysis. The emulsifiers most frequently used

in parenteral emulsion formulations are phospholipids (generally from egg yolk

sources), block copolymers of polyoxyethylene- polyoxypropylene (poloxamer) and, to

a lesser extent, acetylated monoglycerides. Other emulsifiers, such as fatty acid ester of

sorbitans (various types of Spans; ICI Americas) and polyoxyethylene sorbitans

(various types of Tweens; ICI, UK), are already approved by the various pharmacopeias

for parenteral administration and can therefore be considered for emulsion formulation

design. However, it should be kept in mind that heat exposure after steam sterilization

can alter the emulsifying ability by reducing the aqueous solubility and result in final

phase separation.

Additives are needed to adjust the emulsion to physiological pH and tonicity.

Glycerol is usually recommended as an isotonic agent and can be found in almost every

parenteral emulsion. The pH is adjust to the desired value with an aqueous solution of

NaOH or HCl, depending on the value that should be reached. The pH of the emulsion

is generally adjusted to 7-8 to allow physiological compatibility and maintain emulsion

physical integrity by minimizing fatty acid ester hydrolysis of MCT-LCT and

phospholipids.

A well-known stabilizer is oleic acid or its sodium salt. Cholic acid, deoxycholic

acid and their respective salts also have been shown to markedly improve drug-

incorporated emulsion stability.[10][49]

Manufacturing process- The mean droplet size of iv emulsions must be smaller than

the finest capillaries likely to be encountered in the vascular system; otherwise, an oil

embolism can occur. Emulsions prepared by use of conventional apparatus, e.g., electric

mixers and mechanical stirrers, etc., show not only large droplet sizes but also a wide

particle size distribution and are often unstable. [52][56][57][58][59][60][61][62]

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Emulsion Characterization

(1) Droplet Size

Particle size distribution is one of the most important characteristics of an

emulsion. For example, sedimentation and creaming tendencies during long-term and

accelerated stability tests of an emulsion can be conventionally monitored by measuring

the changes in the droplet size distribution. A wide range of particle sizes are found in

emulsion systems, as evidenced by iv fat emulsions that should contain particles in the

range of 50nm- 1 μm and emulsions that are used as contrast media in computerized

tomography and that contain particles 1-3 μm in size. Particles > 5μm in size are

clinically unacceptable because they cause the formation of pulmonary emboli.39 Such

particles are sometimes present because of inefficient homogenization or instability of

the emulsion. Hence, it is necessary to determine their sizes even if they are present in

small numbers. Therefore, two complementary particle size analysis methods, namely,

the photon correlation spectroscopy (PCS) method, which is considered the most

appropriate for studying droplets <1 μm in size, and the computerized laser system,

which can measure droplet sizes >0,6 μm, are needed to effectively cover the measured

size range of 50 nm- 10 μm. The advantage of laser inspection system, e.g., Galai Cis 1

(Galai Co., Migdal Haemek, Israel) over the widely used Coulter Counter system is that

there is no need for an electrolyte solution, which can affect the stability of the

emulsion. [50][63] [64][65]

(2) Droplet Surface Charge

The electrical charge on emulsion droplets is measured by use of either a Zetasizer

(Malvern Instruments, Malvern, England) or the moving-boundary electrophoresis

technique, which has been shown to yield accurate electrophoretic mobility data. The

shape of an electrophoresis cell and the method used to convert the electrophoretic

mobility to the zeta potential have been clearly reviewed.

Emulsifiers can stabilize emulsion droplets, not just through the formation of a

mechanical barrier but also through the production of an electrical (electrostatic) barrier

or surface charge of droplets is produced by the ionization of interfacial film-forming

components. The surface potential (zeta potential) of an emulsion droplet upon the

extent of ionization of the emulsifying agent. The extent of ionization of some

phospholipids present in lecithin is markedly pH dependent.

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It is believed that emulsions prepared from such highly negatively charged

phospholipids will exhibit high zeta potentials and will be less sensitive to the addition

of small amounts of monovalent and divalent electrolytes.

High zeta potentials (>-30mV) should be achieved in most of a prepared emulsion

to ensure a high-energy barrier, which causes the repulsion of adjacent droplets and

results in the formation of a stable emulsion. [63]

(3) pH

It has already been shown that the main degradation pathway for a fat emulsion

leads to the formation of fatty acids, which gradually reduce the pH of the emulsion.

The initial pH of the emulsion may decrease progressively with time. However, this pH

decrease can be controlled by adjusting the initial pH of the emulsion. Provided that the

initial adjusted pH is satisfactory, the rate of hydrolipids of phospholipids and

triglycerides may be minimized.1 Therefore, the pH of the emulsion should be

monitored continuously over the entire shelf of the emulsion to detect detrimental free

fatty acid formation. [61]

(4) Drug Content

As required for any dosage form, quantitative and sensitive methods of analysis

should be applied to evaluate the chemical fate of the active ingredient in the emulsion

formulation. In a medicated submicron emulsion, the decomposition of the drug can be

accelerated by micellar catalysis. [52][57][58][59][60][61][62][63]

3.3.2. Stability Assessment Accelerated Tests

It should be emphasized that the stability results of accelerated tests based on

elevated temperatures generally do not reflect the actual stability of an emulsion stored

at normal temperatures.

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Long-Term Tests

It is routine to determine the shelf life of a new product by storing it for various

periods of time at elevated temperatures. The Arrhenius equation is commonly used to

predict the shelf life.

Long-term emulsion stability studies are conducted at temperatures ranging from 4-

50 ˚C. The chemical (drug content) and physical (emulsion droplet size, creaming, and

pH, etc.) changes that might occur in the emulsion during storage are monitored over

long periods of time. However, it must be noted that for emulsions such monitoring can

be erratic, because changes in temperature not only change the rate of the reaction but

also can destroy the physical stability of the emulsion.

During the long testing period, samples stored under various conditions be observed

critically for separation and monitored at reasonable time intervals for changes in the

following characteristic properties: electrical conductivity, viscosity, particle size

distribution, zeta potential, pH, and chemical composition.

In addition to these physical measurements, a shelf life program for an emulsion

should include testing of the emulsion for the establishment of sterility and lack of

pyrogens by validated, recognized microbiological methods.[1]

New Approaches for Emulsion Characterization

Monolayer Studies- Attempts have been made in the last four years to identify the

conditions needed for the formation of stable O/W emulsions by estimating the

interactions occurring between the surfactants at the O/W interfacial film of the

dispensed droplets. For these purposes, surface pressure studies of mixed surfactant

monolayers under dynamic conditions and under equilibrium conditions have been

carried out. Early Detection of Emulsion Instability- Emulsion instability is generally

characterized by a progressive but moderate increase in droplet size that is very difficult

to identify by PCS techniques. Indeed, PCS yield accurate diameter assignments for

monodisperse submicron emulsion but fails to describe the size composition for mixed

samples, especially when the concentration of a particular size population is low

compared with those of other population. Caldwell and Li showed that the combination

of sedimentation field flow fractionation (sedFFF) and PCS was able to characterize the

size distribution for polydisperse samples, for which neither technique alone was

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capable of providing this information. Therefore, this new combined technique is

recommended for assessing emulsion stability, especially after pertubation of an

emulsion, as suggested by the authors. However, as its name implies, sedFFF is a

sedimentation-based method with elution character. Through the sedFFF process even

highly polydisperse samples can be into fractions of considerable size uniformity, [66]

provided that these fractions are well retained. Such is the case for soybean emulsions,

the oil density of which is 0.9-0.92 g/mL, a density significantly different from the

density of the aqueous mobile fluid. The uniformly sized particle fractions obtained by

this high-resolution separation technique then can be subjected to a PCS analysis for

accurate evaluation of particle diameters at selected elution position. Thus, emulsions

submitted to various accelerated tests can be evaluated by the new combined technique,

which is capable of identifying subtle changes in the particle sizes of emulsions,

changes that forecast later problems.

Stability refers to the degradation of nutritional components over time. The

compounding of parenteral nutrition admixtures accelerates the rate of physicochemical

destabilization, resulting in the recommendation to administer parenteral nutrition as

soon after its preparation as possible. Certain amino acids, lipids, and multivitamins are

most susceptible to instability. [58][59]

Once prepared, dextrose-amino acid solutions without vitamins are chemically

stable for 1 to 2 months if stored in a refrigerator (4°C) are protected from light. At

room temperature, concentrations of tryptophan, arginine, and methionine decrease

significantly. Tryptophan is the least stable of the amino acids when admixed with

dextrose, and its degradation can be initiated by prolonged exposure to light or the

additional of hydrochloric acid. The photoreduction of tryptophan leads to degradation

products that result in an indigo blue discoloration. The clinical significance of

tryptophan degradation products is controversial. Grant and co-workers suggest that

these products may function as hepatotoxins. Therefore, the discoloration should be

prevented by avoiding exposure to extremes of light and temperature.

Characteristics of intravenous fat emulsions are very important to the stability, bio-

availability, and metabolism of the fatty acids. The emulsifier egg yolk phosphatide

maintains a physical barrier and produces electronegative repulsive charges (zeta

potential) to stabilize the oil-in –water dispersion at a particle size of about 0.3 to 0.05

μm. The pH of the fluid significantly influences the participle size of emulsion. Fat

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emulsions are more stable at an alkaline pH and are buffered to a pH range of from 8 to

8.3. When the fat emulsion is admixed with dextrose and amino acids, the final pH of

the TPN is mostly dependent on the pH of the amino acid product used and usually

ranges from 5.3 to 6.1. This effect is due to the amphoteric nature of amino acids, which

act as a natural buffer. Because of differences in the pH of commercial amino acid

products, the phospholipid content of fat emulsion, and parenteral nutrition preparation,

distribution, storage, and administration, it is recommended that manufactures be

consulted for available stability guidelines. In general, final concentrations of TPN

should be composed of about 2 to 6.7% lipids, 1.75 to 5% crystalline amino acids, and

3.3 to 35% dextrose. Parenteral nutrition solution components outside this range may

also be stable, but this information must be determined for the specific admixture and

not be extrapolated from the literature.

Vitamin stability in parenteral nutrition solution is influenced by many factors,

including solution pH; temperature; the presence of other vitamins, minerals,

preservatives (e.g., bisulfite), and macronutrients; storage time; the type of nutrient

delivery equipment; the flow rate to the patient; and light exposure.[61] Under normal

conditions of light and temperature, most vitamins should maintain their potency for up

to 24 hours from the time of parenteral nutrition admixture. Despite their degradation,

very few vitamin deficiencies have been reported in the acute care setting. Patients who

have marginal body stores and who are dependent on long-term parenteral nutrition

support are most likely to be affected by the short-term stability of vitamins. [1]

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3.3.3. Parenteral Nutrition Compatibility Parenteral nutrition is considered to be compatible when all the individual

components remain in a form may be safely administered to a patient. Combinations

that form precipitates are considered to be incompatible. Precipitates can be solid and

liquid. The most common solid precipitate in parenteral nutrition is calcium phosphate.

Because both calcium and phosphorus are essential to ensure the proper assimilation of

nutrients into the body, it is desirable to have both included in the parenteral nutrition

formulation. Calcium salts, however, are reactive compounds and readily form insoluble

products with several substances, for example, phosphorous, oxalate, and bicarbonate.

many factors influence the solubility of calcium and phosphorus in parenteral nutrition.

Precipitation is more likely in the presence of high calcium and phosphorus

concentrations, decreased amino acid concentrations, increased environmental

temperature, increased solution pH, or prolonged hanging time beyond 24 hours.

This interaction is prevalent in neonatal parenteral nutrition solutions since this

population requires large doses of calcium and phosphorus, yet fluid intakes are

restricted and amino acid doses are low.

Precipitation can occur in a solution at room temperature even if an identical cold

solution is clear. The effect of body heat on the clinical significance of calcium

phosphate solubility is evident by reports of venous catheter occlusions in parenteral

nutrition solution at the borderline limits of compatibility. As the pH of parenteral

nutrition rises, the more soluble monobasic phosphate salt is converted to dibasic

phosphate, which is more likely to bind with calcium and precipitate. [67]

Calcium gluconate is the preferred salt since it is the least reactive form of calcium.

Parenteral nutrition should be compounded in the proper sequence such that calcium

and phosphorus are added separately and diluted well before mixing together in the final

container. Maximal amounts of calcium and phosphorus doses must not be exceeded,

and “borderline” doses should be avoided by considering separate infusion when

higher-than-normal doses are required. When a base precursor is indicated, only acetate

should not be used. Sodium bicarbonate combines with calcium to form the water-

insoluble salt calcium carbonate. Finally, stability should be ensured by using the most

recent, up-to date information possible, or the information should be verified with the

manufacturer before dispensing the formula to the patient.

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Phase separation with the liberation of free oil in TPN formulations constitutes a

liquid precipitate. This can occur when an excess of cation is added to a given

admixture. The higher the cation valence, the greater the destabilizing effect on the

emulsion. Monovalent cations such as sodium and potassium have little effect unless

present in very high amounts. Divalent cations, however, can create a bridge when

binding with the anionic component of the emulsifier on two different emulsified fat

particles. This neutralizes the zeta potential, creating repulsive charges, and keeps the

particles near each other. These factors eventually cause the particles to join together to

form larger particles and produce phase separation, the various phases of which are

known as aggregation, coalescence, flocculation and separation, or “oiling out”. In the

terminal stage of emulsion destabilization, small lipid particles form large droplets that

may vary from 5 to 50 μm or more yet may escape visual detection. As the process

continues, coalesced lipid particles in TPN may be seen as yellow-brown oil droplets at

or near the TPN surface. These lipid particles may be either as individual spheric

droplets or as segmented (discontinuous) oil layers. The presence of free oil in TPN is

considered to mean that the formulation is unsafe for parenteral administration. The risk

associated with the infusion of unstable lipid droplets is unclear; however, the existence

of lipid particles greater than 5 μm in diameter comprising more than 0.4% of the total

fat present has been shown to mean that the formulation is pharmaceutically

unstable.[1]

3.3.4. Drug Stability and Compatibility Compounding Considerations for Parenteral Nutrition

Because of the complexity of parenteral nutrition products, safe preparation is a

complicated task. The quality of the final product depends on the facilities, resources,

personnel training and products used in preparation. Since the inception of parenteral

nutrition, pharmacists have developed policies and procedures for parenteral nutrition

compounding based on their training and interpretation of the literature. As a result,

inconsistent practices in parenteral nutrition preparation exist.

Parenteral nutrition is considered a high-risk sterile product. Its compounding

includes complex and/or numerous aseptic manipulations. Specific guidelines for

aseptic processing include media fill validations of both the process and the personnel

carrying out the process. In addition, there are specific requirements for facilities, space,

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and environmental control similar to those of a Class 100 clean-room environment. The

sterile product release checks require visual inspection against a lighted white and black

background for evidence of visible particulates or other foreign matter. In addition,

compounding accuracy checks of the addition of all drug products or ingredients used to

prepare the parenteral nutrition product are ensured by validating the volume and

quantity used in admixture. Presterilized disposable membrane filtration devices, which

are sensitive in detecting low levels of contamination and easy to use, are commercially

available. The time frame from the preparation of the compound until sterility testing is

important. [1]

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Table 9: Guidelines for Parenteral Nutrition Compounding, Quality Assurance, and Sterility and Compatibility Source: [1]

Parenteral Nutrition Practice Guidelines Compounding The additive sequence in compounding should be optimized and

validated as a safe and efficacious method. The manual compounding method should be reviewed periodically or when the manufacturer’s brand of nutrient products is about to change. This review should include the most current literature as well as consultation with the manufacturer when necessary. Manufacturers of automated compounding devices should provide an additive sequence that ensures safe parenteral nutrition (PN) compounding. This sequence should also be reviewed by the manufacturer of the nutrient products being used in preparing the PN product. Splitting PN contracts should be avoided unless there is specific stability data concerning the admixture of different brands of amino acids, dextrose, and fat. Each PN product prepared should be visually inspected.

Quality assurance

Gravimetric analysis is suggested as an indirect assessment of the accuracy for PN preparation. Attention should be focused on the most dangerous additives such as potassium chloride. Chemical analysis of the dextrose content may also be used to determine the accuracy of compounding. Refactometric analysis is an alternative as an indirect measurement of the dextrose concentration. This method is limited to PN formulations that do not contain lipids (e.g., neonatal formulations). In-process and end-product testing is recommended daily. Guidelines for aseptic preparation should be followed.

Stability and compatibility

All method used for PN (e.g., dose, admixture, packaging, delivery, storage, and administration) ensure a stable and compatible product. Medication administration in or with PN is safe, stable, and compatible. Stability and compatibility decisions are made with the most reliable information available from the literature or manufacturer. Because of limited stability information, the use of conventional dextrose-amino acid formulas with separate administration of fat is recommended for neonatal and infant patients.

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Combining all the constituents of a daily TPN feed into one container can result in

the production of very complex pharmaceutical systems, particularly where lipid is

present.

With so many chemical entities present there is much opportunity for interactions

and incompatibilities which may affect the therapeutic value of preparation or increase

its toxicity.

Basic principles of chemistry indicate that changes in temperature, pH, light,

oxygen levels, etc, can have an impact on the potential for interactions to take place.

This potential continues even after all product mixing within the pharmacy aseptic

suite has been completed. Adverse temperature conditions, during storage or within the

ward environment, administering product in direct sunlight, may lead to a disturbance

of product stability.

Stability refers to the degradation of nutritional components over time.

The compounding of parenteral nutrition admixtures accelerates the rate of

physicochemical destabilization, resulting in the recommendation to administer

parenteral nutrition as soon after its preparation as possible.certain amino acids, lipids,

and multivitamins are most susceptible to instability.

Pharmacist involved in TPN should have a thorough understanding of the potential

stability issues in these mixtures and be able to advise physicians accordingly.

[67][68][69][70] [71][72]

Maillard reaction

The Maillard reaction involves the reaction of carbohydrate with certain amino

acids (e.g. glycine), causing the carbohydrate to decompose. This reaction is enhanced

by the high temperatures used in sterilization.Thus, dextrose and amino acids combined

in the same container are not available commercially but must be prepared by a

pharmacist. [1][2]

Amino acids and glucose can participate in a number of chemical reactions. The

interaction between amino acids and glucose may not only reduce the therapeutic effect

of the components but also present a risk of toxicity to the patient.

Once prepared, dextrose-amino acid solutions without vitamins are chemically

stable for 1 to 2 months if stored in a refrigerator (4˚C) and protected from light.At

room temperature, concentrations of tryptophan, arginine, and methionine decrease

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significantly. Tryptophan is the least stable of the amino acids when admixed with

dextrose, and its degradation can be initiated by prolonged exposure to light or the

addition of hydrochloric acid. The photoreduction of tryptophan leads to degradation

products that result in an indigo blue discoloration. The clinical significance of

tryptophan degradation products is controversial. Grant and coworkers suggest that

these products may function as hepatotoxins. Therefore, the discoloration should be

prevented by avoiding exposure to extremes of light and temperature.

Characteistics of intravenous fat emulsions are very important to the stability,

bioavailability, and metabolism of the fatty acids. The emulsifier egg yolk phosphatide

maintains a physical barrier and produces electronegative repulsive charges (zeta

potential) to stabilize the oil-in-water dispersion at a particle size of about 0.3 to 0.05

μm. The pH of the fluid significantly influences the particle size of the emulsion. Fat

emulsions are more stable at an alkaline pH and are buffered to a pH range of from 8 to

8.3. When the fat emulsion is admixed with dextrose and amino acids, the final pH of

the TPN is mostly dependent on the pH of the amino acid product used and usually

ranges from 5.3 to 6.1. This effect is due to the amphoteric nature of amino acids, which

act as a natural buffer. Because of differences in the pH of commercial amino acid

products, the phospholipid content of fat emulsion, and parenteral nutrition preparation,

distribution, storage, and administration, it is recommended that manufacturers be

consulted for available stability giudelines.

In general, final concentrations of TPN should be composed of about 2 to 6.7%

lipids, 1.75 to 5 % crystalline amino acids, and 3.3 to 35 % dextrose. Parenteral

nutrition solution components outside this range may also be stable, but this information

must be determined for the specific admixture and not be extrapolated from the

literature. [1]

Calcium and other electrolytes

Calcium appears to be the electrolyte with the most potential to challenge mixed

TPN systems, particularly where lipid is employed as a calorie source.

Niemiec & Vanderveen reported in 1984 that the requirement for concomitant

administration of both calcium and phosphate in the same solution introduces the

potential for the precipitation of calcium phosphate. This can be influenced by many

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parameters, of which pH is by far the most significant since it influences the equilibrium

of phosphate ions.

Modification of pH in TPN mixtures is somewhat difficult due to the buffering

capacity of amino acids. Amino acids also have the ability under suitable conditions to

combine with calcium and phosphate to form soluble complexes.

Other electrolytes and trace elements

Monovalent cations in therapeutic quantities do not appear to give problems with

stability, even with lipid-containing mixed TPN systems.

As trace elements are added to TPN solutions in very small amounts there is

generally not a great potential for interaction. Available literature should be consulted

for specific issues, e.g. the effect of copper on vitamin C degradation.[2]

Vitamins

Vitamin stability in parenteral nutrition solutions is influenced by many factors,

including solution pH. temperature, the presence of other vitamins, minerals,

preservatives (e.g. bisulfite) and macronutrients, storage time, the type of nutrient

delivery equipment, the flow rate to the patient and light exposure.

Under normal conditions of light and temperature, most vitamins should maintain

their potency for up to 24 hours from the time of parenteral nutrition admixture. Despite

their degradation, very few vitamin deficiencies have been reported in the acute care

setting. Patients who have marginal body stores and who are dependent on long-term

parenteral nutrition support are most likely to be affected by the short-term stability of

vitamins.

Similarly, ascorbic acid added in batch fashion to parenteral nutrition degraded and

resulted in calcium oxalate precipitation. Because of these short-term stability

considerations, it is suggested that vitamins be added to parenteral nutrition

formulations shortly before their administration. Parenteral nutrition with vitamins

added should be given an expiration date and time of approximately 24 hours. [1]

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Niemiec & Vanderveen highlight in 1984 that vitamin stability in TPN systems may

be affected by solution pH, presence of electrolytes, trace elements and other vitamins,

environmental temperature, light and storage time.

Thus, vitamins, if required, shoud be added to TPN mixtures immediately prior to

administration and should not be stored in excess of 24 hours from the thime of mixing.

[2].

Lipid

In order to minimize risks of instability, attention must be paid to the following

points during formulation and manufacture of TPN mixtures containing lipid:

1. Level of cations, particularly di-and trivalent

2. pH of resultant mixture

3. Order of mixing of constituents

4. Choice of plastic container

5. Conditions of storage and administration

6. Manufacturers recommendations

Instability of lipid emulsion systems progresses through “creaming”to “cracking”or

separation of the oil and water phase. Administration of such unstable mixtures can give

rise to fatty deposits in the lung and other tissues. Thus comprehensive testing should be

carried out on potential mixtures to ascertain their suitability for administration to the

patient. This should include direct microscopic examination as well as particle size

measurements. [2]

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3.3.5. Labelling In general the following information will be required on the label:

• Patient name/number

• Ward

• Product constituents

• Batch (dispensing number)

• Expiry date/time

• Storage conditions

• Other instructions such as guidance on administration rate or technique,

limitations on further additions etc., may also be required.

Table 10 shows an example of label format which takes these factors into

account.[2]

Table 10: Labelling example (after Allwood 1984) Source: [2]

Parental Nutrition Mixture

Total energy supplied in 24 hours is………..kcal is ……….ml.

Contents: Nitrogen g Carbohydrate kcal Sodium mmol Potassium mmol Phosphate mmol Magnesium mmol Trace elements Cu: Zn: Cr: Mn: F: I: Fe. Vitamins A: B Co: C: E: Folate: Biotin: Final volume ml Patient Ward

Expiry date Date: Prepared by: Batch

Warning: Protect from light. Contains approx. 20% w/v dextrose, do not infuse too rapidly. Refrigerate until ready for use. Do not make any further additions to this container.

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3.3.6. Dispensing Once the product has been filled and labelled a pharmacist should perform a final

check against the prescription prior to sending the product to the ward. This check

should include the patient’s name, ward, etc. and should once again compare the

constituents requested against the final label. Details of further additions, storage

conditions, expiry date, etc. should also be confirmed and the batch number or other

reference allocated should be checked to facilitate traceability in the event of any

difficulties arising subsequent to dispensing, e.g. precipitation, discoloration, etc.

The hospital pharmacist may be involved in development of nursing care guidelines

with particular reference to further additions, storage, etc. It may also be useful for the

ward pharmacist to check that TPN is being correctly administered to the patient, i.e.

with correct flow control device, away from direct sunlight, etc.

3.3.7. Storage Allwood at al recommends in 1984 that compounded TPN solutions should be

stored at 2-8˚C in light of both microbiological and chemical considerations. The

pharmacy/ ward/ home patient – refrigerators should be calibrated to ensure that they

are able to maintain this level of temperature, as bags, particularly those containing

lipid, should not be allowed to freeze and should not be stored at room temperature for

periods in excess of the 12-24 hours required for administration.

3.3.8. Packaging Where supplies of compounded product are to be made to hospitals or home

patients away from the site of manufacture, the quality of the packaging system to

maintain product temperature during transit should be validated to the satisfaction of

local quality control standards. Insulated polystyrene containers may be useful for this

purpose.

3.3.9. Costs Providing a TPN compounding service within a hospital may be a costly venture for

the pharmacy department. Amino acid and lipid presentations are, by their specialist

nature, expensive items to purchase. The materials cost of compounding is easy to

identify, however, dispending into a 3-litre bag requires other, sometimes not so

apparent, costs such as labour input, overheads, consumables, etc. All these factors must

be considered when developing true service costs and deciding whether to produce

inhouse or obtain product from a regional hospital or commercial source. [2]

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3.3.10. Bags Bags made of poly-ethylene and poly-vinylchloride and of the copolymer ethylene-

vinylacetate were used as containers of perfusion solutions for total parenteral nutrition.

The bags were characterised by tensyometry (free energy and its polar and dispersed

components) and atomic force microscopy (AFM) before and after various periods of

storage of solutions for total parenteral nutrition containing L-aminoacids, electrolytes

or glucose. In most of the cases, after storage of these solutions, tensiometric

characterisation and atomic force microscopy analysis of the internal surface of bags

showed deep modifications which highlight the adsorption of the solutes. The changes

of surface characteristics were found to depend on the time of contact, the wettability of

the polymer and the compounds present into the solutions, while their concentration has

a negligible effect. Generally, the aminoacid solutions produced a higher increase in the

polar component even after short storage times.Poly-ethylene and the copolymer

ethylene-vinylacetate showed a greater inertia if compared with the poly-vinylchloride

bags.

Injectable solutions for Total Parenteral Nutrition containing L-aminoacids,

electrolytes and glucose, are commonly sold as medicinal specialities in glass

containers. Many studies have been carried out to evaluate the possibility of

commercialising these solutions and/or their mixtures, packaged directly in plastic bags.

Pignato in 1996, Morra and Cassinelli in 1997 as a result of these studies bags made of

plastic materials such as copolymer ethylene-vinylacetate (EVA), poly-ethylene (PE)

and poly-vinylchloride (PVC) are being used more and more often in the manufacture

of containers of perfusion solutions. A problem, associated with the use of these plastic

bags, is the loss of solution components through adsorption on the inner surface of the

container. This phenomenon has been reported to occur for several drugs, such as

diazepam, insulin and organic nitrates for which significant losses have been noted after

storage of perfusion liquid in TPN bags, [69] the adsorption of solution components

being dependent on contact time and wettability of the polymers.

Hasma and Tersoff 1987, McPherson et al. 2000 from these premises and the

technological needs, by the use of tensiometry and atomic force microscopy (AFM) an

experimental protocol was planned to evaluate the effects of storage of TPN solutions

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on the characteristics of the inner wall of bags made by plastic materials widely used in

the medical field. [73][74][75]

In times of budget constraints, it is essential to choose a total parenteral nutrition

(TPN) system that is clinically effective and economically efficient, because TPN is a

potent but relatively expensive nutrition therapy.

TPN is indicated in patients with a non-functioning digestive tract to correct or

maintain their nutritional status.

TPN regimens contain more than 40 different components, including

macronutrients (carbo-hydrates lipids, amino acids) and micronutrients (electrolytes,

trace elements, vitamins). They can be administered in either of two ways:

• The classic separate bottles (SB) system: nutrients are stored in separate bottles

or bags and infused through separate i.v. lines. This system requires numerous

i.v. line manipulations associated with increased risk of administration errors, as

well as septic and metabolic complications.

• The „all-in-one” system: all nutrients are mixed in one bag and infused

simultaneously. This system requires only one i.v. line, and contributes to

decrease manipulation related and metabolic risks. Two major all-in-one

systems exist: hospital-compounded bags and industrial three-compartment

bags. Both have their respective advantages and disadvantages.

Hospital-compounded bags must be prepared almost daily by the hospital pharmacy

because of limited stability (a few days under refrigeration). Their compounding

requires special, expensive equipment and infrastuctures.

TPN formulas can be either „á la carte” to exactly match the patients specific

needs, but are standardized in most hospitals. Three-compartment bags contain

macronutrients and electrolytes in three separate compartments

Nutrients are mixed just prior to infusions, by breaking the plastic connectors

between the compartments, then vitamins and trace elements are added

extemporaneously to the bag. Shelf-life of these bags is at least 12 months, but allow

only for standardized formulas. Thanks to their easy application, „all-in-one” TPN

systems should save preparation and handling time on the ward, thus resulting in

decreased manpower cost.

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The use of three-compartment TPN bags is less expensive in terms of application

costs than separete bottles or hospital-compounded bag systems. TPN application costs

are partly transfered from the pharmacy to the ward in the three-compartment bag

system compared to hospital-compounded bags. Detailed manpower times measured in

the present studies are published, allowing hospitals to calculate their own application

costs using local salaries, product prices and production costs.

[76][77][78][79][80][81][82][83][84][85].

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3.3.11. Documentation A work sheet should be generated for each TPN-dispensing activity to be carried

out for recording materials, patient name, label details, etc. The format for such a work

sheet should be agreed between the production and quality control departments of the

hospital in accordance with local policy.

This is by no means the only documentation which is required to control the overall

aseptic porcess. Raw material testing, environmental monitoring records, cleaning

records, operator training records, patient records should all form part of the

documentation packages which are developed and retained to best fit the requirements

of the hospital or industrial environment and the standards laid down in BS 5295 and

recommended in the ‘Guide to good pharmaceutical manufacturing practice’ (DHSS

1983).

3.3.12. Manufacturing procedures Manufacturing procedures or guidelines should be drawn up jointly by production

aud quality control staff depending upon the manufacturing environment. These should

be adhered to by all personnel involved in the process, updated regularly and audited

periodically to ensure conformance. This is essentail to the quality assurance of the

operation.

These procedures should cover all the activities in the department down to specific

tasks, such as use of syringes, etc. [2]

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4. EXPERIMENTAL PART

4.1. Materials 4.1.1. Mixture F35b

Table 11 summarizes the composition of the examined TPN mixture F35b. Table 11

comprises the total ionic concentrations of the corresponding TPN mixture F35b.

Table 11: Composition of TPN mixture

Quantity(ml) Composition

TPN mixture

1

TPN mixture

2 Rindex 10 % (TEVA) 500.0 ml Magnesium Chloride hexahydreate 0.051 g Calcium Chloride 0.09 g Potassium Chloride 0.13 g Sodium Chloride 1.985 g Glucose monohydrate 55.0 g

1500 1500

Electrolite C (University Pharmacy of the Semmelweis University, Hungary) 100.0 ml Natrium chloratum 2.337 g Kalium chloratum 3.727 g Magnesium sulfuricum cryst. 2.0 g Aqua destillata pro inj. ad 100.0 ml

100 100

Aminoven 10 % (Fresenius Kabi, Uppsala, Sweden) 500.0 ml 500 500

Intralipid 20% inf. (Fresenius Kabi, Uppsala, Sweden) 500.0ml Soybean oil: 200 g Purified egg phospholipids: 12 g Glycerol (anhydrous) (Ph Eur): 22.0 g Water for injection to 1000 ml

500 -

Structolipid 20% inf. (Fresenius Kabi, Uppsala, Sweden) 500.0ml Structured triglycerides: 200 g Purified egg phospholipids: 12 g Glycerol (anhydrous) (Ph Eur): 22.0 g Water for injection to 1000 ml

- 500

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Table 12 summarizes the ionic concentrations of the prepared TPN mixture.

Table 12: ionic concentrations of the prepared TPN mixture F35b

Compounds Concentration (mol/dm3) in the TPN mixture

Na+ 0.0545

K+ 0.0212

Mg²+ 0.0067

Clˉ 0.0772

SO42- 0.0064

Ca²+ 0.0009

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4.1.2. Mixture F37b Table 13 summarizes the composition of the examined TPN emulsion F37b. Table

13 comprises the total ionic concentrations of the corresponding F37b mixture.

Table 13: Composition of the TPN mixture F37b

Quantity (ml) Compounds TPN mixture 1 TPN mixture 2 Infusio glucosi 40% (University Pharmacy of the Semmelweis University, Budapest) Glucose anhydrate 400 g Hydrochloric acid 0.1N 1.000 ml per 1000 ml solution

500

500

Electrolite A (University Pharmacy of the Semmelweis University, Budapest) Sodium chloride 4.675 g Potassium chloride 3.727 g Magnesium sulfate cryst 2.00 g Aqua destillata pro inj. ad 100.0 ml

100

100

Aminoven 10% 500ml inf. (Fresenius Kabi AB Sweden) L-isoleucine 5.00 g, L-leucine 7.40 g, L-methionine 4.30 g, L-lysine-acetate 9.31 g (=6.6 g L-lysine), L-phenylalanine 5.10 g, L-threonine 4.4 g, L- tryptophane 2.00 g, L-valine 6.20 g, L-arginine 12.0g, L-hystidine 3.00 g, L-alanine 14.0 g, Glycine 11.0 g, L-proline 11.2 g, L-serine 6.50 g, L-tyrosine 0.40 g, Taurine 1.00 g per 1000 ml solution Total amino acid content 100.0 g/l

1000

1000

Intralipid 20% inf. (Fresenius Kabi, Germany GmbH) Soybean oil: 200 g Purified egg phospholipids: 12 g Glycerol (anhydrous) (Ph Eur): 22.0 g Water for injection to 1000 ml

500

-

Structolipid 20% inf. (Fresenius Kabi, Germany GmbH) Structured triglycerides: 200 g Purified egg phospholipids: 12 g Glycerol (anhydrous) (Ph Eur): 22.0 g Water for injection to 1000 ml

-

500

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Table 14 summarizes the ionic concentrations of the prepared F37b TPN mixture.

Table 14: ionic concentrations of the prepared F37b TPN mixture

Compounds Concentration (mol/dm3) in the TPN mixture

Na+ 0.0380 K+ 0.0238 Mg2+ 0.0039 Clˉ 0.0618 SO4

2- 0.0039

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4.1.3. Individual TPN mixtures I.(A) Table 15 summarizes the composition of complex emulsions prepared for the

individual therapy of neonates and Table 15 shows the corresponding ionic

concentrations. The two mixtures differ from each other in the ionic concentrations.

Table 15: Composition of the individual TPN mixtures

Quantity (ml) Compounds

TPN mixture 1

TPN mixture 2

Infusio glucosi 20% (University Pharmacy of the Semmelweis University, Hungary) Glucose anhydrate: 200 g Hydrochloric acid 0.1N 1000 ml per 1000 ml solution

2000 940

Glucose 20% inf. (Human Ltd, Hungary) Glucose monohydrate: 220 g Hydrochloric acid9 per 1000 ml solution

200 -

Aminoven infant 10% inf. (Fresenius Kabi, Germany GmbH) L-arginine: 7.500 g, L-leucine:13.000 g, L-isoleucine:8.000 g, L-methionine: 3.120 g, L-phenylalanine: 3.750 g, L-alanine: 9.300 g, L-proline: 9.710 g, L-valine: 9.000 g, L-threonine: 4.400 g, L-lysine-acetate: 12.000 g (=8.510 g L-lysine), Glycine: 4.150 g, L-histidine: 4.760 g, L-serine: 7.670 g, N-acetyl-tyrosine: 5.176 g (=4.200 g L-tyrosine), L-tryptophane: 2.010 g, N-acetyil-cysteine. 0.770 g (=0.520 g L-cysteine), L-malic acid: 2.620 g, Taurine: 0.400 g per 1000 ml solution Total amino acid content: 100 g/l

600 400

Intralipid 20% inf. (Fresenius Kabi, Germany GmbH) Soy oil: 200 g Egg phospholipids9 Glycerine9 Sodium hydroxide9 per 1000 ml solution

400 200

NaCl 10 % inj. (Pharmamagist Ltd, Hungary) 34 14

Panangin inj.(Richter Gedeon Ltd, Hungary

Magnesium aspartate anhydrate 400 mg(=33.7mg magnesium)

Potassium aspartate anhydrate 452 mg(=103.3 mg potassium)

per 10 ml solution

80 40

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Calcimusc 10% inj. (Richter Gedeon Ltd, Hungary) Calcium gluconate 1000 mg Boric acid9 per 10 ml solution

60 14.8

Glucose-1-phosphate concentrate for inf. (Fresenius Kabi, Austria GmbH) Glucose-1-phosphate disodium tetrahydrate 3.762 g Sodium hydroxide9 per 10 ml solution

30 12

KCl 10% inj. (Pharmamagist Ltd, Hungary) 24 10

Peditrace concentrate for inf. (Fresenius Kabi Norge AS) Potassium iodide 0.0131 mg Magnesium chloride tetrahydrate 0.036 mg Sodium selenose pentahydrate 0.0666 mg Copper chloride 0.537 mg Sodium fluoride 1.26 mg Zinc chloride 5.21 mg Hydrochloric acid9 per 10 ml solution

30 10

Vitalipid-N infant emulsion for inf. (Fresenius Kabi, Sweden) Retinolpalmitate 135.3 μg Retinol (Vitamin A) 69 μg Ergocalciferol (Vitamin D2) 1 μg α-Tocopherol (Vitamin E) 0.64 mg Phytomenadione (Vitamin K1) 20 μg Soy oil 1000 mg Egg lecithin 120 mg Glycerine 225 mg Sodium hydroxide9 per 10 ml solution

30 10

Humaqua solvent for parenteral use (Water for injection, Human Ltd, Hungary)

- 200

9 The exact quantity of these excipients was not given.

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Table 16 summarizes the ionic concentrations of the prepared TPN mixtures.

Table 16: ionic concentrations of the prepared TPN mixtures

Compounds Concentration (mol/dm3)

TPN 1 mixture Concentration (mol/dm3)

TPN 2 mixture Na+ 0.017 0.013 K+ 0.015 0.013 Ca2+ 0.004 0.002 Mg2+ 0.003 0.003 Cl- 0.026 0.020 Glucose-1-phosphate 0.009 0.006 Aspartate 0.012 0.012

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4.1.4. Individual TPN mixtures II Table 17 summarizes the composition of complex emulsions prepared for the

individual therapy of neonates.

Table 17: Compositions of TPN mixtures

Compounds TPN mixture 1 Quantity

(ml)

TPN mixture 2 Quantity

(ml) Glucose inf. 20 % (Human Ltd, Hungary) - 700

Glucose inf. 40% (Human Ltd, Hungary) 500 -

Aminoven infant inf. 10 % (Fresenius Kabi, Germany GmbH) 1000 200

Intralipid inf. 20 % (Fresenius Kabi, Germany GmbH) 500 150

NaCl 10 % inj. (Pharmamagist Ltd, Hungary) 80 20

Panangin inj. (Richter Gedeon Ltd, Hungary) - 40

Calcimusc inj. 10 % (Richter Gedeon Ltd Hungary) - 20

Glucose-1-phosphate inj. (Fresenius Kabi, Austria GmbH) - 10

Magnesium phosphate 10% (Pharmamagist Ltd, Hungary) 20 -

KCl inj. 10% (Pharmamagist Ltd, Hungary) 50 10

Addamel N concentrate for inj. (Fresenius Kabi Norge AS) - 10

Vitalipid-N infant. inj. (Fresenius Kabi, Sweden) - 10

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4.2. Aseptic Production

This section looks at the parameters of control for aseptic TPN compounding.

The steps in the dispensing of TPN solutions in the hospital facility are detailed

below.

4.2.1. Facility and environment As with all aseptic processes, the environment used for manufacturing can

contribute considerably to product quality and must thus be designed, cleaned,

maintained and monitored to the highest achievable standards.

4.2.2. Personnel and training Aseptic preparation of TPN solutions should only be carried out by personnel who

have undergone a suitable documented training programme. This should cover not only

aseptic technique and validation but also theoretical aspects such as patient

requirements and use of products.

4.2.3. Receipt of prescription The documents used for the prescribing of TPN solutions at ward level may very

from adaptation of a basix fluids chart to a custom-made TPN chart often developed

jointly by pharmacy and medical staff.

On receipt of the request for TPN the pharmacist should check that the requested

combination is feasible, stable and within normal clinical limits. Information can then

be transferred to the dispensing worksheet.

4.2.4. Collection of materials and preparation Once the documentation for a bag or number of bags has been generated and

checked the manufacturing process proper may commence.

The first stage in this process will be the identification and collection together of all

materials required to be taken into the aseptic suite.

The components assembled are the checked against the work sheet by the

pharmacist who should initial the sheet. At this stage either the work sheet or label

containg a copy of the formulation should be passed through with the ingredients,

utilizing a transparent pocket which can be swabbed.

4.2.5. Entry into preparation area

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This is best effected suing a controlled pass-through hatch or chamber with

interlockiing doors in order to prevent thie hingress of dirty air from the surrounding

environment. Specially designed trays, trolleys or plastic containers may be utilized for

this purpose providid that these are sanitizable and effect bag or batch control and

segregation during handling and transit throughout the manufacturing process.

4.2.6. First stage preparation In order to minimize the microbiological bioburden on the final aseptic process all

excess packaging should be removed and discarded at this stage and all surfaces should

be cleaned.

The cleaning process is normally effected using a 70% alcoholic solution (e.g.

industrial meghylated spirit or isopropyl alcohol) together with sterile lint-free swabs or

cloths utilizing systematic and thorough wiping routine.

Where more than one bag is being processed in the preparation room, care should

be taken to avoid cross-contamination of source materials, labels, etc., and another

reconciliation should be carried out prior to the passage of materials into the aseptic

(Class I) room.

4.2.7. Second stage preparation Entry of materials into the Class I area should again be effected by means of a pass-

through system with inter-locking doors.

Following a defined and through decontamination of the laminar air flow cabinet,

materials passed into the area from the Class II room should then be subjected to a

repeat of the surface cleaning process before being passed directly into the laminar air

flow cabinet.

As with all aseptic operations, materials should be placed well within the laminar

air flow cabinet making use of all the available space and organized in a manner which

will facilitate the pre-defined systematic steps in the dispensing process and cause

minimum discruption of air flow.

4.2.8. Positive pressure Several methods now exist for positive-pressure bag filling. Some pharmacist may

choose to utilize the standard pumps used for a variety of hospital manufacturing

activities, however, specialist systems for TPN do exist (Automix (Baxter), Fillmat

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2000 (Miramed)), which may also be combined with volumetric measuring systems

providing a useful means of dispensing paediatric TPN solutions.

4.2.9. Inspection The completed nutrition bag should be inspected to check for integrity of all ports,

leaks, splits and particulates for which TPN solutions should conform to the BP 1988

criteria together with the limit test for particulate matter

4.3. Preparation of the TPN mixtures The blending of the compounds of various TPN systems was carried out in a

laminar airflow box (Relatec, Germany) under vacuum. The final preparations consisted

of 4 different types of basic ingredients: amino-acids, carbohydrates, electrolytes and

lipids. The blending of the compounds was carried out under vacuum in a completely

closed system. First of all, half of the volume of the Glucose inf. was sucked into the

plastic bag through one of the plastic tubes which was connected to the bag. The

electrolytes were added to the remained volume of Glucose infusion and then sucked

into the plastic bag. Next, amino-acids were blended to the obtained solution. The last

step was the addition of lipids to the solution by sucking the lipid emulsions into the

plastic bag. The right order of the blending assured the homogeneity of the TPN

mixtures.

4.4. Storage of the prepared TPN mixtures The TPN mixtures were stored at 2-8 °C and 37 ± 0.5°C temperatures for 10 days.

4.5. Methods 4.5.1. Photon correlation spectroscopy

The particle size distribution of TPN emulsions of different compositions was

examined before storage and after 4, 7 and 10 days. Dynamic light scattering

measurements were carried out for checking the kinetic stability of the TPN emulsions.

The apparatus (Brookhaven Instruments Corporation) used consisted of a BI-200SM

goniometer and a BI-9000BO Correlator. An Argon-Ion Laser (Omnichrome 543 AP)

set to the wavelength of 488 nm was applied as a light source. The homodyne

autocorrelation function in channel 238 was determined at real time mode using

logarithmic timescale with a range of 1-200000 μs. Detector angle was set to 90.0 deg.,

and the gap was 100 μm. Before the measurements the emulsions were diluted to reach

the appropriate count rate value. The time of measurement was 180s. 6 parallel

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examinations were carried out on each sample (four different samples – according to the

temperature of storage and the type of lipid emulsion used for the preparation). Data

were evaluated assuming an exponential distribution of the emulsion particles. The

results were plotted as intensity vs. particle size of the emulsion droplets.

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4.5.2. Particle size measurement Mean size, size distribution and polydispersity of the emulsion droplets were

measured at 25ºC by an advanced technique of photon correlation spectroscopy (PCS)

using a Malvern Zetasizer 4 apparatus (Malvern Instruments, UK) with autosizing

mode and auto sample time. Analysis of the fluctuations in the intensity of light

scattered from particles undergoing random Brownian motion enables the determination

of an autocorrelation function G(τ) that, in effect, is measure of the probability of a

particle moving a given distance in a τ time (τ is the correlation delay time).

( ) ( )[ ]iic,ii aτ/tkτG −∑∝ exp (1)

The relaxation time (tc) of fluctuations is related to the diffusion coefficient (D) of

particles:

2c DKt /1= (2)

from which the particle size can be calculated via the Stokes – Einstein equation,

(K) is the wave vector.

By determining the autocorrelation function for the dispersions stored at 2-8 °C and

37 ± 0.5°C for various times, the diffusion coefficient and the hydrodynamic radii (ai)

of emulsion droplets have been evaluated.

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4.5.3. Zeta-potential measurements Laser Doppler-electrophoresis (LDE) was used for investigating the surface-electric

properties of the emulsion droplets. Measurements were carried out before storage and

after 4, 7 and 10 days. For electrically charged particles moving in response to an

applied electric field, a correlation function of laser Doppler-shift was measured with a

Malvern Zetasizer 4 apparatus at 25 ± 1°C (Malvern Instruments, UK), and the resulting

frequency spectrum was translated to electrophoretic mobility. Using an AZ 104 type

cell, 5 mobility measurements were ordinarily done on each sample (four different

samples – according to the temperature of storage and the type of lipid emulsion used

for the preparation) in cross beam mode. The zeta potential (η) of the particles was

calculated from the mobility measurements, using the Smoluchowsky formula.

4.5.4. Optical microscopy The emulsions were observed under a Carl Zeiss optical microscope (Carl Zeiss

Axiostar plus T 0,8A Germany) which was equipped with a video camera. The size and

arrangements of the droplets were studied at 400x magnification..

4.5.5. pH measurements pH values of the TPN mixtures were measured right after preparation and after 1, 4,

7 and 10 days of storage with a Radelkis OP-300 electroanalytical analyser.

4.5.6. Dynamic Surface Tension Measurements The examinations were carried out on the day of preparation and after 1, 4, 7 and 10

days. The surface tension of emulsions was determined by dynamic method, applying

Du-Noüy ring and Wilhelmy plate operations of a computer-controlled KSV Sigma 70

tensiometer (KSV Sigma 70, RBM-R. Braumann GmbH, Germany) at 25°C ± 0.5 °C.

The method determines the maximum mass of liquid pulled from the surface by lifting

the specified solid (e.g. ring or plate). The force (f) measured on the electric balance is

necessary for lifting out and pushing down the solid measuring device from the surface

of the liquid.

The contact angle can be calculated from the extrapolated buoyancy slope:

cos θ = f/pγLV

where θ is the contact angle, f is the force measured on the balance, p is the

measured plate perimeter and γLV is the surface tension (interfacial free energy between

the liquid and vapour) of the examined liquid. 3 parallel measurements were carried out

on all four kinds of samples.

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4.5.7. Statistical evaluation Zeta-potential values of the two kinds of mixtures at different temperatures and

storage intervals were compared using the two-sample t-test assuming equal variances.

In this case, the comparison was made between Intralipid-containing infusions and

Structolipid-containing ones. Surface tension values measured after different storage

intervals were compared via the paired two-sample t-test for both kinds of mixtures.

The comparison was made between data obtained right after preparation and after 1, 4, 7

and 10 days, respectively.

The statistics were calculated using Microsoft Excel 2002.

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4.6. Results and discussion 4.6.1. Comparison of physical stability of two different brands of lipid

emulsion for total nutrient Table 18 summarizes the ionic concentrations of the prepared F37b and F35b.

The ionic concentrations of the prepared F35b is higher, than F37b.

Table 18: ionic concentrtions of the TPN mixtures

F37b (electrolyte A) mol/dm3 F35b (electrolyte C+ Rindex10) mol/dm3 Na + 0.038 0.0545 K+ 0.0238 0.0212 Mg 2+ 0.0039 0.0067 Cl - 0.0618 0.0772 SO4

2- 0.0039 0.0064 Ca 2+ 0.0009

Table 19 summarizes the pH of the prepared F35b. There isn’t significant

difference between the two different TPN emulsions.

Table 19: The values of pH of the prepared F35b

Table 20 summarizes the density of the prepared mixtures F35b. There was no

significant difference between the two different TPN emulsions.

Table 20: The values of density of the prepared F35b

pH Intralipid (TPN 1) Structolipid (TPN 2)

Storage (Days) 2-8˚C 37˚C 2-8˚C 37˚C

0 5.95 - 5.9 - 1 5.98 5.92 5.97 5.92 4 5.85 5.84 5.86 5.83 7 5.90 5.78 5.89 5.86

10 6.05 5.94 6.01 5.93

Density(g/cm3) Intralipid (TPN 1) Structolipid (TPN 2)

Storage (Days) 2-8˚C 37˚C 2-8˚C 37˚C

0 1.0203 1.0203 1.0281 1.0281 1 1.0253 1.0249 1.0232 1.0241 4 1.0186 1.0230 1.0225 1.0219 7 1.0281 0.9841 1.0251 1.0199 10 1.0243 1.0241 1.0180 1.0239

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Table 21 summarizes the conductivity of the prepared mixtures F35b

There isn’t significant difference between the two different TPN emulsions.

Table 21: The values of conductivity of the prepared mixtures F35b

Conductivity (mS/cm) Intralipid (TPN 1) Structolipid (TPN 2)

Storage (days) 2-8˚C 37˚C 2-8˚C 37˚C 1 0.238 - 0.135 -

4 0.142 0.345 0.125 0.319

7 0.213 0.387 0.221 0.263

10 0.250 0.294 0.280 0.274

Table 22 summarizes the surface tension values of different TPN emulsions stored

under different conditions (average of three parallels, ± S.D.)

Table 22: Surface tension values of different TPN emulsions F35b stored under different conditions (average of three parallels, ± S.D.) p refers to the comparison of the surface tension values with the

corresponding values obtained after 1 day (α = 0.01). Surface tension (mN/m)

Intralipid (TPN 1) Structolipid (TPN 2) Storage time

(days) 2-8°C p 37°C p 2-8°C p 37°C p

1 30.43±0.42 - 30.43±0.42 - 31.44±0.45 - 31.44±0.45 - 4 30.95±0.65 <0.01 28.98±0.86 >0.01 30.18±0.73 >0.01 29.24±0.17 <0.01 7 27.64±0.16 <0.01 25.99±0.06 <0.01 31.18±0.15 >0.01 29.38±0.23 <0.01 10 27.76±1.06 <0.01 27.13±0.41 <0.01 31.19±0.19 >0.01 28.29±0.51 >0.01

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Dynamic surface tension of TPN liquid mixtures containing Structolipid is more

stable, than that of the ones containing Intralipid at storage on 2-8°C and 37°C.

Figure 1: The dynamic surface tension at storage on 2-8°C

Figure 2: The dynamic surface tension at storage on 37°C

Storage on 37oC

25

26

27

28

29

30

31

32

33

0 2 4 6 8 10 12

Storage time (days)

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/m)

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Structolipid

Storage on 2-8oC

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0 2 4 6 8 10 12Storage time (days)

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/m)

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upper limit

lower limit

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The particle size distribution of TPN mixtures F35b containing Structolipid seems

to be more stable as a function of temperature and time than that of the ones containing

Intralipid.

Figure 3: Size distribution functions by volume of TPN 1 emulsions stored for various times at (a) 2-8 °C and (b) 37 ± 0.5°C

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Figure 4: Size distribution functions by volume of TPN 2 emulsions stored for various times at (a) 2-8 °C and (b) 37 ± 0.5°C

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Figure 5: Zeta potential of the droplets in TPN 1 emulsions F35b stored for various times at 2-8 °C and 37 ± 0.5°C

Figure 6: Zeta potential of the droplets in TPN 2 emulsions F35b stored for various times at 2-8 °C and 37 ± 0.5°C

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Figure 3 and Figure 4 illustrate the size distribution functions by volume and the

mean droplet sizes determined after various times for the two TPN F35b emulsions

stored at 2-8 °C and 37 ± 0.5°C, respectively. These results clearly show that the peaks

of the distribution functions obtained after longer storage times shift towards larger

values, indicating that during storage, the size of the droplets of both emulsions increase

and in the meantime, the emulsions become more polydisperse.

By comparing the corresponding size distributions of the two emulsions, it can be

seen that the TPN 2 emulsion containing structured triglycerides exhibit higher kinetic

stability. In addition, the rate of droplet coalescence in the emulsions stored at lower

temperature definitely slowed, especially in the emulsions containing only long-chain

triglycerides. In Figure 5 and Figure 6, the electrokinetic properties of the emulsions are

illustrated. The emulsion droplets are negatively charged. The zeta potential of the

droplets in the emulsions of original composition is fairly low, mainly because of the

high ionic concentration in their media. In a previous study, we found a significant

difference between the zeta potential values of LCT- and ST-containing mixtures,

respectively. In the present emulsions, however, notable differences in the zeta potential

of the droplets of the two compositions could not be detected even after longer storage

times and at both temperatures (peaks of the individual samples overlap). This might be

attributed to the higher Na+ (0.0545 M vs. 0.0380 M), Mg2+ (0.0067 M vs. 0.0039 M)

and Ca2+ (0.0009 M vs. 0.0000 M) content compared to the earlier examined mixtures.

The higher electrolyte concentrations could have reduced the advantageous effects of

the structured lipids on the zeta potential values.

Nevertheless, considerably larger (minus 17 – 19 mV) zeta potentials were obtained

for the droplets in the emulsions diluted 10-fold by distilled water, and the (slightly)

higher values were measured in the TPN 2 emulsions.

Since the ionic concentration of the two TPN emulsions was equal, and pH and

conductivity values measured in the course of storage (Table 19 and Table 21) did not

change markedly, the lower physicochemical stability of emulsions prepared with LCTs

cannot be ascribed to electrostatic effects or chemical decomposition. Very likely, the

formation of a “mixed” interfacial layer formed from the medium and the long chain

fatty acids in the case of structured triglycerides is responsible for the more efficient

stabilization [86]. The latter is responsible for the efficient stabilization, which could be

tracked by the different interfacial surface structure of the dispersed droplets.

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The surface tension values measured by the Wilhelmy plate operations are

summarized in Table 22. The surface tension values determined with Du-Noüy ring

correlated well to values measured by the plate method, but the latter resulted in higher

accuracy. As it can be seen in Table 22, in the case of admixtures containing the

structured lipid component, the obtained surface tension values did not show significant

changes at 2-8°C – indicating a more stable interfacial surface structure. In contrast, the

surface tension of emulsions containing exclusively long-chain triglycerides stored at 2-

8°C, significantly decreased during storage, indicating that there were interfacial

structural changes. It is important to note, that this method is appropriate for the

determination of the tension on the surface of the Wilhelmy plate, not the droplets.

Normally, a decrease in surface tension is linked to stabilization, but in this case it

means that structural changes (e.g. leaking of surfactants from the droplets) occurred

during storage. The samples kept at 37°C presented significant changes (surface tension

decrease) in both cases, which suggests that relatively high temperature storage affects

the stability of admixtures containing structured lipids, as well. In the earlier work, we

found that the surface tension values of ST-containing mixtures remained constant even

at 37°C [86]. The difference between study findings can again be explained by the

higher electrolyte content of the emulsions in the present study, because the higher ionic

concentrations could counteract with the stabilizing effect of structured lipids.

The results of the droplet size distribution and surface tension measurements are in

good correlation with the results of Driscoll et al. concerning the stability of all-in-one

admixtures containing MCTs and LCTs previously mixed in a single emulsion or added

separately to the mixtures [87] . As it was reported, separate droplets of MCTs and

LCTs had poorer physicochemical stability than did the droplets containing both kinds

of triglycerides. In the case of structured lipids, both medium and long chain fatty acids

can be found in the starting lipid emulsion, leading to a favorable interfacial location of

structured triglycerides.

An important finding of the study is that the favorable stabilizing effect of

structured lipids can be deteriorated by the ionic concentration of the media of the

emulsions. [88][89][90][91][92][93][94]

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Figure 7 and Figure 8 illustrate the average droplet size of the two different TPN

F37b emulsions at different storage temperatures.

Figure 7:Effect of storage time on the average droplet size of the prepared TPN systems; Storage temperature: 2- 8°C

Figure 8: Effect of storage time on the average droplet size of the prepared TPN systems Storage temperature: 37 ± 0.5ºC

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The mean droplet size of Structolipid 20% before mixing with the other components

was reported to be 276 nm [95] and proved to be between 300-400 nm in the admixtures

at zero time. The results unambiguously indicate that the average droplet size of

emulsions containing structured triglycerides did not significantly change during the

examined storage period. In contrast, the droplet size of emulsions prepared with lipids

containing exclusively long-chain triglycerides, showed remarkable increase even after

4 days of storage. As commercially available lipid emulsions can be stored for 24

months, these findings confirm the fact that the additives mixed to these systems

negatively influence their stability. [105]

The possible explanation of the observed tendency could be the different interfacial

surface structure of the dispersed droplets. The structured lipid component presumably

decreases the surface tension at the droplet/solution interfaces in a greater extent than

the long-chain triglycerides, resulting in a long-term physical stability of the system.

Since the ionic concentration of the two TPN emulsions was equal, and significant

differences in the zeta potential of the droplets could not be detected (Table 23), the

higher physical stability of emulsions prepared with structured triglycerides can not be

ascribed to electrostatic effects. Very likely, the formation of a “mixed” interfacial layer

formed from the medium and long chain fatty acids in case of structured triglycerides is

responsible for the more efficient stabilization. Nevertheless, further studies are still

needed to elucidate the mechanism of the (steric) stabilization. Besides the

advantageous metabolic effects of structured triglycerides, their application is

recommended to improve the physical stability of TPN admixtures, as well.

Table 23 shows the zeta-potential values of the two mixtures after storing at

different temperatures for 10 days. Such values of intravenous lipid emulsions can be

found in the literature and are in the range of -40 to -50 mV [55], which shows

remarkable increase (i.e. weaker repulsive forces between the droplets) in the

admixtures. No significant difference could be observed between the two kinds of

compositions at zero time, which suggests that their initial stability can be considered

equivalent. p values indicate significant differences between the two compositions after

4 and 7 days of storage. The more negative zeta-potential values of the mixture

containing structured lipids confirm the results of the particle-size analysis, i.e. the

enhanced stability of the system prepared with Structolipid. After 10 days, the zeta-

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potential values can be considered equivalent again, which is probably the result of the

starting destabilization process of the composition containing structured lipids.

Since the ionic concentration of the two TPN emulsions was equal and pH values

measured in the course of storage Table 24 did not present remarkable changes, the

lower physicochemical stability of emulsions prepared with LCTs can not be ascribed to

electrostatic effects or chemical decomposition. [51][55][64][65][66][50]

Table 23: Electrokinetic characteristics of different TPN F37b emulsions (average of 5 parallel measurements, ± S.D.; α = 0.05)

Zeta potential (mV) Storage time (days)

Temperature (°C±0.5°C ) Intralipid Structolipid

p

0 25 -2.2 ± 0.10 -1.9 ± 0.35 > 0.05 4 2-8 -2.4 ± 0.15 -2.9 ± 0.15 < 0.05 4 37 -3.0 ± 0.40 -4.1 ± 0.40 < 0.05 7 2-8 -1.7 ± 0.05 -2.9 ± 0.60 < 0.05 7 37 -2.7 ± 0.60 -3.9 ± 0.15 < 0.05

10 2-8 -2.0 ± 0.20 - 2.9 ± 0.90 > 0.05 10 37 -3.3 ± 0.05 - 2.9 ± 0.40 > 0.05

Table 24: ph values of the mixtures before and after storage under different conditions (average of 3 parallels, ± S.D.)

pH Storage time (days) Temperature (°C±0.5°C) Intralipid Structolipid

0 25 5.8 ± 0.1 5.8 ± 0.2 1 2-8 5.7 ± 0.1 5.9 ± 0.1 1 37 5.7 ± 0.2 5.7 ± 0.1 4 2-8 5.9 ± 0.2 6.0 ± 0.1 4 37 5.8 ± 0.1 5.8 ± 0.2 7 2-8 5.9 ± 0.1 5.9 ± 0.2 7 37 5.7 ± 0.1 5.7 ± 0.3 10 2-8 5.9 ± 0.2 5.9 ± 0.1 10 37 5.7 ± 0.1 5.7 ± 0.2

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Very likely, the formation of a “mixed” interfacial layer formed from the medium

and long chain fatty acids in case of structured triglycerides is responsible for the more

efficient stabilization. The latter could be tracked by the different interfacial surface

structure of the dispersed droplets. The surface tension values measured by the

Wilhelmy plate operations are summarized inTable 25. The measured surface tension of

purified water was 58.81 ±0.113 mN/m. The surface tension values determined with

Du-Noüy ring correlated well to values measured by the plate method, but the latter

resulted in higher accuracy. As it can be seen in Table 25, the obtained surface tension

remained almost constant within the examined storage intervals in the case of

admixtures containing the structured lipid component – indicating a more stable

interfacial surface structure. p values indicate significant difference compared to zero

time only after 10 days of storage at 2-8°C. In contrast, the surface tension of emulsions

containing exclusively long-chain triglycerides remarkably decreased during storage

referring to the interfacial structural changes. In the case of the sample stored at 37°C, a

significant change could be observed after 4 days. Although further studies are needed

to elucidate the mechanism of the (steric) stabilization, dynamic surface tension

measurements can be recommended as sensitive means for the stability tests of

intravenous lipid emulsions.

Table 25: Surface tension values of different TPN emulsions stored under different conditions (average of 3 parallels, ± S.D.). p refers to the comparison of the surface tension values with the corresponding values

at zero time (α = 0.05).

Surface tension (mN/m) Structolipid Intralipid Storage

time (days) 2-8°C P 37°C P 2-8°C P 37°C P

0 30.49

±0.384 - 30.49 ±0.326 - 33.48 ±0.620 - 33.48 ±0.408 -

1 30.90

±0.846 >0.05 30.28 ±0.846 >0.05 33.06 ±0.887 >0.05 31.53 ±0.725 <0.05

4 30.39

±0.164 >0.05 30.47 ±0.095 >0.05 28.12 ±0.867 <0.05 24.33 ±0.826 <0.05

7 30.19

±0.503 >0.05 30.47 ±0.437 >0.05 26.16 ±0.584 <0.05 26.36 ±0.500 <0.05

10 32.17

±0.342 <0.05 31.50 ±0.425 >0.05 27.58 ±0.872 <0.05 27.06 ±0.537 <0.05

The findings of this study are in good correlation with the results of Driscoll et al.

concerning the stability of all-in-one admixtures containing MCTs and LCTs previously

mixed in a single emulsion or added separately to the mixtures [96]. As it was reported,

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separate droplets of MCTs and LCTs resulted in impaired physicochemical stability

compared to the ones containing both kinds of triglycerides. In the case of structured

lipids, both medium and long chain fatty acids can be found in the starting lipid

emulsion, leading to a favourable interfacial location of structured triglycerides.

The clinical significance of the present study lies in the recognition that with the

application of total nutrient admixtures containing structured lipids, the incidence of

fatal consequences of parenteral nutrition (e.g. fat embolism) could be decreased

[87][95][96][97][98][99][100][101][102][103][104][105][106].

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4.6.2. Study of the stability of individual of different calcium / glucose-1-phosphate ratios TPN mixtures

Individual TPN mixtures I.(A)

Figure 9 and Figure 10 illustrate the particle size distribution of TPN mixture I.A.

The results indicate that the mixture was homogeneous after the preparation and

aggregation could not be observed after 3 days storage without remixing.

Figure 9 B, C and Figure 10 B, C refer to the sedimentation of the system with the

two characteristic particle size distributions.

The major destabilizing factors in TPN mixtures are the ionic strength and presence

of specifically binding electrolytes, which control the non-specific and specific

adsorption processes on the droplet surface. [50][51]

In contrast to TPN mixture 1 (Ca2+/phosphate ratio =0.44), TPN mixture 2 contains

less specifically binding calcium ions compared to the glucose-1-phosphate

(Ca2+/phosphate ratio =0.33) thus increasing the possibility of the formation of bridges

between the adjacent complexes.

If there are divalent cations (such as calciums) present in the mixture, they become

associated with the lecithin-stabilized globules, thus further stabilizing the emulsion as

the oil globule-lecithin-Ca²+ complex repels other similar complexes [97]. However, the

anionic electrolyte (glucose-1-phosphate) could form a bridge between adjacent

complexes. It could cause flocculation, leading to coalescence and, ultimately, to

breaking of the emulsion. Besides the destabilizing ionic effect, the presence of larger

initial sizes (Figure 10A) means that very large, unstable globules can be formed fairly

quickly owing to aggregation (Figure 10C). The wide size distribution allows closer

packing of the globules since small globules fit into the spaces between large globules.

Concerning the differences in the kinetic stability of these two emulsions, the

results of the zeta potential measurements confirm the above statements. At these high

ionic strengths the particles of both emulsions exhibit slightly negative zeta potentials

indicating that other (steric) effects may also play a role in maintaining the kinetic

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stability of the emulsions. The low zeta potentials of the droplets of the more stable

TPN mixture 1 are practically constant even after a 7 days strorage. The changes in the

zeta potential of the droplets during the storage of the less stable TPN emulsion 2 are

shown in Table 26.

These data clearly demonstrate that during storage, the negative surface charge of

the droplets of the TPN mixture 2 definitely increases. This effect is more pronounced

at the higher temperatures. The increase of the zeta potential (see Figure 11) without

considerably changing the ionic strength in the aqueous medium may presumably be

attributed to a slow chemical decomposition of the droplets. Some changes in the

chemical composition of the TPN emulsion 2 could be visually followed, as well. On

the storage at the higher temperatures, a transition from white to yellow colouring of the

emulsion could be observed.

Table 26: Electrokinetic characteristics of TPN emulsions

Storage time Temperature Zeta Potencial (mV) (day) (oC) TPN 1 TPN 2 P

1 2-8 -2(±1) -1(±1) >0,05 1 37 -2(±1) -2(±1) <0,05 4 2-8 -3(±1) -1(±1) <0,05 4 37 -3(±1) -6(±1) <0,05 7 2-8 -3(±1) -9(±1) >0,05 7 37 -3(±1) -11(±1) >0,05

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Figure 9: Characteristic Photon Correlation Spectra of TPN mixtures type 1 A: without storage, B: 4 days storage, C: 7 days Storage

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Figure 10: Characteristic Photon Correlation Spectra of TPN mixtures type 2 A: without storage, B: 4 days storage, C: 7 days Storage

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Figure 11: The changes of the value of Zeta-potential plotted

-12

-10

-8

-6

-4

-2

0

TPN18°C

TPN137°C

TPN28°C

TPN237°C

1st Day4th Day7th Day

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Individual TPN mixtures II.

Figure 12 and Figure 13 illustrate the particle size distribution of TPN mixture 1 and

2, while Figure 14 and Figure 15 demonstrate the related microscopic image. The

results indicate that the mixture was homogeneous after the preparation and coalescence

could not be observed after 4 days storage without remixing. Figure 12B and C refer to

the sedimentation of the system with the two characteristic particle size distributions,

and the corresponding microscopic photo (Figure 14C) demonstrates that the

sedimentation is not associated with flocculation.

The major destabilizing factors in TPN mixtures are the ionic strength and presence

of specifically binding electrolytes, which control the non-specific and specific

adsorption processes on the droplet surface [51][102][103].

In contrast to TPN mixture 1, TPN mixture 2 contains more divalent specifically

binding ions from the Panangin, Calcimusc and Addamel components thus increasing

the ionic strength of the emulsion. If there are divalent cations (such as calciums)

present in the mixture, they become associated with the lecithin-stabilized globules, thus

further stabilizing the emulsion as the oil globule-lecithin-Ca2+ complex repels other

similar complexes[97]. However, the anionic electrolyte (glucose-1-phosphate) could

form a bridge between adjacent complexes. This causes flocculation, leading to

coalescence and, ultimately, to breaking of the emulsion. Besides the destabilizing ionic

effect, the presence of larger initial sizes (Figure Figure 13A) means that very large,

unstable globules can be formed fairly quickly owing to coalescence (Figure 15B and C,

and Figure 13C). The wide size distribution allows closer packing of the globules since

small globules fit into the spaces between large globules (Figure 15C).

The studied mixtures showed coalescence within relatively short storage time,

depending on their initial particle size and ionic content. The combination of photon

correlation spectroscopy and optical microscopy enabled the study of the dynamics of

droplet formation during storage. Since the coalescence of the droplets is reversible,

remixing is recommended preceding the application to avoid the presence of particles

larger then 1 μm.

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Figure 12: Characteristic Photon Correlation Spectra of TPN mixtures type 1 A: without storage, B: 4 days storage; C: 7 days storage

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Figure 13: Characteristic Photon Correlation Spectra of TPN mixtures type 2

A: without storage, B: 4 days storage; C: 7 days storage

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Figure 14: Optical Microscopic photos of TPN mixtures type 1 A: without storage, B: 4 days storage; C: 7 days storage; Magnification: 400x

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Figure 15: Optical Microscopic photos of TPN mixtures type 2 A: without storage, B: 4 days storage; C: 7 days storage

Magnification: 400x

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5. NEW SCIENTIFIC RESULTS AND CONCLUSION

• Kinetic stability of two total nutrient admixtures prepared with different lipid

emulsions (Intralipid and Structolipid, respectively) was tracked for 10 days

with an array of several physicochemical methods, including particle size

analysis via photon correlation spectroscopy, light obscuration, laser diffraction

or microscopy . While these methods can follow the physical changes, zeta-

potential and pH measurements are able to indicate chemical processes that take

place along with storage. Dynamic surface tension measurements could provide

additional information concerning the physicochemical processes that take place

on the surface of the lipid droplets, therefore the method enabled the tracking of

the destabilizing interaction during the storage of TPN mixtures.

• Electrolytes play an especially important role from stability aspects, as they are

present in all admixtures and have a major effect on the zeta potential of the

emulsions. In the case of nonspecific adsorption, they physically adhere to the

surface of the lipid droplets, and above the Critical Flocculation Concentration

(CFC) cause the disappearance of repulsive forces. Specific adsorption occurs;

when besides the physical ones, chemical interactions also arise (e.g. Ca2+ and

phospholipids). In this case, further adsorption is possible above the CFC, and

repulsive forces arise again. In the case of the examined emulsions, however,

notable differences in the zeta potential of the droplets of the two compositions

of different lipid components could not be detected even after longer storage

times and at either temperature. This might be attributed to the higher Na+, Mg2+

and Ca2+ content. The higher electrolyte concentrations could have deteriorated

the advantageous effects of the structured lipids on the zeta potential values.

• The formation of a “mixed” interfacial layer formed from the medium and the

long chain fatty acids in case of structured triglycerides is responsible for the

more efficient stabilization.

• The favorable stabilizing effect of structured lipids can be deteriorated by the

ionic concentration of the media of the emulsions.

• Droplet size distribution and surface tension data showed that the emulsions

containing structured lipids proved to be more stable, especially at lower storage

temperatures.

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• The practical usability of our results is that in addition to the advantageous

metabolic effects of structured triglycerides, their application is recommended

also to improve the physical stability of TPN admixtures, which could decrease

the risk of fat embolism in the clinical practice.

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6. SUMMARY

Lipid emulsions have been used in routine clinical practice for more than 40 years. Intralipid, the first well tolerated lipid emulsion, is still the most commonly used lipid emulsion worldwide containing long-chain triglycerides (LCT) with a fatty acid chain length of 16-20 carbon atoms (long-chain fatty acids, LCFA). Structured triglycerides, in which both medium-chain fatty acids and long-chain fatty acids are esterified to the same glycerol molecule, have positive metabolic effects, which make them competitive or even more efficient as an energy source compared with conventional fat emulsions.

The purpose of my thesis was to compare the kinetic stability of two admixtures containing different lipid components. A further aim was to collect more evidence for the stabilizing effect of structured triglycerides, with special concern to the ionic concentration of the mixtures.

Kinetic stability of two total nutrient admixtures prepared with different lipid emulsions (Intralipid and Structolipid, respectively) was tracked under different storage conditions with an array of physicochemical methods. Several methods were applied for the assessment of physical stability of lipid emulsions, including particle size analysis via photon correlation spectroscopy, and microscopy. While these methods can follow physical changes, zeta-potential and pH measurements are able to indicate chemical processes that take place along with storage. Dynamic surface tension measurements could provide additional information concerning the physicochemical processes that take place on the surface of the lipid droplets.

Electrolytes play an especially important role from this point of view, as they are present in all admixtures and have a major effect on the zeta potential of the emulsions. Very likely, the formation of a “mixed” interfacial layer formed from the medium and the long chain fatty acids in case of structured triglycerides is responsible for the more efficient stabilization.

Droplet size distribution and surface tension data showed that the emulsions containing structured lipids proved to be more stable, especially at lower storage temperatures. Higher electrolyte concentrations of the mixtures can adversely influence this stabilizing effect.

The obtained results indicate that besides the advantageous metabolic effects of structured triglycerides, their application is recommended to improve the physical stability of TPN mixtures.

• J. Balogh, J. Bubenik, J. Dredán, F. Csempesz, D. Kiss, R. Zelkó: The effect of structured triglycerides on the kinetic stability of total nutrient admixtures. J. Pharm. Pharmaceut..Sci. 8(3):552-557, 2005.

• J. Balogh, D. Kiss, J. Dredán, I. Puskás, F. Csempesz, R. Zelkó: Tracking of the Kinetic Stability of Two Types of Total Nutrient Admixtures Containing Different Lipid Emulsions. AAPS Pharm.Sci.Tech. 2006;7 (4) Article 98

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Összefoglalás Individuális terápiában alkalmazott TPN emulziók előállítása és vizsgálata

A zsíremulziók közül az első, az emberi szervezet számára jól tolerálható iv. lipidemulzió az Intralipid volt, amely hosszú szénláncú triglicerideket (LCT) és 16-20 C atomos zsírsavat tartalmaz (LCFA). A strukturált lipidek, amelyekben mind a közepes, mind a hosszú szénláncú zsírsavak ugyanazzal a glicerin molekulával létesítenek észterkötést, pozitív metabolikus hatással rendelkeznek, amely hatékonyabb energiaforrássá teszi őket, mint a konvencionális, csak hosszú szénláncú zsírsavat tartalmazó zsíremulziók. Nagyobb oxidációs sebességgel, gyorsabb clearance-szel, megnövelt N-megtartó képességgel rendelkeznek a kizárólag hosszú szénláncú zsírsavat tartalmazó emulziókhoz viszonyítva, valamint a retikuloendoteliális rendszerben kevésbé akkumulálódnak.

Doktori értekezésem célja volt, hogy a strukturált trigliceridek hatását vizsgáljam a teljes parenterális táplálásra szánt emulziók (TPN) kinetikai stabilitására, összehasonlítva a kizárólag hosszú szénláncú zsírsavat tartalmazókéval.

Az Intralipid és Structolipid tartalmú különböző összetételű TPN oldatkeverékek kinetikai stabilitásának változását a tárolási körülmények (idő, hőmérséklet) függvényében különböző fizikai-kémiai módszerekkel (foton-korrelációs spektroszkópia, zéta-potenciál-mérés, dinamikus felületi feszültség meghatározása, pH-és vezetőképesség-mérés) vizsgáltam.

Az elvégzett vizsgálatok szerint a kizárólag hosszú szénláncú triglicerideket tartalmazó (Intralipid) emulziók cseppmérete 4 nap után jelentős növekedést mutatott a strukturált lipid-komponenst (Structolipid) tartalmazóval szemben.

Megállapítható, hogy a magasabb elektrolit-koncentráció csökkenti a struktúrált lipid-komponens előnyös hatását a zéta-potenciálra. Amennyiben TPN emulziók ionkoncentrációja azonos, és a zéta potenciál, valamint a pH értékek a tárolás során nem mutattak érzékelhető változást az idő függvényében, a kisebb fizikai–kémiai stabilitás az LCT tartalmú emulziók esetében nem tulajdonítható elektrokémiai vagy kémiai bomlásnak.

A strukturált trigliceridet tartalmazó hosszú- és közepes szénláncú zsírsavak keveréke felületi réteget képez a zsírcsepp felszínén, amely feltételezéseim szerint a nagyobb stabilitásért felelős, ugyanakkor a strukturált lipidek előnyös stabilizáló hatását a magasabb ionkoncentráció csökkentheti. A részecskeméret-analízis és a felületi feszültség mérés adatai alapján megállapítható, hogy a strukturált trigliceridet tartalmazó zsíremulziók stabilabbak, különösen az alacsonyabb tárolási hőmérsékleten.

A magasabb elektrolit koncentráció kedvezőtlen hatást fejt ki a stabilizáló hatással szemben.

A kapott eredmények alapján megállapítható, hogy a strukturált trigliceridek kedvező metabolikus hatásuk mellett a TPN emulziók fizikai stabilitását is növelik, így alkalmazásuk ajánlott a teljes parenterális táplálásra szánt emulziók előállításánál.

• J. Balogh, J. Bubenik, J. Dredán, F. Csempesz, D. Kiss, R. Zelkó: The effect of structured triglycerides on the kinetic stability of total nutrient admixtures. J. Pharm. Pharmaceut..Sci. 8(3):552-557, 2005.

• J. Balogh, D. Kiss, J. Dredán, I. Puskás, F. Csempesz, R. Zelkó: Tracking of the Kinetic Stability of Two Types of Total Nutrient Admixtures Containing Different Lipid Emulsions. AAPS Pharm.Sci.Tech. 2006;7 (4) Article 98

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7. ACKNOWLEDGEMENTS

First of all I wish to express my sincere thanks to Dr. Romána Zelkó, Director of the

University Pharmacy Department of Pharmacy Administration of the Semmelweis

University, for guiding me with her valuable advices and inspiring me in my work.

Furthermore, I express my special thanks to Professor Ferenc Csempesz (Eötvös

Loránd University, Institute of Chemistry, Department of Physical Chemistry) for his

interesting discussions and collaboration in the Experimental part.

I am very thankful to Dr.Judit Dredán (Semmelweis University, Department of

Pharmaceutics) for her advices and help with the measurements in the Experimental

part.

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8. PUBLICATIONS AND LECTURES

Publications:

1. Kovácsné Balogh Judit, Zelkó Romána, Vincze Zoltán: A parenterális táplálás

gyógyszerészi vonatkozásai I. Gyógyszerészet 48. 666-671, 2004.

2. Kovácsné Balogh Judit, Zelkó Romána, Vincze Zoltán: A parenterális táplálás

gyógyszerészi vonatkozásai II. Egyedi parenterális oldatkeverékek.

Gyógyszerészet 49. 92-97, 2005.

3. J. Balogh, J. Bubenik, J. Dredán, F. Csempesz, D. Kiss, R. Zelkó: The effect of

structured triglycerides on the kinetic stability of total nutrient admixtures. J.

Pharm. Pharmaceut..Sci.(www.cspsCanada.org) 8(3):552-557, 2005.

4. J. Balogh, D. Kiss, J. Dredán, I. Puskás, F. Csempesz, R. Zelkó: Tracking of the

Kinetic Stability of Two Types of Total Nutrient Admixtures Containing

Different Lipid Emulsions. AAPS Pharm.Sci.Tech. 2006;7 (4) Article 98

(http://www.aapspharmscitech.org).

Other publications:

1. Kovácsné Balogh Judit, Dr. Szász Györgyné: Atropin tabletta és szemcsepp

kvantitatív ellenőrzése indikátorszinezék módszerrel.

Semmelweis OTE Egyetemi Gyógyszertár Gyógyszerügyi Szervezési Intézet

Acta Pharmaceutica Hungarica 53. 150-153. 1983.

2. Kovácsné Dr. Balogh Judit, Dr. Zalai Károly: Gyógyszerésznők

Magyarországon.

Gyógyszerészet 42. 468-474. 1998.

3. Balpataki Rita, Kovácsné Dr. Balogh Judit, Dr. Zelkó Romána, Dr. Vincze

Zoltán: Antibiotikum-felhasználás költségeinek elemzése.

Acta Pharmaceutica Hungarica 71. 108-113. 2000.

4. Kovácsné Balogh Judit, Zelkó Romána, Vincze Zoltán: Minőségbiztosítás-

minőségügyi definíciók és tevékenységek

Gyógyszerészet 45.418-420, 2001.

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5. Reszkető Zsuzsa, Dr. Szlávik J., Kovácsné Dr. Balogh Judit, Dr. Zelkó

Romána,

Dr. Vincze Zoltán: HIV/AIDS betegek gyógyszeres kezelésének lehetőségei és a

terápiás módszerek értékelése.

Acta Pharmaceutica Hungarica 71. 428-432. 2001.

6. Jelinekné Nikolics Mária, Stampf György, Kovácsné Balogh Judit, Zelkó

Romána, Turmezeiné Horváth Judit: Glukóz infúziók technológiai, stabilitási és

additív-képzési problémái. Gyógyszerészet 47.725-728, 2003.

7. Major Csilla, Vincze Zoltán, Meskó Attiláné, Balogh Judit, Zelkó Romána,

Németh Erzsébet: Gyógyszerelés a rendelőn kívül, Orvosi Hetilap 148.7.291-X

2007

8. Major Csilla, Vincze Zoltán, Meskó Attiláné, Balogh Judit, Németh Erzsébet:

Az öngyógyszerezés helyzete Magyarországon - szakmai szemmel.

Gyógyszerészet 51. 2007. március

Lectures:

1. Kovácsné Dr. Balogh Judit, Dr. Buday Tamásné, Dr. Meskó Attiláné, Dr. Soós

Gyöngyvér: Klinikai laboratóriumi vizsgálatokhoz használt kémszerek és

festékoldatok előállításának klinikai és gazdaságossági jelentősége.

Congressus Pharmaceuticus Hungaricus XI.

Gyógyszerészet 1999. október 6-10. 36.oldal

2. Kovácsné Dr. Balogh Judit, Dr. Buday Tamásné, Dr. Rókusfalvy Andrea, Dr.

Rixer András, Gável Mónika: „Párhuzamos” klinikák

gyógyszerfelhasználásának elemzése a Semmelweis Egyetemen I.

Magyar Kórházi Gyógyszerészek XII. Kongresszusa Budapest, 2000.

3. Jelinekné Nikolics Mária, Stampf György, Kovácsné Balogh Judit, Zelkó

Romána: Glukóz infúziók, terápiás igények, technológiai problémák.

XIV. Országos Gyógyszertechnológiai Konferencia Hévíz, 2002. nov. 8-10.

4. Balpataki Rita, Kovácsné Dr. Balogh Judit, Dr. Buday Tamásné: „Párhuzamos”

klinikák antibiotikum felhasználásának elemzése a Semmelweis Egyetemen II.

Kórházi gyógyszerészek XIII. Kongresszusa Szeged 2002.

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5. Kovácsné Balogh Judit, Jelinekné Nikolics Mária, Komlódi Tibor, Turmezeiné

Horváth Judit, Vincze Zoltán: A parenterális táplálás gyógyszerészi

szempontból.

Congressus Pharmaceuticus Hungaricus XII. Budapest, 2003. május 8-10.

6. Turmezeiné Horváth J. Kincs J. Bókay J. Kovácsné Balogh J. Zelkó R., Vincze

Z.: Keverékinfúzió sikeres alkalmazása súlyosan atrophiás csecsemőnél.

Congressus Pharmaceuticus Hungaricus XII. Budapest, 2003. május 8-10.

7. Balpataki Rita, Buday Tamásné, Kovácsné Balogh Judit, Vincze Zoltán:

Szisztémás antibiotikum felhasználás elemzése a Semmelweis Egyetemen.

Congressus Pharmaceuticus Hungaricus XII., Budapest 2003. május 8-10.

8. Kovácsné Balogh Judit, Jelinekné Nikolics Mária, Túrmezeiné Horváth Judit,

Vincze Zoltán: A parenterális táplálás gyógyszerészi vonatkozásai.I.

Magyar Mesterséges Táplálási Társaság 2003. évi Kongresszusa, Budapest

2003. november 21-22.

9. Kovácsné Balogh J., Farkas E., Vincze Z., Zelkó R.:A parenterális táplálás

gyógyszerészi vonatkozásai II. A TPN emulziók stabilitási vizsgálata.

Magyar Mesterséges Táplálási Társaság 2003. évi Kongresszusa Budapest,

2003. november 21-22.

10. Kovácsné Balogh Judit: Teljes parenterális táplálás a Semmelweis Egyetem

Gyermekgyógyászati Klinikáin. Magyar Kórházi Gyógyszerészek XIV.

Kongresszusa Debrecen, 2004. május 13-15.

11. Kovácsné Balogh Judit, Jelinekné Nikolics Mária, Farkas Edit, Kiss Dorottya,

Vincze Zoltán, Zelkó Romána: Egyedi összetételű „all in one” oldatok

stabilitásával, inkompatibilitásával kapcsolatos összefüggések vizsgálata.

Magyar Kórházi Gyógyszerészek XIV. Kongresszusa Debrecen, 2004. május

13-15.

12. Kovácsné Balogh Judit, Jelinekné Nikolics Mária, Farkas Edit, Vincze Zoltán,

Zelkó Romána: Egyedi összetételű all in one oldatkeverékek összehasonlítása

energiatartalom és stabilitás szempontjából. Gyógyszer az ezredfordulón V.

Sopron, 2004. március 25-27.

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13. Kovácsné Balogh Judit, Dredán Judit, Csempesz Ferenc, Kiss Dorottya,

Jelinekné Nikolics Mária, Zelkó Romána: Strukturált trigliceridek hatása teljes

parenterális táplálásra szánt oldatkeverékek fizikai stabilitására.

Magyar Mesterséges Táplálási Társaság 2005. évi Kongresszusa Budapest,

2005. november 18-19.

14. Judit Balogh, Mária Nikolics, Judit Dredán, Ferenc Csempesz, Romána Zelkó:

Comparison of the physical stability of two different brands of lipid emulsion

for total nutrient admixtures. BBBB Conference on Pharmaceutical Sciences

September 26-28, 2005. Siófok, Hungary

15. Judit Balogh, Mária Nikolics, Judit Dredán, Ferenc Csempesz, Romána Zelkó:

Comparison of the physical stability of two different brands of lipid emulsion

for total nutrient admixtures.

Pharmacy: Smart Molecules for Therapy. Semi-centennial conference of

Semmelweis University, Faculty of Pharmacy. Hungarian Academy of Sciences

October 12-14, 2005. Budapest, Hungary

16. Kovácsné Balogh Judit: Egyedi öszetételű teljes parenterális tápláló oldatok

előállítása és minőségellenőrzésük szempontjai. Congressus Pharmaceuticus

Hungaricus XIII. Budapest, 2006. május 25-27.

17. Rácz Bernadett, Kovácsné Balogh Judit, Zelkó Romána: Teljes parenterális

táplálás gyógyszerészi szempontból. Magyar Mesterséges Táplálási Társaság

2006.évi Kongresszusa Galyatető 2006. október 27-28.

18. Szép Ágnes, Kovácsné Balogh Judit, Zelkó Romána: Lipid-tartalmú teljes

parenterális táplálásra szánt emulziós oldatkeverékek fizikai-kémiai

stabilitásának vizsgálata. Magyar Mesterséges Táplálási Társaság 2006. évi

Kongresszusa Galyatető, 2006. október 27-28.

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