pre fisibility report for enhancement in capacity of incineration system/facility … · 2016. 2....

PRE FISIBILITY REPORT

FOR

Enhancement in capacity of Incineration System/Facility of

Existing Common Hazardous Waste Treatment, Storage and

Disposal Facilities (CHWTSDF) (Phase-II) at Ankleshwar,

Gujarat by M/s Bharuch Enviro Infrastructure Limited

Enhancement in capacity of Incineration System/Facility of Existing Common Hazardous Waste Treatment, Storage and Disposal Facilities (CHWTSDF) (Phase-II) at Ankleshwar, Gujarat by M/s Bharuch Enviro Infrastructure Limited

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Table of Contents 1 EXECUTIVE SUMMARY ...................................................................................................................................................................... 3

2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION ............................................................................ 5

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT ................................................................................. 6

2.2 Identification of Project .......................................................................................................................................................... 6

2.3 Project proponent ..................................................................................................................................................................... 6

2.4 BRIEF DESCRIPTION OF NATURE OF THE PROJECT ................................................................................................ 7

2.5 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/ OR REGION ........................ 7

2.6 DEMAND –SUPPLY GAP .......................................................................................................................................................... 7

2.7 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ........................................ 8

3 PROJECT DESCRIPTION ..................................................................................................................................................................... 8

3.1 Type of Project ............................................................................................................................................................................ 8

3.2 Location.......................................................................................................................................................................................... 8

3.3 Details of Alternate Sites ...................................................................................................................................................... 13

3.3.1 Site Selection Criteria .................................................................................................................................................. 13

3.4 Size and Magnitude of operation ...................................................................................................................................... 13

3.5 Project Description with Process Details ...................................................................................................................... 14

3.5.1 Incinerator ....................................................................................................................................................................... 14

3.5.2 Common Incineration Facilities ............................................................................................................................. 15

3.6 Operating Procedure of Incineration System .............................................................................................................. 15

3.6.1 Multiple Effect Evaporation System (MEE) Detail................................................................................................ 16

3.7 Collection and Transportation of Waste ....................................................................................................................... 17

3.8 Resource optimization/Recycling and reuse .............................................................................................................. 17

3.9 Availability of water its source, Energy/Power requirement and source...................................................... 17

3.10 Quantity of wastes to be generated (liquid and solid) and scheme for their Management / disposal

17

4 SITE ANALYSIS ................................................................................................................................................................................... 18

4.1 Connectivity ............................................................................................................................................................................... 18

4.2 Land Form, Land use and Land ownership .................................................................................................................. 18

4.3 Topography ................................................................................................................................................................................ 18

4.4 Existing Land Use pattern .................................................................................................................................................... 18

4.5 Existing Infrastructure .......................................................................................................................................................... 18

4.6 Soil Classification ..................................................................................................................................................................... 18

4.7 Climate data from secondary sources ............................................................................................................................ 19


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4.8 Social Infrastructure available ........................................................................................................................................... 19

5 PLANNING BRIEF .............................................................................................................................................................................. 19

5.1 Planning concept (type of industries, facilities, transportation etc) Town and country, planning/

development authority classification ............................................................................................................................................. 19

5.2 Population Projection ............................................................................................................................................................ 19

5.3 Land use planning (breakup along with green belt etc.) ....................................................................................... 19

5.4 Assessment of infrastructure demand (physical and the social) ....................................................................... 19

5.5 Amenities/Facilities ............................................................................................................................................................... 19

6 PROPOSED INFRASTRUCTURE ................................................................................................................................................... 20

6.1 Industrial area (processing area) ..................................................................................................................................... 20

6.1.1 Site Infrastructure: ....................................................................................................................................................... 20

6.2 Residential Area (non‐ Processing area) ....................................................................................................................... 20

6.2.1 Green Belt ......................................................................................................................................................................... 20

6.3 Social Infrastructure ............................................................................................................................................................... 20

6.4 Connectivity ............................................................................................................................................................................... 20

6.5 Drinking water management (source and supply of water) ................................................................................ 20

6.6 Sewerage system...................................................................................................................................................................... 21

6.7 Industrial waste Management ........................................................................................................................................... 21

6.8 Solid Waste Management ..................................................................................................................................................... 21

6.9 Power Requirement & Supply/source ........................................................................................................................... 21

7 REHABILITATION AND RESETTLEMENT (R & R) PLAN ................................................................................................. 21

8 PROJECT SCHEDULE & COST ESTIMATES ............................................................................................................................. 21

8.1 Cost Estimates ........................................................................................................................................................................... 21

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) .............................................................................................. 21


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1 EXECUTIVE SUMMARY M/s Bharuch Enviro Infrastructure Limited (BEIL), a company incorporated under

companies act, 1956, is promoted by various industries in Bharuch district. Bharuch Enviro

Infrastructure Limited is a company setup by industries at Plot No. 9701‐16, GIDC

Ankleshwar, Gujarat, with major share‐holding by Tatvaglobal Environment Limited.(UPL

group of Companies). The Board of Directors of the Company consists of representatives of

the Promoter Group, Government representatives, President of Ankleshwar Industries

Association and Professionals. The main promoter is UPL group of companies. UPL group is

involved in manufacturing Agrochemicals, Industrial & Specialty Chemicals.

Bharuch Enviro Infrastructure Limited (BEIL) is operating Common Hazardous Waste

Treatment, Storage and Disposal Facility (CHWTSDF) consisting of secured landfill (SLF)

(since 1997) and Common Incineration System (since 2004) at GIDC Ankleshwar. This is

the first common landfill facility developed in India, under the guidance of National

Productivity Council, New Delhi and the German experts with them. The CHWTSDF has

been notified by Government of Gujarat. Phase‐I of secured landfill facility, after disposal of

6 Lacs MT of solid/Hazardous wastes, has been capped as per CPCB guidelines. Phase‐II of

secured landfill has been designed by IIT Delhi and is in operation (since 2007) having the

capacity of 17 Lacs MT. Till August 2015, approximately 15.5 Lacs MT of solid/hazardous

wastes has been disposed. The remaining capacity of 2 Lacs MT is equivalent to

approximately 1 years land filling at the current rate. BEIL, during its 18 years of operation,

have collected and disposed of approximately 22 Lacs MT of hazardous wastes in the

secured landfill (SLF).

Phase III of secured landfill (SLF) have been designed by IIT Delhi and is in under

construction phase having the capacity of 11.58 Lacs MT (assuming a density 1.5 Mg/m3).

Common Incineration System for treating organic waste was setup in 2004 with thermal

capacity of 6.5 million kcal/hour. BEIL have setup second incinerator in 2012 and in this

system, waste heat is also recovered. The steam generated is used in the Multiple Effect

Evaporation System (MEE). Solid Liquid/ other types of wastes are being treated in the

Common Incineration system and so far approximately 1.53 Lacs MT waste has been

incinerated.

The present proposal is for the enhancement in capacity of incinerator with thermal

capacity of 12million kcal/hour. Such change in configuration of phase II incinerator from

one of 25 million kcal/hour capacity as per the EC of Phase –II (attached as Annexure‐ III).


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Table 1: Salient feature of the project

SI. No Parameters Description

1 Identification of project

Project falls under Category “A” due to presence in critically

polluted area (Ankleshwar). Projects of activity 7 (d) as per

EIA Notification dated 14th September, 2006 and its subsequent

amendments dated 1st December 2009 and 4th April, 2011,

under Common hazardous waste treatment, storage and

disposal facilities (TSDFs).

2 Project Proponent M/s Bharuch Enviro Infrastructure Limited

3 Brief description of nature of the project

As per the Hazardous Waste (Management, Handling and

Transboundary Movement) Rules, 2008, as amended, of

Environment Protection Act, 1986, the hazardous waste

generated by industries has to be collected, transported, treated

and disposed in a properly designed TSDF Facility. Under

aforesaid Rules, CPCB guidelines have laid down a procedure

for collection, storage, transportation and disposal of hazardous

wastes. The scientific disposal of landfill able hazardous waste

can be done at a secured landfill, which requires proper design

and operation according to existing guidelines. The present proposal is for the enhancement in capacity of

incinerator with thermal capacity of 12million kcal/hour.

4 Salient Features of the Project

4.1 Proposed plant capacity

Proposed to enhancement in capacity of incinerator with

thermal capacity of 12million kcal/hour

4.2 Total Plot Area Total Site Area = 69 acre. (2,79,233.09 Sq. Meters)

Proposed incinerator area= 1800 Sq Meters.

4.3 Location The project is located at Longitude 7302’59.78” E & Latitude 21036’ 58.60”N. The site and study area falls in the survey of India, Topo Sheet No.

–F43M14 and F43N02.

4.4 Water requirement Water facilities are already available from GIDC supply.

4.5 Source of water Supply water from GIDC

4.6 Wastewater Leachate / Effluent from landfill will be treated in our Multiple Effect Evaporator (MEE) plant. Whenever MEE is not in

operation, leachate will be sent to CETP of Enviro Technology

Limited at Ankleshwar.

4.7 Man Power During Construction phase, the labors and workers will be hired from nearby villages Construction phase: 100 workmen Operation phase: 30 workmen

4.8 Electricity/ No additional power is required. Supply source –Gujarat


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SI. No Parameters Description

Power requirement Electricity Board (GEB). In case of power failure, D.G. Set can be used (2 nos 600KVA capacity each).

4.9 Alternative site The present proposal is for the enhancement in capacity of incinerator with thermal capacity of 12million kcal/hour

4.10 Land form, Land use and land ownership

The present proposal is for the enhancement in capacity of


5.0 Conclusion The estimated cost of the Project is about Rs. 32 crores. The present proposal is for the enhancement in capacity of


2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION BEIL is promoted, in 1997, by Industries in Bharuch District with major equity by

Tatvaglobal Environment Limited (UPL group of companies). BEIL was promoted to

execute the Secured Landfill Project in 1997. BEIL have successfully developed the secured

landfill as per the statutory guidelines. BEIL has been getting continuous guidance and

support from various agencies like Ministry of Environment and Forests; Central Pollution

Control Board; Gujarat Pollution Control Board; Industries Commissionerate; Gujarat

Industrial Development Corporation; Ankleshwar Industries Association; Panoli Industries

Association, and Jhagadia Industries Association and the member industries.

M/s. Bharuch Enviro Infrastructure Ltd (BEIL) is a Common Hazardous Waste Treatment

Storage and Disposal Facility (CHWTSDF) and is being utilized by the industries of

Ankleshwar, Panoli and Jhagadia Estates.

The facility is located in the notified industrial zone developed by Gujarat Industrial

Development Corporation, which has all essential facilities such as water, power, fuel, post,

telecommunication, bank, etc. It is one of the largest industrial estates of Asia

encompassing more than 1000 industries. The Ankleshwar Industries Association has set

up a Disaster Prevention & Management Center (DPMC) to take care of any disaster. This

Industrial Estate of GIDC has number of Chemicals, Pesticides, Pharmaceuticals, Dyes, Dye

Intermediates and other allied industries.

M/s. BEIL has Secured Landfill Facility (SLF), Common Incineration System/Facility, MEE,

Biogas plant from kitchen waste, Drum decontamination and disposal system, Hazardous

Waste Stabilization Facility, Waste plastic recycle facility.

In 1997, BEIL designed the landfill facility under the guidance of National Productivity

Council, New Delhi and German experts with them. This is the first common landfill facility


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developed in India. Landfill facility Phase I project was started in 1997 with a landfill

capacity of 6 Lacs MT. Phase‐I facility of Secured Land Fill (SLF) was capped in March 2007

with liner system provided as per CPCB guidelines.

SLF of Phase II commenced operations in 2007 and so far approximately15.5Lacs MT of

hazardous wastes has been disposed. Phase II secured landfill (SLF) is having the capacity

of 17 Lacs MT. The remaining capacity of 1.5Lacs MT is equivalent to approximately 1 years

land filling at the current rate. Phase‐ II of Secured Landfill Facility was designed by IIT

New Delhi and drawings were approved by the Gujarat Pollution Control Board. BEIL,

during its 18 years of operation, have collected and disposed of approximately 22Lacs MT

of hazardous wastes in this landfill facility.


construction phase having the capacity of 11.58 Lacs MT (assuming a density 1.5 Mg/m3).



one of 25 million kcal/hour capacity as per the EC of Phase –II.

As per the Hazardous Waste (Management, Handling and Transboundary Movement)

Rules, 2008 and its subsequent amendments of Environment Protection Act, 1986,

hazardous waste generated by industries has to be collected, transported, treated and

disposed in a properly designed TSDF Facility.

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

2.2 Identification of Project

The Proposed project proposal is for the enhancement in capacity of incinerator with

thermal capacity of 12million kcal/hour of Integrated Common Hazardous Waste

Treatment, Storage and Disposal Facility (CHWTSDF), falls under Category A, schedule

7(d)of the EIA notification, dated 14th Sep, 2006 and subsequent amendments

dated1stDecember, 2009 & 4th April, 2011, due to Ankleshwar being one of the Critically

Polluted areas as notified by the Central Pollution Control Board.

2.3 Project proponent

The project proponent is Mr. B. D. Dalwadi, Chief Executive Officer, Bharuch Enviro

Infrastructure Ltd (BEIL).BEIL was promoted, in 1997, by Industries located in Bharuch

District with major equity Tatwa Global Environment Limited (UPL group of companies).

BEIL has been getting continuous guidance and support from various agencies like Ministry

of Environment and Forests; Central Pollution Control Board; Gujarat Pollution Control

Board; Industries Commissionerate; Gujarat Industrial Development Corporation;


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Ankleshwar Industries Association; Panoli Industries Association, and Jhagadia Industries

Association and the member industries.

2.4 BRIEF DESCRIPTION OF NATURE OF THE PROJECT


Rules, 2008 of Environment Protection Act, 1986, hazardous waste generated by industries

has to be collected, transported, treated and disposed in a properly designed TSDF Facility.

Under aforesaid Rules and its amendments, CPCB guidelines have laid down a procedure

for collection, storage, transportation and disposal of hazardous wastes. The scientific

disposal of landfill able hazardous waste can be done at a secured landfill, which requires

proper design and operation according to existing guidelines.



one of 25 million kcal/hour capacity as per the EC of Phase –II.

2.5 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/ OR

REGION


Rules, 2008 of Environment Protection Act,1986, hazardous waste generated by industries

has to be collected, transported, treated and disposed in a properly designed TSDF Facility.

Under aforesaid Rules and its amendments, CPCB guidelines have laid down a procedure

for collection, storage, transportation and disposal of hazardous wastes. The scientific

disposal of landfill hazardous waste can be done at a secured landfill, which requires

proper design and operation according to existing guidelines.

2.6 DEMAND –SUPPLY GAP

BEIL, during its 18 years of operation, have collected and disposed off approximately22

Lacs MT of solid /hazardous wastes in the secured landfill. Solid / Liquid / other types of

wastes are being treated in the Common Incineration System/Facility and so far

approximately 1.53Lacs MT waste has been incinerated at Ankleshwar.

The capacity of Phase I is 6 Lacs MT which is fully utilized and Phase II is having the

capacity of 17Lacs MT, which commenced operations in 2007 and till August 2015, BEIL

had disposed approximately15.5Lacs MT of hazardous waste. The remaining capacity of

1.5Lacs MT hazardous waste is equivalent to approximately 1 years land filling at the

current rate.


construction phase having the capacity of 11.58 Lacs MT.


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one of 25 million kcal/hour capacity as per the EC of Phase –II of Existing Common

Hazardous Waste Treatment, Storage and Disposal Facilities (CHWTSDF) (Phase‐II) at

Ankleshwar, Gujarat.

2.7 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

During Construction phase the labours and workers will be hired from nearby villages.

Number of persons required during construction phase is 100 and 15 nos is required

during operation.

3 PROJECT DESCRIPTION 3.1 Type of Project

The proposed project is enhancement in capacity of incinerator with thermal capacity of

12million kcal/hour plot number 9601‐9604, 10001¬10003, G‐7 & 8, 7924‐7927, 9401‐

9412, 9501‐9506, 7905 E to H adjoining to the present at GIDC Ankleshwar, Dist. Bharuch,

Gujarat. M/s Bharuch Enviro Infrastructure Limited. This notified industrial estate

accommodates various chemical and pharmaceutical industries. The secured landfill is

developed and operated as per “The Criteria for Hazardous Waste Landfills” published by

Central Pollution Control Board.

3.2 Location

The project is located at Longitude 7302’59.78” E & Latitude 21036’ 58.60”N

Enhancement in capacity of Incineration System/Facility of Existing Common Hazardous Waste Treatment, Storage and Disposal Fa(CHWTSDF) (Phase-II) at Ankleshwar, Gujarat by M/s Bharu

Figure

Enhancement in capacity of Incineration System/Facility of Existing Common Hazardous Waste Treatment, Storage and Disposal FaII) at Ankleshwar, Gujarat by M/s Bharuch Enviro Infrastructure Limited

Figure 1 LOCATION OF THE PROPOSED PROJECT SITE

Enhancement in capacity of Incineration System/Facility of Existing Common Hazardous Waste Treatment, Storage and Disposal Facilities

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Figure 2: SHOWING LOCATION OF THE PROPOSED PROJECT SITE


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Figure 3: TOPO MAP OF 10 KM RADIUS FROM THE PROPOSED PROJECT SITE


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Figure 4: LAYOUT OF SECURED LAND FILLS SITE


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3.3 Details of Alternate Sites

3.3.1 Site Selection Criteria

3.3.1.1 Major techno-economic feasibility considerations

Land requirement and availability:

Land is already available in company premises at plot number 9601‐9604, 10001¬10003,

G‐7 & 8, 7924‐7927, 9401‐9412, 9501‐9506, 7905 E to H adjoining to the present at GIDC

Ankleshwar, Dist. Bharuch, Gujarat

Land ownership Details:

Land is already available with Bharuch Enviro infra structure plot number 9601‐9604,

10001¬10003, G‐7 & 8, 7924‐7927, 9401‐9412, 9501‐9506, 7905 E to H adjoining to the

present at GIDC Ankleshwar, Dist. Bharuch, Gujarat. Lease deed is attached an Annexure II.

Demand for disposal of hazardous waste around the selected site:

With the present rate of receipt of waste, BEIL therefore is intending to increase the

existing capacity of secured landfill (Phase III) and Common incineration Facility

(Incinerator III) at existing TSDF site, as per the CPCB guidelines.

Water connection is already available from GIDC water supply

All other infrastructures such as Laboratory, Incinerators, Water, Power and

manpower are already available.

No interstate issue is there.

The proposed project has no alternative site and only expansion is required within the

available land

3.4 Size and Magnitude of operation



one of 25 million kcal/hour capacity as per the EC of Phase –II of Integrated Common

Hazardous Waste Treatment, Storage and Disposal Facility (CHWTSDF).

Existing Incinerator capacity at TSDF Site is

Incinerator I:6.5 Million Kcal/hr

Incinerator II:6.5 Million Kcal/hr

Proposed Expansion Incinerator Capacity:

Incinerator III: 12 Million Kcal/hr


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3.5 Project Description with Process Details

3.5.1 Incinerator

Thermal oxidation through incinerator is one of the proven technologies for destruction of

hazardous waste in all the forms i.e. solid / semi solid / liquid and gaseous, based on the

feeding system, so as to render them innocuous in the form of non‐toxic and non‐hazardous

residues. Though it is a solution for destruction of complex hazardous waste, requires

knowledge to judge the compatibility of various wastes for the purpose of homogenization

of feeding waste, to operate and maintain thermal processes, pollution control devices,

which demands skill & experience, in order to comply with the environmental regulations

for common hazardous waste incineration facilities. The Common incineration facilities

are, in principle, expected to handle the hazardous waste in solid and liquid forms having

high degree of variation in respect of characteristics due to different nature of member

industries, which will have direct bearing on efficiency of combustion system and pollution

control devices. Therefore, experience in other parts of the world, particularly in case of

handling hazardous waste in solid form, drive us to adopt rotary kilns followed by

secondary combustion chambers as a set‐up for combustion part of the incineration

system, unless other combinations demonstrate equally in delivering required efficiency.

Bharuch Enviro Infrastructure Ltd (BEIL) is a Company promoted by industries at

Ankleshwar having Common Hazardous Waste Treatment, Storage & Disposal Facility with

Secured Landfill, Common Incineration System, MEE, Bio Gas Plant and other necessary

infrastructure.

In addition to the hazardous landfill, the Site has a separate hazardous waste incineration

facility located to the south of Phase I. This comprises two rotary kiln hazardous waste

incinerators. First Common Incineration System set up in 2004 was one of the very few

Incinerators in India. The 2nd Common Incineration System with Heat Recovery system

commissioned in 2012.Both incinerators has a capacity of 2.5 Tonnes per hour, giving a

total capacity of 5 Tonnes per hour. Waste heat from the incinerators is used to facilitate

landfill leachate evaporation. Till August 2015 BEIL has incinerated approximately 1.53

Lacs MT of waste and utilized steam from Waste Heat Recovery Boiler of the Incineration

plant into the Multiple Effect Evaporator.

M/s BEIL proposes to set up third (3rd) Common Incineration Systems with capacity 6.5

Million Kcal/hr at the same site. The incineration system is as rotary kiln type with post

combustion chamber, quencher, dry scrubber, bag filter, wet scrubber, ID fan. The system

can treat solid wastes/liquid waste / sludge’s generated by the industries. The Common


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Incinerator is able to receive all kinds of in inerrable wastes – liquid / solid / powdery /

tarry / sludge etc

3.5.2 Common Incineration Facilities

BEIL handles hazardous waste from more than one type of industry either installed as an

integral part or located elsewhere. Various concerned components of common incineration

facility available at BEIL include proper Transportation and Manifest System, sufficient

storage sheds, NABL Certified and MOEF&CC accredited analytical laboratory facilities,

Appropriate waste feeding mechanism, high DRE incineration system (rotary kiln & post

combustion chamber), Efficient gas cleaning system, tail gas monitoring facilities with

automatic on‐line monitoring & control facilities (CEMS), Regular ash/slag management,

bleed/scrubber liquor recycle management and measures for health protection of workers

according to the CPCB Guideline.

List of Incinerator Equipments

Waste feeding/charging facility;

Rotary Kiln

Post combustion Chamber

Heat Recovery Boiler Evaporative cooler Lime and Carbon feeding system Bag filter Pneumatic conveyer with dust collector Wet scrubber Continuous Monitoring System ID Fan Chimney Ash Handling System Control Panel Emergency Power Supply MCC Panel Fire Hydrant System Video Camera for monitoring

3.6 Operating Procedure of Incineration System

A detailed project report of incinerator is attached as Annexure- III


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Material Requirement

The various materials that will be used in the facility are synthetic liner, clay, drainage

media, pipes and chemicals likelime and NaOH will be used.

Water Requirement

Water requirement will be met through GIDC water supply. Total GIDC water supply

required is @610KL/day for industrial purpose and 26 KL/Day for domestic purpose.

Air Pollution Source and Control Management

At TSDF site, fugitive emission generated while spreading waste at land fill is controlled

through water/leachate spray, in landfill facility. Leachate comes out in the form of liquid

waste and is evaporated in the MEE facility and part is sent to the CETP for treatment

For emission of landfill gases, vent is provided in Landfill (capped cells) and monitoring of

these vents is also carried out.

Emissions from DG set containing PM, SO2 and NOX within permissible limit will be let‐out

through stack. Emission from incinerator system is passed through the Air pollution

Control device equipped with Bag Filter & Scrubber.

At present, the online system is being followed.

Hazardous Waste

As this is a Hazardous Solid Waste Disposal Facility there is no hazardous waste generation

from land filling facility. Hazardous waste generation is only due to incineration facility

(Incineration Ash and MEE salt). Hazardous waste is received from the member industries

for disposal.

Incineration Ash, Discarded containers and used oil are generated from Common

Incineration facility, which are handling as per the GPCB norms.

3.6.1 Multiple Effect Evaporation System (MEE) Detail

The Multiple Effect Evaporation System having 3 stages with striper and centrifuge have capacity of 15 TPH. Steam generated from Heat Recovery Boiler is taken for evaporation. The system can evaporate effluent with high dissolved solids and the salt can be collected from the last stage.

Leachate from Landfill and Scrubber solution from Incinerator is treated in MEE and salt

from MEE is disposed in Landfill facility (TSDF). A stand‐by Boiler is also arranged for

availability of steam when the incineration plant is not in operation or any other

maintenance problems. This helps in better operation of the MEE System. In this system


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the leachate generated from landfill, bleed generated from Incinerators and high TDS and

high COD effluent of member industries including that received through ETL is treated. The

condensate generated in MEE is sent to ETL at Ankleshwar having common effluent

treatment plant .The salt generated from MEE plant is sent for disposal at secured landfill

facility of BEIL.

Green Belt

The main objective of the green belt is to provide a barrier between the plant and

surroundings areas. Total 2,79,233.34 sq. meter land area is available at site; out of this

area about 41,000 sq. meter (14.683%) area is covered as greenbelt and other forms of

greenery. Total Rs.10 Lacs shall be spent for green development within premises. BEIL

shall also look forward to carry out the tree plantation activities outside the premises at

appropriate places in the nearby area.

3.7 Collection and Transportation of Waste

Transportation of hazardous solid waste is done as per guidelines of CPCB. The TSDF is

having (authorized) approved transporter with dedicated vehicles (Hydraulic) for

transportation of solid waste. All the vehicles are having the nameplate with details of

company’s name, address, phone no., etc. During transportation containers are closed from

all sides and covered from top.

3.8 Resource optimization/Recycling and reuse

Recycling of plastic waste after decontamination will be done through authorized recyclers.

3.9 Availability of water its source, Energy/Power requirement and source

The water is supplied from GIDC, Ankleshwar and will be used for the workers and

construction purposes. Power requirement will be sourced from existing line of Gujarat

Electricity Board(GEB). In case of power failure, D.G. set will be used. (2 Nos. each capacity

600 KVA).

3.10 Quantity of wastes to be generated (liquid and solid) and scheme for their

Management / disposal

Leachate generated from the landfill is either treated in MEE and/or sent to CETP. The solid

waste generated during wastewater treatment in MEE is disposed to TSDF site.


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4 SITE ANALYSIS

4.1 Connectivity

The nearest National Highway is (NH‐8) at a distance of 5km in the west direction. Nearest

railway station is Dadhal Inaam Railway Station about 2.4 km (Aerial distance) from

project site towards North east direction. Major railway station is Ankleshwar Railway

station at a distance of 5.2km in North West direction. Surat Airport is at a distance of 63

km (Aerial) in the South West Direction.

4.2 Land Form, Land use and Land ownership

Bharuch district is located in the Southern part of Gujarat, near the Gulf of Khambhat in

Arabian Sea. In 1997, Bharuch district is bifurcated into two parts (1) Narmada District and

(2) Bharuch District.

The newly formed Bharuch District has 5253.30 Sq.km area and situated between 21030’

to 22000’ North Latitude and 72045’ to 73015’ East Longitude. Bharuch District is bounded

by Baroda and Anand District on the North, Narmada District on the East; Surat District is

on the South and on its west lies the gulf of Cambay. The Eastern strip of the district is a

hilly and forest area.

Land is already available with Bharuch Enviro infra structure limited Plot No. 9701 –9716,

9402 to 9406,9407‐9410, 7027, 7926, 7925, G‐7 & 8, Road 1 to 4, GIDC, Ankleshwar.

4.3 Topography

The district enjoys moderate climate with greater humidity on its coastal side. The average

rainfall in the district is 750 mm to 800 mm. Main rivers in Bharuch District are Narmada,

Dhadhar and Kaveri. The rivers flow throughout the year.

4.4 Existing Land Use pattern

The land falls in the Industrial area and the proposed expansion project is in existing site

that is earmarked for TSDF.

4.5 Existing Infrastructure

The project site is in Bharuch district of Gujarat and all required infrastructures like human

settlement, schools, hospitals, health care centers, fire brigade, public transport, etc are

available.

4.6 Soil Classification

Bharuch is located approximately 70 km from Vadodara, on the banks of river Narmada,

and is often referred to as Kanam Pradesh – Land of Black Soil, due to its black cotton soil.

However, it is this rich quality of this soil that has made Bharuch one of the leading


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cultivators and exporters of cotton in the country today. This fact also adds up to the

ecological diversity of the district.

4.7 Climate data from secondary sources

The weather of Bharuch district is hot and dry‐starting from mid‐march till

mid‐June.During summer season weather remains hot and dry. While from mid‐June till

end of September weather remains humid and can be considered pleasant. From October‐

November weather is bit hot. From December to February climate remains cool. The

average rainfall of the district is 964 mm.

4.8 Social Infrastructure available

Schools, colleges, hospitals & healthcare centers, shops & bazaars, community centers etc.

are all available nearby area.

5 PLANNING BRIEF

5.1 Planning concept (type of industries, facilities, transportation etc) Town and

country, planning/ development authority classification

Proposed expansion is within existing site is located in the notified industrial area of

Ankleshwar Gujrat.

5.2 Population Projection

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of

the population and females 47%. 13% of the population is under 6 years of age. It has an

average literacy rate of 79%, higher than the national average of 59.5%; with 56% of the

males and 44% of females literate.

5.3 Land use planning (breakup along with green belt etc.)

The open space inside the TSDFs area will suitably landscape and covered with the

vegetation of indigenous variety. Green Belt area will be developed as per the CPCB

guidelines.

5.4 Assessment of infrastructure demand (physical and the social)

The proposed expansion of TSDFs falls in industrial area therefore all facilities / amenities

like medical, educational, housing, transportation, communication, shopping etc are

available nearby places. The employees make their own arrangements for transport,

lodging, boarding etc.

5.5 Amenities/Facilities

During Construction phase, the labors and workers will be hired from nearby villages

Construction phase: 100 workmen

Operation phase: 30 workmen


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6 PROPOSED INFRASTRUCTURE 6.1 Industrial area (processing area)

6.1.1 Site Infrastructure:

The TSDF site already having administrative and site control office with latest

equipment like computers, walkie‐talkie & computerized weigh‐bridge, Sampling

Stations, printers, fax, Xerox machine, etc.

The site have well‐equipped laboratory for sampling and analysis of solid wastes, air

and leachate etc.

Treatment facility in terms of MEE exists for treatment of leachate generated from

secured landfill as well as neutralization / stabilization for solid waste before

disposal in landfill.

Green belt details: In the periphery / surrounding area of TSDF, green belt exists

and will be further developed

It is an expansion project, so no new connection is required as we are already

having Electricity supply

Water facility is already available from GIDC.

6.2 Residential Area (non- Processing area)

The employees will make their own arrangements for their housing & allied amenities in

nearby area. There is no need for any additional facilities.

6.2.1 Green Belt

Green Belt is developed according to CPCB guidelines. Plants of the various species are

developed at the site and peripheral areas and this is a continuous Process.

6.3 Social Infrastructure

Schools, colleges, hospitals & healthcare centers, shops & bazaars, community centers, etc.

are all available in nearby area.

6.4 Connectivity

The nearest National Highway is (NH‐8) at a distance of 5km in the west direction. Nearest

railway station is Dadhal Inaam Railway Station about 2.4 km (Aerial distance) from

project site towards North east direction. Major railway station is Ankleshwar Railway

station at a distance of 5.2km in North West direction. Surat Airport is at a distance of 63

km (Aerial) in the South West Direction.

6.5 Drinking water management (source and supply of water)

Source of drinking water is from the GIDC supply.


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6.6 Sewerage system

Additional domestic waste load from the proposed expansion facility will be treated in the

existing TSDF.

6.7 Industrial waste Management

Leachate will be pumped from leachate wells by pipeline and is sent to MEE within

premises or CETP of Enviro Technology Limited at Ankleshwar outside the premises for

treatment and disposal.

6.8 Solid Waste Management

Solid waste generated during the wastewater treatment process is mainly sludge which

will be generated depending upon the effluent characteristics and hydraulic load. Sludge

will be disposed off in landfill of TSDF. The decontaminated plastic waste shall be sent for

recycling to authorized recycler.

6.9 Power Requirement & Supply/source

No additional power is required. Supply source –Gujarat Electricity Board. In case of power

failure, D.G. Set can be used (2 Nos 600 KVA capacity each).

7 REHABILITATION AND RESETTLEMENT (R & R) PLAN No, Rehabilitation and Resettlement (R & R) Plan required.

8 PROJECT SCHEDULE & COST ESTIMATES The Project is envisaged to be undertaken immediately after getting necessary statutory

approvals.

8.1 Cost Estimates

The estimated cost of project is about Rs. 32 crores.

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) The primary objective of the CHWTSDF is to provide a facility for incineration to cater to

emerging needs for management of industrial hazardous waste in the state of Gujarat. The

incinerator is located in notified industrial area at Ankleshwar where large no. of small and

medium industries are operating and where all infrastructures of water, power, drain,

approach road, communication system etc. are available. The existing environment setting

has also been examined where our system of Common Hazardous Waste Treatment,

Storage and Disposal Facilities (CHWTSDF) already exists.


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We further commit to ensure the compliances as follows:

A. We commit to take care of waste gases, waste water, noise and solid waste as per

guidelines of MOEF, CPCB and GPCB.

B. We commit to additionally expand and develop green area inside the factory

premises.

C. We commit to encourage water conservation through water re‐use and re‐cycling.

D. We commit to provide qualified safety officer to build an emergency preparedness

and to implement suitable measures to prevent and control an accident hazard.

E. We commit to organize frequent mock drill exercises to check the preparedness

towards emergency.

F. We commit to monitor the emitting gasses from the stack through online stack

monitoring system and also to make available the information on the server

installed in CPCB and GPCB.

G. We commit to comply to the various regulations issued by MOEF, CPCB and GPCB in

respect of collection, Transportation, Storage and Disposal by incineration of

hazardous waste and finally to dispose the ash to SLF.

*******

1 EXECUTIVE SUMMARY 2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT 2.2 Identification of Project 2.3 Project proponent 2.4 BRIEF DESCRIPTION OF NATURE OF THE PROJECT 2.5 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/ OR REGION 2.6 DEMAND –SUPPLY GAP 2.7 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

3 PROJECT DESCRIPTION 3.1 Type of Project 3.2 Location 3.3 Details of Alternate Sites 3.3.1 Site Selection Criteria 3.3.1.1 Major techno-economic feasibility considerations

3.4 Size and Magnitude of operation 3.5 Project Description with Process Details 3.5.1 Incinerator 3.5.2 Common Incineration Facilities

3.6 Operating Procedure of Incineration System 3.6.1 Multiple Effect Evaporation System (MEE) Detail

3.7 Collection and Transportation of Waste 3.8 Resource optimization/Recycling and reuse 3.9 Availability of water its source, Energy/Power requirement and source 3.10 Quantity of wastes to be generated (liquid and solid) and scheme for their Management / disposal

4 SITE ANALYSIS 4.1 Connectivity 4.2 Land Form, Land use and Land ownership 4.3 Topography 4.4 Existing Land Use pattern 4.5 Existing Infrastructure 4.6 Soil Classification 4.7 Climate data from secondary sources 4.8 Social Infrastructure available

5 PLANNING BRIEF 5.1 Planning concept (type of industries, facilities, transportation etc) Town and country, planning/ development authority classification 5.2 Population Projection 5.3 Land use planning (breakup along with green belt etc.) 5.4 Assessment of infrastructure demand (physical and the social) 5.5 Amenities/Facilities

6 PROPOSED INFRASTRUCTURE 6.1 Industrial area (processing area) 6.1.1 Site Infrastructure:

6.2 Residential Area (non- Processing area) 6.2.1 Green Belt

6.3 Social Infrastructure 6.4 Connectivity 6.5 Drinking water management (source and supply of water) 6.6 Sewerage system 6.7 Industrial waste Management 6.8 Solid Waste Management 6.9 Power Requirement & Supply/source

7 REHABILITATION AND RESETTLEMENT (R & R) PLAN 8 PROJECT SCHEDULE & COST ESTIMATES 8.1 Cost Estimates

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

pre fisibility report for enhancement in capacity of incineration system/facility … · 2016. 2....

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