preparation and characterization of tantalum/polyaniline composite based chemiresistor type sensor...
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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 3 8 2 5e3 8 3 2
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Preparation and characterization of tantalum/polyanilinecomposite based chemiresistor type sensor for hydrogen gassensing application
Subodh Srivastava*, Sumit Kumar, Y.K. Vijay
Thin Film and Membrane Science Lab, University of Rajasthan, Jaipur-302055, India
a r t i c l e i n f o
Article history:
Received 19 February 2011
Received in revised form
11 April 2011
Accepted 12 April 2011
Available online 14 June 2011
Keywords:
Polyaniline (PANI)
Ta/PANI composite
Chemiresistor sensor
H2 gas sensing
Atomic force microscopy (AFM)
X-ray diffraction (XRD)
* Corresponding author. Tel.: þ91 (0) 141 270E-mail address: [email protected] (
0360-3199/$ e see front matter Copyright ªdoi:10.1016/j.ijhydene.2011.04.155
a b s t r a c t
In the present work we have reported the effect of Shift heavy ion (SHI) irradiation on the
gas sensing properties of tantalum (Ta)/Polyaniline (PANI) composite thin film based
chemiresistor type gas sensor for hydrogen gas sensing application. PANI was synthesized
chemically by in situ oxidative polymerization method. The thin sensing films of PANI
were deposited onto finger type Cu-interdigited electrodes using spin cast technique and
a thin Ta layer was deposited on to PANI thin film to prepare Ta/PANI composite chem-
iresistor sensor. These chemiresistor sensing films were irradiated with energetic Auþ12
ions (150 MeV) at the different fluencies ranging from 1 � 109 to 1 � 1011 ions/cm2. The
structural and morphological properties of these composite thin films were characterized
by X-ray diffraction (XRD) and atomic force microscopy (AFM) measurements before and
after SHI irradiation. The electrical properties of these composite thin films were charac-
terized by IeV characteristic measurements. The changes in resistance of the composite
thin film sensor were utilized for detection of hydrogen gas. It was observed that after SHI
irradiation Ta/PANI composite sensor shows a high response value and sensitivity with
good repeatability in comparison to the pristine sample.
Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
1. Introduction Generally, polymers are deposited as sensitive layer of
In recent years numerous sensors with polymeric materials
have been developed for detecting many analytes, ionic
species, organic vapours and gases [1,2]. The incorporation of
metal nanoparticles into conducting polymers has been
reported by a number of groups [3e6]. Generally, these efforts
were directed at the development of gas sensitivematerials in
order to improve the sensitivity, response time and stability of
gas sensors. It has been reported earlier that metal species in
the conducting polymer ensures high surface area, improved
conductivity and possible enhancement of the unique char-
acteristics of the composite [7,8].
2457; fax: þ91 (0) 141 270S. Srivastava).2011, Hydrogen Energy P
sensor and then metal thin film are deposited on the surface
of the sensitive polymer layer as active material to increase
the area/volume ratio and favour the adsorption of gases. The
deposition of active metal precursor can be made by thermal
evaporation or sputtering techniques. In case of hydrogen gas
platinum, palladium, silver and titanium have been widely
reported as active element therefore their composite with
polymer may have potential applications in gas sensors and
electrocatalysis [9e15]. Among the conducting polymer,
Polyaniline (PANI) has been preferred as a sensitive media
for hydrogen sensing, due to its environmental stability,
selectivity and sensitivity towards hydrogen gas at room
1149.
ublications, LLC. Published by Elsevier Ltd. All rights reserved.
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i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 3 8 2 5e3 8 3 23826
temperature. The further incorporation of sensitive nano-
particles makes the PANI composite more sensitive towards
hydrogen gas. Therefore PANI has also been used as a host
matrix for the active filers like palladium, platinum, gold,
silver and titanium [16e22].
1.1. Swift heavy ions (SHI)
It is worth noting that the sensitivity of gas sensors is strongly
affected by the structural and morphological parameter of
sensing materials [23].
The ion irradiation has been established as a potential tool
for material modification [24]. As an ion penetrates a solid, it
loses energy by two distinct interactions: (1) by elastic nuclear
collisions with the target atoms (nuclear stopping Sn) and (2)
by excitation or ionization of atoms by inelastic collisions,
(known as Electronic Stopping, and the energy spent in this
process is called electronic energy loss (Se).
When the energy of incoming ion is very high, the elec-
tronic stopping is dominant, where the displacement of atoms
due to elastic collisions is insignificant. Such heavy ions, with
energies so high that the electronic loss process dominates,
are referred to as Swift heavy ions (SHI) [25]. The direct
interaction between energetic ion and target atoms can lead to
structural changes such as generation of point defects,
amorphization of crystalline materials or phase trans-
formations in amorphous atomic networks, surface modifi-
cation, mixing of materials and formation of new compounds
[26e31]. The SHI induces themixing at the interface in order to
produce novel composite materials and phases. The mixing
takes place due to transfer of energy, by the energetic ions in
the electronic subsystem, subsequently transfer to atomic
subsystem via electron-phonon coupling which results in
a rise in the lattice temperature up to 104 K. Therefore the
material within few nanometers from the ion path melts for
the duration of 10�12 e10�11 s and then quenches at very fast
rate, forming the latent tracks and this induces inter-mixing
in bilayer systems [32,33]. On irradiation with SHI,
a dramatic change in the structural and electrical properties of
polyaniline composites was also observed [34e37]. The SHI
irradiated polyvinylchloride polyethylene terephthalate (PVC-
PET) composites have been tested for hydrogen gas and
ammonia gas sensitivity [38,39].
Theuseof tantalum, tantalumalloysandtantalumoxidehas
already been suggested for sensor purposes [40,41]. Tantalum
(Ta) is an active element for hydrogen gas and has been studied
to investigatediffusionofhydrogen in it [42e45].There isalways
afiniteprobability forhydrogenordeuteriumatomtooccupyan
interstitial site in its metal lattice. Two phases, designed a and
b are known to exist in the tantalum-hydrogensystemand their
properties determine, to a large extent, the kinetics of the
diffusion process [46e48].. The presence of hydrogen, or media
containing hydrogen compounds (which can liberate free
hydrogen) can lead to change in mechanical and structural
properties of Ta surface [49].
It has been reported earlier that Ta and Niobium react with
carbon, nitrogen, oxygen, and hydrogen at room temperature
[50,51]. It has also been reported that Ta, with a properly acti-
vated surface, may be a suitable element for hydrogen sepa-
rationmembrane [52e54]. Therefore it is impotent to use Ta as
an active material with PANI for hydrogen gas sensing. Sepa-
rately PANI has been widely tested for hydrogen gas sensing
application [55e58]. However, to the best of our knowledge
Ta/PANI composite films have not yet been used as a sensitive
layer in chemiresistor type sensor for hydrogen gas sensing.
In the present work PANI was synthesized chemically by in
situ oxidative polymerization of aniline using ammonium
persulfate in acidic medium at low temperature. The thin
sensing films of PANI were deposited onto finger type cu-
interdigited electrodes using spin cast technique and a thin
Ta layerwas deposited on to PANI thin film to prepare Ta/PANI
composite chemiresistor sensor. These chemiresistor sensing
films were irradiated with Auþ12 ions at the different fluencies
and the effect of SHI irradiation on the gas sensing properties
of Ta/PANI composite films was studied for hydrogen gas.
2. Experimental
2.1. Materials
PANI was synthesized by in-situ chemical oxidative poly-
merization method as described elsewhere [59,60]. Tantalum
sheet (99.9% pure, 1 mm thick and 2 inch diameter) was used
as sputtering target for thin film deposition as shown in Fig. 1.
2.2. Sensor preparation
CSA-PANImixture was dissolved in 30ml chloroform solution
using magnetic stirrer. Thin films of this solution were
deposited on cleaned Cu-IDE epoxy substrates using the spin
coating technique and a thin tantalum layer was deposited
onto spin coated PANI thin film using DC magnetron sput-
tering system under high vacuum of the order of 10�5 torr.
In the sputtering process the Ta target is normally fixed at
10e12 cm apart from the substrate holder and positioned in
front of the sample surface. The substrate was rotated during
depositionyieldingauniformthickness throughout the sample.
Argongaswas inserted as the sputtering gas through theneedle
valve at a constant pressure of 1 � 10�1e2 � 10�1 torr. The
schematic diagram of Ta coated PANI Chemiresistor sensor is
shown in Fig. 2.
2.3. Swift heavy ions (SHI) irradiation
In the present work, a 15 UD Pelletron Accelerator facility
located at IUAC New Delhi was used for SHI irradiation
[61e63]. It is basically a Van de Graff type tandem electrostatic
accelerator in vertical configuration, having maximum
terminal voltage up to 16 MV.
The prepared samplesweremounted on target assembly in
material science chamber under high vacuum (10�6 Torr) The
SHI irradiation was performed at room temperature using
Auþ12 ions having energy of 150 MeV at different fluencies
ranging from 1� 109 to 1� 1011 ions/cm2 depending on time of
bombardment. The beam current was kept 1 pnA and moni-
tored intermittently with a Faraday cup. The ion beam was
defocused using magnetic scanning system, so that an area of
1 � 1 cm2 was uniformly irradiated. The irradiated samples
were stored at room temperature in air.
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Fig. 3 e XRF spectra of Ta/PANI composite before and after
SHI irradiation.
Fig. 1 e Ta sputtering target mounted in target holder.
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3. Result and discussion
3.1. X-ray fluorescence (XRF)
The XRF has been used to analyze the elemental composition
of composite materials. Fig. 3 shows the XRF spectra of
Ta/PANI composite, which exhibits two characteristic X-ray
energy peaks at Ka ¼ 8.1 keV and Kb ¼ 9.2 keV corresponding to
tantalum (see inset in Fig. 3) and confirms the presence of Ta
in PANImatrix. It has also been observed that after irradiation,
the intensity of energy peak has been decreased with
increasing ion fluence. The decreased in peak intensity is due
to two reasons: theremay be small variation in thickness of Ta
layer during sputtering process due to the difference in target
to source distance (10e12 cm) which influence the number of
Ta atoms deposited at the surface of PANI and hence the
intensity of corresponding x-ray energy peak of Ta decreased.
Secondly theremay bemixing of tantalumwithin PANImatrix
during irradiation process therefore the relative XRF counts
coming from the surface are decreased.
Fig. 2 e Schematic diagram of Ta coated PANI thin film
chemiresistor sensor and (b) prepared sensor.
3.2. X-ray diffraction (XRD)
The XRD pattern of Ta/PANI composite films before and after
the SHI irradiation is shown in Fig. 4. The XRD pattern of PANI
(ES) exhibits two broad amorphous peaks, observed at
2q z 20.1� and 2q z 25.2� (Fig. 4a), which may be attributed to
periodicity parallel and perpendicular to PANI conjugation
chains, respectively [64e66]. It has been observed that all Ta/
PANI composite films exhibit a broad peak appeared at
2q z 25.2� corresponding to the amorphous nature of PANI
and two sharp crystalline peaks, centered at 2q z 38� and
2q z 70.1� corresponding to the crystalline nature of Ta. The
Peak observed at 2qz 38� can be ascribed to either (110) of bcc-
Ta or (200) of b-Ta, while the peak at 2q z 70� corresponds to
the (400) of b-Ta [67e69]. It was observed that after irradiation
the peaks become more sharpen as the ion fluence increases.
This indicates that after SHI irradiation the crystallinity of Ta
in PANI matrix has been increases. No new structural order
has found to be generated within composites after the irra-
diation as shown in Fig. 4ced. It has been earlier reported that
Fig. 4 e X-ray diffraction patterns of pure PANI and Ta/PANI
composite films before and after SHI irradiation.
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Fig. 5 e AFM images of Ta/PANI composite film (a) before irradiation, (b) after irradiated at 1 3 109 ion/cm2 and (c) after
irradiated at 1 3 1011 ion/cm2.
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the density of the polymer increases during the SHI irradiation
making the polymer more compact which results in more
crystalline regions in polymer films resulting in an increase in
the degree of crystallinity [30,43] of composite.
3.3. Atomic force microscopy (AFM)
Surface morphology of pristine and irradiated Ta/PANI
composite films has been examined by AFM measurements.
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Fig. 7 e Current-Voltage (IeV) characteristics curve of (a)
unirradiated and (b) Irradiated Ta/PANI composite films
with temperature.
Fig. 6 e Current-Voltage (IeV) characteristics curve of
unirradiated and Irradiated Ta/PANI composite films at
room temperature.
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The Fig. 5 shows AFM images of Ta/PANI composite films
before and after SHI irradiation. The pristine Ta/PANI
composite film shows a highly dense random shaped uneven
granular structure on the surface (Fig. 5a).
The composite film irradiated at low fluencies
(1 � 109d1 � 1010 ions/cm2) shows a typical polycrystalline
clustered structure of irregular grains aligned in small
crystallized domains (Fig. 5b). The film irradiated at
1 � 1011 ions/cm2 shows more compact, closely packed
interconnected rope like structure at the surfacewhich results
in an increased crystallinity of the composite film and thus
show good agreement with XRD measurement results after
irradiation. The AFM images revealed a continuous increase in
the granular cluster in composite film with the increase of ion
fluence. The cluster formation may be attributed to large
amount of electronic energy loss induced collision cascades
therefore particles agglomerated due to the partially melted
Ta layer. This took place near the surface and is responsible
for the displaced atoms forming clusters.
3.4. IeV characteristics
Fig. 6 shows the IeV characteristics of Ta/PANI composite film
before and after SHI irradiation at room temperature. From
the IeV characteristics curve it has been observed that at low
voltages, the current is proportional to the applied voltage
corresponding to an ohmic regime, which extends almost up
to 0.3 V. With increasing bias voltage beyond 0.3 V, an
increasing trend in the current was observed showing the non
linear region.
IeV curve of pristine Ta/PANI thin film shows almost
similar characteristics as that of pure PANI thin film. This
suggests that Ta thin filmonto PANI surface does not affect the
density as well as transportation of charge carrier within PANI
matrix. In case of irradiated Ta/PANI composite thin films, it
was observed that from the ohmic regime to the non linear
region, the current increases slightly with increasing fluence.
This implies that the background free charge carrier density
increases slightly with increasing ion fluence [70]. Also, due to
irradiation, Ta melts and diffuses into PANI matrix, which
provides more conducting path for easy charge transport
between consecutive PANI chains and hence current increase
with increasing ion fluence. B. Scrosati andHussein et. al. have
reported that the increase in the crystallinity of the composite
films upon SHI irradiation may also contribute to the increase
in conductivity of the films [30,71], which is in good agreement
with our XRD and AFMmeasurements.
Fig. 7 shows the IeV characteristics of unirradiated and
irradiated Ta/PANI composites thin film with increasing
temperature. The increasing trend in currentwas observed for
both unirradiated and irradiated composite samples with
increasing temperature. It may be attributed to the increase in
the number of thermally activated charge carriers with
temperature, which indicates that composite thin films are
semiconductor in nature.
3.5. Gas sensing measurements
Fig. 8 shows the variation in the resistance of pristine and
irradiated Ta/PANI composite sensors towards hydrogen gas
at room temperature. This Figure clearly reveals that resis-
tance of all irradiated composite films decreases very rapidly
by introduction of hydrogen gas and become stable after few
seconds. This may be attributed to the reducing nature of
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Fig. 10 e Variation in %sensitivity of Ta/PANI composite
sensors irradiated at different ion fluencies.
Fig. 8 e Change in resistance of unirradiated and irradiated
Ta/PANI composite sensors with time after exposed to
hydrogen gas at room temperature.
i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 7 ( 2 0 1 2 ) 3 8 2 5e3 8 3 23830
hydrogen gas. Introduction of hydrogen gas in the composite
thin films injected electrons to the film, and thus significantly
increase the number of charge carrier in the film. As a result,
more electrons flowed in the film and at the same time
reduced the resistance of the film. An exception was observed
in the pristine Ta/PANI composite film, where the resistance
change is very small or almost negligible. Fig. 9 shows the
response of pristine and irradiated Ta/PANI composite
sensors towards the hydrogen gas at the room temperature. It
was observed that unirradiated Ta/PANI composite sensor
shows almost negligible response in comparison to irradiated
sensors. It may be due to the Ta layer coated over the PANI
surface, which does not react with hydrogen at room
temperature and inhibited the hydrogen to diffuse in to the
PANI matrix. Therefore at room temperature pristine Ta/PANI
Fig. 9 e Response versus time plot for unirradiated and
Irradiated Ta/PANI composite sensors after hydrogen
exposure at room temperature.
sensor dose not shows any response for hydrogen. While
upon irradiation, it was observed that Ta/PANI composite
sensor show a higher response and the response increases
slightly with increasing ion fluence.
The response value has been found z1.1 (i.e. %
Sensitivityz 9.2%) for Ta/PANI composite sensor irradiated at
fluence 1 � 109 ion/cm2, which was increased up to 1.42 (i.e. %
Sensitivity z 30%) for composite sensor irradiated at fluence
1 x 1011 ion/cm2. The % Sensitivity of unirradiated and irra-
diated Ta/PANI composite sensors is shown in Fig. 10.
In case of irradiated Ta/PANI composites sensor the
interaction of hydrogen with PANI is predominantly res-
ponsible for higher response of sensor towards hydrogen gas.
It may suggest that due to the SHI irradiation Ta melts and
diffuses into PANI matrix, which provides comparatively
Fig. 11 e Reproducibility of Ta/PANI composite sensor
exposed to hydrogen gas at room temperature.
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rough, and higher surface area for hydrogen adsorption
and rapid diffusion, therefore more interaction sites are
available for hydrogen sensing and hence the sensing
response is increased. It has been reported that rough and
fiber like structure of PANI shows a faster and higher
response for hydrogen than conventional PANI film, because
the three dimensional porous structure of a PANI nanofibers
allows for easy and rapid diffusion of hydrogen gas into PANI
[57,58].
Although, a few work has been published on effects of
hydrogen on the mechanical properties of tantalum material
[50,51,72,73], but the exact mechanism of direct interaction
between hydrogen and tantalum is not yet fully understood. It
may also suggest that hydrogen molecules could be absorbed
between the interstitial sites within the tantalum lattice and
then dissociate into hydrogen atoms. The following forma-
tion of new NeH bonds between the hydrogen atoms and
nitrogen atoms of PANI can reduce the resistance of
Composite sensor [74].
Fig. 11 shows the response e recovery property of Ta/PANI
composite sensor upon SHI irradiation at 1 � 1011 ion/cm2.
Over long periods of hydrogen exposure it was observed that
composite film sensors exhibited a good stability and repeat-
ability as gas sensors. It was also observed that after first cycle
the sensor takes longer time to reach at the stable value of
response magnitude. It may be due to the slow diffusion rate
of hydrogen gas with time.
4. Conclusion
The Ta/PANI composite based chemiresistor type gas sensors
were fabricated on interdigitated electrodes and irradiated
with 150 MeV Auþ12 ions at different fluence ranging from
1 � 109 to 1 � 1011 ions/cm2. XRD measurements revealed
that Ta/PANI composite film exhibit both amorphous and
crystalline nature due to presence of PANI and Ta respec-
tively. Upon irradiation, the crystalline nature of Ta/PANI
composite films increased with increasing ion fluence due to
the mixing of tantalum atoms in PANI matrix and hence the
resistance of composite film decreased. AFM study shows
that the ion beam irradiation leads to formation of clusters
and craters in Ta/PANI composite films. The response
behavior was monitored in terms of resistance change of
unirradiated and irradiated Ta/PANI composite sensors
towards H2 gas in air at room temperature. The irradiated
Ta/PANI composite sensors showed high response value and
sensitivity with good repeatability than pristine one. The role
of tantalum as per its contribution in higher response of
irradiated TA/PANI composite sensor towards H2 is not clear
at present and some more work is required to explore the use
of tantalum as sensitive material in hydrogen gas sensing
application.
Acknowledgements
Authors are grateful to the UGC, New Delhi, for the financial
support in the form of a research project.
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