precast concrete steps construction tutorial by armtec ltd
DESCRIPTION
Armtec Ltd. specializes in the construction of precast concrete steps and precast concrete decks. This tutorial gives insight into the process from start to finish, explaining the intricate stages in deciding on the perfect precast steps and decks for you. Concrete steps are a fast, durable and cost-effective way of providing access to residences, apartments and condominiums.TRANSCRIPT
Residential Steps and DecksAugust 10 2011
Melissa Pressnail B.Eng
James Regier
Ebi Moradi P.Eng
Tony Hof
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Residential Steps and Decks
1.About Armtec
2.What are Precast Steps ?
3.Benefits
4.Steps vs. Decks
5.Finishes
6.Support Requirements
7.Site Preparation
8.Installation
9.The Process
10.Testimonials
11.Full Package From Armtec
About Armtec1/
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Since:
1908
About Armtec
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About Armtec
• Armtec is a leading global infrastructure and construction materials company
• 48 locations in Canada, including production facilities and offices in every region
• Global customer base with projects around the world • Approximately 2,000 employees, $500M • Toronto Stock Exchange trading symbol: ARF.UN
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Introduction
• BEBO Concrete Arches
• Bin-Wall
• Bin-Wall Bridge Abutments
• Bridge Girders and Beams
• Bridge-Plate
• Communications
• Concrete Sound Fencing
• Corrugated Steel Pipe
• Double Tees
• Durisol Precast Noise Barriers
• Electrical
• Geosynthetics
• HDPE Pipe
• HDPE Tubing
• Mechanically Stabilized Earth Retaining Walls
• Multi-Plate
• PARAGLAS SOUNDSTOP
• Platon
• Precast Concrete Steps
• Precast Concrete Structures and Elements
• Precast Tunnel Liner
• Precast Utility Pads
• Prestressed Hollowcore Slabs
• Sports Venues
• Stormwater Treatment/Detention Systems
• Streetlight Bases and Traffic Control
• Sumps and Trenches
• Tunnel Liner Plate
• Ultra Flo Steel Pipe
• Water Control Products
What are Precast Steps ?2/
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What are Precast Steps ?
“Precast concrete is a construction product produced by casting concrete in a reusable mold or form which is then cured in a controlled environment, transported to the construction site and lifted into place”
- wikipedia
Finishes3/ Benefits
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Benefits
Why use Precast Steps ?
•Durability
•Ease of installation
•Quality appearanceFully customizable
•Speed of install• In and out in less than an hour• All weather install
•Consistent factory quality & certification• CSA, ISO• Consistent finish quality• Climate controlled manufacturing
environment
4/ Steps vs Decks
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Steps vs Decks
Steps
• The risers are cast monolithic with the top slab
• The risers are the same width as the front edge of the top slab
• Available in any size with any number of risers
• Angles available on top slab
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Steps vs Decks
Decks (Verandah)
• The risers are cast separate from the verandah
• The risers are not necessarily the same width as the verandah
• Angles on verandah is available
• Available in recessed configuration for brick or rock feature
Finishes5/ Finishes
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Finishes
Etched Risers
• Broom surface on treads and top slab as a result of face up casting. The vertical surfaces on the risers between the bullnose and the tread are exposed
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Finishes
Etched Sides & Risers
• Broom surface on treads and top slab
• The vertical surfaces on the risers between the bullnose and the tread are exposed
• All vertical surfaces on the risers between the bullnose & the tread and on the sides of the unit below the bullnose are exposed
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Finishes
Recessed Deck
• Broom surface on treads and top slab as a result of face up casting
• The vertical surfaces on the risers between the bullnose and the tread may be plain or exposed
• The top slab overhangs the deck apron to allow brick or stone to be built up on vertical face
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Finishes
Exposed
• All surfaces (vertical and horizontal) are exposed aggregate
• Aggregate colour options of grey or brown
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Finishes
Plain
• Broom surface on treads and top slab as a result of face up casting.
• All vertical surfaces are steel form finished
Finishes6/ Support Requirements
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Support Requirements
• Brackets
• Smaller Steps (up to 4’ deep and 8’ wide)
• Smaller Decks (up to 4’ deep and 8’ wide)
• Post loads require double brackets
• Piles
• Minimum requirement for larger steps and decks
• Option for post loads
• Wing Walls
• Extension of the foundation wall• Best option for any installation
7/ Site Preparation
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Site Preparation
Wing Walls
• When used with overpoured deck aprons, they allow for grade variance, eliminating the void under the deck
• Allows backfilling prior to step installation
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Site Preparation
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Site Preparation
Access to homes and sites
• Siding should be installed after step installation. Siding contractors should not be moving steps for siding installation.
8/ Installation
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Installations
• Rear mount knuckle booms on 8 ½ ton tandem truck
• Steps and decks are installed using the inserts on the top slab
Finishes9/ The Process
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The Process
• Orders are received by the customer service representatives
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The Process
• Drawings are reviewed
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The Process
• CAD drawings for production are produced
• Orders are sent to production
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The Process
Step Form Deck Form
• Shape is laid out
• Rebar is placed
• Lifting inserts placed on rebar
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The Process
Installers process on site:
• Installer check location for proper fitting of step• Ensures wing wall is at proper height
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Installers process on site:
• Truck is backed in as close as possible to maximize crane efficiency
The Process
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Installers process on site:
• Step is lifted off truck and put into place, shims are adjusted as required
The Process
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The Process
Finishes9/ Testimonials
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Testimonials
“…more efficient timeline”
“… consistent quality of the finished product”
Summary
• Ease / speed of installation
• All weather install• Installation in less than a half hour
• Superior Appearance
• Consistent finish quality• Highly customizable
• Designed to Perform:
• Produced in controlled manufacturing environment• Built to last
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Full Package From Armtec
• Platon
• Sound Walls
• Lock + Load Retaining Walls
• Prestressed Hollowcore Slabs
• Window Wells and Basement Stairs
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Full Package From Armtec - Platon
• Impermeable damp proof barrier
• A uniquely dimpled 24-mil high-density polyethylene (HDPE) sheet
• The dimples form an AIR GAP under the impermeable surface of Platon
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Full Package From Armtec - Platon
Foundation Protection
•If any water does manage to get by the Platon sheet it flows through the air gap to the footing drain.
Flooring Protection:
•Lifts finished floor off cold damp concrete
•Protects finished floor from slab moisture
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Full Package From Armtec – Sound Walls
• Absorptive
• Reflective
• Transparent
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Full Package From Armtec – Sound Walls
Solid Rock Fencing – Stone Tree
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Full Package From Armtec – Sound Walls
Durisol - Sound Absorbing Panels
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Full Package From Armtec – Sound Walls
Paraglas Soundstop
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Full Package From Armtec – Sound Walls
Paraglas
Soundstop
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Full Package From Armtec – Lock + Load
Full Package From Armtec – Lock + Load
COUNTERFORT
PANEL
Full Package From Armtec - Hollowcore
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Prestressed Hollowcore Slabs:
• Sound barrier between floors• Provide excellent fire resistance• Lightweight
Full Package From Armtec
Window Wells and Basement Stairs
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