precision instrumentation - kendall group · 2010-10-05 · precision instrumentation 4 information...
TRANSCRIPT
2 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
Precision Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
E02/E22/E32 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Electropneumatic Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Economy Miniature Electropneumatic Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
Miniature Electropneumatic Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Precision Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
High Flow Precision Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Ratio Relay Volume Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Instrument Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
Replacement and Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Table of Contents
Precision Instrumentation
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 3
1. Precision Regulator •StandardorHighRelief
2. High Flow Precision Regulator •880SeriesRegulator •881SeriesPrecisionHighFlowExhaustReliefRegulator
3. Electropneumatic Transducer •I/PorE/PVersions •MagnetCoilTechnology
4. Miniature Electropneumatic Transducer •I/PorE/PVersions •R84SeriesMagnetCoilTechnology •R85SeriesPiezoElectricTechnology
5. Ratio Relay Volume Booster •PrecisionAirPilotRegulation •1:1or1:6RatiosAvailable
6. Instrument Air Regulator •PrecisionRegulatorwithIntegral5MicronFiltration
7. Proportional Regulator •E22Series •I/PorE/PVersions •MicroprocessorControlled
1
5
2
6
4
3
7
Precision Instrumentation
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.4
E02SeriesFeatures:•Availablein1/8NPT,BSPPorBSPTthreads•Dead-headorpilotapplications•Manifoldableorstand-aloneunits•Threeoutletportoptions•Threesetableperformancemodesinasingleunit•CompactdesignwithlargeLEDdisplay•Lockingfeaturepreventsunwantedchanges•DesignedtomeetIP65andNEMA4requirements
TheE02/E22/E32Serieselectronicproportionalregulatorsquicklyandaccuratelyadjustsoutputpressureinrelationtoanelectricalcontrolsignal.Theymeetrequirementsofindustrialenvironmentsincludingrapidcycling,quickresponse,andrepeatability,whicharefoundinpaint,welding,packaging,textile,medical,andmanyotherprocessapplications.
Theelectricalcontrolsignalcanbeeitheranalogordigital.Theanalogunitcontrolsanypressuresettingdirectlyproportionaltothecommandsignalof4-20mA,0-10VDC,or0-5VDC.Theoptionaldigitalunitusesa2bitbinarysignaltocontrolfouruserdefinedpressureseliminatingtheneedforananalogI/Ocard .
E22SeriesFeatures:•Availablein1/4,3/8,and1/2NPT,BSPPorBSPTthreads•Capableofflowupto100SCFM•Modular22SeriesFlexiblokdesign•Fullyported1/2exhaustforoptimalperformance•Threesetableperformancemodesinasingleunit•Largedigitaldisplayforeasyreading•Lockingfeaturepreventsunwantedchanges•DesignedtomeetIP65andNEMA4requirements
E32SeriesFeatures:•Availablein1/2and3/4NPT,BSPPorBSPTthreads•Capableofflowupto250SCFM•Modular32SeriesFlexiblokdesign•1/2exhaustforoptimalperformance•Threesetableperformancemodesinasingleunit•Largedigitaldisplayforeasyreading•Lockingfeaturepreventsunwantedchanges•DesignedtomeetIP65andNEMA4requirements
Introducing the E02/E22/E32 Series
Precision Instrumentation
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1.Microprocessorcontrolcircuitcomparesinputsignaltopressuresensorsignal,whichmonitorsthedownstreamregulatedpressure.Microprocessorcontrolcircuitanalyzesthisdataandenergizestheappropriatecontrolvalve(supplyorexhaustcontrolvalve).
2.Iftheregulatedpressureistoolow,themicroprocessorcontrolcircuitenergizesthesupplycontrolvalve,whichallowssupplypressuretoincreasethecontrolpressuremovingtherollingdiaphragmdownwardopeningthesupplypoppet allowing supply pressure downstream increasing regulated pressure .
3.Iftheregulatedpressureistoohighthemicroprocessorcontrolcircuitenergizestheexhaustcontrolvalve,whichallowsthecontrolpressuretoventtoatmosphere,movingtherollingdiaphragmupwardopeningtheexhaustpoppetandallowingdownstreamregulatedpressuretodecreasebyexhaustingtoatmosphere.
4.Iftheregulatedpressurematchesthecommandedpressurethemicroprocessorcontrolcircuitleavesthesupplyandexhaustcontrolvalvesde-energizedkeepingthecontrolpressureconstant.
HowtheProportionalRegulatorsWork
ExhaustControlValve
SupplyControlValve
ExhaustPoppet
Supply Poppet
RegulatedPressure
MicroprocessorControlCircuit
PressureSensor
RollingDiaphragm
ControlPressure
SupplyPressure
Input Signal
Power Supply
Exhaust
InputSignal
ExhaustControlValve
RegulatedPressure
ControlPressure
SupplyPressure
SupplyControlValve
MicroprocessorControlCircuit
PressureSensor
Pilot Control Diagram*
Precision Instrumentation
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1.58(40)
1.00(25)
1.420(36.1)
1.420(36.1)
.185(4.7)
.190(4.8)
1.800(45.7)
1.700(42.2)
2.38(60)
2.17(55)
1.83(46)
5.571(141.5)
3.00(76)
1.58(40)
Pin 4
Pin 1
Pin 3
Pin 2
G
I
H
J
M L
KN
E
F
A
DC
B
A
D E
B C F I
H
M
N
L
SET
OUT IN OUT EXH
DimensionalDrawings
PinConfigurationCommandSignal
Analog Digital
Pin 1 +24VDC
Pin 2Command
SignalInput
Signal 1
Pin 3 +0VDCcommon
Pin 4MonitorOutput
InputSignal 2
Dimensions A B C D E F G H I J K L M N
E023 .33(85)
2 .05(52)
0 .23(6)
0 .53(13)
0 .53(13)
0 .70(18)
NA2 .05(52)
2 .05(52)
NA NA0 .80(20)
1 .42(36)
1 .42(36)
E225 .57(141)
1 .83(46)
0 .29(7)
.70(18)
1 .00(25)
1 .58(40)
0 .70(18)
2 .17(55)
2 .38(60)
1 .70(43)
1 .80(46)
0 .19(5)
1 .42(36)
1 .42(36)
E326 .09(155)
2 .45(62)
0 .47(12)
1 .01(26)
1 .35(34)
2 .00(51)
0 .71(18)
3 .00(76)
3 .00(76)
2 .00(51)
2 .50(64)
0 .19(5)
1 .42(36)
1 .42(36)
E22 and E32 Series
E02 Series
Precision Instrumentation
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Applications
Grinding or Polishing TorqueControl
Bottle Molding TemperatureControl
LeakTest Spot WeldingSet-Point
Test Pressure
CompressedAir
Set-Point
CompressedAir
Greenhouse
VentilatingShutters
Temperaturesensor
Feedback
CompressedAir
Set-Point
Set-Point
CompressedAir
Belt Grinder
WorkPiece
Set-Point
Blank
Form
CompressedAir
Set-Point
CompressedAir
FeedbackSensor
PneumaticMotor
Precision Instrumentation
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SpecificationsE02 E22 E32
Minimum Supply PressureSet Pressure
+15PSI(1BAR)Set Pressure
+15PSI(1BAR)Set Pressure
+15PSI(1BAR)
MaximumSupplyPressure
StandardPressure:150PSI(10BAR)HighPressure:190PSI(13BAR)
StandardPressure:150PSI(10BAR)HighPressure:190PSI(13BAR)
StandardPressure:150PSI(10BAR)HighPressure:190PSI(13BAR)
Regulating Pressure Ranges
StandardPressure:0-100PSI(0-6.9BAR)
HighPressure:0-150PSI(0-10.2BAR)
StandardPressure:0-100PSI(0-6.9BAR)
HighPressure:0-150PSI(0-10.2BAR)
StandardPressure:0-100PSI(0-6.9BAR)
HighPressure:0-150PSI(0-10.2BAR)
Power SupplyVoltage 24VDC±10% 24VDC±10% 24VDC±10%
CurrentConsumption
0 .04 A 0 .04 A 0 .04 A
Input SignalCurrent 4-20mA 4-20mA 4-20mA
Voltage 0-5VDC,0-10VDC 0-5VDC,0-10VDC 0-5VDC,0-10VDC
InputImpedance
0-5VDC 10 KΩ 10 KΩ 10 KΩ
0-10VDC 20 KΩ 20 KΩ 20 KΩ
4-20 mA 100 Ω 100 Ω 100 Ω
OutputSignal
AnalogOutput
0-5VDC0-10VDC4-20mA
0-5VDC0-10VDC4-20mA
0-5VDC0-10VDC4-20mA
SwitchOutput
24VDC(PNPorNPN) 24VDC(PNPorNPN) 24VDC(PNPorNPN)
Linearity <±1%ofspan <±1%ofspan <±1%ofspan
Hysteresis <±.5%ofspan <±.5%ofspan <±.5%ofspan
Repeatability <±.5%ofspan <±.5%ofspan <±.5%ofspan
Sensitivity <±.2%ofspan <±.2%ofspan <±.2%ofspan
TempCharacteristics ±.5%ofspan/°C ±.5%ofspan/°C ±.5%ofspan/°C
OutputDisplay
Accuracy ±.5%ofspan ±.5%ofspan ±.5%ofspan
Minimum unitPSI0.1,BAR0.01,kPa001.,
kgf/cm²0.01PSI0.1,BAR0.01,kPa001.,
kgf/cm²0.01PSI0.1,BAR0.01,kPa001.,
kgf/cm²0.01
Temperature Range40-120°F4-50°C
40-120°F4-50°C
40-120°F4-50°C
Enclosure IP65andNEMA4Equivalent IP65andNEMA4Equivalent IP65andNEMA4Equivalent
Weight 0.68lbs(0.31kg) 1.4lbs(0.64kg) 2.34lbs(1.06kg)
Specifications
Precision Instrumentation
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Performance Graphs
0
20
40
60
80
100
120
0 20 40 60 80 100 120
Set P
ress
ure
(PSI
)
Linearity
Input Scale (%FS)
Hysteresis
Out
put D
evia
tion
(% F
S)Input Signal (% FS)
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
0 2 4 6 8 10 12
Down
Up 0 2 4 6 8 10
-1
-0.5
0
0.5
1Repeatability
Out
put D
evia
tion
(%FS
)
Count
E02 Series
0
20
40
60
80
100
120
0 20 40 60 80 100 120
Set P
ress
ure
(PSI
)
Linearity
Input Scale (%FS)
Hysteresis
Out
put D
evia
tion
(% F
S)
Input Signal (% FS)
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
0 2 4 6 8 10 12
Up
Down
Repeatability
Out
put D
evia
tion
(%FS
)
Count-1
-0.5
0
0.5
1
0 2 4 6 8 10 12
Pressure Characteristics Set Pressure 40 PSIG
Supply Pressure (PSIG)
Out
put D
evia
tion
(% F
S)
-1
-0.5
0
0.5
1
30 40 50 60 70 80 90 100 110 120
Flow Rate Characteristics Supply Pressure 120 PSIG
Flow Rate (SCFM)
Set P
ress
ure
(PSI
G)
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0 25 50 75 100 125 150 175 200 225 250 275
Relief Flow Characteristics Supply Pressure 120 PSIG
Set P
ress
ure
(PSI
G)
Flow Rate (SCFM)
10
20
30
40
50
60
70
80
90
100
110
120
25 50 75 100 125 150 175 200 225 250 275
E32 Series
0
20
40
60
80
100
120
0 20 40 60 80 100 120
Set P
ress
ure
(PSI
)
Linearity
Input Scale (%FS)
Hysteresis
Out
put D
evia
tion
(% F
S)
-1
-0.5
0
0.5
1
0 2 4 6 8 10Input Signal (% FS)
Up
Down
-1
-0.5
0
0.5
1
0 2 4 6 8 10
Repeatability
Out
put D
evia
tion
(%FS
)
Count
Pressure Characteristics Set Pressure 40 PSIG
-1
-0.5
0
0.5
1
40 50 60 70 80 90 100 110
Supply Pressure (PSIG)
Out
put D
evia
tion
(% F
S)
Flow Rate Characteristics Supply Pressure 120 PSIG
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50 60 70 80 90 100 110 120Flow Rate (SCFM)
Set P
ress
ure
(PSI
G)
Relief Flow Characteristics Supply Pressure 120 PSIG
Set P
ress
ure
(PSI
G)
10
20
30
40
50
60
70
80
90
100
110
120
10 20 30 40 50 60 70 80 90 100 110 120 130 140Flow Rate (SCFM)
E22 Series
Precision Instrumentation
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Input Signal1 = 4 - 20mA2 = 0 - 5VDC3 = 0 - 10VDC9 = 2 bit, 4 pressure select (PNP sourcing)0 = 2 bit, 4 pressure select (NPN sinking)
- = NPTFG = GTAP (BSPP)R = PT (BSPT)
Series
Thread Types
01 = 1/8 (E02 Series Only)02 = 1/4 (E22 Series Only)03 = 3/8 (E22 Series Only)04 = 1/2 (E22 & E32 Series Only)06 = 3/4 (E32 Series Only)
*Feedback signal must match input signal, unlessthe 24VDC switch feedback signal is chosen.
Port Tap Size
02 = 02 Series22 = 22 Series32 = 32 Series
1 = 4 - 20mA2 = 0 - 5VDC3 = 0 - 10VDC8 = 24VDC Switched (PNP)9 = 24VDC Switched (NPN)0 = use with 2 bit, 4 pressure select (type 9 or 0 input signal)
Feedback Signal
3 04-E 22 3
H = 0 - 150 PSI (10 BAR) regulating pressure range (For 0-100 PSI standard unit no suffix necessary)
Options
H
3.48
1.25
2.40
1.50
.50
Bracket/MufflerKitsModelNumber DescriptionBRK-KIT-L Includes(1)E32-10Bracket,(4)E32-11Screws,(1)M4MNMuffler,(1)E22-29ElbowBRK-KIT Includes(1)E02-10Bracket,(4)E32-11Screws,(1)M4MNMuffler,(1)E22-29ElbowBRK-KIT-WOEM Includes(1)E02-10Bracket,(4)E32-11ScrewsBRK-KIT-LWOE Includes(1)E32-10Bracket,(4)E32-11Screws,(1)M4MNMuffler
MicroF90°/MStraight22AWGEuroColorCodeUnshielded Shielded2Meter-TD0403MIETA04000 3Meter-TD0403MMETA040005Meter-TD0405MIETA04000 5Meter-TD0405MMETA04000
MicroF/M4PoleStraight22AWGEuroColorCodeUnshielded Shielded2Meter-TC0403MIETA04000 3Meter-TC0403MMETA040005Meter-TC0405MIETA04000 5Meter-TC0405MMETA04000
MicroFemale4Pole90Degree22AWGEuroColorCodeUnshielded Shielded2Meter-TD0403MIE0000000 3Meter-TD0403MME00000005Meter-TD0405MIE0000000 5Meter-TD0405MME0000000
MicroFemale4PoleStraight22AWGEuroColorCodeUnshielded Shielded2Meter-TC0403MIE0000000 3Meter-TC0403MME00000005Meter-TC0405MIE0000000 5Meter-TC0405MME0000000
HowtoOrder
5.07
1.25
2.40
1.85
.503.42
1.25
2.75
1.50
.50
4.651.25
3.57
.50
.50
BRK-KIT-L BRK-KIT BRK-KIT-WOEM BRK-KIT-LWOE
Accessories
Precision Instrumentation
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DiverterBlock
Threads NPTF BSPP (G Thread) BSPT(RThread)3/8 DK22-03 DK22G03 DK22R031/2 DK32-04 DK32G04 DK32R04
ShutOffThreads NPTF BSPP (G Thread) BSPT(RThread)1/4 VS22-02 VS22G02 VS22R023/8 VS22-03 VS22G03 VS22R031/2 VS22-04 VS22G04 VS22R041/2 VS32-04 VS32G04 VS32R043/4 VS32-06 VS32G06 VS32R06
Accessories-ModularAirPreparationComponents-E22andE32Series
22 and 32 Series Particulate Filter/Regulator
Bowl PolycarbonateBowl CircleVision™Bowl Metal Bowl1/4NPTF P22B-02 P22B-02C P22B-02M1/4 BSPP (GThread P22BG02 P22BG02C P22BG02M1/4BSPT(RThread) P22BR02 P22BR02C P22BR02M3/8NPTF P22B-03 P22B-03C P22B-03M3/8BSPP(GThread) P22BG03 P22BG03C P22BG03M3/8BSPT(RThread) P22BR03 P22BR03C P22BR03M1/2NPTF P22B-04 P22B-04C P22B-04M 1/2NPTF P32B-04 P32B-04C P32B-04M1/2BSPP(GThread) P22BG04 P22BG04C P22BG04M1/2BSPP(GThread) P32BG04 P32BG04C P32BG04M1/2BSPT(RThread) P22BR04 P22BR04C P22BR04M1/2BSPT(RThread) P32BR04 P32BR04C P32BR04M3/4NPTF P32B-06 P32B-06C P32B-06M3/4BSPP(GThread) P32BG06 P32BG06C P32BG06M3/4BSPT(RThread) P32BR06 P32BR06C P32BR06M
22 and 32 Series Particulate Filter
Bowl PolycarbonateBowl CircleVisionBowl™ Metal Bowl1/4NPTF F22B-02 F22B-02C F22B-02M1/4BSPP(GThread) F22BG02 F22BG02C F22BG02M1/4BSPT(RThread) F22BR02 F22BR02C F22BR02M3/8NPTF F22B-03 F22B-03C F22B-03M 3/8BSPP(GThread) F22BG03 F22BG03C F22BG03M3/8BSPT(RThread) F22BR03 F22BR03C F22BR03M1/2NPTF F22B-04 F22B-04C F22B-04M 1/2NPTF F32B-04 F32B-04C F32B-04M1/2BSPP(GThread) F22BG04 F22BG04C F22BG04M1/2BSPP(GThread) F32BG04 F32BG04C F32BG04M1/2BSPT(RThread) F22BR04 F22BR04C F22BR04M1/2BSPT(RThread) F32BR04 F32BR04C F32BR04M3/4NPTF F32B-06 F32B-06C F32B-04M3/4BSPP(GThread) F32BG06 F32BG06C F32BG06M3/4BSPT(RThread) F32BR06 F32BR06C F32BR04M
Precision Instrumentation
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NPN outputPNP outputDC (+)(Brown)
OUT (Black)
DC (-)(Blue)
DC (+)(Brown)
OUT (Black)
DC (-)(Blue)
Switch m
ain circuit
Switch m
ain circuit
Accessories-280SeriesDigitalPressureSensors
TypeDPS = Digital Pressure SwitchDVS = Digital Vacuum Switch
Output Type280P = PNP Digital Output Only280N = NPN Digital Output Only
DPS 280P NElectrical ConnectionQ8 = 8mm Pico Quick Connect 4 Pin w/ 2M Mating Cable
Port TypeN = 1/8 NPT Male X 10-32 Female
Q8
Example:DPS280PNQ8=DigitalPressureSwitch-PNP-1/8NPT-8mmPico4Pinw/2MMatingCable
MatingCable:
OutputCircuitWiring
Panel Instructions Switch Wiring
Pressure UnitDisplay Section
2 Colors Main Display
Setting ModeDisplay Section
ButtonButton Set Button(Green)
Key Lock Indicator
Output Indicator
(1) Brown (+)(2) White (NOT USED)(3) Blue (-)(4) Black (OUT)
2 4
1 3
PINOUT
MALE (switch end)
Model AccessoryDescription
DPS280-8-4-ST-2 MatingCable8mm4Pin2Meter
DPS280-8-4-ST-5 MatingCable8mm4Pin5Meter
PC0402MEETA03000PatchCableM84PinXM123Pin2 Meter
Model AccessoryDescription
BRK280-1 MountingBracket(S)
BRK280-2 MountingBracket(L)
PMK280-C PanelMountKitw/Cover
AccessoryNumbers
DPS/DVS280P DPS/DVS280N
CableO.D.-4.0mmConductorGauge-26AWG
Precision Instrumentation
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Electropneumatic TransducerI/P,E/PR83Series
TheElectropneumaticTransducer(I/P,E/P)convertsacurrentorvoltageinputsignaltoalinearlyproportionalpneumaticoutputpressure.Thisversatileinstrumentisdesignedforcontrolapplicationsthatrequireahighdegreeofreliabilityandrepeatabilityataneconomicalcost.Theseunitsareusedforapplicationsthatrequiretheoperationofvalveactuators,pneumaticvalvepositioners,damperandlouveractuators,finalcontrolelements,relays,aircylinders,webtensioners,clutches,andbrakes.
Application
Features•Integralvolumebooster•Compactsize•Lowairconsumption•Fieldreversible•Flexiblezeroandspanadjustments•Standardprocessinputs•Splitranging•FM-NEMA4x•CEApproved
NOTE:Thisunit,asis,isaClass1,Division2hazardouslocationitem(non-incendive).WiththeproperbarrieritisaClass1,2,3;Division1;GroupsC,D,E,F,Gitem(appliesonlyto4-20MaI/P).
LOWOUTPUTRANGE(UPTO30PSIG)
HIGHOUTPUTRANGE(UPTO120PSIG)
Min./Max.SupplyPressure:minimum3PSIG(21kPa)abovemaximumoutputmaximum100PSIG(700kPa)
minimum5PSIG(35kPa)abovemaximumoutputmaximum150PSIG(1050kPa)
SupplyPressureSensitivity<+/-.1%ofspanperPSIG(<+/-.15%ofspanper10kPa)
<+/-.004%ofspanper1.0PSIG(7kPa)
TerminalBasedLinearity <+/-.75%ofspan <+/-1.5%ofspantyp.,+/-2.0%max
Repeatability: <.5%ofspan <.5%ofspan
Hysteresis <1.0%ofspan <.5%ofspan
Response Timedependentonpressurerange,typicallylessthan.25sec . for 3 - 15 PSIG units
dependentonpressurerange,typicallylessthan.25sec . for 3 - 15 PSIG units
Flow Rate4.5SCFM(7.6m3/hrANR)at25PSIG(175kPa)supply12SCFM(20m3/hrANR)at100PSIG(700kPa)supply
20SCFM(34m3/hrANR)at150PSIG(1050kPa)supply
ReliefCapacity2.0SCFM(3.4m3/hr)at5PSIG(35kPa)abovesetpoint
2.0SCFM(3.4m3/hr)at5PSIG(35kPa)
MaximumAirConsumption .03SCFM(.07m3/hr)typical .05SCFM(.14m3/hr)typical
Media oilfree,cleandryairfilteredto0.3micron oilfree,cleandryairfilteredto0.3micron
Temp.Range(operating) -20ºFto140ºF(-30ºCto60ºC) -20ºFto140ºF(-30ºCto60ºC)
Specifications
Precision Instrumentation
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R 83 1 – F G02
ModelR = Regulator
Series83 = I/P, E/P Transducer
Style1 = 4-20 Ma2 = 0-5 VDC3 = 0-10 VDC
Threads– = NPTFG = G tap (BSPP)
OptionsG = Gauge
Output RangeB = 3-15 PSIG (4-20 Ma Input Signal Available)
C = 3-27 PSIG (4-20 Ma Input Signal Available)
E = 2-60 PSIG (4-20 & 0-5 VDC Ma Input)
F = 3-120 PSIG (4-20 & 0-10 VDC Ma Input Signal Available)
Port Size02 = 1/4"
HowToOrder
Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters
R832-02E pictured
Electrical Schematic
NOTE:Bracketincludedwitheachunit.
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Precision Instrumentation
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Magnet
Supply Valve
Coil
Flexure
Nozzle
Exhaust Valve
Circuit Board
Economy Miniature Electropneumatic TransducerR84 Series
TheR84SeriesI/P,E/Ptransducersarecompactelectronicpressureregulatorsthatconvertanelectricalsignal(currentorvoltage)toaproportionalpneumaticoutput.Itscompactdesignandflexibleportingmakeitanidealchoiceforspace-constrainedDINrailormanifoldapplications.ANEMA-4XhousingwithRFI/EMIprotectionwillallowittobeusedindemandingindustrialenvironments.TheoperatingprincipleoftheR84isbasedonarugged,field-testedforce-balancedesign.Acoilissuspendedinamagneticfieldbyaflexure.Varyingtheelectricalsignalthroughthecoilpositionstheflexuretoanozzle.Thiscreatesabackpressurethatactsasapilottoanintegralvolumebooster.Thisprovidesahighflowwhichincreases control speed in critical applications .
Application
Features•Compactsize •NEMA-4Xhousing•Lowairconsumption•Highflowcapacity•Accessibleexternalorifice•Inputandoutputportsonbothfrontandback
•RFI/EMIprotection•Externalzeroandspanadjustments•Fieldreversible•Wall,panel,pipeorDINrailmounting•Noseparatepowersupplyrequired•CEApproved
Notes:ElectricalConnections–ForbothI/PandE/Pmodels,the1/2"conduitelectricalconnectionsaremadetothered(+)andblack(-)leads.Thegreenleadisusedforcaseground.ForbothI/PandE/Pmodels,the43650DINelectricalconnectionsaremadetoterminal1(+)andterminal2(-).Terminal3isnotused.Groundisforcaseground.
Economy Miniature Electropneumatic TransducerR84 Series
Linearity(independent) >+/-0.5%ofspan
Hysteresisandrepeatability >0.5%ofspan
PortsizesPneumatic=1/4Electric=1/2NPT
Media Clean,dry,oil-free,airfilteredto0.3micron
Mounting Wall,panel(included),2”pipe(included)orDINrail(optional)
MaterialsHousing:ChromatetreatedaluminumwithbakedpaintElastomers:Buna-NTrim:StainlessSteel,brass,zincplatedsteel
Weight 1.3lbs(.59KG)
Inputs 4-20mA,0-5VDC,0-10VDC
Outputs 3-15psig,3-27psig,2-60psig,3-120psig
AirConsumption 1.8SCFH(0.05m3/hr)atmidRangetypical
Supplypressure:Note:Supplypressuremustbeaminimumof5psig(0.3bar)abovethemaximumoutputpressure
Outputsupto30psi:100psig(7bar)maximumOutputsto120psig:150psig(10bar)maximum
FlowCapacityatmidrange4.5SCFM(7.6m3/hr)at25psig(1.7Bar)supply12SCFM(20m3/hr)at100psig(7Bar)supply
ReliefCapacity 2SCFM(3.4m3/hr)at5psig(35kPa)abovesetpoint
Temperature Range -20to+150F(-30to+65C)
Specifications
Precision Instrumentation
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Panel Mounting(includedwithstandardunit)
Pipe Mounting(includedwithstandardunit)
02R 84 1 - EModelR = Regulator
Series84 = I/P, E/P Economy
Miniature Transducer
Input Signal1 = 4-20 Ma2 = 0-5 VDC3 = 0-10 VDC
Threads– = NPTG = G Tap (BSPP)
F
OptionsG = GaugeR = DIN Rail Mount
Electrical ConnectionA = 1/2 NPT Conduit w/ PigtailF = DIN 43650 Connector
Output RangeB = 3-15 PSIGC = 3-27 PSIGE = 2-60 PSIGF = 3-120 PSIG
Port Size02 = 1/4"
F RHowToOrder
Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters
Flow Ratings
OUTPUTPRESSURE,PSIG(BAR)
FLOW,SCFM(dm3/s)
20PSI(1.4BAR)INLET 100PSI(6.9BAR)INLET
FLOW,SCFM(dm3/s)
120PSI(8.3BAR)INLET
R841-02EA pictured
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Miniature Electropneumatic TransducerI/P,E/PR85Series
TheR85SeriesI/P,E/Ptransducersareaseriesofcompactelectronicpressureregulatorsthatconvertanelectricalsignal(currentorvoltage)toaproportionalpneumaticoutput.Utilizinginternalsolid-statefeedbackcircuitry,theR85providesprecise,stablepressureoutputstofinalcontrolelements.Immunitytotheeffectsofvibrationormountingposition,hightolerancetoimpureair,andlowairconsumptionmakethisunitidealforuseindemandingapplications.
Theheartofthisuniquetechnologyisabimorphpiezoactuatorthatisencapsulatedinaprotectiveskin.Thisprotectiveskinprovidesdefense against the humidity and contaminant often found in process operatingenvironments.
Application
Features•Reliableinharshenvironments•Lowairconsumption-3SCFHtypical•Highaccuracy-+/-0.10%ofspan•NEMA-4X(IP65)enclosure•Vibration/positioninsensitive•Compactsize•Wall,panel(included),pipe(included),or din rail mounting
•Supplypressuresupto100PSIG•Built-involumebooster-10SCFMflow•Input/outputportsonfrontandback•Conduitfittingordinconnector•Splitrangeoperation•Fieldreversible•CEApproved
Notes:ElectricalConnections–ForbothI/PandE/Pmodels,the1/2"conduitelectricalconnectionsaremadetothered(+)andblack(-)leads.Thegreenleadisusedforcaseground.ForbothI/PandE/Pmodels,the43650DINelectricalconnectionsaremadetoterminal1(+)andterminal2(-).Terminal3isnotused.Groundisforcaseground.
Miniature Electropneumatic TransducerI/P,E/PR85Series
PortsizesPneumatic:1/4Electric:1/2NPT
Media Clean,dry,oil-free,airfilteredto0.3micron
Mounting Wall,Panel(included),2”pipe(included),orDINrail(optional)
MaterialsHousing:Chromatetreatedaluminumwithbakedpaint.NEMA-4X(IP65)Elastomers:Buna-NTrim:Stainlesssteel,brass,zincplatedsteel
Weight: 13.0oz(0.4kg)
Inputs 4-20mA0-10VDC 0-5VDC
Outputs
3-15 PSIG3-27 PSIG2-60 PSIG2-100 PSIG
0 .21-1 .03 BAR0 .21-1 .86 BAR0 .14-4 .14 BAR0 .14-6 .89 BAR
AirConsumption1.5SCFH0.04m3/hr at mid range typical
Supplypressure:100PSIG(7.0BAR)maximumNote:Supplypressuremustbeataminimumof5PSIGabovemaximumoutput
FlowCapacityatmidrange4.5SCFM(7.6m3/hr)at25PSIG(1.7BAR)supply12SCFM(20m3/hr)at100PSIG(7BAR)supply
ReliefCapacity 2.0SCFM(3.4m3/hr)at5PSIG(35kPa)abovesetpoint
Temperature limitsOperating:-40ºto+160ºF(-40ºto+71ºC)Storage:-40ºto+200ºF(-40ºto+93ºC)
Loopload,I/PTransducer 7.5VDC@20mA
SupplyVoltage,E/PTransducer 7-30VDC,lessthan3mA
Signal impedance 7-30VDC,lessthan3mA
Specifications
Precision Instrumentation
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Panel Mounting(includedwithstandardunit)
Pipe Mounting(includedwithstandardunit)
02R 85 1 - EModelR = Regulator
Series85 = I/P, E/P Miniature Transducer with Pressure Feedback Control
Input Signal1 = 4-20 Ma2 = 0-5 VDC3 = 0-10 VDC
Threads– = NPTF
OptionsG = GaugeR = DIN Rail Mount
Electrical ConnectionA = 1/2 NPT Conduit w/ PigtailF = DIN 43650 Connector
Output RangeB = 3-15 PSIGC = 3-27 PSIGE = 2-60 PSIGF = 2-100 PSIG
Port Size02 = 1/4"
A G
G = G Tap (BSPP)
HowToOrder
Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters
Flow Ratings
OUTPUTPRESSURE,PSIG(BAR)
OUTPUTPRESSURE,PSIG(BAR)
FLOW,SCFM(dm3/s)
20PSI(1.4BAR)INLET 100PSI(6.9BAR)INLET
FLOW,SCFM(dm3/s)
120PSI(8.3BAR)INLET
R851-02EA pictured
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Precision RegulatorR80/82 Series
R 80 0 – F G02ModelR = Regulator
Series80 = Standard82 = High relief
Style0 = all precision regulators
Threads– = NPTFG = G tap (BSPP)
OptionsD = 2-40 PSIG (80 Series only)E = 2-60 PSIG (80 Series only)F = 2-120 PSIGG = GaugeM = Mounting BracketQ = Quiet ExhaustT = Tamperproof
Port Size02 = 1/4"03 = 3/8"
ANSISYMBOL The80and82Seriesregulatorsarehigh-precision,multi-stagepressureregulators.Thehighestdegreeofregulationandrepeatabilityareachievablebyreactingtodownstreampressurefluctuationsassmallas0.01PSIG(.07kPa).Actionoccursasdownstreampressureispilotedtothecontrolchambertoactonafinelytunedstainlesssteelvolumecapsule.Acontinuousbleedoflessthan0.08SCFM( .15 m3/hr)adjuststhepilotdiaphragmcausingappropriatemovementofthesupplyvalveorreliefvalve.Reliefflowsofupto10SCFMcanbeachievedthroughthelargeexhaustportlocatedinthecontroldiaphragm.Exhaustisachievedthroughtheexhaustventslocatedinthesideofthebody.
Application
Recommended Uses•AirGauging•GasMixing•WebTensioning•RollLoading•AirHoists
HowToOrder
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Precision RegulatorR80/82 Series
FlowCapacity 14SCFM(25m3/hr)
ExhaustCapacityModel80-2to3SCFM(3.4m3/hr)Model82-10to11SCFM(17.0m3/hr)
Sensitivity .125inches(3.2mm)water
Pilot Bleed Rate .08SCFM(.15m3/hr)
Supply Pressure Variation Lessthan.005PSI(.03kPa)@25PSIvariance
MaximumSupplyPressure 150PSIG(1050kPa)
Temperature Range 0to+150F(-18to+65C)
Weight 1.4lbs(.64kg)
MaterialsBody:DieCastZincDiaphragms:Buna-NKnob:PhenolicPlastic
Specifications
Precision Instrumentation
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Flow Ratings (basedon100PSIGinlet)
Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters
R820-02F pictured
Tamperproof Model
Precision Instrumentation
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High Flow Precision RegulatorR88 Series
R 88 0 – F G02ModelR = Regulator
Series88 = High Flow Precision
Style0 = Standard High Flow Precision
Regulator1 = Back Pressure Precision
Regulator
Threads– = NPTF (Style 880 and 881)G = G tap (BSPP) Style 880 Only
OptionsA = 0-2 PSIG (R880 only)B = 0-15 PSIGC = 0-30 PSIGE = 1-60 PSIGF = 2-150 PSIGG = GaugeM = Mounting BracketT = Tamperproof
Port Size02 = 1/4"03 = 3/8"04 = 1/2"
_ _
ANSISYMBOL
The 880 Series pressure control regulator is designed for high flow andaccuratepressurecontrolutilizingarollingdiaphragmtoinsureaconstantoutputpressure.The88modelmaintainsstabilityevenwithwidesupplypressurevariations.
The881Seriesbackpressureregulatorisahighflow,highlyaccuratepneumaticreliefvalvewithanadjustablesetpoint.It’sprimaryfunctionistoprovideprotectionagainstoverpressurizationinthedownstreamportionofapneumaticsystem.Thisprecisionunitiscapableofhandlingflowsupto50SCFM.Arollingdiaphragmprovidesthesensitivitythatcausestheunittoventtoatmosphereinresponsetotheslightest upstream changes .
Application
Recommended Uses•TestEquipment•RollLoading•WebTensioning•Actuators•GasMixing•TestPanels•ClutchandBrakeControls
HowToOrder
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High Flow Precision RegulatorR88 Series
FlowCapacity seeflowcharacteristics(nextpage)
ExhaustCapacity 4SCFM(6.7m3/hr)
Sensitivity .25inches(6.33mm)ofwater
TotalAirConsumption1.0to12.5SCFH(.03to.37m3/hr),depending on output pressure
Supply Pressure Variation.1PSI(.7kPa)@100PSI(700kPa)change
MaximumSupplyPressure 250PSIG(1750kPa)
Temperature Range -40to+160F(-40to71C)
Weight 1.6lbs(.74kg)
Materials
Body:DieCastZincDiaphragms:Buna-NVolumeCapsule:StainlessSteelKnob:PhanolicPlastic
SpecificationsR880PicturedAbove(NOTR881)
Note:R881SeriesavailableinNPTonly
Precision Instrumentation
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Flow Ratings (basedon100PSIGinlet)
Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters
R880-02F pictured
OUTPUTPRESSURE,PSIG(BAR)
FLOW,SCFM(dm3/s)
FLOW,SCFM(dm3/s)
OUTPUTPRESSURE,PSIG(BAR)
StandardPrecisionRegulator(R880Series)
BackPressurePrecisionRegulator(R881Series)
1/4,3/8,or1/2NPT(G1/4,G3/8,orG1/2)BothSides
Precision Instrumentation
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Ratio Relay Volume Booster
R 87 1 - G02ModelR = Regulator
Series87 = Volume Booster
Style1 = 1:1 Ratio6 = 1:6 Ratio
Threads- = NPTFG = G tap (BSPP)
OptionsB = Mounting BracketG = GaugeZ = Negative Bias
Port Size02 = 1/403 = 3/804 = 1/2
_ _ _HowToOrder
The87SeriesVolumeBoostersareusedextensivelyforincreasedflowcapacity,pressureamplification,orremotepressurecontrolapplications.Thisincludeswebtensioning,rollloading,controlvalveactuators,I/Pvolumeboosting,cylinderactuation,clutchandbrakecontrol,andgasflowcontrol.
Applications
Features• Highflowcapacity-allowsflowsupto50SCFM• Amplifiedoutput-availableinasignaltooutputpressure ratioof1:6• Highexhaustcapacity-largereliefprovides15SCFMflow capacity• Stableoutput-Venturiaspiratormaintainsoutputpressureunder varyingflowconditions• Balancedsupplyvalve-rollingdiaphragmdesignmakesunit immunetosupplypressurevariation• Negativebias-4PSInegativebiasoptionallows“zero”ofI/Ps
OptionalFixedNegativeBiasThe87SeriesVolumeBoosterisavailablewithanoptional4±1PSIG(30±7kPa)lessthanthesignalpressure(Zoption).ThisoptionallowszerooutputwhenutilizingI/Ptransducersthattypicallyonlyarecapableofprovidingpressuresdownto3PSI.Notethatthenegativebiashasatoleranceof±1PSI.Thismeansthatactualbiaswillrangefrom-3PSIto-5PSI.Usethezeroadjustmentof the I/P to reach desired setting .
MountingBracketThemountingbracketfortheR87SeriesRatioRelayVolumeBooster,partnumberPK88,isincluded.
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1:1Ratio 1:6Ratio
Flowcapacity,SCFM(m3/hr)100PSIG(700kPa)supply,20PSIG(140kPa)output
50(76.5) 50(76.5)
Exhaustcapacity,SCFM(m3/hr)Downstream5PSIG(35kPa)abovesetpressure
15(25.5) 7.5(12.8)
Sensitivity,incheswater(cm) .25(.64) 1.5(3.8)
Ratioaccuracy(%)ofoutputspanwith3-15PSIG(20-105kPa)signal
1 .0 2 .0
Zeroerror(%)-%ofoutputspanwith3-15PSIG(21-105kPa)signal
2 .0 3 .0
Effect of supply pressure changeof50PSIG(350kPa)
.1 PSI .6 PSI
Maximumsupplypressure,PSIG(kPa) 250(1750) 250(1750)
Maximumsignalpressure,PSIG(kPa) 150(1034) 25(172)
MaximumAirConsumption.03SCFM (.07m3/hr)
typical
.05SCFM (.14m3/hr)
typical
Ambienttemperaturelimits,ºF(ºC)-40 to 200(-40to93)
-40 to 200(-40to93)
Weight,lbs(gm) 1.4(635) 1.4(635)
Specifications
Precision Instrumentation
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Flow Ratings
Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters
REGULATEDPRESSURE,PSIG(BAR)
FLOW,SCFM(dm3/s)
R871-02 pictured
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Instrument Air RegulatorR89 Series
PortSize 1/4NPT
StandardOutputPressure 0-120PSIG(0-800kPa)
MaximumSupplyPressure 250PSIG(1700kPa)
Mounting pipe or integral mounting
FlowCapacity seeflowcharacteristics(nextpage)
ExhaustCapacity .1SCFM(.17m3/hr)@5PSIG(35kPa)abovesetpoint
Sensitivity 1”(2.5cm)ofwater
AirConsumption lessthan5SCFH(.17m3/hr)
EffectofSupplyPressureVariation:lessthan.2PSIG(1.4kPa)@25PSI(170kPa)change
Weight 1.6lbs(.74kg)
Instrument Air RegulatorR89 Series
R 89 0 – F G02ModelR = Regulator
Series89 = Instrument Air Regulators
Style0 = All Instrument Air Regulators
Threads– = NPTF
OptionsB = 0-10 PSIGC = 0-30 PSIGE = 0-60 PSIGF = 0-150 PSIGG = GaugeK = KnobM = Mounting BracketN = Non-RelievingP = Panel Mount
Port Size02 = 1/4"
_ _
ANSISYMBOL TheInstrumentAirRegulatorisdesignedtoprovideclean,accurateairpressuretoinstruments,valves,andotherautomaticcontrolequipment.Itisusedextensivelytosupplyairtopneumaticcontrollers,transmitters,transducers,valvepositioners,aircylinders,andawiderangeofpneumaticcontrol systems .
Application
Features•Stableoutputandrepeatability•Corrosion-resistantconstruction•5microndepthfilter•Self-relieving•Lowdroopathighflowlevels•Tightshutoff
MaterialsofConstructionBody:diecastaluminumalloy,irridite,bakedepoxyfinishFilter:5micronphenolicimpregnatedcelluloseDiaphragms:nitrileelastomerandnylonfabricValveSeatPlug:nitrileelastomerAdditionalMaterials:brass,zinc,platedsteel,acetal
MountingBracketThemountingbracketfortheR89SeriesInstrumentAirRegulator,partnumberPK89,isavailableandsoldseparately.
HowToOrder
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Specifications
Note:R89SeriesavailableinNPTonly
Precision Instrumentation
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Flow Ratings (basedon100PSIGinlet)
Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters
R890-02F pictured
OUTPUTPRESSURE,PSIG(BAR)
FLOW,SCFM(dm3/s)
Precision Instrumentation
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Replacement Kits
Electropneumatic Transducers Electropneumatic Transducer Repair Kitskit # descriptionRKR831BC for3-15and3-27pressurerangemodelsRKR831EF for 2-60 and 3-120 pressure range models
Precision Regulators Precision Regulator Repair Kitskit # descriptionRKR800D for2-40pressurerangemodelsRKR800E for 2-60 pressure range modelsRKR800F for 2-120 pressure range modelsRKR820F for 2-120 pressure range models
Replacement Adjustment Knob Kitskit # descriptionRP8002 for R800 and R820 models
High Flow Precision Regulators High Flow Precision Regulator Repair Kitskit # descriptionRKR880A for 0-2 pressure range modelsRKR880B for 0-15 pressure range modelsRKR880C for0-30pressurerangemodelsRKR880E for 1-60 pressure range modelsRKR880F for 2-150 pressure range modelsRKR881 forbackpressureregulator
Replacement Adjustment Knob Kitskit # descriptionRP81 for R880 models
Mounting Brackets High Flow Precision Regulator kit # descriptionPK80 80&82SeriesBracketPK88 87&82SeriesBracketPK89 89SeriesBracket
Instrument Air Regulators Instrument Air Regulator Repair Kitskit # descriptionRKR89 for all models
LT-Instrument80SeriesRev05/10 ©NumaticsInc.2009-2010
USANumatics, Incorporated
46280DylanDrive Novi,Michigan48377
P:1-888-Numatics 1-888-686-2842
CanadaNumatics, LtdP:519-452-1777
MexicoNumatics de Mexico S.A. de C.V.
P:52-222-284-6176
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