prefabricated galvanized steel end section...
TRANSCRIPT
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GAF JRP TxDOTTxDOTgsescdse.dgn
February 2010
TYPE II ~ CROSS DRAINAGE
FOR 12" TO 60" DIA C.M.P. CULVERTS
SAFETY END TREATMENT
STEEL END SECTION
PREFABRICATED GALVANIZED
GS-ES-CD
DD
AA
D0"-
3"
0"-
3"
Ma
xMa
x
4"
10"
4"
4"
1'-
2"
1'-
6"
Riprap
4"
6"
Ma
x
H
2"
8"
W
TYPICAL INSTALLATION
ISOMETRIC VIEW OF
1
SL
Riprap
Pipe Runner
Bottom Anchor Toewall
36"
42"
48"
60"
54"
H
12"
9"
PREFABRICATED GALVANIZED STEEL END SECTION DETAILS
END ELEVATION OF END SECTIONSIDE ELEVATION OF END SECTION
PLAN OF END SECTION
SL
1
4
(Safety End Treatment & Riprap not shown for clarity)
5
6
5
4
6"24" or less
42" or greater
30"
9"
30"
36"
No
All Skews
All Skews
(Pipe Runners not shown for clarity)
SL
1
4
3'-11"
4'- 5"
4'-11"
5'- 5"
5'-11"
6'- 5"
N/A
Skew > 15°
2
24" or less
7"x SL
7
7
3:1 Side Slope
A
12"
16"
12"
9"
2
5'- 0"
6'- 7"
8'- 2"
11'- 3"
12'-10"
9'- 9"
4:1 Side Slope 6:1 Side Slope
1
N/A
10'- 0"
19'- 8"
34'- 2"
W Gage
D + 32"
D + 40"
14
12/10 3
16D + 24"
D + 32" 14
N/A N/A N/A N/A N/A N/A
2 2
7'- 1" 11'- 3"
9'- 2" 14'- 4"
11'- 2" 17'- 4"
13'- 3" 20'- 4"
15'- 4" 23'- 5"
17'- 4" 26'- 5"
11-10: Add note for synthetic fibers.
5-14: Notes; add alternate requirements.
Riprap in accordance with Item 432, "Riprap".
Riprap placed beyond the limits shown will be paid as Concrete
" dia smooth or deformed bar (pre-galvanized).83
Reinforce upper edge of Prefabricated End Section with minimum
other combinations of threaded rods and/or coupling bands.
Prefabricated End Section may be with strap and bolt as shown or
Connection between Corrugated Metal Pipe Culvert and Galvanized
vehicle safety.
recommended values. Slope of 3:1 or flatter is required for
calculations, and dimensions shown herein are based on these
Recommended values of slope are 3:1, 4:1, & 6:1. All quantities,
10 gage center panels.
Provide all 3-piece apron sections with 12 gage sides and
Values shown are minimum requirements.
the STANDARD PIPE SIZES table.
Bottom Anchor Pipe are the next smaller size pipe as shown in
is the same size as the Pipe Runner. Cross Pipe Stub Out and
Provide size of Pipe Runner as shown in the tables. Cross Pipe1
4
2
3
5
6
7
GENERAL NOTES:
MATERIAL NOTES:
End Section
Galvanized Steel
Pipe
Cross
Line
Flow
Pipe
Anchor
Bottom
of Traffic
Dire
ction
for payment)
be included with S.E.T.
Limits of Riprap (to
for payment)
be included with S.E.T.
Limits of Riprap (to
TOEWALL DETAILS
See UPPER ANCHOR
Steel End Section
Prefabricated Galvanized
CAST-IN-PLACE CONCRETE
SIDE ELEVATION OF
PIPE RUNNER LENGTHS, & REQUIRED PIPE SIZES
CROSS PIPE LENGTHS,
(Culvert I.D.)
(Nominal)
D
Length
Pipe
Cross
Length
Runner
Pipe
Size
Runner
Pipe
Length
Runner
Pipe
Size
Runner
Pipe
Length
Runner
Pipe
Size
Runner
Pipe
MAX PIPE RUNNER LENGTH
STANDARD PIPE SIZES &
INFORMATION
PREFABRICATED END SECTION
Required
Runner
Pipe
(Culvert I.D.)
(Nominal)
D
Length
Runner
Max Pipe
Size
HSS
of End Section
Reinforced Upper Edge
Top of Riprap
Varies Varies (dependent on Bottom
Anchor Pipe Option)
nominal I.D.)
intersection of
Working Point (at
of C.M.P.
Culv
ert
No
min
al I.D.
of C.M.P.
Culv
ert
No
min
al I.D.
Toe Plate
Ear Plate
Ear Plate
Toe Plate
Extension
Toe PlateLine
Flow
Flow Line
1
Payment for riprap and toewall is included in price bid for each Safety End Treatment.
to the values presented on this standard.
standard. Alternate styles of End Sections will require that appropriate adjustments be made
All Pipe Runners, calculations, and dimensions are based on the End Section shown on this
pipe runner size; H, A, W, and gage for end section; and material requirements noted.
supplied. Alternate styles must meet all of the following: design values shown in tables for
Alternate styles of End Sections, including those with pre-attached pipe runners, may be
Transportation Institute, March 1981.
by Research Report 280-1, "Safety Treatment of Roadside Cross-Drainage Structures", Texas
Pipe Runners are designed for a traversing load of 1,800 pounds at yield as recommended
the Pipe Runners.
out of control vehicles are likely to traverse the openings approximately perpendicular to
The Safety End Treatments shown herein are intended for use in those installations where
used in lieu of reinforcing steel in concrete riprap unless noted otherwise.
Synthetic fibers listed on the "Fibers for Concrete" Material Producer List (MPL) may be
for Toewall when an alternate End Section with pre-attached pipe runners is supplied.
in the Plans. Provide Concrete Riprap in accordance with Item 432, "Riprap". Use Option B1
Concrete Riprap is required only when Pipe Runners are required, unless otherwise shown
Toe Plate Extensions are required only when shown elsewhere in the Plans.
damaged during transport or construction in accordance with Item 445, "Galvanizing".
Galvanize all steel components, except reinforcement, after fabrication. Repair galvanizing
Provide bolts and nuts conforming to ASTM A307.
(Grade B), A53 (Type E or S, Grade B), or API 5LX52.
Provide Pipe Runners, Cross Pipes, and Anchor Pipes conforming to ASTM A1085, A500
Size
STD
2.375 x 0.154 2"
3"
4"
5"
3.500 x 0.216
4.500 x 0.237
5.563 x 0.258
3.500 x 0.216
3.500 x 0.216
3.500 x 0.216
3.500 x 0.216
4.500 x 0.237
4.500 x 0.237
3.500 x 0.216
3.500 x 0.216
4.500 x 0.237
4.500 x 0.237
4.500 x 0.237
4.500 x 0.237
4.500 x 0.237
4.500 x 0.237
4.500 x 0.237
5.563 x 0.258
5.563 x 0.258
5.563 x 0.258
StandardDivisionBridge
of this standard to other for
mats or for in
correct results or da
mages resultin
g fro
m its use.
kin
d is
made by Tx
DO
T for any purpose
whatsoever. Tx
DO
T assu
mes no responsibilit
y for the conversio
n
The use of this standard is governed by the "T
exas E
ngin
eerin
g Practic
e
Act".
No
warranty of any
DIS
CL
AI
ME
R:
FILE:
DA
TE:
DN: CK: DW: CK:FILE:
JOB
COUNTY
SECT
DIST
REVISIONS
HIGHWAY
SHEET NO.
C TxDOT
CONT
SHEET 2 OF 2
February 2010
gsescdse.dgn TxDOT TxDOT JRP GAF
PREFABRICATED GALVANIZED
STEEL END SECTION
SAFETY END TREATMENT
FOR 12" TO 60" DIA C.M.P. CULVERTS
TYPE II ~ CROSS DRAINAGE
GS-ES-CD
4"
12"
8" 4"
12"
A
A
3" 5"
Lap
9" Min
for payment)
be included with S.E.T.
Limits of Riprap (to
2"
L
1
SL
1'-
2"
6" 6" 3" Min
Clear12" 14"
BOTTOM ANCHOR TOEWALL DETAILS
1'-9" 2'-0"
7
9"
" Dia Hole21 10
8
11
1'-
2"
90°
10
C
SL
1
3"
8
9
C
C
" Dia Hole21 10
2"
LC Stub Out
"214
12"
C
"214
C
9"
CROSS PIPE AND CONNECTIONS DETAILS
BOTTOM ANCHOR PIPE DETAILS
Pipe Runner Length (See table)
"214
"214 Pipe Runner Length (See table)
PIPE RUNNER DETAILS
C Pipe Runner
5"
5"
L
1'-2"+-
+-
1'-2"
L Pipe Runner
L Cross PipeC L Cross PipeC
L
OPTION A2OPTION A1
OPTION B1 OPTION B2
OPTION B1 OPTION B2
4"
Riprap
4" Min
C
9
SECTION A-A
"4
11
2" Min
SHOWING TYPICAL RIPRAP
1'-6"
6
10
(End Section & Riprap not shown for clarity)
C
Upper Anchor Toewall
6
6
Toe Plate
C
Top of Riprap
5"
Pipe Runner Length (See table)
Cross Pipe Dia21 3" + +
11
12
7
10" Dia Hole21
10
Cross Pipe
UPPER ANCHOR TOEWALL DETAILS
36"
42"
48"
60"
54"
12
33"
30"
27"
24"
21"
18"
15" 0.6
12" 0.5
0.6
0.7
0.7
0.8
0.9
0.9
1.0
1.1
1.2
1.3
1.5
0.7
0.6
0.8
0.8
0.9
1.0
1.1
1.1
1.2
1.4
1.5
1.7
1.8
1.0
0.9
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.9
2.1
2.3
2.6
11-10: Add note for synthetic fibers.
5-14: Notes; add alternate requirements.
Toewall
Anchor
Bottom
information only.
need to be adjusted. Riprap quantities are for Contractor's
Pipe Culvert. For multiple Pipe Culverts quantities will
Quantities shown are for one end of one Corrugated Metal
Bottom Anchor Pipe.
may be substituted for the mitered and welded joint in the
or a manufactured elbow (of the same material as the Runner)
At fabricator's option, a heat bend to a smooth 5" radius
is adequate.
the lap of the Pipe Runner with the Bottom Anchor Pipe
" hole to ensure that83After installation, inspect the
to allow cleanout access.
Pipe so as to permit disassembly of the bolted connection
Ensure that Riprap concrete does not flow into the Cross
End Section.
from Side Slope of Riprap and upper edge of Prefabricated
Note that actual slope of Pipe Runner may vary slightly
Concrete Riprap in accordance with Item 432, "Riprap".
Riprap placed beyond the limits shown will be paid as
" dia smooth or deformed bar (pre-galvanized).83minimum
Reinforce upper edge of Prefabricated End Section with
RIPRAP QUANTITIES (CY)
ESTIMATED CONCRETE
I.D.
Culvert
Nominal
Slope
Side
3:1
Slope
Side
4:1
Slope
Side
6:1
Steel End Section
Prefabricated
Upper Edge of
Pipe Runner
Stub Out or
Hex Nut & Washer
Pipe Anchor Bolt w/
" Dia x 12" Cross43L
Connector
Strap
of End Section
widest portion
Tangent to
End Section
Galvanized Steel
Hex nut & Washer
" x 12" Bolt w/43L
with top of Riprap)
L Cross Pipe (flush
End Section
Galvanized Steel
UPPER ANCHOR TOEWALL
SHOWING CROSS PIPE &
Hex Nut & Washer
Pipe Anchor Bolt w/
" Dia x 12" Cross43L
TOEWALL DETAILS
See UPPER ANCHOR
Point
Working
Pipe
Cross
Out
Stub
End Section
Galvanized Steel
Prefabricated
Nut & 2 Washers
" Dia Bolt w/21L
Anchor Pipe
Bottom
and Anchor Pipe option B2. Riprap not shown for clarity.)
(Showing Pipe Runner with Cross Pipe Connection option A1
PIPE RUNNER INSTALLATION
SIDE ELEVATION OF
Toewall
Anchor
Bottom
Runner
C Pipe
Pipe
Anchor
Bottom
Toewall
Anchor
Bottom
Pipe
Anchor
Bottom
Runner
C Pipe
Lap
9" Min
of Pipe)
Hole (at upper end
" Dia Through85L
Through Hole
" Dia85L
" Dia Through Hole1615
Through Hole
" Dia 1615
Cross Pip
e Length
or Stub Out
Pipe Runner
Toewall
Anchor
Upper
Point
Working