precision engineered turbochargers & parts iso 9001 … · 2018-04-18 · strict quality...
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ISO 9001 Registered
Head Office . Melett LimitedUnit N . Zenith Park . Whaley RoadBarnsley . S75 1HT . EnglandT: +44 (0) 1226 320939 . F: +44 (0) 1226 [email protected] . www.melett.com
Copyright © 2017 Melett. All rights reserved. The Melett Logo and Melett® are registered trademarks or trademarks of Melett Limited
Melett North America Inc 4400 S. Mendenhall Suite 12 Memphis . TN . 38141 . USAT: 1-901-322-5896 . F: 1-901-360-8667Toll Free: [email protected] . www.melett.com
Melett Latin [email protected] .www.melett.es
Melett Polska Sp. z o.o.ul. S.J. Rolbieskiego 485-862 Bydgoszcz . PolandT: +48 52 320 00 49 . F: +48 52 348 24 59 [email protected] . www.melett.pl
PRECISION ENGINEERED TURBOCHARGERS & PARTS
PRECISION ENGINEERED TURBOCHARGERS & PARTS
The trusted brand for the Aftermarket
MELETT is recognised as the leading global brand in the development,
manufacture and supply of precision engineered
turbochargers and parts to the
professional aftermarket.
MELETT’s aim is to deliver the best in quality and service and to help the professional turbo
reconditioning industry grow by offering a reliable, high quality range of turbochargers,
CHRA, turbo repair parts and repair kits, which match or exceed OEM levels of reliability
and performance, making repairs of all types of turbochargers possible.
Founded in 1995, MELETT is recognised as the quality, reliable supply partner by turbo
repairers ranging from small turbo workshops through to large volume and OE turbo
remanufacturing facilities. MELETT is also an approved supplier to a number of vehicle
manufacturers for their own aftermarket remanufactured turbo programs.
With an in-house team of highly qualified mechanical engineers, MELETT offers an extensive
range of over 5000 part numbers covering the most popular turbo models, as well as many
less popular models, originally manufactured by Garrett, Holset (Cummins Turbo
Technologies), Borg Warner (Schwitzer and 3K), MHI (Mitsubishi), Komatsu, Toyota, IHI,
Hitachi and Continental.
MELETT’s growing range of complete CHRA/Core Assemblies are assembled and VSR
balanced in MELETT’s fully equipped UK production facility.
More recently released, MELETT Turbochargers offer turbo repair specialists a premium
brand alternative to an OE turbo, where a repair solution is not possible. Built to the strictest
quality standards, all MELETT Turbochargers are assembled, balanced and flow tested in
MELETT’s dedicated UK production facility.
In addition, the range includes everything from individual piece parts, upgrade parts and
repair kits through to an extensive range of major parts, including turbine and compressor
wheels, bearing housings, seal plates, heat shields, actuators, variable nozzle ring
assemblies, and a large selection of oversize journal bearings and piston rings.
Three times winners of the prestigious UK Queen’s Award for Enterprise 2006, 2009 and 2014,
MELETT supplies turbocharger components to repair workshops in over 100 countries
worldwide.
Detailed Analysis of Turbos for Development
• Full examination process to ensure new products are
developed to match OE specifications
• Investigation of a range of original samples to thoroughly
inspect dimensions, surface finishes, tolerances and
materials to gain a deep understanding of the whole
assembly
• Failure diagnosis and detailed design analysis to identify
improvements in the original component design
• Extensive in-house and vehicle testing of turbos, includes
validating engine emissions, torque, power, transient
response and fuel economy to assure performance and
durability levels.
A Company Built on Strong Engineering Principles
• Melett parts are engineered in the UK by Melett’s
in-house team of highly skilled mechanical engineers
• Over 100 years combined experience, offering a wealth
of technical knowledge and a thorough understanding
of turbo components
• 3D measurement capability, down to a repeatable
accuracy of 2 microns, along with state of the art 3D
modelling software to create engineering drawings
for manufacture.
Only quality
repair parts
give quality
turbocharger
repairs
Significant investment in Melett’s own manufacturing,
turbocharger and core production facilities, gives Melett
100% control of the complete production process.
Highest Quality Manufacturing Standards:
• The latest machinery and technology, including casting
tooling, welding machines and the latest Japanese CNC
controlled equipment with onboard CMM
• A wealth of experience in component production and
quality control, and a thorough understanding of the full
manufacturing process
• Collaboration with fully certified ISO/TS16949 quality
manufacturers, who can demonstrate capability in
maintaining a controlled, repeatable manufacturing
process
• In-house quality control engineers monitor and quality
audit sub suppliers.
Dedicated UK Turbo & Core Production Facility:
• Continued investment in the latest technology and highly
skilled technicians
• Melett Turbochargers are built, balanced and flow tested
in the UK to the strictest quality standards to ensure OE
performance is maintained during operation
• Melett Core Assemblies are assembled and VSR balanced
incorporating, where possible, improvements in the
original design and upgraded parts
• Each core assembly is etched with a unique serial
number, ensuring all Melett products are fully traceable,
whilst giving customers peace of mind that their order is
genuine Melett parts.
Strict Quality Control Processes:
• Melett operates an ISO 9001:2008 Quality Management
System for the design, manufacture and supply of
replacement turbocharger parts to the independent
aftermarket
• Quality inspections take place throughout every stage
of production
• Final quality inspection is completed in the UK to ensure
material, dimensions and surface finishes are to
specification before they are packaged in a genuine
Melett box.
Fast Dispatch from Stock and Worldwide Delivery
• Melett believes that excellent service includes great
stock availability
• Computer controlled stock levels ensure parts are
available for immediate despatch
• Orders are despatched on the same day and can be
delivered to most parts of the world within 2-5 days
at surprisingly economical prices.
Quality Parts Underpinned by Quality Service
• Dedicated multilingual sales team fluent in English,
French, Spanish, Russian, German, Italian, Romanian,
Hungarian and Polish, Melett prides itself on being able
to interact with the majority of customers in their own
language
• One year warranty on all parts as standard, Melett’s
Technical team can provide an in-depth diagnosis on the
cause of failure and advice on how to avoid recurring
issues in the future.
Comprehensive Turbocharger Database
• The Melett website offers one of the most comprehensive
turbocharger databases in the world, giving customers
access to over 56,000 detailed turbo build sheets
• The TurboHub gives customers access to in-depth
technical information on a wide range of turbo related
topics
• Extensive range of catalogues provide customers with
exploded views of turbos, detailed dimensions of major
components, and a breakdown of the popular repair kits.
Significant investment
in inventory and
systems enables 99%
delivery performance
from stock
Melett Limited Head Office Turbo/Core Production Facility, and
Goods In/Quality Inspection Warehouse Barnsley, South Yorkshire
Melett Manufacturing Facility Changzhou, China
Melett Latin AmericaCelaya, Guanajuato, Mexico
Melett North America Inc.Memphis, Tennessee
Melett Polska Bydgoszcz, Poland
Melett Ltd. UK - Head Office - Sales, warehouse and distribution facility, offering Worldwide delivery.
Incorporates dedicated Engineering, Technical and Quality departments, as well as Sales, Marketing
and Finance offices, Supply Chain Management, Human Resources and an in-house training facility.
Melett Turbo & Core Production Facility - Dedicated UK turbo & core production facility,
incorporating building, balancing, flowing and packaging, and extensive stock holding.
Goods In & Quality Inspection - Dedicated bulk storage warehouse, incorporating Goods Inwards and
Quality Inspection departments.
Melett North America Inc. - Sales, warehouse and distribution facility, offering local stock availability
to the US and Canadian markets.
Melett Latin America - Sales office serving the Latin American markets.
Melett Polska Sp. z o.o. - Sales, warehouse and distribution facility, offering local stock availability for
customers throughout the Polish marketplace.
Melett Manufacturing Facility - Fully equipped 50,000 sqft manufacturing facility incorporating three
major component product lines and the latest machinery and technology, including casting tooling,
welding machines, and the latest Japanese CNC controlled equipment with onboard CMM.