premium protection for your safeguard your vehicle …

2
FUEL MANAGER FILTRATION SYSTEMS REMOVE PARTICLE MATTER AND WATER FROM FUEL SAFEGUARD YOUR VEHICLE FROM EXPENSIVE FUEL SYSTEM REPAIRS Authorised service dealer for Bosch, Zexel, Delphi, Denso, Stanadyne, Fuchs, Direction Plus, Schwitzer, Steinbauer Tuning Technologies and is a recognised Bosch Diesel Centre. EXCELLENCE IN DIESEL SERVICE www.dieselcare.com.au FREECALL - 1800 880 150 www.dieselcare.com.au FREECALL - 1800 880 150 EXCELLENCE IN DIESEL SERVICE PREMIUM PROTECTION FOR YOUR DIESEL INJECTION SYSTEM WHY DO YOU NEED AN ADDITIONAL FUEL FILTER? Whether your long-distance touring or driving up your local track in a new-generation diesel 4WD, one thing you need to keep in mind is the quality of the diesel you’re using. Modern diesel engines are equipped with high pressure electronically controlled injection systems. More than ever before, fuel quality and cleanliness is critical to the reliability of these highly advanced fuel injection systems. Designed to efficiently remove particle matter and water from fuel, the FUEL MANAGER Filtration System is simply the best protection you can give your modern Diesel Fuel Injection system to safeguard your vehicle from expensive repairs and the Premium Fuel Filter Bracket Kits by Diesel Care have been put together to make installation a breeze. Protect your highly advanced fuel system. Install a FUEL MANAGER filtration system - Designed to efficiently remove particle matter and water from fuel. Diesel Care Filter and Bracket Kits will make the job easy. For more information visit our website or call and speak to one of our diesel injection specialists. 3 Diesel Fuel Injection Service Turbocharger Service Dyno Tuning 3 3 3 Vehicle Diagnostics Steinbauer Performance Products 4WD Accessories 3 3 facebook.com/dieselcareaustralia twitter.com/DieselCareAus DALBY 07 4669 0690 89 Loudoun Rd GOONDIWINDI 07 4671 2153 8 Phar Lap Court TAMWORTH 02 6765 3733 39 Showground Rd TOOWOOMBA 07 4698 9350 20 Pechey Street Diesel Care Australia Pty Ltd Scan this QR Code to see more info Fuel Filter Bracket Kits by Diesel Care PREMIUM PROTECTION FOR YOUR DIESEL INJECTION SYSTEM NB: - Diesel Care Fuel Filter Bracket Kits can be plumbed as either a primary or secondary filter system. Primary filters are plumbed before the factory filter and will use a relatively coarser filtration at 30 microns. Secondary filters are plumbed after the factory filter and will use a finer filtration at 5 or 2 microns. - The addition of a Fuel Manager filtration system will not restrict flow in Common Rail systems. * Additional items not present in kit include suitable assembly and dismantling tools.

Upload: others

Post on 20-Mar-2022

3 views

Category:

Documents


0 download

TRANSCRIPT

FUEL MANAGER FILTRATION SYSTEMS

REMOVE PARTICLE MATTER

AND WATER FROM FUEL

SAFEGUARD YOUR VEHICLE FROM EXPENSIVE FUEL SYSTEM REPAIRS

Authorised service dealer for Bosch, Zexel, Delphi, Denso, Stanadyne, Fuchs, Direction Plus, Schwitzer, Steinbauer Tuning Technologies

and is a recognised Bosch Diesel Centre.

EXCELLENCE IN DIESEL SERVICE

EXCELLENCE IN DIESEL SERVICE

www.dieselcare.com.auFREECALL - 1800 880 150

www.dieselcare.com.auFREECALL - 1800 880 150

EXCELLENCE IN DIESEL SERVICEPREMIUM PROTECTION FOR YOUR DIESEL INJECTION SYSTEM

WHY DO YOU NEED AN ADDITIONAL FUEL FILTER? Whether your long-distance touring or driving up your local track in a new-generation diesel 4WD, one thing you need to keep in mind is the quality of the diesel you’re using. Modern diesel engines are equipped with high pressure electronically controlled injection systems. More than ever before, fuel quality and cleanliness is critical to the reliability of these highly advanced fuel injection systems.

Designed to efficiently remove particle matter and water from fuel, the FUEL MANAGER Filtration System is simply the best protection you can give your modern Diesel Fuel Injection system to safeguard your vehicle from expensive repairs and the Premium Fuel Filter Bracket Kits by Diesel Care have been put together to make installation a breeze.

Protect your highly advanced fuel system. Install a FUEL MANAGER filtration system - Designed to efficiently remove particle matter and water from fuel.

Diesel Care Filter and Bracket Kits will make the job easy.

For more information visit our website or call and speak to one of our diesel injection specialists.

3Diesel Fuel Injection ServiceTurbocharger ServiceDyno Tuning

333

Vehicle DiagnosticsSteinbauer Performance Products4WD Accessories

33

facebook.com/dieselcareaustralia twitter.com/DieselCareAus

DALBY 07 4669 0690 89 Loudoun Rd

GOONDIWINDI 07 4671 2153 8 Phar Lap Court

TAMWORTH 02 6765 3733 39 Showground Rd

TOOWOOMBA 07 4698 9350 20 Pechey Street

Diesel Care Australia Pty Ltd

Scan this QR Code to see more info

Fuel Filter Bracket Kitsby Diesel Care

PREMIUM PROTECTION

FOR YOUR DIESEL

INJECTION SYSTEM

NB: - Diesel Care Fuel Filter Bracket Kits can be plumbed as either a primary or secondary filter system. Primary filters are plumbed before the factory filter and will use a relatively coarser filtration at 30 microns. Secondary filters are plumbed after the factory filter and will use a finer filtration at 5 or 2 microns.

- The addition of a Fuel Manager filtration system will not restrict flow in Common Rail systems.

* Additional items not present in kit include suitable assembly and dismantling tools.

CUSTOM MADE BRACKETS

A wide range of custom made stainless steel mounting brackets for specific vehicles

RANGE OF FILTERSFUEL MANAGER Filter system assembled with the correct cartridge for a particular vehicle and for a specific job. (Primary or Secondary)

COMPLETE KITAll hose, fittings and hardware required to install the FUEL MANAGER

DETAILED INSTRUCTIONS

SIMPLE TIME SAVING INSTALLATION

EXCELLENCE IN DIESEL SERVICE

Installation Instructions

Fuel Filter Bracket Kitsby Diesel Care

i

www.dieselcare.com.au

Diesel Care AUSTRALIA Pty Ltd. DALBY. GOONDIWINDI. TAMWORTH. TOOWOOMBA. FREECALL - 1800 880 150 OUTSIDE AUSTRALIA - +61 7 4669 0690 EMAIL - [email protected]

© Diesel Care Australia 2012

q Remove 10mm Head bolt from top left corner of the fuse box (looking towards the rear of vehicle) and the 13mm Head bolt from the ABS unit mount.

w Place bracket in engine bay with the flat side towards the firewall. Line up the bolt holes on the bracket with the holes for the fuse box & ABS unit. Install bolts and tighten.

e Install the fittings into the Fuel Manager filter assemby. 1x10mm elbow on the inlet port on the right (looking at the front) pointing parallel with the filter. 1x10mm elbow on the outlet port on the left (looking at the front) pointing directly out to front. Install the plugs in the remaining holes. Attach filter to the bracket securely. Apply supplied thread paste sealant Loctite 567 to threads before installing into Fuel Manager Filter assembly. Note that the Fuel Manager has arrows to indicate direction of flow near each threaded hole.

r Remove the BLUE snap on fitting on the filter head (the larger, lower fitting) and the other end of the pipe which is located on the top of the engine a BLUE fitting. (Follow the pipe!) There are also 2 snap clamps holding the pipe securely that need to be opened so the factory pipe can be removed.

t Cut the fuel hose to length and install the BLACK snap fitting to the end of the pipe with a hose clamp. Plug the fitting to the factory filter and install the other end of the pipe to the Fuel Manager Filter assembly with a hose clamp.

y Before completing the next step. Place a receptacle to catch fuel under the outlet of the filter. Turn the key to the ON position to prime the Stanadyne Filter assembly with fuel. Once the filter is full of fuel complete the remaining step.

Using the remaining fuel hose install the GREEN snap fitting to the end of the fuel hose with a hose clamp. Plug the fitting to the inlet male fitting on the top of engine and the other end to the Stanadyne filter assembly with a hose clamp.

u Turn key to on and allow sufficient time for the remaining parts installed to be filled and primed with fuel. Start vehicle and inspect for leaks. Secure any loose lines from rubbing through.

Mazda BT50/ Ford Ranger

3.2lt

FOR

SECONDARY FILTER PART No. FM100BT50SECDBFH3.2

PLEASE NOTE - Ensure engine bay is clean and free from loose contaminates - The Fuel Manager has arrows to indicate direction of flow under each threaded hole - Install all fittings and plugs into filter assembly using the supplied thread paste sealant Loctite 567

AB

C

DE

J

IH

F

M

L

PARTS IN KIT

A. Filter assembly 2 Micron (Qty. 1)B. Plug (Qty. 2)C. Snap Fitting Black (Qty. 1)D. Snap Fitting Green (Qty. 1) E. Fitting 90 Degree (Qty. 2)F. 10mm Fuel Hose x 1m G. Hose Clamp 10mm (Qty. 4)H. 10mm Bolt (Qty. 2)I. 10mm Flange Nut (Qty. 2)J. 10mm Flat Washer (Qty. 4)K. Zip tie (Qty. 1) L. Loctite 567M. Bracket (Qty. 1)

LOCATION

Estimated positioning within Engine bay

G

K

FUEL MANAGER –

WHAT DOES IT OFFER?

The versatile Diesel Fuel Filtration Water Separation System

THREE SERIES FM10 – up to 200HP FM100 – up to 350HP FM1000 – up to 600HP

ENSURES CLEAN FUELSpecially treated hydrophobic media to remove both water AND particulates

SIZE RANGESA wide range of filter sizes to meet any application

A WIDE RANGE OF MICRON RATINGS 2, 5, 10, 30, & 150 micron rating

Spill free cartridge replacement, no tools required

FILTER ASSEMBLY AND MOUNTING BRACKET KITS Diesel Care has produced a range of installation kits which makes fitting a FUEL MANAGER Filter to the most popular 4WD’s and SUV’s an easy task. The kit includes a bracket specific to your vehicle make and model, a FUEL MANAGER Filter, fuel hose, fittings, clamps and fixing hardware.

Everything included to do the job.The FUEL MANAGER is most effectively installed as an additional filter to the original equipment filter. Due to the wide and varied range of cartridge sizes and micron ratings, they may be plumbed as a primary (pre) or a secondary (final) filter.

A WIDE RANGE OF KITS TO SUIT YOUR VEHICLEPRIMARY AND SECONDARY FILTER KITS FOR

TOYOTA, NISSAN, HOLDEN, MAZDA and more...

Everything

included to do

the job*

DIESEL CARE FILTER INSTALLATION KITS WHAT’S INCLUDED?

THE ORIGINAL KIT

• M A D E I N A U STRALIA

CUST

OM DESIGNED BRACKETS

OFTEN COPIED NEVER EQUALLED