precast construction make in india
TRANSCRIPT
Fast Track Modular Buildings
Thrislington, a UK based company excelling in Fire doors /clean rooms/demountable office partitions various kind of doors and partitions since 1946 was taken over by the synergy group in 2009. With this acquisition entire plant & machinery, product know how and all other intellectual property has come from UK to India at Synergy Thrislington.
Its state-of-the-art plant is located at Nalagarhtehsil of district solan, Himachal Pradesh in India. The well laid out facility is spread over 4.5 acre land with the covered area of 85, 000 sq. feet.
Strength of the company arises out of its team of professionals, product know how and inbuilt culture of customer care and delivery commitment.
‘Synergy Thrislington’ was incepted in 2006 under the guidance and leadership of Mr. Harpal Singh who had, vision of establishing a professional organization, which would lead a technological revolution in field of modular construction.
Our advanced infrastructure includes advanced machinery, premium R&D Division, quality check mechanism, excellent warehousing facility and logistical support for supply and delivery of our products.
R&D Division‘Synergy Thrislington’ regularly invests a significant amount of capital in its R&D division, which comprises of excellent programmers and engineers who design and develop innovative and advance products. Our R&D division designs world class products that are in sync with international.
Problems Faced In Conventional Construction
Time Consuming
Cost Escalations/variations
Poor Quality Construction
Shortage of Skilled Manpower
Time over runs
Unsafe Buildings
Day 1: Mason doesn’t turn up
Day 2: Carpenter doesn't turn up
Day 3: Welder gets absent
Day 4: Electrician goes missing
Day 5: Plumber doesn’t turn up
Day 6: When everybody is there, it
starts raining
What Usually happens during projects
Results in Project Delays !!!
SPEEDSPEED
SMARTSMART
SUSTAINABLESUSTAINABLE
SAFESAFE
STABLESTABLE
SAVINGSSAVINGS
6S
Our Solution
Structural Design Process
Structural Design Process
Structural stability validation
Structural stability validation
Factory Fabrication of steel Modular
Components & EPS Panels
Factory Fabrication of steel Modular
Components & EPS Panels
Provisioning of Utilities in between
Modular Frames
Provisioning of Utilities in between
Modular Frames
Transportation to SiteTransportation to Site
On Site Erection of steel Structure & EPS
Panels
On Site Erection of steel Structure & EPS
Panels
In Situ Concreting by Shotcrete pumps
In Situ Concreting by Shotcrete pumps
Finishing and fixtures fitting
Finishing and fixtures fitting
Our Concept
Ultra Fast Construction
>70% of the work in factory:• Fabrication of Modules, Pillars & 3D EPS
Panels.• Services & Utilities such as Plumbing,
Electrical etc • Deck Flooring .• Structural Anti Corrosion Painting
>70% of the work in factory:• Fabrication of Modules, Pillars & 3D EPS
Panels.• Services & Utilities such as Plumbing,
Electrical etc • Deck Flooring .• Structural Anti Corrosion Painting
<30% Work at Site:• Erection of MS Structure and EPS panels .• Monolithic In-Situ concreting through
shotcrete spray pumps• PCC Flooring over deck sheet• Plumbing & Electrical Fitting.• Painting & Furnishing
<30% Work at Site:• Erection of MS Structure and EPS panels .• Monolithic In-Situ concreting through
shotcrete spray pumps• PCC Flooring over deck sheet• Plumbing & Electrical Fitting.• Painting & Furnishing
• 3 D EPS Panel Concrete walls: 35 mm concrete on both sides of 60 mm EPS panel(Wall Thickness:130 mm)
• Thermal insulation of EPS – Up= 0,58 W/(m2.K)• Sound Resistance of EPS - 47dB• Fire Resistance of EPS Walls is 130 Minutes as per BS 476
Energy efficient houses
• More than 70% of the building is manufactured under safer conditions at factory• Erection by Skilled work force• Adherence of Safety Norms during project execution.• Use of the Highly sophisticated Tools and tackles for Erection.
Safety at Construction
• Well Designed Light Weight Structure• Unique steel structure System• Elasticity of Steel• Tested & Certified by CSIR-SERC, Chennai till G+14 till seismic zone 5.
Earth Quake resistance
Big Benefits
Huge Cost Savings
Faster construction mode saves time.
Faster construction mode saves time. No Cost escalationsNo Cost escalations Less
ElectricityConsumptionLess
ElectricityConsumption
Early return on Investment.
Early return on Investment.
Quicker income from rental.
Quicker income from rental.
Minimal material wastage and increased
asset value.
Minimal material wastage and increased
asset value.
Economy of scale in manufacturing
Economy of scale in manufacturing
Salvage Value after lifetime
Salvage Value after lifetime
Availability of more carpet area
Availability of more carpet area
Our Products
We are known as one of the leadingmanufacturers and suppliers of firerated steel doors in India. We offer awide range of strong and durablegalvanized safety steel doors or FireRated & Non Fire Rated SteelDoors, which are manufacturedfrom galvanized steel sheets. Ourrange of steel doors is designed tosuit the rough and tough conditionsof industries. Designed to meet thelife-safety requirements in varioustypes of buildings and structures,our fire rated steel doors arecompartmentalized to contain thespread of fire. Our durable fire rateddoors complement existing passivefire-fighting system.
Fire Rated & Non Fire Rated Steel Doors
Certification of Doors
To overcome space constraints anddividing the space of offices, weoffer perfect solution with our officepartitions. Our office partition addsrichness to the interiors. Ourpartitions are fabricated frompremium steel, metal and othermaterial. Our designs are inaccordance to the current trend andsuit every interior with convenience.We design the office partitionsaccording to the customer’sspecifications.
Office Partitions
One of the most well knownmanufacturers and suppliers ofclean room partitions, we offer awide range of clean room partitionsthat is designed to perfection withplanned filtration systems. Our cleanroom partitions are designedimmaculately as per thespecifications of our esteemedclients and according to theinternational standards. Suited tothe demands of modular cleanrooms, laboratories and foodpreparation areas, our range iswidely appreciated. With lustrouslook and elegant appeal, our cleanroom partitions render a breathtaking ambience.
Clean Room Partitions
We are known as one of the mostwell known manufacturers andsuppliers of load bearing ceiling inthe market. Our load bearingceilings are products that offeramazing options in creating customand system build solution to themost intricate and complicated ofenclosures for the demandingenvironments of the clean roomuser. The concept of ceilings canvary from simple suspended lay-in-grid types to sophisticated�walk on� constructionand plenums.
Load Bearing Ceilings
We offer double glazed windowstotally flush with partition or wall.The size and style of glazing withinthe clean room envelope can bedetermined by both aesthetic andclassification requirements. Doublepaned windows have several keyadvantages over standard windows.Among, which are better insulationproperties, noise reduction, andease of cleaning. Double panedwindows can also protect items inthe room from sun damage. Aconcealed container with smallholes is provided in the double glazewindow for protecting it frominternal moisture between two glasspanes. Double glazed windows fixedwith anchor fastener to concretewall.
Double Glazed Windows
We are one of the most well knownmanufacturers and suppliers ofprefabricated shelters in themarkets. We design andmanufacture special prefabricatedto Ready Made PrefabricatedShelters that are widely used asindustrial sheds. Over the years wehave successfully attained themarket credibility offering anunmatched quality range ofprefabricated shelters made frompremium quality PUF insulation. Weare engaged in commissioning,consultancy and designing of ourprefabricated shelters.
Prefabricated Shelter
Our Technology
INSTACON SYSTEM
EPS Concrete Wall -130 mm thick
“Sectional view of the Concept”
We use highly Advanced and Robust Technology
Our Certifications
Certification from CSIR,SERC Chennai
PAC Certification from BMTPC
Our Projects
Applicability of EPS Technology for High Rise Towers
Instacon at Mohali
Showcasing of Instacon@ Mohali
Showcasing of Instahome@ Mohali
Key Visitors to our Building
Applications - Instacon
HOTELS
HOSPITALS
EDUCATIONAL INSTITUTIONS
HIGH RISE BUILDINGS
COMMERCIAL TOWERS/ OFFICIAL SPACE
RETAIL OUTLETS
Labour Shortages
Weather Delays
Schedule Delays
Scarcity of Material
Designing Issues
Delivery Issues
No More…
G+1 Modular Housesat BSF campus, Dehradun
Layout – Frame Assy.
EPS Panel Detail
BDA Project
BDA Project – Orthographic View
BDA Project – Prospective Aerial View
BDA Project Details
Total Area – 4,21,856 sq.ft. Blocks - 23Units in Each Block – 72Total Houses: 1656
Sunni Project, Simla
SUNNI Project - Simla
SUNNI Project - Simla
PIMS Sarai Jalandhar
Thanks