pre-filter series - pelangiteknik.co.idpelangiteknik.co.id/files/other/jaf pre filter...

PRE-FILTER SERIES

ROLL ‘O’ MAT

JS MAT

DEAMAT

DEAMAT G50/G60/G85/G90

DEAMAT GPM

DEAMAT GDM

DEAKLEEN

DEAKLEEN ANTI MICROBIAL

PRE-FILTER SERIES

JAPAN AIR FILTER

Pre-filter SeriesSummaryThe main function of pre-filters is to capture big-sized particle dust. The next

role is to extend the more expensive filter life span. By installing pre-filters, we

can greatly expand the usage lifespan of filters downstream as most of the

big-sized particles cab be filtered. From this, we reduces the frequency of

expensive filter replacement, thus reducing the total operating cost. There are

several types of pre-filter each with their specialties such as anti-microbial type,

water proof type, etc. that would suit to most applications.

Product Category

Model Configuration

Efficiency Construction Product Name Product Introduction

Pre Pad

Features

WaterRepellent

• Improved glass fibre• Best for mist removal for on-shore platform, coastal area of air intake

DeaMat GDM

Page

Paint MistRemoval

• Glass fiber filter use for paint mist• Overall 50mm thick paint mist, big capacity of trapping• No rescattering of paint mist, best for working environment

DeaMat GPM

8

Roll

• Glass fibre roll filter with progressive density• Both material and adhesive are inflammable• Long life, high dust holding capacity

• Synthetic fiber with progressive density• Media with excellent water, heat, flame, & chemical resistance characteristics

Roll ‘O’ Mat

JS Mat

4

5

Pleated• Pre-filter with high performance media, treated with anti-microbial effect• Restrain breading of trapped bacteria

Anti-microbial

DeaKleenAnti-microbial

• High performance media• Ease of Installation

DeaKleen

10

9

7

• Glass fibre pad with progressive density• Available in 4 type of efficiency• Customize size is possible

DeaMat G50G60G85G90

6

• Standard synthetic fibre pre-filter in pad style• Customize size is possible

DeaMat 6

Please ensure air flow is perpendicular to air filter surface in order to have uniform air through filter.

3

PRE-FILTER SERIES

Roll ‘O’ Mat Glass Fiber Pre-filter

• Fibre glass roll filter with progressive density

• Both material and adhesive are inflammable

• Long life, high dust holding capacity

ROM-3

ROM-4

ROM-5

ROM-6

Length(m)

19.8

Thickness(mm)

50Filtration surface

Widthaverage (mm)

914

1219

1524

1828

Average ArrestanceEfficiency

(%)

85

Initial

44

Final

118

Air Velocity

(m/s)

2.5

Dust HoldingCapacity

(g/m2)

1,050

Measuring method : JIS B 9908 Format 3 (mass method)Inflammability : JACA No.11A Class 3* Other sizes available upon request

• Material And Operating Condition

Material

Enhanced

Adhesive

Preserve Method

Glass fibre

Glass fibre

Non-combustable oil

Dispose after usage

80ºC

Continuously use time : −23~+80

Fiber diameter; Upstream : 40~50µm Down stream : average 25µm

Max Temperature (Continuous)

Temperature Usage Range

Roll ‘O’ Mat

TypeMedia Dimension

Media

• Inflammable Test Result

Test Item

After Flame Time (sec)

Residual Dust Time (sec)

Existence of Cotton Fire

Combustion Distance (mm)

Groups

Test Results

0

0

Nil

2.4

Class 3

Test Method

JACA No.11A method

Pressure Loss (Pa)

• Specification

4

Specification, appearance and content are subject to change without prior notice.

PRE-FILTER SERIES

Length(m)

20

W-EC

W-SD

W-SU

C-SD

C-SU

Washable

Washable

Washable

Disposable

Disposable

Roll Diameter

(mm)

400-420

660-690

660-690

760

800

Thickness(mm)

6-8

18-20

20-22

20-22

22

Widthaverage (mm)

2000

Average Arrestance Efficiency (%)

75-80 (G2)

80-85 (G3)

87-92 (G4)

96 (M5)

98 (M5)

Initial

45

58

79

125

150

Final

200

200

200

250

250

Air Velocity

(m/s)

2.5

Please consult for cleaningCannot be used as electical dust collector after filter

Type

Media Dimension Pressure Loss (Pa)

Material

Preserve Method

Synthetic fibre

Throw after use (recommended)

50ºC

Continuously use time : −20~+100

Max Temperature (Continuous)

Temperature Usage Range

Media


Roll Type Synthetic Fiber Pre-filter

• Synthetic fibre roll filter with progressive density• Media with excellent heat resistance, water resistance, inflammable using synthetic fibre

JS Mat

• Specification

Measuring method : JIS B 9908 Format 3 (mass method) ASHRAE 52.1 & 52.2Inflammability : JACA No.11A Class 3

5


Outer DimensionW×H×D (in)

24x24x1

24x24x2

24x24x4

24x24x1

24x24x2

24x24x4

24x24x1

24x24x2

24x24x4

Type Outer DimensionW×H×D (mm)

594x594x21

594x594x47

594x594x98

594x594x21

594x594x47

594x594x98

594x594x21

594x594x47

594x594x98

Air Velocity(m/s)

2.5


75-80(G2)

80-85(G3)

87-92(G4)

Initial

45

58

79

Final

200

EC

SD

SU

Pressure Loss (Pa)


24x24x1

24x24x2

24x24x2

24x24x4

Type

G50

G60

G85

G90

Outer DimensionW×H×D (mm)

610x610x25

610x610x50

610x610x50

610x610x100

Air Velocity(m/s)

2.5

Dust Holding Capacity(g/m2)

510

600

1050

2800 (Test: AC-Fine)

Average Arrestance

50

60

85

90

Initial

35

47

44

78±20%

Final

134

134

147

373

Pressure Loss (Pa)

PRE-FILTER SERIES

Glass Fibre Pre-filter

• Progressive density holding glass fibre pad

• Categorized by 4 type of arrestance efficiency

• Customize size is possible

DeaMat G50 G60 G85 G90

• Specification

Measuring method : JIS B 9908 Format 3 (mass method) Inflammability : JACA No.11A Class 3Please discuss for measurement other than standard.

DeaMat

DeaMatSynthetic Pre-filter

• Standard synthetic pre-filter in the forms of pad

• Customize size is possible

DeaMat


Media

Usage Temperature Limit (Continuous)

Washable

Synthetic fibre

50ºC

Yes

• Specification

Measuring method : JIS B 9908 Format 3 (mass method) Inflammability : JACA No.11A Class 3Please discuss for measurement other than standard. Frame is optional

Coloured surface is downstream side.


Media


Glass Fibre

80ºC

6


Please discuss for measurement other than standard* Processins speed is speed that pass-through the effective area of the filter

• Specification

• Usage Example

A Air velocity is 2.5m/sec if it contains mild water particles. * For 50mm frame thickness, use 1 sheet of pad.

B Air velocity less than 3.0m/sec process, if it contains a substantial amount of water. * For 100mm thick frame, 2 sheet of pad (2 sheet) used.

C If process air velocity is below than 4m/sec * For 100mm thick frame, 2 sheet used. If set directly after weasel bar, will get best effect.

Dea Mat GDM Pad

Dea Mat GDM2 sheet

Weather Louver

MiraCel GT(Final Filter)

MiraCel GT

Dea Mat GDM2 sheet MiraCel GT

Air FlowA

Air FlowB

Air FlowC

GDMDeaMatWater Repellant Glass Fibre Pre-filter

• Glass fibre filter for mist removal• Best for air intake with mist at on-shore platform and coastal area

DeaMat

DeaMatGlass Fibre Pre-filter For Paint Mist Usage

• Glass fibre filter with progressive density for paint mist• High capacity for overall size of 50mm thickness for paint mist• Improved paint mist operation enviroment

DeaMat

• Specification

Measuring method : Mass Method ASHRAE 52.1 & 52.2 EN 779 Inflammability : JACA No.11A Class 3Please discuss for measurement other than standard

GPM



Media


Glass Fibre

80ºC



Media


Glass Fibre

80ºC

• Processing Air Velocity VS. Initial Resistance

7



24x24x2


610x610x50

Air Velocity(m/s)

2.5

Average Arrestance

90-95

Initial

23

Final

134

Pressure Loss (Pa)


24x24x3


610x610x75

Air Velocity(m/s)

2.5

Initial Pressure Loss (Pa)

57±20%

Air Velocity (m/sec)

200

100

8090

70

60

50

40

30

20

101 2 3 4 5 6

Initi

al R

esis

tanc

e (P

a)

PRE-FILTER SERIES

Standard Synthetic Fibre Pre-filter DeaKleen

• Long-life pre-filter due to media performance enhancement• Easy installation due to pleated construction, folded into the frame

DeaKleen

• Specification

Measuring method : JIS B 9908 Format 3 (mass method) ASHRAE 52.1 & 52.2Inflammability : JACA No.11A Class 3Please discuss for measurement other than standard


Cellside

Media

Limit Temperature (Continuous)

Beverage Board

Special Synthetic Fibre

93ºC

• Outer Dimension Diagram

W

H

D

8



12x24x1

20x24x1

24x24x1

12x24x2

20x24x2

24x24x2

12x24x4

20x24x4

24x24x4

12x24x2

20x24x2

24x24x2

12x24x4

20x24x4

24x24x4

12x24x2

20x24x2

24x24x2

12x24x4

20x24x4

24x24x4


290x594x22

493x594x22

594x594x22

290x594x44

493x594x44

594x594x44

290x594x95

493x594x95

594x594x95

290x594x44

493x594x44

594x594x44

290x594x95

493x594x95

594x594x95

290x594x44

493x594x44

594x594x44

290x594x95

493x594x95

594x594x95

Air Flow(m3/min)

28

47

57

28

47

57

28

47

57

28

47

57

28

47

57

28

47

57

28

47

57

Pleats per ft.

14.5

14.5

11.0

11.5

9.0

8.0

8.0

Initial Resistance(Pa)

113

75

63

63

55

68

55


87-92 (G4)

Final Resistance(Pa)

249

Dea

Kle

en S

UD

eaK

leen

SD

Dea

Kle

en E

C

PRE-FILTER SERIES


12x24x1

20x24x1

24x24x1

12x24x2

20x24x2

24x24x2

12x24x4

20x24x4

24x24x4

12x24x2

20x24x2

24x24x2

12x24x4

20x24x4

24x24x4

12x24x2

20x24x2

24x24x2

12x24x4

20x24x4

24x24x4


290x594x22

493x594x22

594x594x22

290x594x44

493x594x44

594x594x44

290x594x95

493x594x95

594x594x95

290x594x44

493x594x44

594x594x44

290x594x95

493x594x95

594x594x95

290x594x44

493x594x44

594x594x44

290x594x95

493x594x95

594x594x95

Air Flow(m3/min)

28

47

57

28

47

57

28

47

57

28

47

57

28

47

57

28

47

57

28

47

57

Pleats per ft.

14.5

14.5

11.0

11.5

9.0

8.0

8.0

Initial Resistance(Pa)

113

75

63

63

55

68

55


87-92 (G4)

Final Resistance(Pa)

249

Dea

Kle

en S

UD

eaK

leen

SD

Dea

Kle

en E

CAnti-Microbial Type Synthetic Fiber Pre-filter

• Media performance is enhanced by anti-microbial effect• Restrain breeding of trapped bacteria• Use intercept antimicrobial

DeaKleenDeaKleen

Measuring method : JIS B 9908 Format 3 (mass method)Inflammability : JACA No.11A Class 3Please discuss for measurement other than standard

• Outer Dimension Diagram

W

H

D

• Anti-microbial (intercept) Feature

1. Safe antimicrobial (intercept) for human & environmentThe harmless intercept is safe to human and environment.

2. Wide range of trapping performanceThe efficiency performance, air flow, pressure drop of filter impregnated with antimicrobial (intercept) is no different from standard filter.

3. Exceptional anti microbial effectStrengthen to deal with gram-negative bacteria. Anti microbial effect is permanent & continuous.

Anti-Microbial


Cellside

Media

Limit Temperature (Continuous)

Beverage Board

Special Synthetic Fibre

93ºC

9


PRE-FILTER SERIES

C

M

Y

CM

MY

CY

CMY

K

P12 Pre-filter BC.ai 1 6/5/13 4:55 PMP12 Pre-filter BC.ai 1 6/5/13 4:55 PM

pre-filter series - pelangiteknik.co.idpelangiteknik.co.id/files/other/jaf pre filter...

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